Powerbuilt EGS0252 Instruction Manual

©COPYRIGHT 2010 ALLTRADE TOOLS, LLC. 1431 VIA PLATA LONG BEACH, CA 90810-1462 USA
EGS0252 – 2400 PSI Washerblaster_Rev 9/20/2010
Printed in China
MODEL EGS0252
2400PSI / 12LPM WATERBLASTER
INSTRUCTION MANUAL
TABLE OF CONTENTS
CONGRATULATIONS! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
GENERAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
RECOGNISE SAFETY SYMBOLS, WORDS AND LABELS . . . . . . . . . . . 2-4
IMPORTANT INFORMATION ABOUT THIS MANUAL . . . . . . . . . . . . . . 4
UNPACKING & INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SAFETY WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
GENERAL SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
SAFETY RULES FOR PETROL ENGINES . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
SYMPTOMS OF CARBON MONOXIDE POISONING . . . . . . . . . . . . . . . 8
ADDING OR DRAINING PETROL TO OR FROM THE ENGINE . . . . . . . 8
STARTING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
MAKING ADJUSTMENTS OR REPAIRS TO THE ENGINE . . . . . . . . . . 10
TESTING SPARK PLUG FOR SPARK . . . . . . . . . . . . . . . . . . . . . . . . . . 10
TRANSPORTING OR REPAIRING EQUIPMENT . . . . . . . . . . . . . . . . . . 10
STORING PETROL OR EQUIPMENT WITH PETROL IN PETROL TANK . . . . . 11
SAFETY RULES FOR WATERBLASTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-13
FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
WATERBLASTER TERMINOLOGY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
ASSEMBLY / ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-18
WATERBLASTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-16
PRESSURE HOSE TO PRESSURE PUMP . . . . . . . . . . . . . . . . . . . . . . 16
PRESSURE HOSE TO SPRAY GUN . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
SPRAY WAND TO SPRAY GUN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
SELECTING THE RIGHT NOZZLE FOR THE JOB . . . . . . . . . . . . . . . . . 17
NOZZLES TO SPRAY WAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-18
PRESSURE PUMP TO WATER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . 18
PREPARING THE WATERBLASTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-20
PRESSURE PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-19
ADDING ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
LOW OIL SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
ADDING PETROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-20
USING WATERBLASTER AT HIGH ALTITUDES . . . . . . . . . . . . . . . . . . 20
ST
ARTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21
OPERA
TING
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-25
USING THE SPRAY GUN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
WASHING / CLEANING
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
PRESSURE ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
USING CHEMICALS AND CLEANING SOL
VENTS
. . . . . . . . . . . . . . . .
23-24
SHUTTING DOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-25
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-27
1
STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-29
ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-28
PRESSURE PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-29
WATERBLASTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
PREPARING FOR USE AFTER STORAGE . . . . . . . . . . . . . . . . . . . . . . . 29
TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-34
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
1 YEAR LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-37
CONGRATULATIONS!
Thank you for choosing this waterblaster. Our aim is to provide you with quality professional products, and we want you to be totally satisfied with your prod­uct and our Customer Service.When properly cared for, this product will give you many years of satisfaction.
INTRODUCTION
This instruction manual is intended for your benefit. Please read and follow the safe­ty, installation, maintenance and troubleshooting steps described within to ensure your safety and satisfaction. The contents of this instruction manual are based upon the latest product information available at the time of publication. The manufactur­er reserves the right to make product changes at any time without notice.
GENERAL SAFETY
READ AND FOLLOW ALL INSTRUCTIONS.
Failure to follow all instructions in this manual could result in severe personal injury or death. Keep this manual and refer to it for Safety Instructions, Operating Procedures, and Warranty.
SAVE THESE INSTRUCTIONS FOR
FUTURE REFERENCE.
RECOGNISE SAFETY SYMBOLS, WORDS AND LABELS
The safety instructions provided in this manual are not intended to cover all possible conditions and practices that might occur when operating, maintaining and clean­ing power tools.
Always use common sense and pay particular attention to all the
DANGER,
WARNING, CAUTION and NOTE statements in this manual.
This is the safety alert symbol. It is used to alert you to potential personal injur
y hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
2
DANGER indicates an imminently hazardous situation which, if not avoided, could result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury.
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, could result in property damage.
NOTE provides additional information that is useful for proper use and maintenance of this tool. If a NOTE is indicated, make sure it is fully understood.
In addition to
SAFETY ALERTS listed above, there could also be numerous symbols
alerting the operator that specific safety measures are required to safely operate this tool. Learn these
SAFETY SYMBOLS as well as the SAFETY ALERTS to prevent
injury to the operator and to bystanders.
READ OPERATING INSTRUCTIONS: Read and understand tool labels, safety warnings and precautions in this manual before operating the tool. Failure to follow WARNINGS could result in serious injury or even death to the operator or bystanders.
FIRE HAZARD: Heat from engine exhaust can ignite combustible materi­als, building structures or gas tanks resulting in a fire. Place the tool on a flat surface a safe distance from buildings or other combustible material. Ensure exhaust is directed away from tool.
WEAR APPROVED EYE PROTECTION: This tool has rotating and moving parts that could become airborne if damaged. Always wear approved eye protection when operating equipment with moving parts. Safety glasses must conform to the requirements and provide protection against flying particles from both front and side.
POISONOUS FUMES: This tool uses a petrol powered engine that produces poisonous fumes from its exhaust. Always make sure there is adequate ventilation when operating this equipment.
3
EXPLOSION HAZARD: Petrol and its vapors are extremely flammable and explosive. Fire or explosion from these vapors can cause severe burns or even death.
ROTATING PARTS: Starter and other rotating parts on this tool can entangle loose clothing, long hair and accessories resulting in moderate to severe injury.
HOT SURFACES: Engine muffler and other engine parts can become very hot. Coming in contact with hot engine components can cause serious burns. Hot exhaust gases from the engine can cause clothing to ignite if in contact for any length of time.
KICKBACK: Starter cord can kickback (recoil) very rapidly. Kickback will recoil starter cord quicker than you can let go. This action can result in broken bones, bruises, sprains or fractures.
UNIT IS HEAVY: Take care when lifting or moving unit.
INJECTION HAZARD: Waterblasters can produce fluid streams severe
enough to penetrate animal and human flesh.
SLIPPING and FALLING: Waterblasters produce puddles of slippery liq­uid that can result in falls. Kickback from spray wand can result in falls when using unstable platforms.
IMPORTANT INFORMATION ABOUT THIS MANUAL
Improper and unsafe use of this Waterblaster can result in death, fire and/or bodily injury. This instruction manual contains impor­tant information about product safety. Keep the instruction manual available for others to read before they use the Waterblaster.
Improper maintenance and operation are responsible for the majority of accidents involving petrol Waterblaster. The largest portion of these may be prevented by rec­ognizing the basic safety rules and precautions. Most accidents can be avoided if the operator recognizes a potentially hazardous situation before it happens and by observing appropriate safety rules and procedures as outlined in this manual.
Basic safety precautions are outlined in the
SAFETY portion of this manual and
throughout the text in this manual where a potential hazard might occur
.
Hazards that
MUST be avoided to prevent serious injury follow headers marked DANGER
or WARNING
. These same precautions are placed as labels on the tool itself.
NEVER use this Waterblaster for applications that are NOT specified in this manual.
4
UNPACKING & INSPECTION
After opening the carton, unpack your new Waterblaster and related parts & acces­sories. Please inspect it carefully for any damage that may have occurred during transit.
Do not operate this Waterblaster if damaged during ship­ment, handling or misuse. Damage could result in bursting, which can cause serious injury or property damage. All damaged parts must be repaired or replaced as needed prior to operating this Waterblaster.
Check to see that all nuts, bolts and fittings are secure before putting this Waterblaster into service. I or missing parts, please contact our Consumer Helpline:
Phone: 1-888-278-809 2
Please have the serial number, model number, date of purchase, and parts list (with missing parts identified) available for reference when calling.
MODEL NUMBER: SERIAL NUMBER: DATE OF PURCHASE:
SAFETY WARNINGS
READ ALL SAFETY WARNINGS BEFORE
USING WATERBLASTER.
GENERAL SAFETY RULES
People with electronic devices, such as pacemakers, should consult their physi­cian(s) before using this product. Operation of electrical equipment or the elec­tromagnetic wave created by the engine spark plug in close proximity to a heart pacemaker could cause interference or failure of the pacemaker.
WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
WARNING: The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer
, birth defects or other reproductive harm.
5
Keep work area clean and well lit. Messy areas and cluttered workbenches invite personal injury and/or property damage. Clear all work areas of unneces­sary tools, debris, furniture, etc.
Make sure the work area is well ventilated. Never operate in an enclosed area. Do not place objects on top or against the tool. Handle correctly. Always operate according to the instructions provided.
Never allow the tool to be operated by children, individuals unfamiliar with its operation or unauthorized personnel.
Keep children and visitors away. All children should be kept away from the work area.
DO NOT let children handle the tool. Maintain a safe distance for any
person near the work area.
Childproof the workshop. The use of master switches and padlocks is highly recommended.
Stay alert, watch what you are doing, and use common sense. Do not stand on tool. Do not use tool while tired or under the influence of drugs, alcohol or medication.
A moment of inattention while operating the tool could result in
serious personal injury.
Operating any tools or equipment under the influence of drugs, alcohol, or medication can cause personal injury to yourself and others.
Use the right tool. Use tools properly and for their intended task.
Do not force a small tool to do the job of a heavy-duty tool. Using the right tool to do the right job will make doing the job safer.
Always make sure the tool is in the OFF position when making adjustments, changing parts, or performing any maintenance.
Service must be performed only by qualified repair personnel. Service or
maintenance by unqualified personnel may result in a risk of injury.
Do not use the tool if the power switch does not turn it “ON” or “OFF”. A tool that cannot be controlled with the switch is dangerous and must be repaired.
Store all maintenance tools away from the immediate area before turning ON the tool.
Do not overreach.
Proper footing and balance is a must at all times while using
tools. Unstable support may lead to personal injur
y. Do not stand on the tool.
Serious injury could result if the tool tips over or you accidentally contact tool.
When using accessories, consult the owner’
s manual provided by the manufactur
-
er
. The use of improper accessories can cause risk of injury to yourself and others.
6
Keep protective guards in place and in proper working condition.
Maintain tools and equipment with care.
They will function better and more safely when kept clean and in good working condition. Keeping the tool clean, dry, and free of grime will add to its life and performance.
Do not use the tool for applications other than specified.
SAFETY RULES FOR PETROL ENGINES
Carbon monoxide is a product of incomplete combustion, such as exhaust fumes from the engine. Carbon monoxide is colorless, odorless and tasteless and can kill in a matter of minutes.
Gas particulate filters and respirators will not protect someone from carbon monoxide poisoning. If symptoms of carbon monoxide poisoning appear, take the affected person outdoors immediately and away from all structures and equipment that could produce the gas. Call for emergency medical treat­ment and make them aware of the situation.
Operate Waterblaster only outdoors. Do not allow exhaust gas fumes to enter confined areas through windows, open doors, ventilation ducts and other openings.
Do not start or run engine indoors or in an enclosed area, such as a garage (even if windows and doors are open). This also applies to the engine com­partment of a recreational vehicle (RV).
Install a battery powered Carbon Monoxide (CO) detector near all bedrooms to alert occupants of dangerous levels of carbon monoxide. Carbon monoxide is a colorless, odorless, very poisonous gas.
The Emission Control System for engine is warranted for standards set forth by the EPA/Environmental Protection Agency and CARB/California Air Resources Board.
7
SYMPTOMS OF CARBON MONOXIDE POISONING
Carbon monoxide (CO) is a colorless, odorless, tasteless, extremely toxic gas that can
KILL in a matter of minutes. Breathing air containing carbon monoxide
produces symptoms of headache, dizziness, loss of muscular control, a sleepy feeling and finally coma. Moderate or severe brain damage can result from inhaling air containing carbon monoxide. Carbon monoxide is a product of incomplete combustion of fuels and occurs in exhaust fumes of fuel-burning heaters and all internal combustion engines. Carbon Monoxide collects in spaces where there is no constant air flow or ventilation.
If you start to feel sick, dizzy or weak due to
exposure to CO while using a petrol engine, GET TO FRESH AIR IMMEDIATELY
.
ADDING OR DRAINING PETROL TO OR FROM THE ENGINE
Petrol and petrol vapors are extremely flammable and explosive. Fire and explosion can result in severe burns and even death.
• Turn engine to the OFF position and let cool at least two minutes before
removing petrol cap. Loosen cap slowly to relieve pressure in petrol tank.
DO NOT fill or drain petrol tank inside enclosed structures. Accidental sparks
can result in fires or explosions leading to severe burns and even death.
DO NOT overfill petrol tank. Leave ample space for expansion of petrol.
DO NOT start engine in area of petrol spillage. Fire and explosion can occur.
• Keep petrol away from sparks, open flames, pilot lights, heat and other ignition
sources. DO NOT smoke while operating the engine.
DO NOT tip engine or equipment at an angle that could result in petrol spilling
from petrol tank.
STARTING THE ENGINE
Starter cord kickback (rapid retraction) can pull your hand and arm toward the engine faster than it can be let go of. Failure to be aware of this function can result in broken bones, fractures, bruises and sprains can result.
• When starting the engine, pull cord slowly until resistance is felt, then pull
rapidly to avoid kickback.
8
Unintentional sparking can result in fire or electric shock. Failure to observe this warning can result in property damage, severe burns and/or death.
• Ensure spark plug is in place before attempting to start engine.
• Ensure muffler is secured to engine before starting.
• Ensure petrol cap is on petrol tank and tightened securely.
• Ensure air cleaner is clean and properly attached to engine.
A dirty air cleaner element changes the air to petrol ratio and promotes incomplete combustion of petrol increasing the output of carbon monoxide. Always make sure air cleaner element is clean before every operation of the engine.
DO NOT crank engine with spark plug wire removed. The resulting spark
could ignite spilled petrol.
Do not contact muffler area with engine running. Muffler gets extremely hot and can cause severe burns. Exhaust gases can ignite combustible items such as clothing or structures in close proximity. Gases leaking from worn muffler can heat up and damage petrol tank resulting in fire or explosion.
DO NOT touch hot parts of engine or muffler.
AVOID hot exhaust gases.
• Keep a minimum of 1.5 m clearance on all sides of the engine including top.
Starter and other rotating parts of engine can entangle hair, hands, clothing and accessories.
NEVER operate with protective housing or covers removed.
DO NOT use while wearing loose clothing or jewelr
y that might get caught up
in starter or other rotating parts. T
ie up long hair or wear hair net or cap.
9
MAKING ADJUSTMENTS OR REPAIRS TO THE ENGINE
Excessively high operating speeds increase risk of injury and damage to engine. Excessively low speeds produce heavy load on engine.
DO NOT attempt to alter pre-set governed speed. Engine governor is factory
set to supply optimum output horse power (HP) when running at governed speed.
DO NOT modify engine in any way.
TESTING SPARK PLUG FOR SPARK
• DO NOT check spark plug for spark by removing from cylinder head.
• Disconnect spark plug wire from spark plug and cover tip with
non-conducting material such as electrical tape to prevent it from coming in contact with spark plug, petrol tank or other parts of the engine where damage can result from sparking.
• Replace a defective spark plug only with authorized parts.
• Use approved spark plug tester.
TRANSPORTING OR REPAIRING EQUIPMENT
RISK OF PROPERTY DAMAGE WHEN TRANSPORTING WATERBLASTER
Turn off the Waterblaster before transport. Use caution when moving the Waterblaster. Oil/petrol can leak or spill and could result in fire or breathing hazard, serious injury or death. Oil/petrol leaks will damage carpet, paint, or other surfaces in vehicles or trailers. Be sure to use the handle to lift or carry the Waterblaster.
The wheel kit is not designed for over-the-road use. Waterblaster
must be transported in a vehicle or on a trailer.
Unit is heavy. Take care when lifting or moving unit.
• Transport or repair with petrol tank
EMPTY to prevent an unintentional spark
igniting petrol vapors resulting in a fire or an explosion.
• Transport or repair with spark plug wire
DISCONNECTED.
10
STORING PETROL OR EQUIPMENT WITH PETROL IN PETROL TANK
Store away from furnaces, stoves, water heaters, clothes dryers, and all other appliances with pilot lights or other ignition sources. These appliances can heat petrol tanks and ignition sources can ignite petrol vapors.
SAFETY RULES FOR WATERBLASTER
RISK OF FIRE OR EXPLOSION
Always store petrol away from the Waterblaster and in an approved container.
Petrol and petrol vapors are extremely flammable and explo-
sive. Fire and explosion can result in severe burns and even death. Make sure all ventilation openings are clear and free from restrictions.
Restricted ventilation openings can cause overheating and/or fire.
Do not operate the Waterblaster in explosive areas, such as in the presence of flammable liquids, gases or dust.
Waterblasters
can create sparks which might ignite the dust or fumes.
Never use the Waterblaster in damp or wet locations.
Wear proper apparel.
Remove your Jewellery before using Waterblaster. Do not wear loose clothing, necklaces, rings, bracelets, or other Jewellery, which might get caught in moving parts. Non-skid footwear and electrically non-con­ductive gloves are highly suggested while working. Wear protective hair cover­ing to contain long hair.
Be responsible for your hearing. Wear hearing protection during extended periods of operation.
Do not use the Waterblaster if it is emitting excessive noise or vibration. Have it repaired immediately
.
Store the Waterblaster indoors, in a dry, secured area away from other equipment.
Never store the W
aterblaster near an open flame or
flammable materials.
Keep Waterblaster a minimum of 1.5m of clearance on all sides including overhead.
11
RISK OF INJURY Waterblaster produces fluid pressures and velocities high enough to pene-
trate human and animal flesh which could result in serious injury or ampu­tation.
Ensure all connections are tightened securely. Inspect all hoses to ensure they are not damaged or kinked. Loose connections or dam­aged hoses can result in injection injuries.
Ensure all quick-connect fittings are properly connected. Pull on connection to ensure fittings are secure. Improperly connected quick-connect fittings can unexpectedly separate resulting in injury.
NEVER place hands in front of nozzle.
NEVER attempt to attach or remove spray wand or hose fittings while
Waterblaster system is pressurized.
DO NOT treat fluid injection injuries as a simple cut. Seek immediate med­ical attention.
DO NOT
allow pressure hose to come in contact with engine muffler.
HIGH VELOCITY fluid spray can cause objects to break, propelling particles at high speeds.
ALWAYS wear approved safety glasses when using or doing
maintenance on waterblaster.
NEVER substitute safety glasses for GOGGLES. Injury to eyes could occur.
DO NOT permanently secure spray wand trigger in open position.
DO NOT use spray wand that does not have a trigger lock or trigger
guard in place and in proper working order.
12
DO NOT use acids, toxic or corrosive chemicals, poisons, insecticides, flamma­ble solvents or bleach with Waterblaster. Use of these chemicals can result in damage to equipment or serious injury or death.
DO NOT direct spray toward electrical outlets, switches or products connected to electrical service. Failure to observe this warning can result in electrocution resulting in severe electrical shock or burns and possibly resulting in death.
NEVER run the pressure pump without the water supply connected and turned on. Non-repairable damage to the pump will occur.
RISK OF FALLING Waterblaster can create puddles of slippery solutions that can
become hazardous.
Ensure you stand on a stable surface while operating Waterblaster. Initial kick­back from engaging spray wand can cause you to lose your balance and fall resulting in minor to severe injuries.
Use extreme caution if you must operate Waterblaster from a ladder or scaffolding. Kickback from spray wand can result in a loss of balance and result in a fall that could cause serious injuries.
When cleaning with the waterblaster, ensure there are adequate slopes for drainage so solutions don’t create puddles around unit that could result in slipping and falling.
Firmly hold spray wand with both hands when using high pressure spray avoid­ing injury should spray wand kick back.
The Waterblaster must be run with the rubber feet resting on a flat and stable horizontal surface.
The Waterblaster must be used in a clean and well-ventilated area. Keep Waterblaster a minimum of 1.5 m of clearance on all sides including overhead.
DO NOT place Waterblaster in an area:
• Where there is evidence of oil or gas leaks.
• Where flammable gas vapors or materials may be present.
• Where extremely dirty air or water could be drawn into the Waterblaster.
13
FUNCTIONAL DESCRIPTION
WATERBLASTER FEATURES:
1. Spray Wand
2. Spray Gun
3. Foldable Handle
4. Carburetor
5. Petrol Tank Cap
6. Petrol Engine
7. Disposable Plug
8. Pressure Control V
alve
9. Chemical Inlet Fitting
10. High Pressure Outlet
11. Water Hose/Filter Inlet
12. Thermal Relief Valve
13. Pressure Pump
14. Handle Pin Lock
15. Pressure Hose Housing
16. Pressure Nozzles (5)
17. Detergent tank Cap
18. Pump Breather Plug
19. Gun Holder kit (Top)
20. Gun Holder kit (Bottom)
21. Wheels
22. Axel Kit
23. Leg Kit
24. Tool Kit
25. High Pressure Hose
26. Cleaning Needle
27. Engine Oil 10W 30 and Funnel
2400 PSI / 12 LPM
14
WATERBLASTER TERMINOLOGY
Following are common terms associated with the use of waterblasters:
PSI: Pounds per square inch – common unit measure used for water pressure, air pressure, hydraulic pressure and pounds of force.
LPM: Liters per minute – common unit measure used for flow rate of water.
.
Bypass Mode: In bypass mode, high pressure pump recirculates water because spray gun trigger is not squeezed.
Thermal Relief Valve: When in Bypass Mode, this valve releases a jet of water to prevent water temperatures from reaching harmful levels that damage the pump. Once the water has cooled, the thermal relief valve will reset itself. Do not allow pump to run without spraying (in Bypass Mode) for more than 2 minutes.
ASSEMBLY / ATTACHMENTS
This Waterblaster requires some assembly and will be ready for use after servicing with manufacturer approved oil and petrol. If you have any problems with the
assembly of your waterblaster, please call the waterblaster helpline at 1-888-278-8092. If calling for assistance, please have the model, revision, and seri­al number from the data tag available.
WATERBLASTER
Unit is heavy. Do not attempt to lift and remove
the Waterblaster unit from the carton.
1. Using a box cutter, open carton completely by cutting the four corners allowing the sides to lay flat. Leave Waterblaster on the carton.
2. Remove all items except the Waterblaster from the box and inspect for com­pleteness (See Functional Description).
3. Carefully tip the Waterblaster forward and place on its front side and proceed to assemble the unit using the provided tools.
4. Insert the shaft through the holes in the bottom frame tubing as shown.
5. Assemble the wheels to the shaft (using the bushings, washers and cotter pins). To secure the Wheels to the shaft, insert the Cotter Pins inside the small holes in the shaft and bend back the end of the Cotter Pins using a pair of pliers (not provided).
6. Assemble the Legs to the bottom frame tubing (using the nuts and bolts) as shown. Tighten all mounting hardware.
7. After completion of wheel/leg assembly
, carefully place the W
aterblaster on
its wheels and legs.
15
8. Pull the handle lock pin and fully raise the handle upright. Release and snap the lock pin into its lock­ing hole in the frame.
9. Assemble the top and bottom gun holders (using the nuts and bolts) to the frame as shown. Tighten all mounting hardware.
PRESSURE HOSE TO PRESSURE PUMP
Connect the hose to the pressure pump outlet and FIRMLY tighten the nut by hand. fitting and release collar. Tug on the
hose to make sure it is secured.
PRESSURE HOSE TO SPRAY GUN
Connect the hose to the spray gun and FIRMLY tighten the nut by hand.
2. Insert male quick-disconnect fitting on spray
gun into female quick-disconnect on high pressure hose
3. Release slip ring on female quick-disconnect and twist. Listen for “click” to ensure both quick-disconnects are coupled.
4. Pull high pressure hose and spray gun in opposite direction to ensure they do not separate.
SPRAY WAND TO SPRAY GUN
1. Remove the protective plastic cap at the inlet of the wand.
2. Thread spray wand onto spray gun.
3. Tighten the nut to secure the W
and to the Gun.
16
2400 PSI / 12 LPM
NUT
GUN HOLDER (TOP)
GUN HOLDER (BOTTOM)
LEG (2)
SHAFT
LOCK NUT
COTTER PIN
LOCK NUT
LOCK NUT
BOLT
BOLT
BOLT
WHEEL (2)
BUSHING
WASHER
HANDLE LOCK PIN
SELECTING THE RIGHT NOZZLE FOR THE JOB
To prevent damage to your surface and to select an appropriate nozzle size for your application, always start with lowest pressure nozzle size (White) and continue changing to the higher nozzle size until the best work result is achieved.
The Waterblaster comes furnished with five spray nozzles. Each nozzle is color coded and delivers a specific spray pattern and pressure for a particular cleaning job. The size of the nozzle determines the size of the fan spray and the pressure out of the nozzle.
0° Nozzle – Red: This nozzle delivers a pinpoint stream of pressurized water and is extremely powerful. It covers only a small area of cleaning. This nozzle should only be directed at surfaces that can withstand high pressure such as metal or concrete. Do not use this nozzle to clean wood.
The Waterblaster nozzles are stored in receptacles on a panel mounted to the han­dle of the washer. Colors on the panel identify nozzle location and spray panel.
NOZZLES TO SPRAY WAND
Never place hands in front of nozzle. Never grasp hose or fittings during Waterblaster operation.
Never attempt to attach or remove spray wand or hose
fittings while Waterblaster system is pressurized.
Turn off waterblaster
, release pressure by pulling gun trigger then lock the
gun trigger
before attempting to change pressure nozzles.
17
Chemical Nozzle – Black: This nozzle is used to apply special chemi­cals and cleaning solutions. This nozzle produces the weakest pressure stream of the five nozzles.
15° Nozzle – Yellow: This nozzle delivers a powerful 15 degree spray pattern for intense cleaning of small areas. This nozzle should only be used on areas and materials that can withstand high pressure.
25° Nozzle – Green: This nozzle delivers a 25 degree spray pattern for intense cleaning of larger areas. This nozzle should only be used on areas that can withstand pressure from this nozzle.
40° Nozzle – White: This nozzle delivers a 40 degree spray pattern and a less powerful stream of water. This nozzle can cover a wide area and should be used for most general cleaning jobs.
1. To attach, insert nozzle into female quick-disconnect spray wand and press to snap in the nozzle.
2. To detach, slide down slip ring on female quick-disconnect to eject the nozzle.
PRESSURE PUMP TO WATER SUPPLY
1. Connect the garden hose to the water supply and turn water sup­ply on to fill the hose with water and also remove any debris in the hose. Turn OFF water supply.
2. Make sure that the filter inside Waterblaster water inlet is clean and undamaged. Thread the garden hose fitting into water hose inlet. Hand tighten the inlet nut.
3. Turn on water supply.
The Waterblaster requires a minimum of 50 PSI and a flow
rate of 20 LPM.
PREPARING THE WATERBLASTER
Improper treatment of Waterblaster can damage internal components and shorten the life of unit.
Failure to follow this warning will void warranty.
PRESSURE PUMP
The Waterblaster is shipped with shipping oil plug to prevent oil leakage from the pump during shipping. To replace the shipping plug with the Breather Plug (provided) perform the following:
Failure to remove shipping plug and replace it with the
dipstick/oil plug will damage pressure pump.
Failure to add pump Breather
Plug will void warranty.
1. Using a wrench, remove shipping plug from pressure pump. Discard shipping plug.
2. Remove pump Breather Plug from parts bag and insert it into pressure pump.
3. Tighten pump Breather Plug securely by hand. Do not use wrench to tighten. Using a wrench to tighten pump Breather Plug could strip threads.
18
SLIP RING
4. Use the oil level glass window on the side of the pump to ensure that pump oil is at mid point or above.
5. Add oil to pressure pump if level is below the prescribed level. Use (10W 30) oil.
ADDING ENGINE OIL
1. Move the Waterblaster OUTSIDE and place on a flat and level sur­face.
2. Remove the engine oil dip stick and place funnel in the oil reservoir.
3. Pour the supplied engine oil (10W 30) until oil level reaches the threads inside the oil reservoir.
4. Hand tighten oil dip stick and wipe off any spilled oil.
LOW OIL SENSOR
To prevent engine damage caused by an insufficient amount of oil in the crankcase, engine is equipped with low oil sensor. If the oil is below the safe amount, the sensor will activate and will prevent engine start-up or will stop the running engine.
If Waterblaster shuts off and the oil level is within specifications, check to see if Waterblaster is sitting at an angle that forces oil to shift.
Place on an even surface to correct this. If engine fails to start, the oil level may not be sufficient to deactivate low oil level sensor. Add oil as described above.
ADDING PETROL
1. Only fill the Waterblaster outside and place on a flat and level surface.
2. Remove the gas tank cap. Carefully add 87 Octane (or higher) grade petrol to the tank. DO NOT OVERFILL. Leave room for the petrol to expand.
3. Replace and hand tighten gas cap and wipe off any spilled petrol.
Petrol and petrol vapor are extremely flammable and explo­sive. Fire or explosion from misuse of petrol can cause severe burns and even death.
Failure to use petrol as recommended in this manual will void the warranty.
19
DIP STICK
CAP
WHEN ADDING PETROL TO WATERBLASTER, OBSERVE THE FOLLOWING:
DO NOT use unapproved petrol such as E85 (85% ethanol/15% petrol).
DO NOT mix oil with petrol.
DO NOT modify engine to run on alternate fuels.
• Turn Waterblaster
OFF and let it cool for at least two minutes before removing
petrol cap. Loosen petrol cap slowly to release pressure.
• Keep petrol away from sparks, open flames, pilot lights, heat and other ignition sources.
DO NOT light a cigarette or smoke near open petrol tank or container.
• Clean area around petrol fill cap and slowly remove cap to allow any pressure to escape.
• Install petrol cap and allow any spilled petrol to evaporate before starting engine.
DO NOT overfill petrol tank. Slowly add unleaded petrol (A) to petrol tank (B). Use extreme caution not to fill petrol above baffle
(C). This allows appropriate
space for petrol expansion.
USING WATERBLASTER AT HIGH ALTITUDES
Engine Carburetor is factory adjusted for optimum operation from 0 to 1500 meters above the sea level. Approximately 10 % of power drop in the engine is expected with respect to each 1000 meters of altitude. To maintain proper emissions compli­ance and optimum performance & petrol consumption, high altitude adjustment may be required for altitudes above 1500 meters. If adjustment is required call
Customer Ser
vice at 1-888-278-8092.
STARTING
PRIOR TO STARTING THE W
ATERBLASTER, MAKE SURE THAT YOU HAVE:
1. Selected a proper size nozzle for the job at hand (see "SELECTING THE RIGHT NOZZLE")
2. Attached the Waterblaster to the water source and turned on the source (see "ATTACHING THE PUMP TO WATER SUPPLY").
20
FILL LINE
STARTING
DO NOT run the pump without the water supply connect-
ed and turned on. Damage to the Waterblaster resulting from failure to follow this instruction
WILL void the warranty.
3. For your protection, wear protective safety glasses (not provided).
4. Move the Waterblaster
OUTSIDE in a fully VENTILATED area.
5. Place the Waterblaster on a
FLAT and level surface and close to the working
surface. Keep a minimum of
1.5 meters CLEARANCE on all sides of the engine
including top. Face the engine exhaust outlet
AWAY from dwellings.
6. Make sure the Throttle lever is set to the
“FAST” position (left).
7. Slide the Petrol Valve lever to “ON” position (right) to allow the petrol to flow to the engine.
8. Slide the Choke Lever to “START” position (left).
9. Turn the Engine
ON/OFF switch
clockwise to
ON position.
10.Point nozzle to a safe direction and squeeze the Spray Gun trigger to allow for easier engine start.
11.To start the engine, pull Starter cord slowly until resistance is felt, then pull rapidly to avoid kick back. Repeat until engine starts to run. Release the trigger.
12.Slide Choke Lever to
“RUN” (right) position..
OPERATING
Do not leave Waterblaster in bypass mode for more than three minutes at a time. W
ater temperature inside the pressure pump will rise to a dangerous level resulting in damage to the internal components of the pump. Failure to follow this warning will void warranty.
DO NOT
run the pressure pump without the water supply connected and turned
on. Damage to the Waterblaster resulting from failure to follow this
instruction
WILL void the warranty.
ALWAYS wear approved safety glasses when operating waterblasters.
Spray can splash back or propel objects, including
incorrectly attached accessories.
21
ON/OFF SWITCHPETROL VALVE
CHOKE SPEED CONTROL
STARTER CORD
The high pressure stream of water that this equipment produces can cut through skin and its underlying tissues, leading to possible amputation.
Spray gun traps high water pressure, even when the motor
is stopped and water is disconnected, which can cause injury.
Kickback from spray gun can cause you to fall.
USING THE SPRAY GUN
To engage the Trigger Lock, pull the lock up until it clicks into the slot.
To disengage the Trigger Lock, push the lock down and into its original position.
TO OPERATE THE TRIGGER:
1. Squeeze the trigger to start water flow through the nozzle.
2. Release the trigger to stop water flow.
WASHING / CLEANING
SOME ENGINE PARTS CAN BECOME EXTREMELY HOT.
Do not allow the pressure hose to come in contact with engine exhaust system which can cause damage to the hose. Damaged hoses can burst and can cause injection injuries.
1. Firmly grip Spray Gun with both hands.
2. Point the nozzle to a safe direction and squeeze the Spray Gun trigger to allow the pump to purge air and impurities in the system and then redirect the the nozzle to the working surface.
3. When finished, release the Gun Trigger to stop water flow.
USAGE TIPS:
• For most effective cleaning, keep spray nozzle from 0.2 to 0.6
2400 PSI / 12 LPM
TRIGGER LOCK
TRIGGER
22
meters away from cleaning surface.
• If you get spray nozzle too close, especially using high pressure mode, you may damage surface being cleaned.
DO NOT get closer than 0.15 meters when cleaning tires.
PRESSURE ADJUSTMENT
Increase distance: To vary the pressure on the surface being cleaned, vary the distance between spray wand and the surface being cleaned.
Change pressure wand nozzle: Completely shut down Waterblaster and stop petrol engine.Squeeze trigger to release any water pressure in the system. Change spray nozzle for desired pressure (see "SELECTING THE RIGHT NOZZLE"). Restart engine.
Adjust pump pressure regulator: The pump pressure regulator allows pressure adjustment at the pump. Turn pressure regulator knob on pressure pump counterclockwise/clockwise to decrease/increase pressure.
USING CHEMICALS AND CLEANING SOLVENTS
Use only soaps and chemicals designed for use with waterblasters. DO NOT USE CHLORINE BLEACH.
Chemicals, soaps and cleaning solvents will not siphon when a high pressure nozzle is used. Use the Chemical Nozzle (Black).
TO APPLY DETERGENT:
1. Prepare detergent solution as recommended by the manufacturer.
2. Remove the detergent tank lid located in front of the Waterblaster.
3. Fill tank with prepared detergent solution. A small funnel may help with this task. Replace the detergent tank lid.
4. Release the pressure built up in the hose first then lock the trigger and attach the Detergent Nozzle (Black) to the Wand.
5. Unlock the trigger and squeeze spray gun trigger and apply detergent to a dry surface, starting at lower portion of area to be washed and work upward, using long, even, overlapping strokes.
Wetting the surface first is not recommended, as it dilutes
the detergent and reduces its cleaning ability.
23
KNOB
6. Allow detergent to "soak in" for 3-5 minutes before washing and rinsing. Reapply as needed to prevent surface from drying. Do
Not allow detergent to
dry on surface (prevents streaking).
TO RINSE:
1. Please refer to the correct way to replace with an appropriate high pressure nozzle (see "SELECTING THE RIGHT NOZZLE"). Squeeze the trigger and wait for the detergent to clear.
2. Keep the spray gun a safe distance from the area you plan to spray.
3. Apply a high pressure spray to a small area, and then check the surface for damage. If no damage is found, it is okay to continue cleaning.
4. Start at the top of the area to be rinsed, working down with same overlapping strokes as you used for washing and applying detergent.
TO FLUSH SYSTEM
When you have completed the use of detergent injection system:
1. Turn off the engine and fill the detergent tank with clean water.
2. Remove the nozzle and then turn engine back on.
3. Point the wand toward a safe direction and squeeze the trigger to flush clean water through the detergent tank and the system until it is thoroughly clean.
Leaving chemicals and cleaning solutions inside the
pressure pump could damage it.
Damages created by leaving soaps, chemi-
cals and cleaning solutions inside the pump can void the warranty.
CLEANING TIPS:
• Never use the Waterblaster water inlet to siphon detergent or wax.
• If you have the nozzle too far away from the surface being washed, the cleaning will not be as effective.
I
MPORTANT: DO NOT get closer than 0.15 meters when cleaning.
SHUTTING DOWN
1. To stop the engine, set the engine switch on the side of the engine to OFF position.
2. Slide Petrol Valve lever to the left to stop petrol flow to the engine.
3. Turn off the water supply, Squeeze the Gun trigger to release any remaining water in the system then disconnect garden hose from the Water blaster.
4. Store Spray Gun on the side and hoses inside the hose housing inside the handle.
5.
CAUTION - Allow engine to cool down before folding handle.
24
Never turn off water supply with engine running. This will
cause the pressure pump to overheat resulting in internal damage.
Waterblaster
MUST be properly stored. Refer to next pages for proper
storage instructions.
MAINTENANCE
Regular maintenance will improve performance and extend life of Waterblaster.
Waterblaster’s warranty does not cover items that have been subjected to operator abuse or negligence. Only by maintaining Waterblaster in accordance with instruc­tions in this manual will the full value of the warranty be honored.
Some adjustments will need to be made periodically to properly maintain the Waterblaster. All service and adjustments should be made at least one time each sea­son. It is important that the maintenance chart below be followed.
ENGINE MAINTENANCE SCHEDULE
*
Recommended to be performed more often than in the schedule if operated in dusty environments.
**
Recommended to be per
formed by authorized dealers
***
Adjust air gap to 0.6mm - 0.7mm
25
Frequency
Items Each time
Every
month or
20 Hrs
Every 3
months or
50 Hrs
Every 6
months or
100 Hrs
Every year or 300 Hrs
Engine oil
Check oil
level
Replace
Air
cleaner
(Filter)
Check
Clean
Replace-
clean
*
Deposit cup Clean
Spark plug
Clean, adjust
Replace
***
Spark
Arrester
Clean
Idling Check-adjust
Valve
clearance
Check-adjust
**
Petrol tank Clean
Petrol supply
line
Check Every two years (Replace if necessary**)
**
**
CHECKING PRESSURE PUMP OIL:
1. Check oil site gauge on pressure pump. Oil should cover site gauge.
2. Remove dipstick/oil plug from crankcase and wipe clean.
3. Oil level is correct if it covers lower half of dipstick.
CHANGING PRESSURE PUMP OIL:
1. Place container under pressure pump oil drain plug.
2. Using a wrench, loosen oil drain plug.
3. Remove oil drain plug and drain oil into container.
4. Replace oil drain plug and retighten using the wrench.
5. Loosen and remove breather plug from top of pressure pump.
6. Add
NEW 10W 30 engine oil to pump case until the oil
level raises above the midpoint on the oil level window on the side of the pump.
7. Replace and hand tighten the breather plug.
CLEANING NOZZLE:
Occasionally, the spray wand can become clogged with foreign materials such as dirt. When this happens, excessive pressure can develop. Whenever the pressure nozzle becomes partially clogged, the pump pres­sure will pulsate. It should be immediately cleaned.
1.
Turn off waterblaster, release pressure by pulling gun trigger then lock the gun trigger
before attempting to change pressure nozzles.
2. Remove high pressure spray nozzle from the spray wand. Using the nozzle cleaning needle (provided), remove any obstructions by inserting and carefully moving the pin back-and-forth through nozzle hole under clean running water.
3. After cleaning, remove the needle from nozzle and store for future use.
4. Reassemble pressure nozzle to spray wand.
CLEANING WATER INLET SCREEN FILTER:
The water inlet screen filter should be checked periodically and cleaned if necessary (see right picture).
1. Disconnect inlet water hose.
2. Remove filter by grasping end and pull straight back.
3. Clean screen filter by flushing both sides with water.
4. Insert screen filter back inside water inlet port.
Do not operate W
aterblaster without screen filter in
place. Impurities entering pressure pump can cause internal damage.
26
BREATHER PLUG
LEVEL WINDOW
DRAIN PLUG
CLEANING WATERBLASTER:
Daily or before use inspections should include areas around and underneath Waterblaster looking for signs of petrol or oil leaks. Preventative maintenance should be taken if leaks are found. Clean accumulated debris from outside and inside Waterblaster. Ensure all linkages, springs and other engine controls are kept clean. Inspect cooling air slots and openings on Waterblaster. Openings must be kept clean and unobstructed for peak performance of Waterblaster.
Engine components should be kept clean reducing risk of overheating and ignition of accumulated debris.
• Use a damp cloth to wipe exterior surfaces clean.
• Use a soft bristle brush to loosen caked on dirt or oil.
• Use a shop-vacuum to pick up any loose dirt and debris.
STORAGE
Petrol and petrol vapor are extremely flammable and explosive. Fire or explosion from misuse of petrol can cause severe burns and even death.
ENGINE
DO NOT store petrol from one season to another unless it’s
been treated with petrol stabilizer.
Replace petrol container, if metal, and if it begins to rust. Rust and dirt and debris can contaminate petrol supply and components resulting in poor per­formance and/or internal damage to engine. Petrol should be stored in newer approved plastic storage containers.
27
TO PROTECT AGAINST RUST FORMATION DURING STORAGE, OIL THE CYLINDER BORE:
• Remove spark plug and pour approximately 15 ml of clean engine oil into the cylinder.
• Install spark plug.
• Make sure engine
ON/OFF switch is OFF. Slowly pull the starter cord 2 to 3 times to
distribute and coat the cylinder bore with oil.
DO NOT start engine at this time.
Unintentional sparking can cause fire or electrical shock. Failure to observe this warning can cause severe property damage, severe burns and even death.
Disconnect spark plug wire from spark plug and cover tip of spark plug wire with insulating tape and place wire where it cannot come in contact with spark plug or Waterblaster frame.
PRESSURE PUMP
1. Drain all water from pressure hose, coil and store it in cradle of pressure washer handle.
2. Drain all water from spray gun and spray wand by holding spray gun in vertical position with nozzle pointed downward. Squeeze trigger to remove fluids from spray gun and spray wand. Store in spray gun/hose holder.
3. Store chemical hose, high pressure hose and spray wand so they are protected from damage, such as being run over.
It is
RECOMMENDED that you follow these steps to protect the internal seals of
Waterblaster when storing unit for more than 30 days and/or when freezing temper­atures are expected.
1. Obtain a funnel, six ounces of RV antifreeze and approximately 0.9 m of garden hose with a male hose connector on one end.
Use only RV antifreeze. Any other type of antifreeze is
corrosive and can damage pressure pump.
2. Connect 0.9 meters length of garden hose to water inlet of pressure pump.
3. Add RV antifreeze using the funnel.
28
4. Make sure engine ON/OFF switch is OFF. Slowly pull engine starter cord several times until antifreeze comes out of pressure hose connection of pressure pump. DO NOT start engine at this time.
5. Remove hose from water inlet of pressure pump.
WATERBLASTER
1. Cover Waterblaster with a suitable cover that does not retain moisture such as a plastic or plastic coated tarp.
2. Store Waterblaster in a clean, dry area.
Certain storage covers can be flammable or can
melt in higher temperatures.
Do not place storage cover over
Waterblaster unit until it has completely cooled.
PREPARING FOR USE AFTER STORAGE
1. Make sure the engine on/off switch is OFF.
2. Slowly pull the Starter cord a few times to clean oil from the cylinder or to eject any antifreeze from the pump which were added prior to storage.
3. Remove the spark plug from the cylinder. Wipe oil from the spark plug and return it to the cylinder and retighten.
4. Reconnect the spark plug wire. Then start the engine.
29
TROUBLESHOOTING GUIDE
30
Problem Probable Cause Solution
Engine shuts down when running.
1. Out of petrol.
2. Low Engine Oil
1. Fill petrol tank.
2. Add oil.
Engine will not start; or starts and runs rough.
1. Engine On/Off set to “OFF” position.
2. Petrol valve is in “OFF” position.
3. Dirty air cleaner.
4. Out of petrol.
5. Stale petrol.
6. Spark plug wire not connected to spark plug.
7. Bad spark plug.
8. Water in petrol.
9. Flooded.
10.Excessively rich petrol/air mixture.
11.Intake valve stuck open or closed.
12.Engine has lost compression.
13.Low engine oil.
14.Wrong Petrol.
15.
Engine is too hot
16.Choke is in wrong position
17.Pressure builds up after 2 pulls on starter coil or after initial use.
1. Set switch to “ON” position.
2. Turn petrol valve to “ON” position.
3. Clean or replace air cleaner.
4. Fill petrol tank.
5. Drain petrol tank and carburetor; fill with fresh petrol.
6. Connect wire to spark plug.
7. Replace spark plug.
8. Drain petrol tank and carburetor; fill with fresh petrol.
9. Wait 5 minutes and re-crank engine.
10.Coutact authorised service facility.
11.Coutact authorised service facility.
12.Coutact authorised service facility.
13.Add oil.
14.Use recommended petrol.
15.Allow engine to cool
16.Change choke position
17.
Squeeze gun trigger to relieve pressure.
31
Problem Probable Cause Solution
Engine “hunts” or falters.
1. Carburetor is running too rich or too lean.
1. Coutact authorised service facility.
Engine lacks power.
1. Cylinder pressure is low.
2. Dirty air cleaner.
1. Coutact authorised service facility.
2. Replace air filter.
No pressure or Low pressure.
1. Spray wand not set to high pressure.
2. Inadequate water supply.
3. Hose fitting leaks during high pressure.
4. Nozzle obstructed.
5. Water filter screen obstructed.
6. Defective pump
7. Air in hose.
8. Choke lever in choke position.
9. Throttle control lever is not in fast position.
1. See “SELECTING THE RIGHT NOZZLE” section.
2. Water supply must be 20 LPM @ 50 PSI.
3. Tighten hose fitting. Use thread sealant tape if necessary.
4. Clean Nozzle (See Maintenance)
5. Remove and clean filter.
6. Coutact authorised service facility.
7. Squeeze trigger to remove air.
8. Move choke to “RUN” position.
9. Move throttle control lever from fast position.
Water leaking at pump.
1. Loose connections.
2. Worn or broken O-rings.
3. Pump head or tubes damaged from freezing.
1. Tighten connections.
2. Coutact authorised service facility.
3. Coutact authorised service facility.
32
Problem Probable Cause Solution
Pump will not draw chemicals.
1. Wrong size spray nozzle.
2. Chemical hose/filter clogged.
3. Chemical screen not in chemical.
4. Chemical solution too thick.
5. Chemical build-up in chemical injector.
1. See "SELECTING THE RIGHT NOZZLE" section.
2. Clean hose/filter.
3. Ensure end of chemi­cal hose is fully sub­merged into chemicals.
4. Dilute chemical. Chemical solutions should have same con­sistency as water.
5. Coutact authorised service facility.
No or low pressure (after period of normal use).
1. Worn seal or packing.
2. Worn or obstructed valves.
3. Worn unloader piston.
Coutact authorised service facility.
Water leaking at spray gun/spray wand connection.
1. Worn or broken O-ring.
2. Loose hose connection.
1. Worn or broken O-ring.
2. Tighten hose connection.
Oil leaking at pump
1. Oil seals worn. 1. Coutact authorised service facility.
Pump pulsates
1. Nozzle obstructed.
2.
Air in the system
1. Clean Nozzle (See Maintenance)
2.
Squeeze trigger to remove air.
GENERAL INFO:
33
Problem Probable Cause Solution
Pump pulsates
1. Nozzle obstructed.
2. Air in the system
1. Clean Nozzle (See Maintenance)
2. Squeeze trigger to remove air.
Petrol
• Use fresh high quality unleaded petrol (minimum 87 octane)
Oil
• Pump oil: Use only 30 Weight Non detergent oil.
• Engine oil: Use only 10W 30.
Water
• Use only cold water.
• Do not operate waterblaster with clogged or missing water filter screen.
• Do not operate waterblaster without adequate water supply to pressure pump. Adequate water supply is a minimum of 50 PSI @ 20 LPM.
Pressure Adjustment
• Pressure setting is preset at factory.
• For lowering pressure, refer operation section of this manual.
Pump
• Squeeze spray gun trigger every 3 minutes while engine is running.
• Do not allow water to freeze in pump.
By-Pass Mode
• Never leave unit running for more than 3 minutes without squeezing spray gun trigger. Doing so could damage pump and void warranty.
Thermal Relief Valve
• Pump is equipped with a thermal relief valve. If water overheats, this valve opens releasing gush of water. Afterwards, the valve closes returning pump to normal operation.
SPECIFICATIONS
Hose
• Do not allow hoses to come in contact with engine muffler during or immediately after use.
• DO NOT pull unit by pressure hose.
Engine
• Do not adjust or attempt maintenance without consulting supplied engine manual or having adjustments made at an authorized service center.
• Add stabilizer to petrol tank and let engine run for 5 minutes before storage.
• Always turn on water before starting engine.
Soap/Chemicals
• Use only soaps and chemical detergents designed for waterblaster use.
• Use Chemical nozzle (Black) with Soap/Chemicals.
Nozzle
• Always keep nozzles unclogged.
• Chemical/soap solutions cannot be applied using high pressure setting. Set pressure pump to low pressure and use low pressure nozzle.
Storage or Winterizing
• Run clean water through chemical inlet.
• Add stabilizer to any remaining petrol in petrol tank.
• Do not allow water to freeze in pressure pump, spray gun, spray wand or hoses.
Max Pressure 2400PSI
Max Water Flow 12LPM
Pump Type Triplex
Engine/Type Powerbuilt XT210 /OHV
HP/RPM 7/ 3600
Displacement 207CC
Petrol/Detergent Tank Capacity 3.6 / 3.8Liter
Pressure Hose 10Meter
Low Oil Sensor YES
Thermal Relief Valve YES
Adjustable Pressure Regulator YES
34
1 YEAR LIMITED WARRANTY
Express and Exclusive Limited Warranty to Original Retail Buyer
Alltrade Tools LLC (hereinafter "Alltrade") expressly warrants to the original retail purchaser of the accompanying POWERBUILT Waterblaster and no one else all parts of the product (except those parts referred to below which are specifically excluded from such warranty (see Exclusions) to be free from defects in materials and workmanship for a period of one year from the original date of purchase.
The date of purchase shall be the date of shipment to the original purchaser, or the date the original purchaser took possession, custody, or control of the product, whichever occurred first. This warranty shall be null and void if the product or any component thereof is modified or altered. This warranty does not apply to any other product and/or component thereof manufactured or distributed by Alltrade, and does not apply to products and/or components thereof designed, manufactured and/or assembled by others, for which Alltrade makes no warranties whatsoever.
THERE ARE NO WARRANTIES, WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF.
WARRANTY PERFORMANCE
By purchasing this product, purchaser expressly acknowledges and agrees that their sole and exclusive remedy under this warranty shall be strictly limited to the repair or replacement of any covered nonconforming items or parts thereof provid­ed that any such nonconforming item and/or part is promptly returned to an author­ized Service Center within the applicable warranty period, with a written request by purchaser to repair and/or replace the nonconforming item and/or part. We recom­mend that you keep the original product packaging in the event you need to ship the unit. We suggest the package be insured against loss or in transit damage. When sending your product, include your name, address, phone number, e-mail address, dated proof of purchase (or copy) and a statement about the nature of the problem. Warranty coverage is conditioned upon purchaser furnishing Alltrade with adequate written proof that they are the original purchaser and of the original purchase date. Parts returned, freight prepaid and insured, will be inspected and, at Alltrade's option, repaired and/or replaced free of charge if it is found to be defective and sub­ject to warranty. Alltrade retains the sole discretion to determine whether any item or part is nonconforming and, if so, whether the item and/or part will be repaired and/or replaced. If the unit is repaired, new or reconditioned replacement parts may be used. If Alltrade chooses to replace the product, it may replace it with a new or reconditioned of the same or comparable design. The repaired or replaced unit will be warranted under the terms of the remainder of the one year warranty period; cov­ered defective parts not subject to normal wear and tear or other exclusions will be repaired or replaced, at Alltrade's option. During the warranty period, Alltrade will be responsible for the return shipping charges. Alltrade's repair and/or replacement of any nonconforming item and/or part thereof shall constitute fulfillment of all obli
-
35
gations to the purchaser. Alltrade shall not be responsible or liable for any expense, including freight charges, or repairs made outside Alltrade's facility or an Alltrade designated service, unless expressly agreed to by Alltrade in writing. Under no cir­cumstances shall Alltrade bear any responsibility for loss of the unit, loss of time or rental, inconvenience, commercial loss, or consequential damages.
For the location of an Authorized Service Center nearest you, please call customer service at 1-888-278-8092.
This warranty does not cover parts damaged due to normal wear, abnormal condi­tions, misapplication, misuse, abuse, accidents, operation, improper storage, or freight damage. Parts damaged or worn by operation in dusty environments are not warranted. Failure to follow recommended operating and maintenance procedures also voids warranty.
DAMAGE TO THE PRODUCT RESULTING FROM TAMPERING, ACCIDENT, ABUSE, NEGLIGENCE, FAILURE TO FOLLOW INSTRUCTIONS, UNAUTHORIZED REPAIRS OR ALTERATIONS, DAMAGE WHILE IN TRANSIT TO OUR SERVICE FACILITY, USE OF UNAPPROVED OR IMPROPER ATTACHMENTS OR ACCESSORIES, OR OTHER CAUSES UNRELATED TO PROBLEMS WITH MATERIAL OR WORKMANSHIP ARE NOT COVERED BY THIS WARRANTY.
Alltrade will not be liable for the following: labor charges, loss or damage resulting from improper operation, maintenance or repairs made by other persons; pre-deliv­ery services such as assembly, oil and lubricants, and adjustment; maintenance services that are normally required to maintain the product.
The use of other than genuine POWERBUILT Repair Parts will VOID the warranty.
WARRANTY DISCLAIMERS
EXCLUSION AND DISCLAIMER OF ALL OTHER EXPRESS WARRANTIES, GUAR­ANTIES AND/OR REPRESENTATIONS, EXCEPT FOR THE LIMITED WARRANTY PROVIDED HEREIN, ALL OTHER EXPRESS WARRANTIES, GUARANTIES, AND/OR REPRESENTATIONS BY ALLTRADE AND OR ITS REPRESENTATIVE(S) REGARDING THE DESIGN, MANUFACTURE, PURCHASE, USE AND/OR OPERATION OF THE PRODUCT OR ANY COMPONENT THEREOF SOLD HEREUNDER, REGARDLESS OF WHETHER ANY SUCH WARRANTY, GUARANTY AND/OR REPRESENTATION, WRITTEN OR ORAL, ARISES BY OPERATION OF LAW AND/OR EQUITY AND/OR BY ANY ACT OR OMISSION OF ALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THE BUYER, ARE HEREBY EXPRESSL
Y EXCLUDED AND DISCLAIMED BY ALL
TRADE AND/OR ITS REPRESENTATIVES. PURCHASER KNOWINGLY AND WILLINGLY WAIVES ANY AND ALL SUCH WARRANTIES AND RIGHTS, CLAIMS AND/OR CAUSE OF ACTION ARISING THEREFROM OR BASED THEREON. PURCHASER'S SOLE AND EXCLUSIVE REMEDY IS AS STATED ABOVE.
EXCLUSION AND DISCLAIMER OF ALL IMPLIED WARRANTIES, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. NO WARRANTY
, ORAL OR WRITTEN, OTHER THAN THE W
ARRANTY
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LISTED HEREIN IS MADE WITH REGARD TO THIS PRODUCT. ALL WARRANTIES AND/OR IMPLIED WARRANTIES, GUARANTIES AND/OR REPRESENTATIONS BY ALLTRADE AND/OR ITS REPRESENTATIVE(S) REGARDING THE DESIGN, MANU­FACTURE, PURCHASE, USE AND/OR OPERATION OF THE PRODUCT OR ANY COM­PONENT THEREOF SOLD HEREUNDER, REGARDLESS OF WHETHER ANY SUCH WARRANTY, GUARANTY AND/OR REPRESENTATION, WRITTEN OR ORAL, ARISES BY OPERATION OF LAW AND/OR EQUITY AND/OR BY ANY ACT OR OMISSION OF ALLTRADE AND/OR ITS REPRESENTATIVES. PURCHASER KNOWINGLY AND WILLINGLY WAIVES ANY AND ALL SUCH WARRANTIES AND RIGHTS, CLAIMS AND/OR CAUSES OF ACTION ARISING THEREFROM OR BASED THEREON.
PURCHASER'S SOLE AND EXCLUSIVE REMEDY IS AS STATED ON PRECEDING PAGES.
LIMITATIONS OF LIABILITY
IN NO EVENT SHALL ALLTRADE AND/OR ITS REPRESENTATIVE(S) BE LIABLE FOR INDIRECT, INCIDENTAL, SPECIAL AND/OR CONSEQUENTIAL DAMAGES OF ANY KIND ARISING OUT OF OR RELATED TO, DIRECTLY OR INDIRECTLY, ANY BREACH OR PROVISION OF ANY AGREEMENT BETWEEN ALLTRADE AND/OR ITS REPRE­SENTATIVE(S) AND PURCHASER, AND WARRANTY HEREUNDER, AND/OR THE EXISTENCE, DESIGN, MANUFACTURE, PURCHASE, USE AND/OR OPERATION OF ANY ITEM(S) SOLD HEREUNDER EVEN IF ALLTRADE AND/OR ITS REPRESENTA­TIVE(S) HAS BEEN ADVISED OF THE POSSIBILITY OF ANY SUCH DAMAGES. IN NO EVENT, WHETHER BECAUSE OF A BREACH OF CONTRACT, WARRANTY, TORT (INCLUDING NEGLIGENCE) OR OTHERWISE, SHALL ALLTRADE'S AND/OR ITS REPRESENTATIVE (S) LIABILITY EXCEED THE PRICE OF THE PRODUCT. All LIA­BILITY CONNECTED WITH THE USE OF THIS PRODUCT SHALL TERMINATE UPON THE EXPIRATION OF THE WARRANTY PERIODS SPECIFIED ABOVE.
LIMITATIONS ON WARRANTY DISCLAIMERS
Some states do not allow limitations on how long an implied warranty lasts and some states do not allow the exclusion or limitation of the incidental or consequen­tial damages, so part or all of the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state.
If your product is not covered by this warranty, please call our Customer Service Department at 1-888-278-8092 for general repair information, and charges and the location of your nearest authorized service facility.
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