Powerbuilt 5000W, 6000W, 6250, 7250W, EGS0249 Instruction Manual
THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFET Y, OPE RATION,
MAINTENANCE AND STORAGE OF THIS PRODUCT. BEFORE USE, READ CAREFULLY AND
UNDERSTAND ALL CAUTIONS, WARNINGS, INSTRUCTIONS AND PRODUCT LABELS. FAILURE TO DO SO
COULD RESULT IN SERIOUS PERSONAL INJURY AND/OR PROPERTY DAMAGE.
©COPYRIGHT 2010 ALLTRADE TOOLS, LLC.
1431 VIA PLATA
LONG BEACH, CA 90810-1462 USA
EGS0249 – 5000/6000 WATT 13 HP Generator _Rev 10/10/10
Printed in China
5000 / 6000W GENERATOR
INSTRUCTION MANUAL
EGS0249
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AC 240V/50Hz
15A
15A
26A
TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-33
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
LIMITED WARRANTIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-36
CONGRATULATIONS!
You have purchased a heavy duty 5000 watt Generator featuring the POWERBUILT XT390
13 HP OHV 389CC engine for strong, steady performance. Additional features
include easy to use controls, heavy duty components and circuit protection.
Thanks for choosing this product. Our aim is to provide you with the highest quality
professional products, and we want you to be totally satisfied with your product and our
Customer Service.
INTRODUCTION
This instruction manual is intended for your benefit. Please read and follow the safety, installation, maintenance and troubleshooting steps described within to ensure
your safety and satisfaction. The contents of this instruction manual are based upon
the latest product information available at the time of publication. The manufacturer reserves the right to make product changes at any time without notice.
GENERAL SAFETY
READ AND FOLLOW ALL INSTRUCTIONS.
Failure to follow all instructions in this manual may result in severe personal injury or death. Keep this manual and refer to it for Safety
Instructions, Operating Procedures, and Warranty.
SAVE THESE INSTRUCTIONS FOR
FUTURE REFERENCE.
RECOGNISE SAFETY SYMBOLS, WORDS AND LABELS
The safety instructions provided in this manual are not intended to cover all possible conditions and practices that may occur when operating, maintaining and cleaning power tools.
Always use common sense and pay particular attention to all the DANGER,
WARNING, CAUTION and NOTE statements in this manual.
This is the safety alert symbol. It is used to alert
you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid
possible injury or death.
TABLE OF CONTENTS
CONGRATULATIONS! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
GENERAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
RECOGNISE SAFETY SYMBOLS, WORDS AND LABELS . . . . . . . . 2-4
IMPORTANT INFORMATION ABOUT THIS MANUAL . . . . . . . . . . . 4
UNPACKING & INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SAFETY WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
GENERAL SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
SAFETY RULES FOR PETROL ENGINES . . . . . . . . . . . . . . . . . . . . . . . . 7-11
SYMPTOMS OF CARBON MONOXIDE POISONING . . . . . . . . . . . . 8
ADDING OR DRAINING PETROL TO OR FROM THE ENGINE . . . . . 8-9
STARTING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
MAKING ADJUSTMENTS OR REPAIRS TO THE ENGINE . . . . . . . . 10
TESTING SPARK PLUG FOR SPARK . . . . . . . . . . . . . . . . . . . . . . . 10
TRANSPORTING OR REPAIRING EQUIPMENT . . . . . . . . . . . . . . . . 11
STORING PETROL OR EQUIPMENT WITH PETROL IN PETROL TANK . . . . .11
SAFETY RULES FOR GENERATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-14
FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17
PREPARING THE PORTABLE GENERATOR . . . . . . . . . . . . . . . . . . . . . . 17-20
ADDING ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
LOW OIL SENSOR AND LED DISPLAY . . . . . . . . . . . . . . . . . . . . . . 17-18
ADDING PETROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
SYSTEM GROUND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
CONNECTING TO A BUILDING’S ELECTRICAL SYSTEM . . . . . . . . 19
HOUR METER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
OPERATING THE GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-27
STARTING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21
OUTLETS AND CIRCUIT PROTECTORS . . . . . . . . . . . . . . . . . . . . . 21-22
CONNECTING TO GENERATOR OUTLETS . . . . . . . . . . . . . . . . . . . 22-23
GENERATOR CAPACITY AND APPLIANCE WATTAGE . . . . . . . . . . . 24-26
STOPPING THE
GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-27
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-29
CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
CLEANING GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-29
STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-30
GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
PREPARING FOR USE AFTER STORAGE . . . . . . . . . . . . . . . . . . . . 30
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POISONOUS FUMES: This tool uses a petrol powered engine that
produces poisonous fumes from its exhaust. Always make sure there is
adequate ventilation when operating this equipment.
EXPLOSION HAZARD: Petrol and its vapors are extremely flammable and
explosive. Fire or explosion from these vapors can cause severe burns or
even death.
ROTATING PARTS: Starter and other rotating parts on this tool can
entangle loose clothing, long hair and accessories resulting in moderate
to severe injury.
HOT SURFACES: Engine muffler and other engine parts can become very
hot. Coming in contact with hot engine components can cause serious
burns. Hot exhaust gases from the engine can cause clothing to ignite if
in contact for any length of time.
KICKBACK: Starter cord can kickback (recoil) very rapidly. Kickback will
recoil starter cord quicker than you can let go. This action can result in
broken bones, bruises, sprains or fractures.
UNIT IS HEAVY: Take care when lifting or moving unit.
IMPORTANT INFORMATION ABOUT THIS MANUAL
Improper and unsafe use of this generator can result
in fire, bodily injury or death. This instruction manual contains important
information about product safety. Keep the instruction manual available for
others to read before they use the generator.
Improper maintenance and operation are responsible for the majority of accidents
involving petrol generators. The largest portion of these could be prevented by recognizing the basic safety rules and precautions. Most accidents can be avoided if the
operator recognises a potentially hazardous situation before it happens and by
observing appropriate safety rules and procedures as outlined in this manual.
Basic safety precautions are outlined in the SAFETY portion of this manual and
throughout the text in this manual where a potential hazard might occur.
Hazards that MUST be avoided to
prevent serious injury follow headers marked DANGER
or WARNING. These same precautions are placed as labels on the tool itself.
NEVER use this generator for applications that are NOT specified in this manual.
DANGER indicates an imminently hazardous
situation which, if not avoided, will result in death
or serious injury.
WARNING indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in
minor or moderate injury.
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which,
if not avoided, may result in property damage.
NOTE provides additional information that is useful
for proper use and maintenance of this tool. If a
NOTE is indicated, make sure it is fully understood.
In addition to SAFETY ALERTS listed above, there could also be numerous symbols
alerting the operator that specific safety measures are required to safely operate this
tool. Learn these SAFETY SYMBOLS as well as the SAFETY ALERTS to prevent
injury to the operator and to bystanders.
READ OPERATING INSTRUCTIONS: Read and understand tool labels,
safety warnings and precautions in this manual before operating the tool.
Failure to follow WARNINGS could result in serious injury or even death
to the operator or bystanders.
FIRE HAZARD: Heat from engine exhaust can ignite combustible materials, building structures or petrol tanks resulting in a fire. Place the tool on
a flat surface a safe distance from buildings or other combustible
material. Ensure exhaust is directed away from tool.
ELECTRICAL SHOCK: This tool produces hazardous electrical voltage.
Read and become familiar with this manual’s WARNINGS and CAUTIONS
so that it is installed and used properly.
WEAR APPROVED EYE PROTECTION: This tool has rotating and
moving
parts that could become airborne if damaged. Always wear approved eye
protection when operating equipment with moving parts. Safety glasses
must conform to the requirements and provide protection against
flying particles from both front and side.
3 4
Keep work area clean and well lit. Messy areas and cluttered workbenches
invite personal injury and/or property damage. Clear all work areas of unnecessary tools, debris, furniture, etc.
Make sure the work area is well ventilated. Never operate in an enclosed area.
Do not place objects on top or against the tool.
Handle correctly. Always operate according to the instructions provided.
Never allow the tool to be operated by children, individuals unfamiliar with its
operation or unauthorized personnel.
Keep children and visitors away. All children should be kept away from the
work area. DO NOT let children handle the tool. Maintain a safe distance for any
person near the work area.
Childproof the workshop. The use of master switches and padlocks is highly
recommended. Remove starter keys where applicable.
Stay alert, watch what you are doing, and use common sense. Do not stand
on tool. Do not use tool while tired or under the influence of drugs, alcohol
or medication. A moment of inattention while operating the tool may result in
serious personal injury.
Operating any tools or equipment under the influence of drugs, alcohol, or
medication can cause personal injury to yourself and others.
Use the right tool. Use tools properly and for their intended
task. Do not force
a small tool to do the job of a heavy-duty tool. Using the right tool to do the
right job will make doing the job safer.
Always make sure the tool is in the OFF position when making adjustments,
changing parts, or performing any maintenance.
Service must be performed only by qualified repair personnel. Service or
maintenance by unqualified personnel may result in a risk of injury.
Do not use the tool if the power switch does not turn it “ON” or “OFF”. A tool that
cannot be controlled with the switch is dangerous and must be repaired.
Store all maintenance tools away from the immediate area before turning ON
the tool.
Do not overreach. Proper footing and balance is a must at all times while using
tools. Unstable support may lead to personal injury. Do not stand on the tool.
Serious injury could result if the tool tips over or you accidentally contact tool.
When using accessories, consult the
owner’s manual provided by the manufactur-
er. The use of improper accessories may cause risk of injury to yourself and others.
UNPACKING & INSPECTION
After opening the carton, unpack your new generator and related parts & accessories. Please inspect it carefully for any damage that may have occurred
during transit.
Do not operate this generator if damaged during shipment, handling or misuse. Damage may result in bursting, which can cause
serious injury or property damage. All damaged parts must be repaired or
replaced as needed prior to operating this generator.
Check to see that all nuts, bolts and fittings are secure before putting this generator into service.
Please have the serial number, model number, date of purchase, and parts list (with
missing parts identified) available for reference when calling.
MODEL NUMBER:
SERIAL NUMBER:
DATE OF PURCHASE:
SAFETY WARNINGS
READ ALL SAFETY WARNINGS BEFORE
USING PETROL GENERATOR.
GENERAL SAFETY RULES
People with electronic devices, such as pacemakers, should consult their physician(s) before using this product. Operation of electrical equipment or the electromagnetic wave created by the engine spark plug in close proximity to a heart
pacemaker could cause interference or failure of the pacemaker.
6
5
SYMPTOMS OF CARBON MONOXIDE POISONING
Carbon monoxide (CO) is a colorless, odorless, tasteless, extremely toxic gas that
can KILL in a matter of minutes. Breathing air containing carbon monoxide
produces symptoms of headache, dizziness, loss of muscular control, a sleepy
feeling and finally coma. Moderate or severe brain damage can result from inhaling
air containing carbon monoxide. Carbon monoxide is a product of incomplete
combustion of petrol and occurs in exhaust fumes of petrol-burning heaters and all
internal combustion engines. Carbon Monoxide collects in spaces where there is no
constant air flow or ventilation. If you start to feel sick, dizzy or weak due to
exposure to CO while using petrol engine, GET TO FRESH AIR IMMEDIATELY.
ADDING OR DRAINING PETROL TO OR FROM THE ENGINE
Petrol and petrol vapors are extremely flammable and
explosive. Fire and explosion can result in severe burns
and even death.
• Turn engine to the OFF position and let cool at least two minutes before
removing petrol cap. Loosen cap slowly to relieve pressure in petrol tank.
• DO NOT fill or drain petrol tank inside enclosed structures. Accidental sparks
can result in fires or explosions leading to severe burns and even death.
Keep protective guards in place and in proper working condition.
Maintain tools and equipment with care. They will function better and more
safely when kept clean and in good working condition. Keeping the tool clean,
dry, and free of grime will add to its life and performance.
Do not use the tool for applications other than specified.
SAFETY RULES FOR PETROL ENGINES
Carbon monoxide is a product of incomplete combustion, such as exhaust
fumes from the engine. Carbon monoxide is colorless, odorless and tasteless
and can kill in a matter of minutes
Gas particulate filters and respirators will not protect someone
from carbon monoxide poisoning. If symptoms of carbon monoxide
poisoning appear, take the affected person outdoors immediately
and away from all structures and equipment that could produce the
gas. Call for emergency medical treatment and make them aware of the
situation.
Operate generator only outdoors. Do not allow exhaust gas fumes from
entering confined areas through windows, open doors, ventilation ducts and
other openings.
Do not start or run engine indoors or in an enclosed area, such as agarage
(even if windows and doors are open). This also applies to the engine
compartment of a recreational vehicle (RV).
DO NOT tamper with Evaporation and Exhaust Assembly in the generator.
8
7
DANGER
Using a generator indoors WILL KILL YOU IN MINUTES.
Exhaust fumes contain carbon monoxide, a poisonous gas you
cannot see or smell.
NEVER use in the home or
in partly enclosed areas
such as garages.
Avoid other generator hazards.
READ MANUAL BEFORE USE.
ONLY use outdoors and far
from open windows, doors,
and vents.
Do not contact muffler area with engine running. Muffler gets
extremely hot and can cause severe burns. Exhaust gases can
ignite combustible items such as clothing or structures in close
proximity. Gases leaking from worn muffler can heat up and
damage petrol tank resulting in fire or explosion.
• DO NOT touch hot parts of engine or muffler.
• AVOID hot exhaust gases.
• Keep a minimum of 1.5M clearance on all sides of the engine including top.
Starter and other rotating parts of engine can entangle hair, hands,
clothing and accessories.
• NEVER operate with protective housing or covers removed.
• DO NOT use while wearing loose clothing or jewellery
that may get caught up
in starter or other rotating parts. Tie up long hair or wear hair net or cap.
MAKING ADJUSTMENTS OR REPAIRS TO THE ENGINE
Excessively high operating speeds increase risk of injury and damage to
engine. Excessively low speeds produce heavy load on engine.
• DO NOT attempt to alter pre-set governed speed. Engine governor is factory
set to supply optimum output horse power (HP) when running at governed speed.
• DO NOT modify engine in any way.
TESTING SPARK PLUG FOR SPARK
• DO NOT check spark plug for spark by removing from cylinder head.
• Disconnect spark plug wire from spark plug and cover tip with
non-conducting material such as electrical tape to prevent it from coming in
contact with spark plug, petrol tank or other parts of the engine where
damage can result from sparking.
• Replace a defective spark plug only with authorized parts.
• Use approved spark plug tester.
• DO NOT overfill petrol tank. Leave ample space for expansion of petrol.
• DO NOT start engine in area of petrol spillage. Fire and explosion can occur.
• Keep petrol away from sparks, open flames, pilot lights, heat and other
ignition sources. DO NOT smoke while operating the engine.
• DO NOT tip engine or equipment at an angle that could result in petrol
spilling from petrol tank.
STARTING THE ENGINE
Starter cord kickback (rapid retraction) can
pull your hand and arm toward the engine faster than it can be let
go of. Failure to be aware of this function can result in broken
bones, fractures, bruises and sprains.
• When starting the engine, pull cord slowly until resistance is felt, then pull
rapidly to avoid kickback.
Unintentional sparking can result in fire or electric shock.
Failure to observe this warning can result in property
damage, severe burns and/or death.
• Ensure spark plug is in place before attempting to start engine.
• Ensure muffler is secured to engine before starting.
• Ensure petrol cap is on petrol tank and tightened securely.
• Ensure air cleaner is clean and properly attached to engine.
A dirty air cleaner element changes the air to pe dna oitar lort
promotes incomplete combustion of petrol increasing the output of
carbon monoxide. Always make sure air cleaner element is clean
before every operation of the engine.
• DO NOT crank engine with spark plug wire removed. The resulting spark
could ignite spilled petrol.
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