PowerBoss Phoenix 20 User Manual

User Manual
Phoenix 20 Floor Scrubber Disc Brush Drive
988720UMPB - PowerBoss Phoenix22 User Manual - REV B 0410.pmd 4/9/2010, 4:40 PM1
This manual is furnished with each new PowerBoss Phoenix 20. This provides the necessary operating and preventive maintenance instructions. Operators must read and understand this manual before operating or servicing this machine.
· Operate the machine with reasonable care.
· Follow the manufacturer’s suggested maintenance instructions as provided in this booklet.
· Use original PowerBoss supplied parts.
2
988720UMPB - PowerBoss Phoenix22 User Manual - REV B 0410.pmd 4/9/2010, 4:40 PM2
Model Phoenix 20 Floor Scrubber Brush Drive
Model No. PHX20BDQP / PHX20BDQPG / 3336604QP
Technical Specifications
Current (Max) Battery Capacity (Lead Acid) Battery Capacity (Gel) Sound Level Cleaning path width Squeegee width Theoretical productivity Working speed Rated voltage Vacuum flow Vacuum waterlift Vacuum power Brush type Brush motor(s) power Number of brushes Brush RPM Aqua-Stop equipped Solution capacity Recovery capacity Working Grade Weight with batteries Weight without batteries Dimensions (LxWxH)
988720UMPB - PowerBoss Phoenix22 User Manual - REV B 0410.pmd 4/9/2010, 4:40 PM3
32 amps
105Ah @20 hr
95Ah @20 hr
69 dBA 20 in (51 cm) 34 in (86 cm)
15,000 ft2 /hr ( 1,394 m2)
1.7 mph (2.7 km per hr) 24 volts
65 cfm (110 m3/hr)
45 inches ( 112mbar)
.60 HP (450 W)
Disc
3/4 HP (560W)
1
180 RPM
Coming Soon 12 Gal (45 liters) 13 Gal (49 liters)
2%
313 lbs (142 kg)
203lbs (92 kg)
47.4 x 21.3 x 42.3 (120.4 x 54.1 107.4 cm)
3
4
988720UMPB - PowerBoss Phoenix22 User Manual - REV B 0410.pmd 4/9/2010, 4:40 PM4
Table Of Contents
Technical S pecifications............................................................. 3
Safety Instructions ...................................................................... 6
Unpacking Instructions .............................................................. 7
Inspection .................................................................................. 7
Electrical.................................................................................... 7
Batteries ....................................................................................7
Operator Responsibility............................................................. 7
Machine Overview ....................................................................... 8
Machine Overview - Front ......................................................... 8
Machine Overview - Rear.......................................................... 9
Control Panel .......................................................................... 10
Bail Handle .............................................................................. 11
Handle Adjustment Knobs ....................................................... 11
Key Switch............................................................................... 11
Squeegee Lift Lever ................................................................ 11
Solution Control Lever............................................................. 11
Battery Gauge ......................................................................... 11
Charge Status Indicator........................................................... 11
Optional Hour Meter ................................................................ 12
Optional Solution Solenoid...................................................... 13
In-Line Solution Filter Assembly.......................................... 13
Battery Compartment .............................................................. 14
Circuit Breakers....................................................................... 14
Phoenix 20 Rear Squeegee .................................................... 16
Cleaning .............................................................................. 16
Changing ............................................................................. 16
Angle Adjustment ................................................................ 17
Adjusting the Phoenix 20 Squeegee Blades........................... 18
Handle Adjustment .............................................................. 19
Angle Adjustment ................................................................ 19
Horizontal Adjustment ......................................................... 20
Solution Tank Drain Hose........................................................21
Solution Level Indicator...........................................................21
Solution Fill Filter.....................................................................22
Screened Float ........................................................................ 23
Screened Float Removal .................................................... 24
Recovery T ank Drain Hose .....................................................25
Deck Skirt Removal.................................................................25
The Phoenix 20 .......................................................................... 26
Machine Operation .................................................................... 28
To Turn on Machine................................................................. 28
To Turn on Vacuum .................................................................28
To Turn on Brush Motor........................................................... 28
To Turn on Cleaning Solution.................................................. 28
To Charge Batteries ................................................................28
Hour Meter (Optional) .............................................................29
Solution Solenoid (Optional) ...................................................29
Loading Brush ......................................................................... 30
Unloading Brush...................................................................... 31
After Use..................................................................................... 34
Maintenance............................................................................... 35
Troubleshooting ........................................................................ 36
Warranty ..................................................................................... 38
988720UMPB - PowerBoss Phoenix22 User Manual - REV B 0410.pmd 4/9/2010, 4:40 PM5
5
Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS
Operators must read and understand this manual before operating or maintaining this machine. Do not operate this machine in flammable or explosive areas. This machine is designed solely for scrubbing dirt and dust in an indoor environment. Minuteman does not recommend using this machine in any other capacity. The following information below may cause a potential hazard to the operator and equipment. Read this manual carefully and be aware when these conditions can exist. Take necessary steps to locate all safety devices on the machine and train the personnel operating the machine. Report any machine damage or faulty operation immediately. Do not use machine if it is not in proper operating condition.
For Safety During Operation
Keep hands and feet clear of moving parts while machine is in operation. Make sure all safety devices are in place and operate properly. All covers, doors and latches must be closed and fastened before use. During operation, attention should be paid to other persons in the work area and especially if small children are present. Electric motors and components can cause an explosion when operated near explosive materials or vapor. Do not operate this machine near flammable materials such as solvents, thinners, fuels, grain dust, etc. Store or park this machine on a level surface only. To prevent unauthorized use, machine should be stored or p arked with the key removed. This machine is designed for level operation only. Do not operate on ramps or inclines greater than 2%. This machine is not suitable for picking up hazardous dusts. Use caution when moving this machine into areas that are below freezing temperatures. Any water in the tanks or hoses can cause damage to the machine.
For Safety when Servicing or Maintaining Machine
Stop on level surface. Disconnect the power to the machine by unplugging the red Battery connector located under the recovery tank near the batteries. Avoid moving parts. Do not wear loose jackets, shirts, or sleeves when working on machine. Avoid contact with battery acid. Battery acid can cause burns. When working on or around batteries, wear protective clothing and safety glasses. Remove metal jewelry. Do not lay tools or metal objects on top of batteries. Charging batteries generates explosive gasses.
Do not charge batteries when open flames or sparks are present. Do not smoke.
Make sure the charger is turned off before disconnecting it from the machine. Charge the batteries in a well-ventilated area with the battery cover removed completely. Do not clean machine with a pressure washer. Authorized personnel must perform repairs and maintenance. Use PowerBoss supplied replacement parts.
SAVE THESE INSTRUCTIONS
6
988720UMPB - PowerBoss Phoenix22 User Manual - REV B 0410.pmd 4/9/2010, 4:40 PM6
Unpacking Instructions
Inspection
Carefully unpack and inspect your Phoenix 20 Floor Scrubber for shipping damage. Follow unpacking instructions on shipping pallet. Each unit has been tested and thoroughly inspected before shipment. Any damage is the responsibility of the delivery carrier who should be notified immediately.
Electrical
This machine is battery operated and designed to operate on 24 volts DC (2) 12-volt batteries.
Batteries
The recommended batteries are rated 105Ah WET (PowerBoss P/N 956712) or 100Ah MAINTENANCE FREE GEL (PowerBoss P/N 956100). We do not recommend mixing AMP hour capacities. Alternate battery sets can be used if they equal physical size and capacity. If alternate battery sets are used please contact PowerBoss for on board charger settings.
Operator Responsibility
Read this manual carefully before operating this machine. The operator is responsible for taking care of the daily maintenance of the machine to keep it in good working condition.
The operator must inform the service mechanic or supervisor when the scheduled maintenance intervals are required as stated in the MAINTENANCE section of this manual.
Before starting, familiarize yourself with the machine and its controls (see “Machine Overview, Front”, “Machine Overview, Rear”, “Control Console” diagrams).
988720UMPB - PowerBoss Phoenix22 User Manual - REV B 0410.pmd 4/9/2010, 4:40 PM7
7
Machine Overview
Machine Overview - Front
A CUP HOLDER B SOLUTION FILL PORT C RECOVERY TANK LID D RECOVERY T ANK E BRUSH DECK F FRONT WHEEL G REAR CASTER H SOLUTION TANK J FLOATING DECK SKIRT
8
988720UMPB - PowerBoss Phoenix22 User Manual - REV B 0410.pmd 4/9/2010, 4:40 PM8
Machine Overview - Rear
Machine Overview
I
A BAIL HANDLE B SQUEEGEE LIFT LEVER C SOLUTION CONTROL LEVER D RECOVERY TANK DRAIN HOSE E ONBOARD CHARGER CORD F CIRCUIT BREAKERS
988720UMPB - PowerBoss Phoenix22 User Manual - REV B 0410.pmd 4/9/2010, 4:40 PM9
G RECOVER Y HOSE H CONTROL P ANEL J SOLUTION TANK DRAIN HOSE / LEVEL INDICA T OR K BRUSH LIFT PEDAL L REAR SQUEEGEE
9
Machine Overview
Control Panel
A BAIL HANDLE B HANDLE ADJUSTMENT KNOB C KEY SWITCH D SQUEEGEE LIFT LEVER E SOLUTION CONTROL LEVER F BATTER Y GUAGE G CHARGE STATUS INDICATOR
A
D
C
B
F
E
G
10
988720UMPB - PowerBoss Phoenix22 User Manual - REV B 0410.pmd 4/9/2010, 4:40 PM10
Machine Overview
Bail Handle
(A) When the scrubdeck is lowered to the floor, the bail handle enables the brush motor and moves the machine
forward once depressed. This also allows the operator to automatically load the brush when the scrub deck is lowered over the brush.
Handle Adjustment Knobs
(B) Allows the handle position to be raised or lowered.
Key Switch
(C) Controls the machine’s power (Brush Unload/Off/On) with a key for safety . This switch, when turned counter clock-
wise, operates the auto brush unload when scrubdeck is in the raised position. When it is turned to the ON position, the machine will operate.
Squeegee Lift Lever
(D) When actuated to the top position, the squeegee is lowered and the vacuum motor turns on. When locked in the
bottom position, the squeegee is raised and the vacuum motor shuts off.
Solution Control Lever
(E) This lever controls the rate at which solution is dispensed. Moving the lever up will increase the amount of solution.
Moving the lever down will decrease the solution rate. Moving the lever all the way down shuts off solution flow.
Battery Gauge
(F) This gauge displays the remaining battery charge.
Charge Status Indicator
(G) This gauge displays the status of the batteries during charging. The gauge has a readout of 3 LEDs. 1 Green, 1
yellow, 1 Red. Green indicating a full charge, Yellow indicating 80% charged, Red indicating the batteries are charging.
988720UMPB - PowerBoss Phoenix22 User Manual - REV B 0410.pmd 4/9/2010, 4:40 PM11
11
Machine Overview
Optional Hour Meter
PowerBoss offers an optional hour meter for the Phoenix 20. The optional kit replaces the power cord mounting bracket at the rear of the machine with one that contains an hour meter.
Kit# K-E1720HM
12
988720UMPB - PowerBoss Phoenix22 User Manual - REV B 0410.pmd 4/9/2010, 4:40 PM12
Loading...
+ 28 hidden pages