Powerboss Armadillo 6X, AM7D-III User Manual

User Manual Rider Sweeper Armadillo 6X(Diesel, Gas, & LPG) AM7D-III(Diesel)
PowerBoss®, Minuteman International, Inc.
A Member of the Hako Group
Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
PowerBoss®, Copyright 2014
PB# 4100043UM Rev. A 08/14
Page 1
PREFACE
PREFACE
Thank you for your purchase of the new industry standard for sweepers. PowerBoss® takes great pride in offering the most dependable, reliable and best value in industrial power sweepers and sweeper/scrubbers. We set the standard.
Our Customer Service Department would like to hear from you. If you see any errors, omissions or something that needs clarication in this User Manual, please let us know. We are working hard towards continually improving our processes to bring you the best you deserve.
Please copy the form on next page, ll out and comment on how you found our manual.
Thank you!
The PowerBoss Team
Page 2
Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
PowerBoss®, Copyright 2014
PREFACE
Name: _____________________________________________
Title: _______________________________________________
Company Name: _____________________________________
Address: ____________________________________________
Country: ____________________________________________
Type of equipment or model number: ______________________
Comments: ___________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
Please return to:
Customer Service Manager PowerBoss®, Minuteman International, Inc. 14N845 U.S. Route 20 Pingree Grove, Illinois 60140 USA
Phone: (800) 323-9420 Email: tech@powerboss.com
Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
PowerBoss®, Copyright 2014
Page 3
PREFACE
This is the User Manual for the PowerBoss® Armadillo 6X & PowerBoss® AM7D-III machines.
This manual covers all standard Armadillo 6X & AM7D-III variations beginning, August 2014.
We believe this machine will provide excellent service for many years. Best results can be obtained if:
• The machine is operated with reasonable care.
• The machine is maintained regularly per the maintenance schedule provided in this User Manual.
• The machine is maintained with PowerBoss® supplied or equivalent parts.
All right side and left side references to the machine (except for engine) are determined by facing the direction of forward travel. The front of the engine or engine fan faces the rear of the machine. Some hardware considered to be common or locally available has been omitted from the parts section to make this manual clear. Be sure to use equivalent hardware when replacement becomes necessary.
The Model and Serial Number of your machine is shown on the I.D. name plate. This information is needed when contacting Technical Support or when ordering parts. The I.D. plate is mounted on the console of the machine left of the operator and adjacent the main broom adjustment access door.
Parts may be ordered by phone, fax or email from any PowerBoss® parts and service center. Before ordering parts or supplies, be sure to have your machine model number and serial number handy. For your convenience Fill out the Machine Data block on the next page for future reference.
Page 4
Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
PowerBoss®, Copyright 2014
PREFACE
Example I.D Plate:
MACHINE DATA
Fill out at installation
Machine Serial Number: ____________________________
Engine Serial Number: ____________________________
Sales Rep.: ______________________________________
Date of Install: ___________________________________
All information contained in this manual is current at the time of printing. Minuteman International, Inc. reserves the right to make changes at any time without notice.
PowerBoss®, Minuteman International, Inc., Printed in USA ©2014
Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
PowerBoss®, Copyright 2014
Page 5
TECHNICAL SPECIFICATIONS
TECHNICAL SPECIFICATIONS
Model/Model No: Armadillo 6X / SW6XKDSL (Diesel), SW6XKGAS (Gas), SW6XKLPG (LPG)
AM7D-III / AM7D-III (Diesel)
DIMENSIONS & WEIGHT
Length . . . . . . . . . . . . . . . . . . 79 inches (200 cm)
Width . . . . . . . . . . . . . . . . . . . 53 inch (135 cm)
Height . . . . . . . . . . . . . . . . . . . 53 inch (135 cm)
Height w/ overhead guard . . . 79.5 inch (202 cm)
Weight . . . . . . . . . . . . . . . . . . 2547 lbs (1155 kg)
Minimum U-turn . . . . . . . . . . . 82 inch (208 cm)
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SWEEPING SYSTEM
Sweep path. . . . . . . . . . . . . . . 53 inch (135 cm)
Main broom. . . . . . . . . . . . . . . 36 inch (91 cm)
Side broom . . . . . . . . . . . . . . . 24 inch (61 cm)
Hopper type . . . . . . . . . . . . . . high dump
Hopper volume . . . . . . . . . . . . 10 cu ft (.28m2)
Hopper load capacity . . . . . . . 650 lbs (295 kg)
Dust control . . . . . . . . . . . . . . 92 sq ft (8.6 m2)
High dump . . . . . . . . . . . . . . . 60 inch (152 cm)
RTR (rotary trash relocation) . yes
Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
PowerBoss®, Copyright 2014
TECHNICAL SPECIFICATIONS
Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
PowerBoss®, Copyright 2014
Page 7
TABLE OF CONTENTS
TABLE OF CONTENTS
PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
TECHNICAL SPECIFICATIONS. . . . . . . . . . . . . 6
DIMENSIONS & WEIGHT . . . . . . . . . . . . . . . . . . . . . 6
SWEEPING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . 6
FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
AIR-MOVING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . 12
ERGONOMICS SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . 12
DEBRIS-HANDLING SYSTEM . . . . . . . . . . . . . . . . . . . . 12
DRIVE-TRAIN SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . 12
CHASSIS SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
POWERBOSS INNOVATIONS . . . . . . . . . . . . . . . . . . . . 13
ENVIRONMENTAL FRIENDLY FEATURES. . . . . . . . . . 13
CLEAN AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
LOWER EMISSIONS. . . . . . . . . . . . . . . . . . . . . . . . . 13
SAFER WORK ENVIRONMENT . . . . . . . . . . . . . . . . 13
CLEAN ENERGY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
SAFETY INFORMATION . . . . . . . . . . . . . . . . . . 14
IMPORTANT SAFETY INSTRUCTIONS. . . . . . . . . . . . . 14
FOR SAFETY DURING OPERATION. . . . . . . . . . . . . . . 14
FOR SAFETY WHEN SERVICING OR MAINTAINING
MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
SAFETY SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
SAFETY DECALS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
BASIC POWERBOSS® SAFETY. . . . . . . . . . . . 18
MACHINE OPERATION . . . . . . . . . . . . . . . . . . . 22
BASIC OPERATING CONTROLS AND INDICATORS 22
IGNITION SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . 22
LIGHT SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
HORN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
FUEL LEVEL GAUGE . . . . . . . . . . . . . . . . . . . . . . . . 22
VOLTMETER AMP GAUGE . . . . . . . . . . . . . . . . . . . . 22
HOUR METER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
ENGINE OIL PRESSURE . . . . . . . . . . . . . . . . . . . . . 24
ENGINE COOLANT TEMPERATURE GAUGE . . . . . 24
THROTTLE / GLOW PLUG . . . . . . . . . . . . . . . . . . . . 24
DIRECTIONAL CONTROL PEDAL . . . . . . . . . . . . . . 24
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Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
PowerBoss®, Copyright 2014
TABLE OF CONTENTS
PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
TILT STEERING RELEASE . . . . . . . . . . . . . . . . . . . . 25
SEAT ADJUSTMENT. . . . . . . . . . . . . . . . . . . . . . . . . 25
BRAKE PEDAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
SWEEPING CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . 26
MAIN BROOM SWITCH . . . . . . . . . . . . . . . . . . . . . . 26
SIDE BROOM SWITCH. . . . . . . . . . . . . . . . . . . . . . . 26
DEBRIS HOPPER DUMP CONTROLS . . . . . . . . . . . . . 26
FILTER SHAKER/VACUUM CONTROL SWITCH 26
HIGH DUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
RAISE/LOWER HOPPER LEVER . . . . . . . . . . . . . . . 27
HOPPER DUMP LEVER . . . . . . . . . . . . . . . . . . . . . . 27
RTR LIGHTS 1 & 2 . . . . . . . . . . . . . . . . . . . . . . . . . . 27
OPERATING PROCEDURES . . . . . . . . . . . . . . . . . . . . . 28
PRE-OPERATION CHECKS . . . . . . . . . . . . . . . . . . . 28
STARTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
TRAVELING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
SLOWING AND STOPPING . . . . . . . . . . . . . . . . . . . 29
OPERATING ON GRADES . . . . . . . . . . . . . . . . . . . . 29
SWEEPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
EMPTY HOPPER WITH HIGH DUMP FEATURE 29
USING ROTARY TRASH RELOCATOR (RTR™) 30
TRANSPORTING THE MACHINE. . . . . . . . . . . . . . . 32
Using a Trailer or Transport Vehicle. . . . . . . . . . . 32
Pushing the Machine . . . . . . . . . . . . . . . . . . . . . . 32
PREVENTATIVE MAINTENANCE . . . . . . . . . . . 33
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
SCHEDULED MAINTENANCE CHART . . . . . . . . . . . . . 34
PREVENTATIVE MAINTENANCE INSTRUCTIONS 38
ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Air Intake System . . . . . . . . . . . . . . . . . . . . . . . . . 38
Check Air Filter Service Indicator . . . . . . . . . . 38
Air Filter Element Removal. . . . . . . . . . . . . . . 39
Air Filter Cleaning. . . . . . . . . . . . . . . . . . . . . . 39
Air Filter Inspection. . . . . . . . . . . . . . . . . . . . . 40
Air Filter Installation . . . . . . . . . . . . . . . . . . . . 40
ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . 40
Battery Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . 40
Battery Replacement . . . . . . . . . . . . . . . . . . . . . . 41
Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
PowerBoss®, Copyright 2014
Page 9
TABLE OF CONTENTS
FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Checking the LPG Fuel lter Locks . . . . . . . . . . . 43
COOLANT SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . 44
Blowing Out Radiator Fins . . . . . . . . . . . . . . . . . . 44
Reverse Flow Flushing. . . . . . . . . . . . . . . . . . . . . 44
Changing Engine Oil . . . . . . . . . . . . . . . . . . . . . . 44
STEERING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Steering Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . 45
Steering Fork Assembly and Rod End . . . . . . . . . 45
LUBRICATION POINTS . . . . . . . . . . . . . . . . . . . . . . 46
Latches & Hinges . . . . . . . . . . . . . . . . . . . . . . . . . 46
HYDRAULICS SYSTEM . . . . . . . . . . . . . . . . . . . . . . 46
Filling The Fluid Reservoir . . . . . . . . . . . . . . . . . . 46
Hydraulic Fluid Viscosity Specications . . . . . 46
Changing The Hydraulic Fluid . . . . . . . . . . . . . . . 46
Changing The Hydraulic Fluid Filter. . . . . . . . . . . 47
SWEEP COMPONENTS . . . . . . . . . . . . . . . . . . . . . . 48
Broom Door Flap Inspection . . . . . . . . . . . . . . . . 48
Broom Door Flap Replacement and Adjustment 48
Main Broom Adjustment . . . . . . . . . . . . . . . . . . . . 48
Main Broom Height Adjustment . . . . . . . . . . . . . . 50
Main Broom Taper Adjustment. . . . . . . . . . . . . . . 51
Main Broom Replacement . . . . . . . . . . . . . . . . . . 52
Side Broom Height (Wear) Adjustment . . . . . . . . 54
Side Broom Lift Cable Adjustment . . . . . . . . . . . . 55
Side Broom Replacement . . . . . . . . . . . . . . . . . . 56
HOPPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Hopper Removal . . . . . . . . . . . . . . . . . . . . . . . . . 57
Hopper Replacement . . . . . . . . . . . . . . . . . . . . . . 57
Floor Clearance and Dump Angle Adjustment 58
Filter Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Filter Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Filter Replacement . . . . . . . . . . . . . . . . . . . . . . . . 63
Vacuum Gasket Mount Adjustment . . . . . . . . . . . 64
Flap Replacement . . . . . . . . . . . . . . . . . . . . . . . . 65
Frame Seal Replacement . . . . . . . . . . . . . . . . . . 65
Front Frame Seal . . . . . . . . . . . . . . . . . . . . . . 65
Side Frame Seal. . . . . . . . . . . . . . . . . . . . . . . 65
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Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
PowerBoss®, Copyright 2014
TABLE OF CONTENTS
PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Adjusting The Parking Brake Cable Length . . . . . 66
TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Changing Solid Tires . . . . . . . . . . . . . . . . . . . . . . 67
Changing Pneumatic Tires. . . . . . . . . . . . . . . . . . 68
MISCELLANEOUS ADJUSTMENTS. . . . . . . . . . . . . 68
Anti-Static Chain Adjustment . . . . . . . . . . . . . . . . 68
Latch and Hinge Maintenance . . . . . . . . . . . . . . . 68
Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . 69
TROUBLESHOOTING CHART . . . . . . . . . . . . . . . . . . . . 69
HYDRAULIC MANIFOLD SOLENOIDS . . . . . . . . . . . . . 79
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
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Page 11
FEATURES
FEATURES
AIR-MOVING SYSTEM
• Dual-phase dust ltration
• Built-in pre-ltering & ultra-ne screen panel lters for dust control
• Aggressive electric lter shakers
• Shock-mounted hydraulic impeller
• Engine area shielded from exhaust air
• Dust Control Filter: 92 Sq. Ft. total
ERGONOMICS SYSTEM
• Roomy, open cockpit with extra comfort
• Adjustable, high-back seat
• Power steering and tilt steering wheel
• Comfortable pedal/controls placement
• Full instrumentation for all functions
DEBRIS-HANDLING SYSTEM
• Direct throw sweeping method
• Oversized hopper with RTR®
• Quick-change, oating 48” main broom & retractable side brooms
• Dual-performance sweep mode
• Multi-Level Hopper Dumping
DRIVE-TRAIN SYSTEM
• Industrial liquid-cooled engine
• Heavy-duty radiator & Tri-phase air cleaner
• Hydraulics protection package
• 4-Core Radiator
• PowerClimb™ All-Terrain Access (Two 18” OD Solid Front Tires & One 16” OD Solid Rear Tire)
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Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
PowerBoss®, Copyright 2014
FEATURES
CHASSIS SYSTEM
• Massive One-Piece, unitized steel frame
• Oversized, soft-ride tires
• Eliminates jolts and vibration for component protection*
POWERBOSS® INNOVATIONS
• PowerClimb™ - with oversized tires and extra ground clearance you can easily negotiate rough terrain and speed bumps; even climb sidewalk curbs
ENVIRONMENTAL FRIENDLY FEATURES
CLEAN AIR
High-performance lter system dramatically reduces the release of dust and debris back into the air, dust vacuum ensures that dust is put directly into the hopper, bristle pattern on main broom increases dust control
LOWER EMISSIONS
All gas and LP engines meet Tier 2 specications, catalyst mufers, battery operated available, diesel operated available, bio-diesel fuel can be used in Kubota engine
SAFER WORK ENVIRONMENT
Orange machines are highly visible to others in the workplace, simple controls reduce operator error, one-button scrub, horn, re in hopper indicator, effective braking system, seat equipped with safety shut-off switch, also available: overhead guard, back­up alarm, warning beacon
CLEAN ENERGY
Bio-diesel fuel can be used in Kubota engines
Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
PowerBoss®, Copyright 2014
Page 13
SAFETY INFORMATION
SAFETY INFORMATION
IMPORTANT SAFETY INSTRUCTIONS
Operators must read and understand this manual before operating or maintaining this machine.
Do not operate this machine in ammable or explosive areas.
This machine is designed solely for removing dirt, dust and debris in an outdoor or indoor environment. PowerBoss does not recommend using this machine in any other capacity.
The following information below may cause a potential hazard to the operator and equipment. Read this manual carefully and be aware when these conditions can exist. Take necessary steps to locate all safety devices on the machine and train the personnel operating the machine. Report any machine damage or faulty operation immediately. Do not use machine if it is not in proper operating condition.
FOR SAFETY DURING OPERATION
Keep hands and feet clear of moving parts while machine is in operation.
Make sure all safety devices are in place and operate properly. All covers, doors and latches must be closed and fastened before use.
During operation, attention should be paid to other persons in the work area and especially if small children are present.
Components can cause an explosion when operated near explosive materials or vapor. Do not operate this machine near ammable materials such as solvents, thinners, fuels, grain dust, etc.
Store or park this machine on a level surface only. To prevent unauthorized use, machine should be stored or parked with the key removed.
This machine is designed for level operation only. Do not operate on ramps or inclines greater than 2%.
This machine is not suitable for picking up hazardous dusts.
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Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
PowerBoss®, Copyright 2014
SAFETY INFORMATION
CAUTION
Use caution when moving this machine into areas that are below freezing temperatures.
SAFETY SYMBOLS
Five symbols are used throughout this manual to emphasize various levels of safety information. These symbols and the meaning of each are listed below.
FOR SAFETY WHEN SERVICING OR MAINTAINING MACHINE
Stop on level surface.
Disconnect the power to the machine when servicing.
Avoid moving parts. Do not wear loose jackets, shirts, or sleeves when working on machine.
Avoid contact with battery acid. Battery acid can cause burns. When working on or around batteries, wear protective clothing and safety glasses. Remove metal jewelry. Do not lay tools or metal objects on top of battery.
Authorized personnel must perform repairs and maintenance. Use PowerBoss supplied replacement parts.
Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
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DANGER
To warn of immediate hazards which will result in severe personal injury or death
WARNING
To warn of hazards or unsafe practices which could result in severe personal injury or death.
CAUTION
To warn of hazards or unsafe practices which could result in minor personal injury.
ATTENTION!
To warn of practices which could result in extensive equipment damage.
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SAFETY INFORMATION
NOTE: To direct your attention to important
equipment information or special instructions for preventing damage to equipment
Symbols at the top of the list are the strongest warnings. However, all symbols represent important information which should be observed to protect you and others from harm and injury, and to prevent damage to the equipment.
SAFETY DECALS
Decals directly attached to various parts of the sweeper are highly visible safety reminders which should be read and observed. Make sure the decals are replaced if they become illegible or damaged.
Located in the drive compartment: Part Number 3301854
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Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
PowerBoss®, Copyright 2014
Located on the High Dump Hopper:
SAFETY INFORMATION
Located at the Impeller: Part Number 3301729
Located on the High Dump Hopper: Part Number 3301732
Located on the shroud of the radiator: Part Number 3301733
Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
PowerBoss®, Copyright 2014
Page 17
SAFETY INFORMATION
BASIC POWERBOSS® SAFETY
PowerBoss® sweepers should never be operated unless:
1. The operator is trained and authorized to operate the equipment and,
2. The equipment is free of malfunctions. Malfunctioning equipment should be removed from service.
DANGER
Keep cigarettes, matches and all other ame sources away from the sweeper. Gasoline, LP gas and diesel fuel are highly ammable. Lead acid batteries are equally dangerous due to the highly explosive hydrogen gas they emit.
WARNING
Before starting the engine, make sure that:
* You are securely seated in the operator’s seat.
* The parking brake is locked.
* The directional control pedal is in neutral.
* The throttle is in idle.
* Hydraulic controls are in the OFF position.
WARNING
During operation:
* Keep your hands and body clear of moving
parts, especially when the hopper or lift arms are partially or fully raised.
* Make sure others in the area stay clear of the
equipment and moving parts.
* Never attempt to dump debris from a dock or
mezzanine. Dump from ground level only.
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Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
PowerBoss®, Copyright 2014
SAFETY INFORMATION
WARNING
When leaving the sweeper unattended:
* Place the controls in the OFF position.
* Set the parking brake.
* Shut off the engine.
WARNING
When servicing or repairing the fuel system:
* Work in a properly ventilated area, do not
smoke or allow an open ame near the fuel system.
* Never bypass safety components unless you
are testing them.
* Never bypass the fuel lter lock, except when
testing them (and always reconnect them after testing).
* Wear gloves to disconnect the tank coupling.
WARNING
During cleaning and maintenance:
* Always stop the engine and set the parking
brake before servicing.
* Never use detergents or cleansers that are
ammable or combustible.
* Never inate a pneumatic tire without using a
safety cage.
* Do not attempt any impeller adjustment unless
you have shut off the engine. Never place your hands near the intake hoses or inlet when the engine is running.
* Always engage the safety arm before servicing
the hopper. Do not rely on the hydraulic cylinder to keep the hopper raised.
* Never test for hydraulic hose leaks using your
hand or any other part of your body. High pressure leaks can be very dangerous and should only be checked using a piece or paper.
Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
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Page 19
SAFETY INFORMATION
WARNING
Do not operate an LP powered sweeper when any component in the fuel system is malfunctioning or leaking.
WARNING
Replace any defective safety components before operating the sweeper.
CAUTION
Do not drive with the hopper in the raised position except the few feet necessary to position the hopper over the dumpster or receptacle. Driving with the hopper raised reduces visibility and creates conditions for striking over-head objects, throwing the machine off-balance and other hazards.
CAUTION
Travel slowly on grades.
CAUTION
Place a block or chock behind the wheels when parking on inclines.
CAUTION
Use special care when traveling on wet surfaces.
CAUTION
Observe all proper procedures for operation and maintenance of the sweeper, as outlined in this manual.
CAUTION
Remain alert at all times to people and equipment in and around your area of operation.
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Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
PowerBoss®, Copyright 2014
SAFETY INFORMATION
ATTENTION!
Do not operate the #2 RTR lever before the #1 light illuminates.
ATTENTION!
Never push or tow a machine faster than 6 mph. If towing the machine is required, you must rst disengage the drive wheel by turning the Bypass Valve out 3 full turns (maximum). The Bypass Valve is located on the side of the Main Hydraulic Pump attached to the engine. Failure to disengage could result in costly damage to the drive system.
BYPASS
VALVE
Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
PowerBoss®, Copyright 2014
Page 21
MACHINE OPERATION
MACHINE OPERATION
BASIC OPERATING CONTROLS AND INDICATORS
IGNITION SWITCH
The diesel powered machine has a two position key switch used to turn the machine’s electric power on and off. The gasoline and LP units have a three position key switch.
To start gasoline powered machines, turn the key clockwise to the Start position When the engine starts, release the key. To stop the engine, turn the key to OFF.
To start diesel engines, turn the ignition key clockwise to the on position. Press the Glow Plug Button for 20 seconds. Continue turning ignition key clockwise to the Start position. When engine starts release key.
NOTE: If the engine does not start after 10
seconds, release the key, wait 1 minute and repeat the procedure.
LIGHT SWITCH
The light switch, located on the control panel turns on and off the lights.
HORN
The horn is activated by pressing the horn button located on the right side of the operator.
FUEL LEVEL GAUGE
The fuel gauge indicates the amount of fuel remaining in the tank.
VOLTMETER AMP GAUGE
The Voltmeter used on gas & LP units or Amp Gauge used on diesel units indicates the charging current which is being sent to the battery by the alternator. It also indicates a drop in voltage when the alternator is not charging.
HOUR METER
The hour meter records the number of hours the machine has been operated, providing a helpful guide for performing routine maintenance tasks.
Page 22
Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
PowerBoss®, Copyright 2014
MACHINE OPERATION
PARKING
BRAKE
ENGINE OIL
PRESSURE
TILT
STEERING
RELEASE
ENGINE COOLANT
TEMPERATURE
FUEL LEVEL
SEAT
ADJUSTMENT
VOLTMETER
LIGHT
SWITCH
HOUR
METER
IGNITION
SWITCH
THROTTLE CABLE
(DIESEL ONLY)
BRAKE PEDAL
THROTTLE
(GAS AND LP )
GLOW PLUG
(DIESEL)
HORN
DIRECTION
CONTROL
PEDAL
Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
PowerBoss®, Copyright 2014
Page 23
MACHINE OPERATION
ENGINE OIL PRESSURE
The engine oil pressure gauge ranges from 0 psi to 60 psi. A reading below 7 psi indicates problems which may result in damage to the engine.
ENGINE COOLANT TEMPERATURE GAUGE
The engine coolant temperature gauge registers the temperature of the engine coolant. Temperatures above 220°F indicate an overheating engine.
THROTTLE / GLOW PLUG
The throttle adjusts the engine speed from idle to the operating speed. The LP and Gasoline models have a three speed throttle switch with idle, slow and fast selections. The diesel model has an adjustable throttle cable and glow plug switch.
• The throttle should be in the IDLE position when starting the engine and immediately before shutdown.
• Full throttle position should be used during operation to ensure proper broom speed and dust control.
DIRECTIONAL CONTROL PEDAL
The directional control pedal controls the speed and direction of the machine. It is also used for slowing the machine or stopping.
• To propel the machine forward, apply pressure to the front of the pedal, increasing pressure to increase speed.
• To propel the machine backward, apply pressure to the rear of the pedal.
• To slow or stop the machine, move the foot pedal into neutral.
• For emergency stops, move the foot pedal past neutral and into the opposite position.
CAUTION
Use for emergency stops only! Constant use of this braking method may result in damage to the drive components.
Page 24
Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
PowerBoss®, Copyright 2014
MACHINE OPERATION
PARKING BRAKE
The parking brake is cable activated. To engage the parking brake pull upward on the hand brake lever located on the left side of the front wall of the operator’s compartment. To release the parking brake press the brake pedal and push down on the hand brake lever.
TILT STEERING RELEASE
The steering wheel can be adjusted to provide the most comfortable position for the operator. To adjust the steering wheel press the tilt steering release (just below the wheel in the rubber bellows) and push up or down on the steering wheel. The steering wheel will snap into a set positions.
SEAT ADJUSTMENT
The drivers seat is adjustable to provide the most comfortable position for the operator. The adjustment lever is at the bottom front of the seat. While sitting in the seat, push the lever to the right and pull forward or push back on the seat. Release the lever when the seat is in the proper location.
BRAKE PEDAL
The mechanical drum brakes on the two front wheels are operated by pressing on the brake pedal.
Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
PowerBoss®, Copyright 2014
Page 25
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