User Manual
Rider Sweeper
Armadillo 6X(Diesel, Gas, & LPG)
AM7D-III(Diesel)
PowerBoss®, Minuteman International, Inc.
A Member of the Hako Group
Armadillo 6X and AM7D-III PB# 4100043UM Rev. A08/14
PowerBoss®, Copyright 2014
PB# 4100043UM Rev. A 08/14
Page 1
PREFACE
PREFACE
Thank you for your purchase of the new industry standard for sweepers. PowerBoss® takes great pride in
offering the most dependable, reliable and best value in industrial power sweepers and sweeper/scrubbers.
We set the standard.
Our Customer Service Department would like to hear from you. If you see any errors, omissions or
something that needs clarication in this User Manual, please let us know. We are working hard towards
continually improving our processes to bring you the best you deserve.
Please copy the form on next page, ll out and comment on how you found our manual.
Thank you!
The PowerBoss Team
Page 2
Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
Customer Service Manager
PowerBoss®, Minuteman International, Inc.
14N845 U.S. Route 20
Pingree Grove, Illinois 60140 USA
Phone: (800) 323-9420
Email: tech@powerboss.com
Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
PowerBoss®, Copyright 2014
Page 3
PREFACE
This is the User Manual for the PowerBoss® Armadillo 6X & PowerBoss® AM7D-III machines.
This manual covers all standard Armadillo 6X & AM7D-III variations beginning, August 2014.
We believe this machine will provide excellent service for many years. Best results can be obtained if:
• The machine is operated with reasonable care.
• The machine is maintained regularly per the maintenance schedule provided in this User Manual.
• The machine is maintained with PowerBoss® supplied or equivalent parts.
All right side and left side references to the machine (except for engine) are determined by facing the direction
of forward travel. The front of the engine or engine fan faces the rear of the machine. Some hardware
considered to be common or locally available has been omitted from the parts section to make this manual
clear. Be sure to use equivalent hardware when replacement becomes necessary.
The Model and Serial Number of your machine is shown on the I.D. name plate. This information is needed
when contacting Technical Support or when ordering parts. The I.D. plate is mounted on the console of the
machine left of the operator and adjacent the main broom adjustment access door.
Parts may be ordered by phone, fax or email from any PowerBoss® parts and service center. Before
ordering parts or supplies, be sure to have your machine model number and serial number handy. For your
convenience Fill out the Machine Data block on the next page for future reference.
Page 4
Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
PowerBoss®, Copyright 2014
PREFACE
Example I.D Plate:
MACHINE DATA
Fill out at installation
Machine Serial Number: ____________________________
Engine Serial Number: ____________________________
Date of Install: ___________________________________
All information contained in this manual is current at the time of printing. Minuteman International, Inc.
reserves the right to make changes at any time without notice.
Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
PowerBoss®, Copyright 2014
Page 11
FEATURES
FEATURES
AIR-MOVING SYSTEM
• Dual-phase dust ltration
• Built-in pre-ltering & ultra-ne screen panel
lters for dust control
• Aggressive electric lter shakers
• Shock-mounted hydraulic impeller
• Engine area shielded from exhaust air
• Dust Control Filter: 92 Sq. Ft. total
ERGONOMICS SYSTEM
• Roomy, open cockpit with extra comfort
• Adjustable, high-back seat
• Power steering and tilt steering wheel
• Comfortable pedal/controls placement
• Full instrumentation for all functions
DEBRIS-HANDLING SYSTEM
• Direct throw sweeping method
• Oversized hopper with RTR®
• Quick-change, oating 48” main broom &
retractable side brooms
• Dual-performance sweep mode
• Multi-Level Hopper Dumping
DRIVE-TRAIN SYSTEM
• Industrial liquid-cooled engine
• Heavy-duty radiator & Tri-phase air cleaner
• Hydraulics protection package
• 4-Core Radiator
• PowerClimb™ All-Terrain Access
(Two 18” OD Solid Front Tires & One 16” OD
Solid Rear Tire)
Page 12
Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
PowerBoss®, Copyright 2014
FEATURES
CHASSIS SYSTEM
• Massive One-Piece, unitized steel frame
• Oversized, soft-ride tires
• Eliminates jolts and vibration for component
protection*
POWERBOSS® INNOVATIONS
• PowerClimb™ - with oversized tires and extra
ground clearance you can easily negotiate
rough terrain and speed bumps; even climb
sidewalk curbs
ENVIRONMENTAL FRIENDLY FEATURES
CLEAN AIR
High-performance lter system dramatically reduces
the release of dust and debris back into the air, dust
vacuum ensures that dust is put directly into the
hopper, bristle pattern on main broom increases dust
control
LOWER EMISSIONS
All gas and LP engines meet Tier 2 specications,
catalyst mufers, battery operated available, diesel
operated available, bio-diesel fuel can be used in
Kubota engine
SAFER WORK ENVIRONMENT
Orange machines are highly visible to others in the
workplace, simple controls reduce operator error,
one-button scrub, horn, re in hopper indicator,
effective braking system, seat equipped with safety
shut-off switch, also available: overhead guard, backup alarm, warning beacon
CLEAN ENERGY
Bio-diesel fuel can be used in Kubota engines
Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
PowerBoss®, Copyright 2014
Page 13
SAFETY INFORMATION
SAFETY INFORMATION
IMPORTANT SAFETY INSTRUCTIONS
Operators must read and understand this manual
before operating or maintaining this machine.
Do not operate this machine in ammable or explosive
areas.
This machine is designed solely for removing dirt,
dust and debris in an outdoor or indoor environment.
PowerBoss does not recommend using this machine
in any other capacity.
The following information below may cause a potential
hazard to the operator and equipment. Read this
manual carefully and be aware when these conditions
can exist. Take necessary steps to locate all safety
devices on the machine and train the personnel
operating the machine. Report any machine damage
or faulty operation immediately. Do not use machine if
it is not in proper operating condition.
FOR SAFETY DURING OPERATION
Keep hands and feet clear of moving parts while
machine is in operation.
Make sure all safety devices are in place and operate
properly. All covers, doors and latches must be closed
and fastened before use.
During operation, attention should be paid to other
persons in the work area and especially if small
children are present.
Components can cause an explosion when operated
near explosive materials or vapor. Do not operate this
machine near ammable materials such as solvents,
thinners, fuels, grain dust, etc.
Store or park this machine on a level surface only. To
prevent unauthorized use, machine should be stored
or parked with the key removed.
This machine is designed for level operation only. Do
not operate on ramps or inclines greater than 2%.
This machine is not suitable for picking up hazardous
dusts.
Page 14
Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
PowerBoss®, Copyright 2014
SAFETY INFORMATION
CAUTION
Use caution when moving this machine into areas
that are below freezing temperatures.
SAFETY SYMBOLS
Five symbols are used throughout this manual to
emphasize various levels of safety information. These
symbols and the meaning of each are listed below.
FOR SAFETY WHEN SERVICING OR
MAINTAINING MACHINE
Stop on level surface.
Disconnect the power to the machine when servicing.
Avoid moving parts. Do not wear loose jackets, shirts,
or sleeves when working on machine.
Avoid contact with battery acid. Battery acid can
cause burns. When working on or around batteries,
wear protective clothing and safety glasses. Remove
metal jewelry. Do not lay tools or metal objects on top
of battery.
Authorized personnel must perform repairs and
maintenance. Use PowerBoss supplied replacement
parts.
Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
PowerBoss®, Copyright 2014
DANGER
To warn of immediate hazards which will result in
severe personal injury or death
WARNING
To warn of hazards or unsafe practices which
could result in severe personal injury or death.
CAUTION
To warn of hazards or unsafe practices which
could result in minor personal injury.
ATTENTION!
To warn of practices which could result in
extensive equipment damage.
Page 15
SAFETY INFORMATION
NOTE: To direct your attention to important
equipment information or special
instructions for preventing damage to
equipment
Symbols at the top of the list are the strongest
warnings. However, all symbols represent important
information which should be observed to protect
you and others from harm and injury, and to prevent
damage to the equipment.
SAFETY DECALS
Decals directly attached to various parts of the
sweeper are highly visible safety reminders which
should be read and observed. Make sure the decals
are replaced if they become illegible or damaged.
Located in the drive compartment:
Part Number 3301854
Page 16
Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
PowerBoss®, Copyright 2014
Located ontheHighDump Hopper:
SAFETY INFORMATION
Located at the Impeller:
Part Number 3301729
Located on the High Dump Hopper:
Part Number 3301732
Located on the shroud of the radiator:
Part Number 3301733
Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
PowerBoss®, Copyright 2014
Page 17
SAFETY INFORMATION
BASIC POWERBOSS® SAFETY
PowerBoss® sweepers should never be operated
unless:
1. The operator is trained and authorized to
operate the equipment and,
2. The equipment is free of malfunctions.
Malfunctioning equipment should be removed
from service.
DANGER
Keep cigarettes, matches and all other ame
sources away from the sweeper. Gasoline, LP
gas and diesel fuel are highly ammable. Lead
acid batteries are equally dangerous due to the
highly explosive hydrogen gas they emit.
WARNING
Before starting the engine, make sure that:
* You are securely seated in the operator’s seat.
* The parking brake is locked.
* The directional control pedal is in neutral.
* The throttle is in idle.
* Hydraulic controls are in the OFF position.
WARNING
During operation:
* Keep your hands and body clear of moving
parts, especially when the hopper or lift arms
are partially or fully raised.
* Make sure others in the area stay clear of the
equipment and moving parts.
* Never attempt to dump debris from a dock or
mezzanine. Dump from ground level only.
Page 18
Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
PowerBoss®, Copyright 2014
SAFETY INFORMATION
WARNING
When leaving the sweeper unattended:
* Place the controls in the OFF position.
* Set the parking brake.
* Shut off the engine.
WARNING
When servicing or repairing the fuel system:
* Work in a properly ventilated area, do not
smoke or allow an open ame near the fuel
system.
* Never bypass safety components unless you
are testing them.
* Never bypass the fuel lter lock, except when
testing them (and always reconnect them
after testing).
* Wear gloves to disconnect the tank coupling.
WARNING
During cleaning and maintenance:
* Always stop the engine and set the parking
brake before servicing.
* Never use detergents or cleansers that are
ammable or combustible.
* Never inate a pneumatic tire without using a
safety cage.
* Do not attempt any impeller adjustment unless
you have shut off the engine. Never place your
hands near the intake hoses or inlet when the
engine is running.
* Always engage the safety arm before servicing
the hopper. Do not rely on the hydraulic
cylinder to keep the hopper raised.
* Never test for hydraulic hose leaks using your
hand or any other part of your body. High
pressure leaks can be very dangerous and
should only be checked using a piece or paper.
Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
PowerBoss®, Copyright 2014
Page 19
SAFETY INFORMATION
WARNING
Do not operate an LP powered sweeper
when any component in the fuel system is
malfunctioning or leaking.
WARNING
Replace any defective safety components
before operating the sweeper.
CAUTION
Do not drive with the hopper in the raised
position except the few feet necessary to
position the hopper over the dumpster or
receptacle. Driving with the hopper raised
reduces visibility and creates conditions
for striking over-head objects, throwing the
machine off-balance and other hazards.
CAUTION
Travel slowly on grades.
CAUTION
Place a block or chock behind the wheels when
parking on inclines.
CAUTION
Use special care when traveling on wet surfaces.
CAUTION
Observe all proper procedures for operation and
maintenance of the sweeper, as outlined in this
manual.
CAUTION
Remain alert at all times to people and
equipment in and around your area of operation.
Page 20
Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
PowerBoss®, Copyright 2014
SAFETY INFORMATION
ATTENTION!
Do not operate the #2 RTR lever before the #1
light illuminates.
ATTENTION!
Never push or tow a machine faster than 6 mph.
If towing the machine is required, you must
rst disengage the drive wheel by turning the
Bypass Valve out 3 full turns (maximum). The
Bypass Valve is located on the side of the Main
Hydraulic Pump attached to the engine. Failure
to disengage could result in costly damage to
the drive system.
BYPASS
VALVE
Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
PowerBoss®, Copyright 2014
Page 21
MACHINE OPERATION
MACHINE OPERATION
BASIC OPERATING CONTROLS AND
INDICATORS
IGNITION SWITCH
The diesel powered machine has a two position key
switch used to turn the machine’s electric power
on and off. The gasoline and LP units have a three
position key switch.
To start gasoline powered machines, turn the key
clockwise to the Start position When the engine
starts, release the key. To stop the engine, turn the key
to OFF.
To start diesel engines, turn the ignition key clockwise
to the on position. Press the Glow Plug Button for 20
seconds. Continue turning ignition key clockwise to the
Start position. When engine starts release key.
NOTE: If the engine does not start after 10
seconds, release the key, wait 1 minute
and repeat the procedure.
LIGHT SWITCH
The light switch, located on the control panel turns on
and off the lights.
HORN
The horn is activated by pressing the horn button
located on the right side of the operator.
FUEL LEVEL GAUGE
The fuel gauge indicates the amount of fuel remaining
in the tank.
VOLTMETER AMP GAUGE
The Voltmeter used on gas & LP units or Amp Gauge
used on diesel units indicates the charging current
which is being sent to the battery by the alternator. It
also indicates a drop in voltage when the alternator is
not charging.
HOUR METER
The hour meter records the number of hours the
machine has been operated, providing a helpful guide
for performing routine maintenance tasks.
Page 22
Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
PowerBoss®, Copyright 2014
MACHINE OPERATION
PARKING
BRAKE
ENGINE OIL
PRESSURE
TILT
STEERING
RELEASE
ENGINE COOLANT
TEMPERATURE
FUEL LEVEL
SEAT
ADJUSTMENT
VOLTMETER
LIGHT
SWITCH
HOUR
METER
IGNITION
SWITCH
THROTTLE CABLE
(DIESEL ONLY)
BRAKE
PEDAL
THROTTLE
(GAS AND LP )
GLOW PLUG
(DIESEL)
HORN
DIRECTION
CONTROL
PEDAL
Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
PowerBoss®, Copyright 2014
Page 23
MACHINE OPERATION
ENGINE OIL PRESSURE
The engine oil pressure gauge ranges from 0 psi to 60
psi. A reading below 7 psi indicates problems which
may result in damage to the engine.
ENGINE COOLANT TEMPERATURE GAUGE
The engine coolant temperature gauge registers the
temperature of the engine coolant. Temperatures
above 220°F indicate an overheating engine.
THROTTLE / GLOW PLUG
The throttle adjusts the engine speed from idle to the
operating speed. The LP and Gasoline models have
a three speed throttle switch with idle, slow and fast
selections. The diesel model has an adjustable throttle
cable and glow plug switch.
• The throttle should be in the IDLE position when
starting the engine and immediately before
shutdown.
• Full throttle position should be used during
operation to ensure proper broom speed and
dust control.
DIRECTIONAL CONTROL PEDAL
The directional control pedal controls the speed and
direction of the machine. It is also used for slowing
the machine or stopping.
• To propel the machine forward, apply pressure
to the front of the pedal, increasing pressure to
increase speed.
• To propel the machine backward, apply
pressure to the rear of the pedal.
• To slow or stop the machine, move the foot
pedal into neutral.
• For emergency stops, move the foot pedal past
neutral and into the opposite position.
CAUTION
Use for emergency stops only! Constant use of
this braking method may result in damage to the
drive components.
Page 24
Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
PowerBoss®, Copyright 2014
MACHINE OPERATION
PARKING BRAKE
The parking brake is cable activated. To engage
the parking brake pull upward on the hand brake
lever located on the left side of the front wall of the
operator’s compartment. To release the parking brake
press the brake pedal and push down on the hand
brake lever.
TILT STEERING RELEASE
The steering wheel can be adjusted to provide the
most comfortable position for the operator. To adjust
the steering wheel press the tilt steering release (just
below the wheel in the rubber bellows) and push up
or down on the steering wheel. The steering wheel
will snap into a set positions.
SEAT ADJUSTMENT
The drivers seat is adjustable to provide the
most comfortable position for the operator. The
adjustment lever is at the bottom front of the seat.
While sitting in the seat, push the lever to the right
and pull forward or push back on the seat. Release
the lever when the seat is in the proper location.
BRAKE PEDAL
The mechanical drum brakes on the two front
wheels are operated by pressing on the brake
pedal.
Armadillo 6X and AM7D-III PB# 4100043UM Rev. A 08/14
PowerBoss®, Copyright 2014
Page 25
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