PowerBoss 030542 Operator's Manual

Not for

Reproduction

BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC

MILWAUKEE, WISCONSIN, U.S.A.

Manual No. 80009931 Revision -

Portable Generator

Operator’s Manual

This generator is rated in accordance with CSA (Canadian Standards Association) standard C22.2 No. 100-04

(motors and generators) and PGMA (Portable Generator Manufacturers’ Association) standard PGMA G200

(Standard for Testing and Validating Performance of Portable Generators).

Not for

Reproduction

2 www.powerboss-equipment.com

Copyright © 2014. Briggs & Stratton Power Products Group, LLC Milwaukee, WI, USA. All rights reserved. POWERBOSS is a registered trademark of Briggs & Stratton Power Products Group, LLC Milwaukee, WI, USA

Thank you for purchasing this quality-built PowerBoss® generator. We are pleased that you’ve placed your confidence in the PowerBoss brand. When operated and maintained according to the instructions in this manual, your PowerBoss generator will provide many years of dependable service.

This manual contains safety information to make you aware of the hazards and risks associated with generators and how to avoid them. This generator is designed and intended only for supplying electrical power for operating compatible electrical lighting, appliances, tools and motor loads, and is not intended for any other purpose. It is important that you read and understand these instructions thoroughly before attempting to start or operate this equipment. Save these original

instructions for future reference.

This generator requires final assembly before use. Refer to the Assembly section of this manual for instructions on final

assembly procedures. Follow the instructions completely.

Where to Find Us

You never have to look far to find Briggs & Stratton support and service for your generator. Consult your Yellow Pages. There are over 30,000 Briggs & Stratton authorized service dealers worldwide who provide quality service. You can also contact Briggs & Stratton Customer Service by phone at (800) 743-4115, or on the Internet at www.powerboss-equipment.com.

Generator

Model Number Revision Serial Number

Engine

Model Number Type Number Code Number

Date Purchased

Not for

Reproduction

Table of Contents

Operator Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Equipment Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Important Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Unpack Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Add Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Add Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Grounding Fastener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Generator Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Features and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Cord Sets and Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Starting the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Connecting Electrical Loads. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Stopping the Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Cold Weather Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Don’t Overload Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Maintenance Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Generator Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Engine Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Generator Owner Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Product Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Common Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Not for

Reproduction

Operator Safety

Equipment Description

Read this manual carefully and become familiar with your generator. Know its applications, its limitations and any hazards involved.

The generator is an engine–driven, revolving field, alternating current (AC) generator. It was designed to supply electrical power for operating compatible electrical lighting, appliances, tools and motor loads. The generator’s revolving field is driven at about 3,600 rpm by a single-cylinder engine.

NOTICE

Exceeding generators wattage/amperage capacity could damage generator and/or electrical devices connected to it.

• DO NOT exceed the generator’s wattage/amperage capacity. See Don’t Overload Generator in the Operation section.

Every effort has been made to ensure that the information in this manual is both accurate and current. However, the manufacturer reserves the right to change, alter or otherwise improve the generator and this documentation at any time without prior notice.

The Emission Control System for this generator is warranted for standards set by the Environmental Protection Agency and the California Air Resources Board.

Important Safety Information

The manufacturer cannot possibly anticipate every possible circumstance that might involve a hazard. The warnings in this manual, and the tags and decals affixed to the unit are, therefore, not all-inclusive. If you use a procedure, work method or operating technique that the manufacturer does not specifically recommend, you must satisfy yourself that it is safe for you and others. You must also make sure that the procedure, work method or operating technique that you choose does not render the generator unsafe.

Safety Symbols and Meanings

The safety alert symbol indicates a potential personal injury hazard. A signal word (DANGER, WARNING, or CAUTION) is used with the alert symbol to designate a degree or level of hazard seriousness. A safety symbol may be used to represent the type of hazard. The signal word NOTICE is used to address practices not related to personal injury.

DANGER indicates a hazard which, if not avoided, will

result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, could

result in minor or moderate injury. NOTICE address practices not related to personal injury.

4 www.powerboss-equipment.com

WARNING The engine exhaust from this product

contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

WARNING Certain components in this product and

related accessories contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Wash hands after handling.

Fire

Explosion

Toxic Fumes

Hot Surface

Moving Parts

Electrical Shock

Kickback

Flying Objects

Operator’s Manual

Not for

Reproduction

WARNING

• This generator does not meet U. S. Coast Guard Regulation 33CFR-183 and should not be used on marine applications.

• Failure to use the appropriate U. S. Coast Guard approved generator could result in death or serious injury.

WARNING Fuel and its vapors are extremely

flammable and explosive which could cause burns, fire or explosion resulting in death or serious injury.

WHEN ADDING OR DRAINING FUEL

• Turn generator engine OFF and let it cool at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.

• Fill or drain fuel tank outdoors.

• DO NOT overfill tank. Allow space for fuel expansion.

• If fuel spills, wait until it evaporates before starting engine.

• Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.

• Check fuel lines, tank, cap and fittings frequently for cracks or leaks. Replace if necessary.

• DO NOT light a cigarette or smoke.

WHEN STARTING EQUIPMENT

• Ensure spark plug, muffler, fuel cap, and air cleaner are in place.

• DO NOT crank engine with spark plug removed.

WHEN OPERATING EQUIPMENT

• DO NOT operate this product inside any building, carport, porch, mobile equipment, marine applications, or enclosure.

• DO NOT tip engine or equipment at angle which causes fuel to spill.

• DO NOT stop engine by moving choke control to “Choke” position

().

WHEN TRANSPORTING, MOVING OR REPAIRING EQUIPMENT

• Transport/move/repair with fuel tank EMPTY or with fuel shutoff valve OFF.

• DO NOT tip engine or equipment at angle which causes fuel to spill.

• Disconnect spark plug wire.

WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK

• Store away from furnaces, stoves, water heaters, clothes dryers, or other appliances that have pilot light or other ignition source because they could ignite fuel vapors.

WARNING Starter cord kickback (rapid retraction) will

pull hand and arm toward engine faster than you can let go which could cause broken bones, fractures, bruises, or sprains resulting in serious

injury.

• When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.

• NEVER start or stop engine with electrical devices plugged in and turned on.

WARNING POISONOUS GAS HAZARD. Engine

exhaust contains carbon monoxide, a poisonous gas that could kill you in minutes. You CANNOT

smell it, see it, or taste it. Even if you do not smell exhaust fumes, you could still be exposed to carbon monoxide gas.

• Operate this product ONLY outside far away from windows, doors and vents to reduce the risk of carbon monoxide gas from accumulating and potentially being drawn towards occupied spaces.

• Install battery-operated carbon monoxide alarms or plug-in carbon monoxide alarms with battery back-up according to the manufacturer’s instructions. Smoke alarms cannot detect carbon monoxide gas.

• DO NOT run this product inside homes, garages, basements, crawlspaces, sheds, or other partially-enclosed spaces even if using fans or opening doors and windows for ventilation. Carbon monoxide can quickly build up in these spaces and can linger for hours, even after this product has shut off.

• ALWAYS place this product downwind and point the engine exhaust away from occupied spaces.

If you start to feel sick, dizzy, or weak while using this product, shut it off and get to fresh air RIGHT AWAY. See a doctor. You may have carbon monoxide poisoning.

Not for

Reproduction

NOTICE

Exceeding generators wattage/amperage capacity could damage generator and/or electrical devices connected to it.

• DO NOT exceed the generator’s wattage/amperage capacity. See Don’t Overload Generator in the Operation section.

• Start generator and let engine stabilize before connecting electrical loads.

• Connect electrical loads in OFF position, then turn ON for operation.

• Turn electrical loads OFF and disconnect from generator before stopping generator.

NOTICE

Improper treatment of generator could damage it

and shorten its life.

• Use generator only for intended uses.

• If you have questions about intended use, ask dealer or contact local service center.

• Operate generator only on level surfaces.

• DO NOT expose generator to excessive moisture, dust, dirt, or corrosive vapors.

• DO NOT insert any objects through cooling slots.

• If connected devices overheat, turn them off and disconnect them from generator.

• Shut off generator if:

-electrical output is lost;

-equipment sparks, smokes, or emits flames;

-unit vibrates excessively.

6 www.powerboss-equipment.com

CAUTION Excessively high operating speeds could

result in minor injury. Excessively low operatingspeeds impose a heavy load.

• DO NOT tamper with governor spring, links or other parts to increase engine speed. Generator supplies correct rated frequency and voltage when running at governed speed.

• DO NOT modify generator in any way.

WARNING Starter and other rotating parts could

entangle hands, hair, clothing, or accessories resulting in serious injury.

• NEVER operate generator without protective housing or covers.

• DO NOT wear loose clothing, jewelry or anything that could be caught in the starter or other rotating parts.

• Tie up long hair and remove jewelry.

WARNING

Generator voltage could cause electrical shock or burn resulting in death or serious injury.

• Use listed transfer equipment, suitable for the intended use, to prevent backfeed by isolating generator from electric utility workers.

• When using generator for backup power, notify utility company.

• Use a ground fault circuit interrupter (GFCI) in any damp or highly conductive area, such as metal decking or steel work.

• DO NOT touch bare wires or receptacles.

• DO NOT use generator with electrical cords which are worn, frayed, bare or otherwise damaged.

• DO NOT operate generator in the rain or wet weather.

• DO NOT handle generator or electrical cords while standing in water, while barefoot, or while hands or feet are wet.

• DO NOT allow unqualified persons or children to operate or service generator.

WARNING Exhaust heat/gases could ignite

combustibles, structures or damage fuel tank causing a fire, resulting in death or

serious injury. Contact with muffler area could cause burns resulting in serious injury.

• DO NOT touch hot parts and AVOID hot exhaust gases.

• Allow equipment to cool before touching.

• Keep at least 5 feet (1.5 m) of clearance on all sides of generator including overhead.

• It is a violation of California Public Resource Code, Section 4442, to use or operate the engine on any forest-covered, brush-covered, or grass-covered land unless the exhaust system is equipped with a spark arrester, as defined in Section 4442, maintained in effective working order. Other states or federal jurisdictions may have similar laws.

Contact the original equipment manufacturer, retailer, or dealer to obtain a spark arrester designed for the exhaust system installed on this engine.

• Replacement parts must be the same and installed in the same position as the original parts.

WARNING Unintentional sparking could cause fire or

electric shock resulting in death or serious injury.

WHEN ADJUSTING OR MAKING REPAIRS TO YOUR GENERATOR

• Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug.

WHEN TESTING FOR ENGINE SPARK

• Use approved spark plug tester.

• DO NOT check for spark with spark plug removed.

Not for

Reproduction

Assembly

Your generator is ready for use after it has been properly serviced with the recommended fuel and oil.

If you have any problems with the assembly of your generator, please call the generator helpline at (800) 743-4115. If calling for assistance, please have the model, revision, and serial number from the identification label available. See Generator Features and Controls for identification label location.

Unpack Generator

1. Set the carton on a rigid, flat surface.

2. Remove everything from carton except generator.

3. Open carton completely by cutting each corner from top to bottom.

The generator is supplied with:

• Operator’s manual

• Engine oil bottle

Add Engine Oil

1. Place generator on a level surface.

2. Clean area around oil fill and remove yellow oil fill cap/dipstick.

3. Using oil funnel (optional), slowly pour contents of provided oil bottle into oil fill opening to the FULL mark (A) on dipstick.

NOTICE

Improper treatment of generator could damage it

and shorten its life.

• DO NOT attempt to crank or start the engine before it has been properly serviced with the recommended oil. This could result in an engine failure.

4. Replace oil fill cap/dipstick and fully tighten.

Add Fuel

Fuel must meet these requirements:

• Clean, fresh, unleaded gasoline.

• A minimum of 87 octane/87 AKI (91 RON). For high altitude use, see High Altitude.

• Gasoline with up to 10% ethanol (gasohol) is acceptable.

NOTICE Use of unapproved fuels could damage generator and voids warranty.

• DO NOT use unapproved gasoline such as E15 and E85.

• DO NOT mix oil in gasoline or modify engine to run on alternate fuels.

To protect the fuel system from gum formation, mix in a fuel stabilizer when adding fuel. See Storage. All fuel is not the same. If you experience starting or performance problems after using fuel, switch to a different fuel provider or change brands. This engine is certified to operate on gasoline. The emission control system for this engine is EM (Engine Modifications).

1. Clean area around fuel fill cap, remove cap.

2. Slowly add unleaded gasoline (B) to fuel tank (C). Be careful not to fill above the baffle (D). This allows adequate space for fuel expansion as shown.

3. Install fuel cap and let any spilled fuel evaporate before starting engine.

High Altitude

At altitudes over 5,000 feet (1524 meters), a minimum 85 octane / 85 AKI (89 RON) gasoline is acceptable. To remain emissions compliant, high altitude adjustment is required. Operation without this adjustment will cause decreased performance, increased fuel consumption, and increased emissions. See a Briggs & Stratton Authorized Dealer for high altitude adjustment information. Operation of the engine at altitudes below 2,500 feet (762 meters) with the high altitude kit is not recommended.

FUEL

TANK

WARNING Fuel and its vapors are extremely flammable

and explosive which could cause burns, fire or explosion resulting in death or serious injury.

WHEN ADDING FUEL

• Turn generator engine OFF and let it cool at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.

• Fill fuel tank outdoors.

• DO NOT overfill tank. Allow space for fuel expansion.

• If fuel spills, wait until it evaporates before starting engine.

• Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.

• Check fuel lines, tank, cap and fittings frequently for cracks or leaks. Replace if necessary.

• DO NOT light a cigarette or smoke.

Not for

Reproduction

8 www.powerboss-equipment.com

System Ground

The generator has a system ground that connects the generator frame components to the ground terminals on the AC output receptacles. The system ground is connected to the AC neutral wire (the neutral is bonded to the generator frame).

Special Requirements

There may be Federal or State Occupational Safety and Health Administration (OSHA) regulations, local codes, or ordinances that apply to the intended use of the generator. Please consult a qualified electrician, electrical inspector, or the local agency having jurisdiction:

• In some areas, generators are required to be registered with local utility companies.

• If the generator is used at a construction site, there may be additional regulations which must be observed.

Connecting to a Building’s Electrical System

Connections for standby power to a building’s electrical system must be made by a qualified electrician. The connection must isolate the generator power from utility power or other alternative power sources and must comply with all applicable laws and electrical codes.

Generator Location

Carbon Monoxide Poisoning

Operate this product ONLY outside far away from windows, doors and vents to reduce the risk of carbon monoxide gas from accumulating and potentially being drawn towards occupied spaces. Install/maintain battery-operated carbon monoxide alarms or plug-in carbon monoxide alarms with battery back-up according to the manufacturer’s instructions. DO NOT run this product inside homes, garages, basements, crawlspaces, sheds, or other partially-enclosed spaces even if using fans or opening doors and windows for ventilation. ALWAYS place this product downwind and point the engine exhaust away from occupied spaces.

Risk of Fire Clearances

WARNING

Generator voltage could cause electrical shock or burn resulting in death or serious injury.

• Use approved transfer equipment to prevent backfeed by isolating generator from electric utility workers.

• When using generator for backup power, notify utility company.

• Use a ground fault circuit interrupter (GFCI) in any damp or highly conductive area, such as metal decking or steel work.

• DO NOT touch bare wires or receptacles.

• DO NOT use generator with electrical cords which are worn, frayed, bare or otherwise damaged.

• DO NOT operate generator in the rain or wet weather.

• DO NOT handle generator or electrical cords while standing in water, while barefoot, or while hands or feet are wet.

• DO NOT allow unqualified persons or children to operate or service generator.

Exhaust Port

Pointed away from

occupied spaces

WARNING Exhaust heat/gases could ignite

combustibles, structures or damage fuel tank causing a fire, resulting in death or serious injury.

• Keep at least 5 ft. (1.5 m) clearance on all sides of generator including overhead.

Not for

Reproduction

Features and Controls

Read this Operator’s Manual and safety rules before operating your generator.

Compare the illustrations with your generator, to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

A - Fuel Tank — Capacity of two (2.0) U.S. gallons (7.6 l). B - On/Off Switch — Set this switch to ON (I) before using

recoil starter. Set switch to OFF (0) to switch off engine.

C - Circuit Breaker (AC) — The 120 Volt AC, 20A duplex

receptacle is provided with a "push to reset" circuit breaker to protect the generator against electrical overload.

D - 120 Volt AC, 20 Amp, Duplex Receptacle — May be

used to supply electrical power for the operation of 120 Volt AC, 20 Amp, single phase, 60 Hz electrical, lighting, appliance, tool and motor loads.

E - Oil Fill Cap/Dipstick — Check and add engine oil here. F - Oil Drain Plug — Drain engine oil here. G - Grounding Fastener — Consult your local agency having

jurisdiction for grounding requirements in your area.

H - Recoil Starter — Used to start the engine manually.

J - Fuel Shutoff Lever — Used to turn fuel supply on and off

to engine.

K - Choke Lever — Used when starting a cold engine. L - Air Cleaner — Protects engine by filtering dust and

debris out of intake air.

M - Spark Arrester Muffler — Exhaust muffler lowers engine

noise and is equipped with a spark arrester screen.

Items Not Shown: Engine Identification — Provides model, type and code of

engine. Please have these readily available if calling for assistance.

Identification Label — Provides model and serial number of generator. Please have these readily available if calling for assistance.

Not for

Reproduction

10 www.powerboss-equipment.com

Cord Sets and Receptacles

Use only high quality, well-insulated, grounded extension cords with the generator’s receptacles. Inspect extension cords before each use.

Check the ratings of all extension cords before you use them. Extension cord sets used should be rated for AC loads 15 Amps or greater. Check operator’s manuals of devices to be powered for the manufacturer’s recommendations.

Keep extension cords as short as possible to minimize voltage drop.

120 Volt AC, 20 Amp, Duplex Receptacle

The duplex receptacle is protected against overload by a push to reset circuit breaker.

Use receptacle to operate 120 Volt AC, single–phase, 60 Hz electrical loads requiring up to 1,700 watts (1.7 kW) at

14.1 Amps of current. Use cord sets that are rated for 125 Volt AC loads at 15 Amps (or greater).

NOTICE

Receptacles may be marked with rating value

greater than generator output capacity.

• NEVER attempt to power a device requiring more amperage than generator or receptacle can supply.

• DO NOT overload the generator. See Don’t Overload Generator.

WARNING Damaged or overloaded electrical cords

could overheat, arc, and burn resulting in death or serious injury.

• ONLY use cords rated for your loads.

• Follow all safeties on electrical cords.

• Inspect cord sets before each use.

Not for

Reproduction

Operation

Starting the Engine

Disconnect all electrical loads from the generator. Use the following start instructions:

1. Make sure unit is on a level surface.

NOTICE Failure to start and operate the unit on a level surface could cause the unit not to start or shut down during operation.

2. Move fuel shutoff lever (A) to ON (I) position.

3. Move choke lever (B) to CHOKE ( ) position.

4. Push on/off switch (C) to the ON (I) position.

5. Grasp recoil handle and pull slowly until slight resistance is felt. Then pull rapidly to start engine.

• If engine starts, proceed to step 7.

• If engine fails to start, proceed to step 6.

6. Move choke lever to half choke position, and pull recoil handle twice.

• If engine fails to start, repeat steps 5 thru 7.

7. Slowly move choke lever to RUN position ( ). If engine falters, move choke lever to half choke position until engine runs smoothly, and then to RUN position ( ).

NOTICE If engine floods, place choke lever in RUN position ( ) and crank until engine starts.

NOTICE If engine starts after 3 pulls but fails to run, or if unit shuts down during operation, make sure unit is on a level surface and check for proper oil level in crankcase. This unit may be equipped with a low oil protection device. If so, oil must be at proper level for engine to start.

Connecting Electrical Loads

1. Let engine stabilize and warm up for a few minutes after starting.

2. Plug in and turn on the desired 120 Volt AC, single phase, 60 Hz electrical loads.

NOTICE

• DO NOT connect 240 Volt loads to the 120 Volt duplex receptacle.

• DO NOT connect 3-phase loads to the generator.

• DO NOT connect 50 Hz loads to the generator.

• DO NOT OVERLOAD THE GENERATOR. See Don’t Overload Generator.

NOTICE

Exceeding generators wattage/amperage capacity could

damage generator and/or electrical devices connected to it.

• DO NOT exceed the generator’s wattage/amperage capacity. See Don’t Overload Generator in the Operation section.

• Start generator and let engine stabilize before connecting electrical loads.

• Connect electrical loads in OFF position, then turn ON for operation.

• Turn electrical loads OFF and disconnect from generator before stopping generator.

Stopping the Engine

1. Turn OFF and unplug all electrical loads from generator

panel receptacles. NEVER start or stop engine with electrical devices plugged in and turned ON.

2. Let engine run at no-load for several minutes to

stabilize internal temperatures of engine and generator.

3. Push on/off switch to the OFF (O) position.

4. Push fuel valve lever to the OFF (O) position.

WARNING Starter cord kickback (rapid retraction) will

pull hand and arm toward engine faster than you can let go which could cause broken bones, fractures, bruises, or sprains resulting in serious

injury.

• When starting engine, pull cord slowly until resistance is felt and then pull rapidly to avoid kickback.

• NEVER start or stop engine with electrical devices plugged in and turned on.

WARNING Exhaust heat/gases could ignite

combustibles, structures or damage fuel tank causing a fire, resulting in death or

serious injury. Contact with muffler area could cause burns resulting in serious injury.

• DO NOT touch hot parts and AVOID hot exhaust gases.

• Allow equipment to cool before touching.

• Keep at least 5 feet (1.5 m) of clearance on all sides of generator including overhead.

Contact the original equipment manufacturer, retailer, or dealer to obtain a spark arrester designed for the exhaust system installed on this engine.

• Replacement parts must be the same and installed in the same position as the original parts.

WARNING Fuel and its vapors are extremely flammable

and explosive which could cause burns, fire or explosion resulting in death or serious injury.

• DO NOT stop engine by moving choke control to CHOKE position

().

Not for

Reproduction

12 www.powerboss-equipment.com

Cold Weather Operation

Under certain weather conditions (temperatures below 40°F [4°C] combined with high humidity), your generator may experience icing of the carburetor and/or the crankcase breather system. To reduce this problem, you need to perform the following:

1. Make sure generator has clean, fresh fuel.

2. Open fuel valve (turn valve to open position).

3. Use SAE 5W-30 oil.

4. Check oil level daily or after every eight (8) hours of operation.

5. Maintain generator following Maintenance Schedule in Maintenance section.

6. Shelter unit from elements.

Creating a Temporary Cold Weather Shelter

1. For temporary shelter, the original shipping carton can be used.

2. Cut off top carton flaps and one long side of carton to expose muffler side of unit. If required, tape up other sides of carton to fit over generator as shown.

3. Cut appropriate slots to access receptacles of unit.

4. Face exposed end away from wind and elements.

5. Locate generator as described in the section Generator Location. Keep exhaust gas from entering a confined area through windows, doors, ventilation intakes or other openings.

6. Start generator as described in the section Starting the Engine, then place carton over generator. Keep at least 5 ft. (1.5 m) clearance on all sides of generator including overhead with shelter in place.

7. Remove shelter when temperatures are above 40°F [4°C].

8. Turn engine OFF and let cool two (2) minutes before refueling. Let any spilled fuel evaporate before starting engine.

Building a Cold Weather Shelter

1. Using non combustible material with a fire rating of at least one hour, build a shelter that will enclose three sides and the top of the generator. Make sure muffler side of generator is exposed.

NOTICE Contact your local building material supplier for non combustible materials with a fire rating of at least one hour.

NOTICE Be sure shelter can easily be repositioned for change in wind direction.

2. DO NOT enclose generator any more than shown. Shelter should hold enough heat created by the generator to prevent icing problem.

3. Follow steps 3 through 8 as described previously in Creating a Temporary Cold Weather Shelter.

WARNING Exhaust heat/gases could ignite

combustibles, structures or damage fuel tank causing a fire, resulting in deathor

serious injury. Contact with muffler area could cause burns resulting in serious injury.

• DO NOT touch hot parts and AVOID hot exhaust gases.

• Allow equipment to cool before touching.

• Keep at least 5 feet (1.5 m) of clearance on all sides of generator including overhead.

• Remove shelter when temperatures are above 40°F [4°C].

Wind

WARNING POISONOUS GAS HAZARD. Engine

exhaust contains carbon monoxide, a poisonous gas that could kill you in minutes. You CANNOT

smell it, see it, or taste it. Even if you do not smell exhaust fumes, you could still be exposed to carbon monoxide gas.

• Operate this product ONLY outside far away from windows, doors and vents to reduce the risk of carbon monoxide gas from accumulating and potentially being drawn towards occupied spaces.

• ALWAYS place this product downwind and point the engine exhaust away from occupied spaces.

If you start to feel sick, dizzy, or weak while using this product, shut it off and get to fresh air RIGHT AWAY. See a doctor. You may have carbon monoxide poisoning.

+ 28 hidden pages

PowerBoss 030542 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual