Input 1.0Vpp, 75 ohms, unbalanced
Output 1.0Vpp, 75 ohms, unbalanced
Recording system Rotary two-head helical scan
Signal to Noise ratio More than 43dB (for NTSC-SP)
More than 41dB (for NTSC-EP)
Horizontal Resolution 220 Lines (for NTSC-SP)
210 Lines (for NTSC-SP)
AUDIO
Input -8.8dBm, 47k ohms Minimum
Output -5.8dBm ± 2 dBm(1kHz), 1k ohms Maximum
Frequency Response 20Hz ~ 20kHz(for PAL Hi Fi SP/EP)
Signal to Noise Ratio 68dB Minimum (SP/EP, Hi Fi)
42dB Minimum (SP, Mono)
Audio Distortion 0.7% Maximum (SP/EP, Hi Fi)
4.0% Maximum (SP, Mono)
TAPE TRANSPORT
Format VHS standard
Tape Width 12.65mm (1/2 inch)
Tape Speed SP : 33.35mm/s (for NTSC)
EP : 11.12mm/s (for NTSC)
FF/REW Time About 4 Min.(T-120)
GENERAL
Power Requirements DC12V
Power Consumption 13W
Operating Temperature 5°C ~ 35°C (Humidity : 80% Maximum, Operating)
-20°C ~ 60°C (Storage)
DIMENSIONS
Carton size (W*H*D) 300 * 150 * 300 mm
Set size (W*H*D) 265 * 91 * 275 mm
Weight Approx. 3.0Kg(NET)
C00111933625-- PAD F/BEPS (VPDD)D501A324S002100 HOLDER LED FABS
C00297P4808500 POLY BAG FOR SET 800*800*T0.5D804DSB360---- DIODE SCHOTTKY SB360(3A, 60V) 17.5MM F FORMING
C003285S002100 BOX CARTONSW, EX300*SCP150*EX300H5011TS0P2238W IC UNIT R/RECEIVER TS0P2238WE1
C004285S002300 BOX OUT CARTON DW,황색 A-1 EX 175*K180*K180*EX175IC50214ATM24C04 IC EPROMATM24C04-10PA-5.0C
3311SA00900 CHASSIS MAIN AS-IC5031KA3082B-- IC DRIVERKA3082B
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0I801960S000001 RADIATOR SUB AS NTD3000PD(0100+78R12)C415HCBK103KCA C CHIP CERA50V X7R 0.01MF K 2012
IC8011KA78R12-- IC REGULATORKA78R12C418HCBK104KCA C CHIP CERA50V X7R 0.1MF K 2012
I801ANE1MP00100 RADIATOR TRAL UL/CSA(NCL3300)C420HCBK104KCA C CHIP CERA50V X7R 0.1MF K 2012
I801B7174300811 SCREW TAPPTITETT2 RND 3X8 MFZNC421HCBK103KCA C CHIP CERA50V X7R 0.01MF K 2012
I801C2291130215 GREASE SILICONG-600C422HCBK103KCA C CHIP CERA50V X7R 0.01MF K 2012
0Q803960S000002 RADIATOR SUB AS NTD3000PD(0100+A1010)C425HCBK103KCA C CHIP CERA50V X7R 0.01MF K 2012
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C111HCLK560JCA C CHIP CERA50V SL 56PF J 2012C459HCQK391JCA C CHIP CERA50V CH 390PF J 2012
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C114HCBK123KCA C CHIP CERA50V X7R 0.012MF K 2012C462HCQK270JCA C CHIP CERA50V CH 27PF J 2012
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C204HCBK103KCA C CHIP CERA50V X7R 0.01MF K 2012C467HCBK473KCA C CHIP CERA50V X7R 0.047MF K 2012
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C209HCBK104KCA C CHIP CERA50V X7R 0.1MF K 2012C477HCBK104KCA C CHIP CERA50V X7R 0.1MF K 2012
C210HCBK332KCA C CHIP CERA50V X7R 3300PF K 2012C501HCBK223KCA C CHIP CERA50V X7R 0.022MF K 2012
C211HCLK561JCA C CHIP CERA50V SL 560PF J 2012C502HCBK104KCA C CHIP CERA50V X7R 0.1MF K 2012
C213HCBK102KCA C CHIP CERA50V X7R 1000PF K 2012C503HCBK104KCA C CHIP CERA50V X7R 0.1MF K 2012
C215HCBK332KCA C CHIP CERA50V X7R 3300PF K 2012C504HCBK103KCA C CHIP CERA50V X7R 0.01MF K 2012
C216HCBK472KCA C CHIP CERA50V X7R 4700PF K 2012C505HCBK103KCA C CHIP CERA50V X7R 0.01MF K 2012
C217HCBK104KCA C CHIP CERA50V X7R 0.1MF K 2012C506HCBK103KCA C CHIP CERA50V X7R 0.01MF K 2012
C220HCBK103KCA C CHIP CERA50V X7R 0.01MF K 2012C507HCBK104KCA C CHIP CERA50V X7R 0.1MF K 2012
C224HCBK102KCA C CHIP CERA50V X7R 1000PF K 2012C508HCBK103KCA C CHIP CERA50V X7R 0.01MF K 2012
C226HCBK103KCA C CHIP CERA50V X7R 0.01MF K 2012C509HCBK103KCA C CHIP CERA50V X7R 0.01MF K 2012
C228HCLK392KCA C CHIP CERA50V SL 3900PF K 2012C510HCBK104KCA C CHIP CERA50V X7R 0.1MF K 2012
C232HCLK392KCA C CHIP CERA50V SL 3900PF K 2012C511HCQK200JCA C CHIP CERA50V CH 20PF J 2012
C233HCBK182KCA C CHIP CERA50V X7R 1800PF K 2012C512HCQK180JCA C CHIP CERA50V CH 18PF J 2012
C234HCBK104KCA C CHIP CERA50V X7R 0.1MF K 2012C513HCQK180JCA C CHIP CERA50V CH 18PF J 2012
C241HCQK821JCA C CHIP CERA50V CH 820PF J 2012C514HCQK180JCA C CHIP CERA50V CH 18PF J 2012
C242HCBK332KCA C CHIP CERA50V X7R 3300PF K 2012C515HCBK103KCA C CHIP CERA50V X7R 0.01MF K 2012
C245HCBK152KCA C CHIP CERA50V X7R 1500PF K 2012C516HCQK471JCA C CHIP CERA50V CH 470PF J 2012
C247HCBK104KCA C CHIP CERA50V X7R 0.1MF K 2012C517HCBK104KCA C CHIP CERA50V X7R 0.1MF K 2012
C248HCBK104KCA C CHIP CERA50V X7R 0.1MF K 2012C519HCBK562KCA C CHIP CERA50V X7R 5600PF K 2012
C252HCLK391JCA C CHIP CERA50V SL 390PF J 2012C521HCBK104KCA C CHIP CERA50V X7R 0.1MF K 2012
1. EXPLODED VIEW OF THE DECK..................................................................................................33
2. PARTS LIST..................................................................................................................................... 34
3. MAJOR SPARE PARTS LIST..........................................................................................................35
1. CHARACTERISTIC OF THE S14-MECHA DECK
1) S14-MECHA DECK satisfies both the VHS and NTSC/PAL specifications.
2) S14-MECHA DECK is driven by three motors (DRUM MOTOR, CAPSTAN MOTOR and L/C MOTOR).
3) S14-MECHA DECK uses the L/C MOTOR to carry out FRONT LOADING.
4) S14-MECHA DECK System has six operating Modes (EJECT, INITIAL, FF/REW, BRAKE, REVIEW and
PLAY mode), and each mode is recognized by 4bits signal mode switch, which is driven by the L/C
MOTOR.
5) The CST IN-PLAYING of S14-Mecha is carried out after Mi-com congnizes the point light transmitted start
sensor during F/L drive rack is back, When CST inserts.
6) S14-MECHA DECK eliminated the deck PCB and directly connects the main PCB with the 3 main parts
(Drum motor, Capstan motor, Cam Switch) by using the board to board type connector.
2. DESCRIPTION OF THE MODES
1) EJECT MODE
A. The Cassette-In/Out operation is performed in this mode. The cassette In/Out Operation is initiated by the
rotation of the L/C motor to which the Front-Loading driving parts are directly related.
The cassette-in operation : Cassette-in movement starts when the light transmits start sensor as
F/L drive rack is back by CST inserting proper power.
If there is not no copy Tap. CST-IN movement is carried out Play mode.
The cassette-out operation : The Cassette Holder Assembly is located at the entrance of the Front Panel,
and only the Cassette-In operation can be executed.
B. Mechanical Arrangement
a. The Band Brake is released from the S Reel Table.
b. The S & T Sub Brake is attached to the S/T-Reel Table.
c. The IDLER GEAR is attached to the S-Reel Table.
EJECT MODE
2) INITIAL MODE
A. This mode is used as a reference mode for unloading location when power is off.
B. The Configuration of appliance
a. The BAND BRAKE is released from the S-REEL TABLE.
b. The S/T SLANT POLE AS is in the unloading condition.
c. The S/T SUB BRAKE is attached to the S/T REEL TABLE.
INITIAL MODE
3) FF/REW MODE
A. This is the mode that conducts the fast forward winding and rewinding of tape by rotating the Capstan Motor
at high speed to the clockwise and counter-clockwise direction and running the Reel Table.
a. The configuration of appliances a. The S/T slant pole assembly is in the unloading condition.
b. The Band Brake is separated from the S-Reel Table.
c. The S/T Sub Brake is attached from the S/T Reel Table. /REW MODE
FF/REW MODE
4) BRAKE MODE
A. The BRAKE mode is configured between the FF/REW mode and the Loading section. When the
PLAY, STOP or EJECT button is pushed during FF/REW, S/T-Reel Table stops immediately so that it
prevents the loosening of cassette tape by the law of inertia. Therefre the BRAKE mode becomes the
criteria of the unloading location when the power is off.
B The configuration of appliances
a. The S/T Slant Pole Assembly is in the unloading condition.
b. The Band Brake is separated from the S-Reel Table.
c. The S/T Sub Brake is attached to the S/T Reel Table.
BRAKE MODE
5) REVIEW MODE
A. The Review Search operation is performed in this mode. This mode is obtained by pressing the REW button
in the state of playing. The L/C motor is rotated until the Cam Switch detects the REVIEW mode. When the
Cam Switch detects the REVIEW mode, the L/C motor is stopped and shortly afterwards the Capstan starts
to rotate CCW to transport the tape in reverse.
B. The Configure of appliance
a. The BAND BRAKE is released from the S-REEL TABLE.
b. The PINCH ROLLER is applied to the CAPSTAN SHAFT.
c. The S-SUB BRAKE is released from the S-REEL TABLE.
d. The T-SUB BRAKE is applied to the T-REEL TABLE.
REVIEWMODE
6) PLAY/STOP/CUE/RECORD MODE
A. The PLAY/STOP/CUE/RECORD mode performs the playback and recording while moving the tape from
the S-Reel Table to the T-Reel Table at a constant speed. When the Slow function is added, it can run at
the PLAY mode.
B. The configuration of appliances
a. The Tension Pole is in the given location.
b. The Band Brake is attached to the S-Reel Table to perform the Tension Servo.
c. The S/T-Sub Brake is separated from S/T-Reel Table.
d. The Pinch Roller is attached to the Capstan Shaft.
PLAY/STOP/CUE/RECORD MODE
3. TIMING CHART OF S14-MECHA DECK
4. S14-MECHA DECK WIRE DIAGRAM
1) WIRE DIAGRAM
2. MAINTENANCE AND CHECKING OF MAJOR SYSTEM
1. NAMES OF MAJOR PARTS AND AREA
1) NAMES OF MAJOR PARTS
A. Top View
B. Bottom View
2. .MAINTENANCE AND PERIODIC CHECKING TABLE OF S14-MECHA DECK
1) MAINTENANCE AND GENERAL INFORMATION
A. To guarantee the perfect performance and the function of S14-MECHA Deck and also to use the
tape for the long life, you should conduct the periodic maintenance and checking.
l Replacement after checking
l Conduct replacement and checking without regard to the time used.
B. Cleaning of the rotary Head Drum
l To clean the rotary Head Drum, wet a towel with non-water added alcohol to clean the surface
of the Drum gently while rotating the Head Drum Assembly by hands slowly. (Warning : Do not
clean while running the Head Drum by motor.)
l Do not clean the Drum with the towel paralleling with Head tip vertically. (The Head tip is very
fragile.)
C. Cleaning of the Tape Transporting section
Clean the tape Running Mechanism using the towel or the cotton swab wet with non-water
added alcohol.
D. Cleaning of the operating parts.
Clean the operating parts using the towel or a cotton swab wet with non-water added alcohol.
E. Checking Procedure
Do maintenance and checking according to the checking table.
2)CLEANING AND GREASING
A. Cleaning
a. Tape Running Mechanism (Clean it every 500 hours of actual using time.)
Tension Pole ·S-Slant Pole ·Ace Head
·S-Guide Post ·Video Head/Drum Ass'y ·T-Guide Post
·FE-Head ·T-Slant Pole Capstan shaft
·S-Guide Roller ·T-Guide Roller ·Pinch Roller
Since the above mentioned parts directly contact with tapes, they can be easily contaminated by
dust or foreign matters. Also if they are contaminated by dust or foreign matters, they can affect the
conditions of display directly and damage the tapes.
Before inserting a cassette tape into the deck, make sure these parts are completely dried after
cleaning with a non-water added alcohol.
b. Operating Parts (Clean it every 1,000 hours of actual using time.)
·S-Reel Table ·Reel Belt ·Capstan Fly-Wheel/Pulley
·T-Reel Table ·Reel Pulley
B. Lubrication (Apply grease on parts every 2,000 hours of actual using time for lubrication.)
·S-Reel Table Post ·T-Reel Table Post ·Reel Gear Post
·Teeth and Surface of the Cam Gear ·Main Base Area
(S/T Slant Pole Ass'y and the moving area of Cassette Holder Ass'y)
Apply grease on the above parts after cleaning with non-water added alcohol, but do not apply
excessively.
3) MAJOR PARTS SERVICE SCHEDULE
Conduct the maintenance and the replacement of the major parts according to the below table
based on the actual using time.
NAME
1000 2000 3000 4000 5000
DRUM PRICE AS
CAPSTAN MOTOR
L/C BRKT TOTAL AS
REEL BELT
IDLER PLT AS
S/T REEL TABLE AS
T-SUB BRAKE AS
BAND BRAKE AS
MAIN PLATE
L-LOADING AS
PINCH LEVER T/T AS
ACE HEAD T/T AS
FE HEAD
REEL GEAR TOTAL AS
Maintenance period (Hrs)
m [ m [
m
m
m [ m [
[
[
m
m
m
m
[ m
[ m
m
m
m
m
m
m
m
m
m
[
m
[
[ : Check and replace parts if necessary.m : Replacement.
3. JIGS AND TOOLS FOR S14-MECHA DECK
1) JIG AND TOOL LIST
N
ITEMS MODEL
O
- NTSC : SP STAIRSTRP 7KHz
SP COLOR BAR 1KHz
1 ALIGNMENT TAPE
- PAL : SP STAIRSTRP 6KHz
SP COLOR BAR 1KHz
2 CLEANING TAPE ②
KT-300NV(K-MEDIA)
3 CST TORQUE METER
KT-300RV(K-MEDIA)
4 DIAL TORQUE GAUGE ④
5 TENTELLOMETER T2-H7-UM ⑤
FIG
NO
①
③
.
Adjustment & Check of
Tape Running System
Cleaning of the Tape
Running System
Measurement of REEL
Torque
Measurement of S,TSUB BRAKE Torque
Measurement of Back
Tension
Measurement of the
REMARKS
6 PUSH-PULL GAUGE ABOVE 2Kg ⑦
7 TENSION GAUGE ⑧
+,- DRIVER
8
PATH DRIVER
pressure of Pinch
Roller
Measurement of Idler
Torque
ⓐ,
Assembling &
ⓑ
Disassembling
ⓒ
Adjustment
ⓓ
Adjustment
3. DISASSEMBLY AND REPLACEMENT
2) SKETCHS OF JIGS AND TOOLS
2. REPLACEMENT OF F/LOADING ASS'Y (Fig. 31)
1) Unscrew 2 of the Top Plate fixing screws ② tightened with the Main Base Press ① and separate
the Top Plate ③ from the main body.
2) Disassemble the F/L Door Opener ⑤ after pushing the Cassette Holder Ass'y ④ about 20~30 ㎜
to the cassette-in direction(Arrow Direction).
3) Lift the right side of the Cassette Holder Ass'y ④ up and disassemble it after pushing it thoroughly
to the cassette-out direction(Anti-Arrow Direction) but be cautious of its distortion.
4) Turn the Shaft Holder ⑥ 90°to the clockwise direction and separate it from the Main Base Press
①.
5) Push the Loading Lever Ass'y ⑦ to the left, and lift the right side of it up to disassemble.
6) Replace with new parts and assemble them by the reversing procedure of the disassembly.
Figure 3-1
3. REPLACEMENT OF S.T-REEL TABLE ASS'Y (Fig. 3-2)
1) Release the T-Sub Brake Spring ② connected to the Main Base Press ① from the hook.
2) Turn the T-Sub Brake Ass'y ③ to the counter-clockwise direction, and lift it up for disassembly.
3) Release the S-Sub Brake Spring ④ connected to the Main Base Press ① from the hook.
4) Turn the S-Sub Brake Ass'y ⑤ to the counter-clockwise direction, and lift it up for disassembly.
5) Release the Tension Lever Spring ⑥ from the Main Base Press ① to remove the Poly Washer ⑦,
and lift the Tension Lever Ass'y ⑧ up for disassembly.
6) Disassemble the S/T-Reel Table Ass'y ⑨&⑩ by lifting up. However be careful not to damage the
teeth of gears.
7) Replace with new parts and assemble them by the reversing procedure of the disassembly.
Figure 3-2
4. REPLACEMENT OF PINCH LEVER TOTAL ASS`Y (Fig. 3-3)
1) Push the hook area of the Cassette Cap Opener ① to the Y-axle direction and lift it up to separate
from the Main Base Press ②. Be cautious of breakage of Hook.
2) Disassemble the Pinch Lever Spring ③.
3) Disassemble the Pinch Lever Total Ass'y ⑤ next the Poly Washer ④, but be careful not to
contaminate the Pinch Roller ⑥.
4) Replace with new parts and assemble them by the reversing procedure of the disassembly.
Figure 3-3
5. REPLACEMENT OF S,T SLANT POLE ASS`Y (Fig. 3-4)
Disassemble the Pinch Lever Total Ass'y first before the S/T Slant Pole Ass'y.
1) Turn over the deck, and unscrew 2 of the L/C BRKT Total Ass'y ② fixing screws ③ tightened with
the Main Base Press ①. And then remove the L/C BRKT Total Ass'y ② from the main body.
2) Disassemble the Reel Gear Total Ass'y ⑥ after removing the Reel Belt ④ and the Poly Washer ⑤.
3) Unscrew the fixing screw ⑧ for the LED Prism ⑦ tightened with the Main Base Press ①, and
remove the LED Prism ⑦ and the Clutch Lever ⑨.
4) Unscrew 2 of the fixing screws ⑪ for the Loading Gear Bracket Ass'y ⑩ tightened with the
Cassette Guide BRKT, and then remove the Loading Gear Bracket Ass'y ⑩ by pushing it slightly to
the plus Y-axle direction.
5) Remove the Poly Washer ⑫ and then disassemble the Main Plate ⑬.
6) Disassemble the R-Loading Ass'y ⑭ and L-Loading Ass'y ⑮ in sequence. And then remove the
S/T Slant Pole Ass'y (16, 17) by pushing them slightly to the minus Y-axle direction.
7) Replace with new parts and assemble them by the reversing procedure of the disassembly.
Figure 3-4
6. REPLACEMENT OF DRUM PRICE ASS`Y (Fig. 3-5)
1) Turn over the Deck Assembly.
2) Unscrew 3 of the fixing screws ② for the Drum Price Ass'y tightened with the Main Base Press ①,
and disassemble the Drum Price Ass'y ③.
3) Replace the Drum as the Drum Price Ass'y package. The assembling is proceeded by the
reversing order of the disassembling procedure.
4) Check the running conditions of tapes after replacement. If the adjustment of Running Mechanism
is needed, adjust depending on the adjustment method of the Running Mechanism(Refer to the
Chapter 5).
Notes :
- In disassembling the Drum Price Ass'y, pay attention to the distortion of the Leaf Spring
Ass'y ⑤ within the Loading Gear Bracket Ass'y ④.
- Be careful not to damage the Head, not to contaminate the surface of the Drum, or not to
scratch it when you repair or replace the Drum Price Ass'y.
- When the playback screen is abnormal, clean the Head and check the conditions of
connectors. If the playback condition does not improve after these efforts, replace the Drum
Price Ass'y.
Figure 3-5
7. REPLACEMENT OF CAPSTAN MOTOR (Fig. 3-6)
1) Turn over the Deck Ass'y upside down and disassemble the Reel Belt ①.
2) Turn over Deck Ass'y to the upper part and unscrew 3 of the fixing screws ② for the Capstan Motor.
Disassemble the Capstan Motor ③ from the lower part of the Deck Ass'y.
8. REPLACEMENT OF ACE HEAD TOTAL ASS`Y (Fig. 3-6)
1) Unscrew 2 of the fixing screws ④ for the ACE Head Total Ass'y, and disassemble the ACE Head
Total Ass'y ⑤. But be careful not to contaminate it.
2) Replace with new parts and assemble them by the reversing procedure of the disassembly.
3) Adjust the Running Mechanism depending on the adjusting method(Refer to Chapter 5).
Figure 3-6
9. REPLACEMENT OF L/C BRKT TOTAL ASS'Y (Fig. 3-7)
Disassemble the Pinch Lever Total Ass'y first before disassembling it.
1) Turn over the Deck Ass'y upside down.
2) Unscrew 2 of the fixing screws ① for the L/C Bracket Total Ass'y and disassemble the L/C Bracket
Total Ass'y ②.
3) Replace with new parts and assemble them by the reversing procedure of the disassembly.
4) Reassembling is done by checking the assembly location of L/C Bracket Total Ass'y (Refer to Pic. 4-
1) pushing the Main Plate ③ completely to the right side to fix it firmly in the right position.
10. REPLACEMENT OF MAIN PLATE ASS’Y (Fig. 3-7)
Disassemble the Pinch Lever Total Ass'y first before disassembling it.
1) Disassemble the L/C Bracket Total Ass'y ②.
2) Disassemble the Reel Belt ④ before removing the Poly Washer ⑤.
3) Disassemble the Reel Gear Total Ass'y ⑥.
4) Unscrew the fixing screws ⑧ for the LED Prism ⑦ before removing the LED Prism and the Clutch
Lever ⑨.
5) Unscrew the fixing screws ⑪ for the Loading Gear Bracket Ass'y ⑩ and push it slightly to the plus
Y-axle direction for disassembly.
6) Disassemble the Main Plate ③ after removing the Poly Washer ⑫.
7) Replace with new parts and assemble them by the reversing procedure of the disassembly.
Notes
* Be cautious of the distortion of the Main Plate when assembling and disassembling it.
* Be careful not to contaminate the Reel Belt with oil or grease when assembling and
disassembling it.
* Push the Main Plate slightly to the minus X-axle direction to assemble Clutch Lever. And then
stick the Main Plate fast to the right side.
Figure 3-7
4. MECHANICAL ADJUSTMENT
1. MECHANICAL CHECKS
Check the following before the disassembly, replacement and assembly of the Deck.
1) Check the assembling standard of the Deck Mechanism at the EJECT Mode.
2) Before and after assembling the L/C Bracket Total Ass'y, check the assembling location for the Cam
Switch, the F/L Rack and the Cam Gear. (Refer to the Picture 4-1)
3) Check the assembling location of the R Loading Ass'y and L Loading Ass'y to assemble Loading Gear
Bracket Ass'y. (Refer to the Picture 4-2)
Figure 4-1. The Assembly Reference of
L/C BRKT TOTAL ASS'Y
Figure 4-2 The Assembly Reference of
R-LOADING ASS'Y and L-LOADING ASS'Y
.2. MODE SETTING METHOD
1) Turn the power switch on while the F/Loading Ass'y is assembled.
2) When you turn the Worm Gear 2 or 3 times by manual, it starts loading and moves to the PLAY/STOP
BY Mode.
3) Push any button of the mode you want to set.
4) Unplug when the mode you selected is on.
5) F/Loading Ass'y should be disassembled and assembled at the EJECT mode.
3. MEASUREMENT OF PRESSING FORCE FOR THE PINCH ROLLER
1) Gently insert a cassette tape into the deck for Loading and push the PLAY button to run the tape.
2) Connect a Push and Pull Gauge to the lower part of the Pinch Lever Total Ass'y and pull it slowly to the
ⓐ direction.(Refer to Picture 4-3)
3) Check the value of the gauge when the tape stops. (Specification : 1.2±0.2kg)
Figure 4-3 The Measurement of the Pressure of PINCH ROLLER
4. MEASUREMENT AND ADJUSTMENT OF BACK TENSION
1) Insert a T-120 cassette tape that winds tape equally on the supply side and T/Up side. And push the
PLAY button and wait until the operation becomes stable. (About 10 to 20 seconds)
2) Set the Tentelometer as shown in the picture 4-4, and measure the value of tension. (Specification : 20
~ 28g)
3) When the value is out of the specification, move the spring hook as shown in the Fig. 4-4 to adjust the
value of tension.
Notes :
* Make sure that the probe of Tentelometer is adequately attached to the tape.
* The Tentelometer is so sensitive that it is recommended to measure about 3 times.
Figure 4-4 Measurement and Adjustment of the Back Tension
5. ADJUSTMENT OF TAPE TRANSPORTING SYSTEM
Since the Tape Transporting System is usually set at the factory before the shipment, it is not
necessary to djust or check always. However you should check and adjust the Tape Transporting
System in these following cases.
· There is some noise on the screen during the playback.
· The tape has been damaged.
· The components of the Tape Transporting System have been replaced.
1. SCHEMATIC DIAGRAM OF TAPE TRANSPORTING SYSTEM
Figure 5-1
ASS
’Y
GUIDE ROLLER HEIGHT
GUIDE ROLLER HEIGHT
A/C HEAD TILT
ENTRANCE ENVELOPE
ENTRANCE/EXIT ENVELOPE FINE
AUDIO TILT, HEIGHT,
* ENTRANCE/EXIT ENVELOPE FINE ADJ.
2. ADJUSTMENT FLOW
REPLACEMENT
l DRUM TOTAL ASS’Y
l ACE HEAD ASS’Y
l PINCH LEVER TOTAL
REPLACEMENT
l S-POLE BASE AS
l T-POLE BASE AS
l TENSION LEVER AS
CLEANING
PATH ROUGH ADJ.
PATH PRE-A
LINEARITY ADJ.
Refer to page 14
S-
S-GUIDE POST FLANGE
T-
A/C HEAD HEIGHT ADJ.
(PG)
EXIT ENVELOPE ADJ.
AUDIO ADJ.
X-POSITION ADJ.
TRACKING CHECK
* X-POSITION ROUGH ADJ.
AZIMUTH ADJ.
SP,
3. ADJUSTMENT PROCEDURES
1) ROUGH ADJUSTMENT OF THE TAPE PATH
Insert E-160 cassette tape into the Deck and push the PLAY button.
1-1) Height Adjustment for the S/T-GuideRoller
A. Make sure if the tape is folded or cracked between the tape and the upper Flange of S/T-Guide Roller
and the entrance/exit side Lead Line of Drum while the tape is running.
B. If there is any crack or fold on the tape, adjust for smooth run of the tape by rotating the S/T-Guide Roller.
1-2) Tilt Adjustment of the Ace Head
A. Check the running condition of the tape at the Lower Flange of the Tape Guide Post(T-Side).
B. If the running condition of tape is abnormal, adjust by the Tilt adjusting Screw(② of Figure 5-2) as shown
in the Figure 5-2 for a smooth run of tape.
Figure 5-2 Figure 5-3
1-3) Height Adjustment of the ACE HEAD
A. Check if the gap between the lower part of tape and the lower part of CTL Head is 0.25 ㎜.
B. If the gap is more than 0.25 ㎜, turn the screw to the counter-clockwise direction as ①→②→③
step.
C. If the gap is less than 0.25 ㎜, turn the screw to the clockwise direction as ①→②→③ step.
Figure 5-4
2) PRE-ADJUSTMENT OF THE PATH (ADJUSTMENT OF PG)
A. Connect the Channel 1(CH1) of the Oscilloscope to TP01-3(Head Switching Pulse) and CH2 to
the VIDEO OUT. And align the Tracking VR on the center.
B. Playback the Stairstep Signal Tape(DN 2).
C. Turn the PG Volume and adjust the gap between the Switching signal and the V-Sync signal to
be 6.5H±0.5H.
Figure 5-5
3) ADJUSTMENT OF RF STRAIGHTNESS
Connect the Channel 1(CH1) of the Oscilloscope to the TP01-2(CTL Pulse) and CH2 to the
TP01-4(Envelope Wave) and EXT. Trigger to the TP01-3(Switching Pulse). And then,
playback the test tape of the SP Mode.
3-1) Adjustment of S & T side
A. Adjust the Tracking VR to maximize the FM signal of the test tape.
B. Make the entrance and exit side Envelope Wave same as the Picture 5-6 by adjusting the S/T-
Guide Roller (④ and ⑧ of Picture 5-1).
3-2) Rough Adjustment of the X-Position
A. Turn the Tracking VR to align it on the center.
B. Loosen the A/C Head Screws(④&⑤) of Picture 5-2 by turning about 90°~120°.
C. Maximize the Envelope Wave of the Oscilloscope by turning the A/C Head Total Ass'y with a (-)
driver as shown in the picture 5-2.
Figure 5-6 Figure 5-7
3-3) Fine Adjustment of Entrance/Exit side
A. Check if the Envelope Wave of the Oscilloscope changes constantly while turning the Tracking
VR to the CW/CCW direction.
B. If the Envelop Wave of the Oscilloscope at the entrance or/and the exit side changes unsteadily
as shown in the picture 5-8 and 5-9, adjust repeatedly the S/T-Guide Roller where the wave is
not flat.
Figure 5-8 Figure 5-9
Figure 5-10
4) THE ADJUSTMENT OF THE AUDIO SIGNAL
Before adjusting the Audio, play the tape and check if there is any fold on the tape at the
lower part of the Tape Guide Post(T-side).
4-1) Tilt and Height Adjustment of the Audio
A. Connect the AUDIO OUTPUT to an Audio Level Meter.
B. Playback the SP-1/SN-1 and check the output of the AUDIO. (Specification : Minimum, Output -
4.5 ~ -8.5㏈m)
C. If the 1M㎐ output is below the gauge value, adjust the Tilt and the Height of the Ace Head
again according to the same method as 1-2) and 1-3).
4-2) Adjustment of the Audio Azimuth
A. Play the SP-2/SN-2 tape while connecting the AUDIO OUTPUT to an Audio Level Meter.
B. Adjust to maximize the output of the Audio by turning the A/C Head Screw(② of Figure 5-2)
· The output difference between 1㎒ and 7㎒ : +2 ~ -4㏈m
· The Level variation of 7㎒ Audio : within 2㏈m
C. Check if there is any severe fluctuation or top-down vibration of the tape between the T-Guide
Roller and the A/C Head while playing the tape after adjustment. If there is any problem, readjust
the Audio.
D. Check the condition of the Envelope Wave after adjusting. If there is any problem, conducts the
fine readjustment of the entrance and exit side according to the same procedure as 3-3).
5) ADJUSTMENT OF X-POSITION
A. Connect the Channel 1(CH1) of the Oscilloscope to the TP01-2(CTL Pulse), and CH2 to the
TP01-4(Envelope), and EXT. Trigger to the TP01-3(Switching Pulse).
B. Playback the test tape of the SP Mode after aligning the Tracking VR on the center.
C. Turn and adjust the A/C Head Total Ass'y with a (-) driver (refer to the picture 5-2) to make the
Envelope Wave same as the picture 5-12 while turning the Tracking VR to the CW/CCW
direction.
D. If the above said directional feature is not found, readjust from step "B".
E Check if the output of DP-2/DN-2 6㎑ is maximum after adjusting the X-Position.
F. If every step is acceptable, apply the lock paint to the A/C Head Screw ①, ②, and ③.
Figure 5-11
Figure 5-12
6) CHECKING OF THE TRACKING ADJUSTMENT
Mode Tape Used
SP-2
SP
(SN-2)
Tracking VR Position
Checking Item
Straightness 4 : 3 4 : 3.5 4 : 3
Noise None None None
Figure 5 – 13
CCW
6ms
CCW
CENTER CW 6ms
4ms
7) FINAL INSPECTION
Make sure no tape wrinkle is caused at each Guide Roller and Post.
1. Exploding View of the Deck
2. Part List
NO. STOCK NO. PART NAME Q’TY REMARKS
1 97SA255600 S-SLANT POLE AS 1
2
3 97SA255700 T-SLANT POLE AS 1
97SA282001 DRUM TOTAL AS 1 NTSC
97SA28117B DRUM TOTAL AS 1 PAL
4 962SA005-- A/C HEAD T/T AS 1
5 97S1800500 CST CAP OPENER 1
6 97SA260001 CST GUIDE BRKT AS 1
7 97SA256601 PINCH LEVER T/T AS 1
8 97S2301900 SHAFT HOLDER 1
9 97SA25690A IDLER PLATE AS 1
10 97SA257200 T-SUB BRAKE AS 1
11 97SA257300 LOADING LEVER AS 1
12 97SA257400 CST HOLDER AS 1
13 97SA257100 S-SUB BRAKE AS 1
14 97S1800600 F/L DOOR OPENER 1
15 97S2912500 S-REEL TABLE 1
16 97S2912600 T-REEL TABLE 1
17 97SA257000 TENSION LEVER T/T AS 1
18 97S8009500 FE HEAD 1
19 97S2301800 FE HEAD HOLDER 1
20 97S2609201 REC S/W LEVER 1
21 97S2401200 LOADING GEAR BRKT 1
22 97SA255800 L-LOADING AS 1
23 97SA255900 R-LOADING AS 1
24 97S2606900 CLUTCH LEVER 1
25 97SA261700 MAIN PLATE AS(F) 1
26 97SA274301 L/C BRKT T/T AS(S3) 1
27 97S5500500 REEL BELT 1
28 97SA262100 REEL GEAR T/T AS(F) 1
29 97S8101600 CAPSTAN MOTOR 1
30 97SA255500 MAIN BASE AS 1
31 97S0903100 TOP PLATE(C) 1
32 97SA318300 REFLECTOR HOLDER-L AS 1
33 97SA318400 REFLECTOR HOLDER-R AS 1
34 97S2610800 LED PRISM LINK 1
35 324SO020-- HOLDER GUIDE SPG 1
3. Spare Part List
NO.
1 DRUM TOTAL AS 97SA282001 3 NTSC
DRUM TOTAL AS 97SA28117B 3 PAL
2 CAPSTAN MOTOR 97S8101600 DMVCMC07D 3
3 L/C BRKT T/T AS(S3) 97SA274301 3
4 REEL BELT 97S5500500 CR700 3
5 IDLER PLATE AS 97SA25690A 3
6 S-REEL TABLE AS 97SA256700 1
7 T-REEL TABLE AS 97SA256800 1
8 T-SUB BRAKE AS 97SA257200 3
9 BAND BRAKE AS 97SA313200 1
10 MAIN PLATE AS(F) 97SA261700 3
11 L-LOADING AS 97SA255800 1
12 PINCH LEVER T/T AS 97SA256601 3
13 A/C HEAD T/T AS 962SA005-- 3
14 FE HEAD 97S8009500 HVFHF0004AK 3
PART NAME STOCK NO. DESCRIPSION Q’TY REMARKS
15 REEL GEAR T/T AS(F) 97SA262100 3
3) ADJUSTMENT OF RF STRAIGHTNESS
Connect the Channel 1(CH1) of the Oscilloscope to the TP01-2(CTL Pulse) and CH2 to the
TP01-4(Envelope Wave) and EXT. Trigger to the TP01-3(Switching Pulse). And then,
playback the test tape of the SP Mode.
3-1) Adjustment of S & T side
A. Adjust the Tracking VR to maximize the FM signal of the test tape.
B. Make the entrance and exit side Envelope Wave same as the Picture 5-6 by adjusting the S/T-
Guide Roller (④ and ⑧ of Picture 5-1).
3-2) Rough Adjustment of the X-Position
A. Turn the Tracking VR to align it on the center.
B. Loosen the A/C Head Screws(④&⑤) of Picture 5-2 by turning about 90°~120°.
C. Maximize the Envelope Wave of the Oscilloscope by turning the A/C Head Total Ass'y with a (-)
driver as shown in the picture 5-2.
Figure 5-6 Figure 5-7
3-3) Fine Adjustment of Entrance/Exit side
A. Check if the Envelope Wave of the Oscilloscope changes constantly while turning the Tracking
VR to the CW/CCW direction.
B. If the Envelop Wave of the Oscilloscope at the entrance or/and the exit side changes unsteadily
as shown in the picture 5-8 and 5-9, adjust repeatedly the S/T-Guide Roller where the wave is
not flat.
Figure 5-8 Figure 5-9
Figure 5-10
4) THE ADJUSTMENT OF THE AUDIO SIGNAL
Before adjusting the Audio, play the tape and check if there is any fold on the tape at the
lower part of the Tape Guide Post(T-side).
4-1) Tilt and Height Adjustment of the Audio
A. Connect the AUDIO OUTPUT to an Audio Level Meter.
B. Playback the SP-1/SN-1(Color Bar) and check the output of the AUDIO. (Specification : Minimum,
Output -4.5 ~ -8.5㏈m)
C. If the 1M㎐ output is below the gauge value, adjust the Tilt and the Height of the Ace Head
again according to the same method as 1-2) and 1-3).
4-2) Adjustment of the Audio Azimuth
A. Play the SP-2/SN-2 tape(Stairstep: 6㎑) while connecting the AUDIO OUTPUT to an Audio Level
Meter.
B. Adjust to maximize the output of the Audio by turning the A/C Head Screw(② of Figure 5-2)
· The output difference between 1㎒ and 6㎒ : +2 ~ 4㏈m
· The Level variation of 6㎒ Audio : within 1㏈m
C. Check if there is any severe fluctuation or top-down vibration of the tape between the T-Guide
Roller and the A/C Head while playing the tape after adjustment. If there is any problem, readjust
the Audio.
D. Check the condition of the Envelope Wave after adjusting. If there is any problem, conducts the
fine readjustment of the entrance and exit side according to the same procedure as 3-3).
5) ADJUSTMENT OF X-POSITION
A. Connect the Channel 1(CH1) of the Oscilloscope to the TP01-2(CTL Pulse), and CH2 to the
TP01-4(Envelope), and EXT. Trigger to the TP01-3(Switching Pulse).
B. Playback the test tape of the SP Mode after aligning the Tracking VR on the center.
C. Turn and adjust the A/C Head Total Ass'y with a (-) driver (refer to the picture 5-2) to make the
Envelope Wave same as the picture 5-12 while turning the Tracking VR to the CW/CCW
direction.
D. Playback the test tape SN-2E(EP Mode)/SP-2 to check if the its directional feature is same as
the picture 5-13. (There should be no major change of wave or screen noise from the CCW 4ms
to the CW 6ms range of the Tracking Volume.)
E. If the above said directional feature is not found, readjust from step "B".
F. Check if the output of DP-2/DN-2 6㎑ is maximum after adjusting the X-Position.
G. If every step is acceptable, apply the lock paint to the A/C Head Screw ①, ②, and ③.
Figure 5-11
Figure 5-12
6) CHECKING OF THE TRACKING ADJUSTMENT
Mode Tape Used
SP-2
SP
(SN-2)
EP SN-2E
7) FINAL INSPECTION
Tracking VR Position
Checking Item
Straightness 4 : 3 4 : 3.5 4 : 3
Noise None None None
Straightness 4 : 3 4 : 3.5 4 : 3
Noise None None None
Figure 5 – 13
CCW
6ms
CCW
CENTER CW 6ms
4ms
Make sure no tape wrinkle is caused at each Guide Roller and Post.
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