Poulan Pro XT824ES User Manual

Page 1
IMPORTANT MANUAL Do Not Throw Away
ILLUSTRATED PARTS LIST
MODEL NUMBER:
Read the Owner's Manual and
XT824ES
SNOW THROWER
Always Wear Eye Protection During Operation
WARNING:
430355 10.19.09 SR
Printed in the U.S.A.
Page 2
REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES (96192003302) AUGER HOUSING / IMPELLER ASSEMBLY
5
11
6
11
15
14
7
31
11
31
16
10
9
2
9
33
32
30
29
37
28
17
26
8
27
37
9
36
20
21
22
23
12
4
13
12
3
11
1
34
25
35
22
21
18
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
19
20
24
23
2 (EXPLODED)
01.07.026-C
Page 3
REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES (96192003302) AUGER HOUSING / IMPELLER ASSEMBLY
KEY PART NO. NO. DESCRIPTION
1 175321X479 IMPELLER 2 427148 GEARBOX ASSEMBLY 3 188909 BEARING 4 427146 IMPELLER PULLEY 5 175322 DISCHARGE BASE 6 178675X008 CORNER BRACKET 7 192199 CLEAN OUT TOOL 8 405400 TOOL CLIP 9 73800400 NUT 1/4-20 10 74780426 SCREW 1/4-20 X .625 11 427942 NUT 5/16-18 12 163183 SCREW 5/16-18 X .625 13 427145 IMPELLER HUB 14 427154 IMPELLER SLEEVE 15 73900600 NUT 3/8-16 16 180355 CARRIAGE BOLT 17 194189 SCREW 13-16 X .625 18 407760 PLUG 19 427302 GEARBOX COVER RH 20 427345 GASKET 21 407770 SEAL 22 407762 BEARING 23 174697 THRUST WASHER 1.00 24 407763 WORM GEAR 25 407764 AUGER SHAFT 26 189282 SQUARE KEY 27 407758 BEARING 28 174683 THRUST WASHER 29 427147 IMPELLER SHAFT 30 7836M ROLL PIN 31 174681 THRUST WASHER 32 174684 THRUST BEARING 33 407769 BEARING 34 407768 O-RING 35 407767 SCREW 5/16-18 X .750 36 427317 GEARBOX COVER LH 37 192090 SHEAR BOLT
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
21
Page 4
REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES (96192003302) AUGER HOUSING / IMPELLER ASSEMBLY
1
KEY PART NO. NO. DESCRIPTION
1 404928X505 AUGER HOUSING 2 404931X479 SCRAPER BAR 3 72270505 CARRIAGE BOLT 5/1618 X .625 4 155377 NUT 5/16−18
3 (5x)
4 (5x)
2
01.07.001-A
2
1
1
2
3
KEY PART NO. NO. DESCRIPTION
3
01.07.024-B
1 420478 AUGER BEARING 2 411939 BEARING PLUG 3 179582 SCREW 5/16−18 X 1.00
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
22
Page 5
REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES (96192003302) AUGER HOUSING / IMPELLER ASSEMBLY
2
KEY PART NO. NO. DESCRIPTION
1 420493X479 AUGER ASSEMBLY LH 24 2 420494X479 AUGER ASSEMBLY RH 24
1
01.07.017-A
3
4
2
4
KEY PART NO. NO. DESCRIPTION
1 174762X479 SKID PLATE LH 2 178777X479 SKID PLATE RH 3 72270506 CARRIAGE BOLT 5/1618 X .75 4 751153 NUT 5/16−18
3
01.11.001-A
1
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
23
Page 6
REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES (96192003302) CONTROL PANEL / DISCHARGE CHUTE
2
2
1
*3
*6
KEY PART NO. NO. DESCRIPTION
1 428272 LEVER/CABLE ROTATOR ASSEMBLY 2 17501010 SCREW 10-24 X .625 *3 420678 ROTATOR HEAD *4 405932 ROTATOR PIVOT BRACKET *5 420675 PULLEY PIVOT *6 428273 CABLE ASSEMBLY ADJUSTABLE *7 428310 CABLE ASSEMBLY HEAT SHIELD
*4
*7
01.09.010-B
*5
NOTES:
1. ITEMS INDICATED WITH AN * ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY.
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
24
Page 7
REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES (96192003302) CONTROL PANEL / DISCHARGE CHUTE
2
11
10
5
8
3
6
9
11
6
4
11
7
1
KEY PART NO. NO. DESCRIPTION
1 420315X505 CHUTE WELDMENT 2 178633X505 DEFLECTOR WELDMENT 3 420325 DEFLECTOR SEAL 4 179096X479 STRAP
01.09.001-B
5 6 128415 POP RIVET 7 185600 SHOULDER BOLT 1/420 X .704 8 72270505 CARRIAGE BOLT 5/1618 X .625 9 191730 NUT 1/420 10 155415 WASHER 11 179246 PLASTIC WASHER
189713X428 KNOB BLACK
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
25
Page 8
REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES (96192003302) HANDLES
5
1
6
5
KEY PART NO. NO. DESCRIPTION
1 419800X479 PLOW HANDLE LH 2 3 196944X007 PANEL BRACKET LH 4 196943X007 PANEL BRACKET RH 5 199513 HANDLE GRIP 6 74780512 SCREW 5/16−18 X .750 7 74780524 SCREW 5/16−18 X 1.50 8 751153 NUT 5/16−18 9 155415 WASHER
419801X479 PLOW HANDLE RH
7
1
8
2
9
8
6
8
9
4
3
7
01.08.003-A
7
4
3
5
2
KEY PART
4
6
5
01.10.019
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
NO. NO. DESCRIPTION
1 429620 CONSOLE PANEL 2 178668 HEADLIGHT BEZEL 3 180927 FLOOD HEADLIGHT 4 184471 SHOULDER SCREW 1024 X .625 5 175262 SCREW 10−24 X 1.25 6 178770 WIRE HARNESS 7 183784 BULB
26
Page 9
REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES (96192003302) HANDLES
1
KEY PART NO. NO. DESCRIPTION
1 419797X479 LOWER TUBE 2 418313X479 PIVOT SUPPORT 3 428867 BOLT 5/16-18 X .750
2
4
4 17000616 SCREW 3/8-16 X 1.00
3
4
01.05.004-C
5
4
4
4
KEY PART NO. NO. DESCRIPTION
3
1 412675X004 INTERLOCK SPRING
2
2 414572 INTERLOCK CAM 3 178831 TORSION SPRING 4 169675 RETAINER 5 17060410 SCREW 1/4−20 X .625
1
6 421252X004 INTERLOCK STOP
6
01.08.007-B
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
27
Page 10
REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES (96192003302) HANDLES
10
11
8
9
9
5
7
6
3
8
13
7
4
1
13
14
2
12
14
01.08.002-F
12
KEY PART NO. NO. DESCRIPTION
1 412683X479 CONTROL PANEL 2 424517X479 CONTROL LEVER LH 3 424516X479 CONTROL LEVER RH 4 426917X008 TRACTION ROD ARM 5 426918X008 IMPELLER ROD ARM 6 412677 INTERLOCK ROD 7 421613 SPACER 8 169675 RETAINER 9 17060410 SCREW 1/4-20 X .62 10 414280 KNOB BLACK 11 414281 KNOB RED 12 178899 HANDLE KNOB 13 19131316 WASHER 3/8 14 72120618 CARRIAGE BOLT 3/8-16 X 2.25
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
28
Page 11
REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES (96192003302) HANDLES
2
10
KEY PART NO. NO. DESCRIPTION
1 180480 IMPELLER ROD ASSEMBLY 2 405740 TRACTION ROD ASSEMBLY 3 180445 SHIFTER ROD TOP 4 187716 SHIFTER ROD BOTTOM
10
1
3
8
5 180447 SPRING SLEEVE 6 178669 IMPELLER SPRING 7 180926 TRACTION SPRING 8 72270505 CARRIAGE BOLT 5/16-18 X .75 9 155377 NUT 5/16-18 10 169675 RETAINER
9
4
5
10
7
5
6
01.12.001-E
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
29
Page 12
REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES (96192003302) DRIVE
42 EXPLODED
46
2
45
48
51
52
6
24
16
1
15
14
9
12
11
9
8
9
10
11
53
7
5
53
3
27
26
11
53
13
29
28
26
15
53
23
31
30
36
20
21
17
35
32
19
53
33
38
34
18
22
24
33
47
49
24
50
23
4
23
4
53
39
24
25
37
39
40
41
42
43
44
01.02.013-A
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
30
Page 13
REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES (96192003302) DRIVE
KEY PART NO. NO. DESCRIPTION
1 198875 SPEED SELECTOR ASSEMBLY 2 17501010 SCREW 10-24 X .625 3 402685X505 END PLATE 4 17490508 SCREW 5/16-18 X .50 5 57079 WASHER 6 405485 CONTROL ARM 7 198580 CLEVIS PIN 8 403097X004 SHIFTER PLATE 9 402881 SHOULDER BOLT 10 403096X004 SHIFTER BRACKET 11 191730 NUT 1/4-20 12 402856X004 CLUTCH PLATE 13 416717X004 CLUTCH BRACKET 14 187101 SHIFTER LINK 15 700279 RETAINER 16 427542 CONTROL SHAFT 17 402568 CLUTCH ROD 18 169675 RETAINER 19 401732 SHIFTER YOKE 20 402310 PIVOT ROD 21 12000036 RETAINER 22 402878 RETURN SPRING 23 751153 NUT 5/16-18 24 408981 BEARING 25 73930500 NUT 5/16-18 26 198176X479 RUBBER WHEEL PLATE
KEY PART NO. NO. DESCRIPTION
27 179831 RUBBER RING 28 175344 BEARING 29 178613 WHEEL HUB 30 74760514 SCREW 5/16-18-.875 31 12000012 RETAINER RING 32 402187 SPROCKET SHAFT 33 401619 CHAIN 34 417234 SPROCKET WELDMENT 35 401984X479 SHIFTER BRACKET 36 180135 SPRING 37 402652 PLATE PIVOT ROD 38 428288 E-RING .375 39 184471 SHOULDER SCREW 40 410877 BOTTOM PAN 41 413429X479 SPRING BRACKET 42 402689 DRIVE PLATE ASSEMBLY 43 414557 IDLER SPRING 44 178828 IDLER SPRING 45 402504 PULLEY SHAFT 46 401820 DRIVE PLATE 47 198791 BEARING 48 402393 PULLEY HALF 49 17541008 SCREW 10-24 X .50 50 402511 SPACER BEARING 51 418894X479 SWING PLATE 52 132010 NUT 3/8-16 53 428867 SCREW 5/16-18 X .750
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
31
Page 14
REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES (96192003302) DRIVE
5
6
1b
4
7
3
1b
6
2
3
5
4
01.03.005-B
KEY PART NO. NO. DESCRIPTION
1 188226 (assy of 1a,1b) AXLE ASSEMBLY 1a 179352 AXLE SHAFT 1b 9465M1 ROLL PIN 3/16 2 402691 SPROCKET 3 174697 THRUST WASHER 4 179830 BEARING 5 17490508 BOLT 5/16−18 X .500 6 155443 CLIK PIN 7 189282 SQUARE KEY
1a
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
32
Page 15
REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES (96192003302) CHASSIS / ENGINE / PULLEYS
2
3
2
3
KEY PART NO. NO. DESCRIPTION
1
01.00.034-A
- - - - - - - - B&S ENGINE MODEL 12A114-8354-E8
1 418694X505 FRAME 2 150406 BOLT 3/8-16 3 428867 SCREW 5/16-18 X .750
1
KEY PART NO. NO. DESCRIPTION
1 423185X505 ENGINE MOUNTING PLATE
01.01.007-A
1
KEY PART NO. NO. DESCRIPTION
1 428684 COVER ASSEMBLY
01.21.013-B
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
33
Page 16
REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES (96192003302) CHASSIS / ENGINE / PULLEYS
23
22
24
11
14
21
20
13
12
10
14
21
20
14
15
6
7
8
01.21.003-B
19
18
17
16
5
4
3
9
1
2
KEY PART NO. NO. DESCRIPTION
1 408007 IMPELLER BELT 2 419744 TRACTION BELT 3 423723X479 IDLER ARM BRACKET 4 180523 IDLER PULLEY 5 426589 NUT 5/16-18 6 74780524 SCREW 5/16-18 X 1 .50 7 423990X479 IDLER BRACKET 8 428867 SCREW 5/16-18 X .625 9 424297 SHOULDER BOLT 5/16-18 X .500 10 751153 NUT 5/16-18 NYLOCK 11 187786 TRACTION IDLER ARM 12 180522 TRACTION PULLEY
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
KEY PART NO. NO. DESCRIPTION
13 74780520 SCREW 5/16-18 X 1 .00 14 59289 WASHER 15 73800500 NUT 5/16-18 16 851084 SCREW 3/8-24 X 1.375 17 400026 WASHER 18 426491 PULLEY ENG IMPELLER 19 426490 PULLEY ENG TRACTION 20 74610516 SCREW 5/16-18 X 1 .00 21 10040500 LOCKWASHER 5/16 22 155452 BELT GUIDE 23 11050500 LOCKWASHER 5/16 24 175331 IDLER BUSHING
34
Page 17
REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES (96192003302) WHEELS
1
2
01.06.001-A
KEY PART NO. NO. DESCRIPTION
1 187831X428 WHEEL ASSEMBLY LH 2 187866X428 WHEEL ASSEMBLY RH
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
35
Page 18
REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES (96192003302) BAG OF PARTS
3
KEY PART
5
4
NO. NO. DESCRIPTION
1 198563 POWER CORD 2 169675 RETAINER PIN 3 180684X008 WRENCH 4 73800600 LOCKNUT 3/8−16 5 19131316 WASHER 3/8 6 192090 SHEAR BOLT 1/420 X 13/4
2
1
01.14.004-B
7
6
7 73800400 LOCKNUT 1/4−20
KEY PART NO. NO. DESCRIPTION
1
01.14.007-A
1 193071 SAFETY IGNITION KEY
1
1
3
4
4
2.56
01.14.012-A
2
2
KEY PART NO. NO. DESCRIPTION
1 180445 SHIFTER ROD TOP 2 187716 SHIFTER ROD BOTTOM 3 72270505 CARRIAGE BOLT 5/16-18 X .75 4 155377 NUT 5/16-18
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
36
Page 19
REPAIR PARTS SNOW THROWER - - MODEL NO. XT824ES (96192003302) DECALS
1
4
3
1
KEY PART NO. NO. DESCRIPTION
1 181037 DECAL, DANGER 3 181035 DECAL, DANGER, DEFLECTOR 4 181042 DECAL, DANGER
- - 430355 OWNER’S MANUAL, ENGLISH
- - 430357 OWNER'S MANUAL, FRENCH
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
37
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