Poulan XT195H46YT User Manual

IMPORTANT MANUAL Do Not Throw Away
REPAIR PARTS MANUAL
MODEL:
XT195H46YT
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION Visit our website: www.poulan-pro.com
419765 Rev. 3 10.31.08 BAD Printed in the U.S.A.
TRACTOR - MODEL NO. XT195H46YT (96042007300), PRODUCT NO. 960 42 00-73
6
2
1
3
11
4
10
5
9
8
7
wheel_art_1-vgt
DECALS
1
13
11
2
4
7
5
KEY PART NO. NO. DESCRIPTION
1 197538 Decal, Hood RH 2 197540 Decal, Hood LH 3 419771 Decal, Side Panel 4 196674 Decal, Fender 5 408834 Decal, Eng H.P. 6 411658 Decal, Fender Operator's 7 419778 Decal, Lower Dash 8 170563 Decal, Warning 9 145005 Decal, Battery Dnge/Poi
14
6
3
9
8
7
KEY PART NO. NO. DESCRIPTION
11 411630 Decal, Replacement 13 196673 Decal, Steering Wheel 14 160396 Decal, Mower Schematic
- - 166960 Decal, Bypass
- - 400981X428 Pad, Footrest Control
- - 193226X428 Pad, Footrest, LH
- - 419764 Manual, Operator's (Eng/French)
- - 419765 Manual, Parts (Eng/French)
WHEELS AND TIRES
KEY PART NO. NO. DESCRIPTION
1 59192 Cap, Valve, Tire 2 65139 Stem, Valve 3 106732X624 Rim Assembly, Front 4 59904 Tube, Front 5 106222X Tire, Front 6 278H Fitting, Grease 7 9040H Bearing, Flange 8 104757X428 Cap, Axle (Front Wheel Only) 9 106268X Tire R 18 x 9.5-8 Turf Saver
- - 420531 Tire R 18 x 9.5-8 Turf Saver LT 10 7152J Tube, Rear 11 106108X624 Rim Assembly, Rear
- - 144334 Sealant, Tire (10 oz. Tube)
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
2
M
FUSE
STARTER
SOLENOID
BATTERY
CLUTCH/BRAKE
(PEDAL UP)
REVERSE SWITCH (NOT IN REVERSE)
SEAT SWITCH
(NOT OCCUPIED)
SHORTING
CONNECTOR
CHASSIS
HARNESS
IGNITION
UNIT
HOUR
METER
CHASSIS HARNESS
CONNECTOR
(MATING SIDE)
DASH HARNESS
CONNECTOR
(MATING SIDE)
FUEL
LINE
FUEL SHUT-OFF
SOLENOID
(IF SO EQUIPPED)
JUNCTION
CONNECTOR
S
M
B
G
L
2
3 1
6
A2
A1
M
63
52
41
6
5
4
3
2
1
SPARK
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
(OPTIONAL)
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE RE-INSTALLED TO PROPERLY SECURE YOUR WIRING.
SCH11
IGNITION SWITCH
CIRCUIT
POSITION
OFF
B+A1
RUN/OVERRIDE
B+S+A1START
M+G+A1
B+A1RUN
“MAKE”
L+A2
ATTACHMENT CLUTCH
(CLUTCH OFF)
BLACK
BLACK /WHITE
BLUE
BLUE
BLACK
BLACKBLACK
BLACK
BLACK
BLACK
BLACK
BLACK
DER
RED
WHITE
WHITE
GRAY
GRAY
BLACK
BLACK
POWER OUTLET
(OPTIONAL)
12V
BLACK
A
AMMETER
(OPTIONAL)
RED
BLACK
BROWN
HEADLIGHTS
LIGHT SWITCH
ORANGE
LIGHTING SYSTEM OUTPUT 5 AMP AC @ 3600 RPM
ALTERNATOR
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
DIODE
28 VOLTS AC MIN. @ 3600 RPM (CHARGING SYSTEM DISCONNECTED)
CHARGING SYSTEM OUTPUT 3AMPDC@3600RPM
NOTE
YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR
BRIGHTEST.
TRACTOR - MODEL NO. XT195H46YT (96042007300), PRODUCT NO. 960 42 00-73
SCHEMATIC
3
TRACTOR - MODEL NO. XT195H46YT (96042007300), PRODUCT NO. 960 42 00-73
ELECTRICAL
T04S
With 12V Outlet Option
103
59
79
22
21
87
33
30
With Service Minder Option
4646
90
26
16
34
71
40
27
43
42
41
25
28
2
29
141
55
4
TRACTOR - MODEL NO. XT195H46YT (96042007300), PRODUCT NO. 960 42 00-73
ELECTRICAL
KEY PART NO. NO. DESCRIPTION
1 163465 Battery 2 74760412 Bolt Hex Head 1/4-20 x 3/4 8 193228 Box Battery 16 176138 Switch Interlock Push-In 21 183759 Harness Socket Light w/4152J 22 4152J Bulb Light 25 401662 Cable Starter 26 175158 Fuse 27 73510400 Nut Keps Hex 1/4-20 unc 28 198885 Cable, Ground 29 401545 Switch, Seat 30 193350 Switch, Ignition 33 411935 Key/Chain 34 110712X Switch Light/Reset 40 401098 Harness Ignition Dash 41 17720408 Screw Thd Cut 1/4-20 x 1/2 42 131563 Cover, Terminal 43 192507 Solenoid 46 401763 Gauge SRVCMNDR HRMTR 55 17060512 Screw Thdrol 5/16-18 x 3/4 TYTT 71 400449 Harness Ignition 79 175242 Socket Asm. Bulb Twistlock 87 197802 Switch Interlock Clutch Cable 90 400725 Cover Terminal Battery 141 416977 Kit T2 ROS
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
5
TRACTOR - MODEL NO. XT195H46YT (96042007300), PRODUCT NO. 960 42 00-73
CHASSIS
15
208
18
14
137
5
176
207
151
150
25
186
181
287
196
37
162
36
159
2
176
182
138
194
181
194
228
176
177
194
176
235
175
228
236
183
235
130
130
159
152
180
236
197
68
159
Chassis-tex_elite-sv pro_9_r1
6
TRACTOR - MODEL NO. XT195H46YT (96042007300), PRODUCT NO. 960 42 00-73
CHASSIS
KEY PART NO. NO. DESCRIPTION
2 194263 Drawbar 5 401715X428 Dash 14 183393X505 Hood 15 183834X599 Lens Grille LH 18 197482 Grille Asm. 25 183835X599 Lens Grille RH 36 17060512 Screw 5/16-18 x 3/4 37 414879X505 Fender 68 17490508 Screw THDROL 5/16-18 x 1/2 130 416358 Screw #10 x 0.750 BOS Thread 137 184921 Bumper Hood 138 193224X428 Cupholder 150 189350 Duct Heat Hood 151 407807 Bracket Pivot 152 194329 Shield Browning/Debris 159 17000612 Screw Hexwsh Thdrol 3/8-16 x 3/4 162 142432 Screw Hex Wsh Hi-Lo 1/4 x 1/2 unc 175 193243 Crossmember 176 400776 Screw 10-24 x 5/8 Wshd Qdrx 177 195227 Bushing Steering 180 194260 Chassis 181 193102X428 Bushing Mtg. Fender Crgo. 182 193057 Dash Lower 183 74780520 Bolt Fin Hex 5/16-18 x 1-1/4 186 183829X428 Insert Grille 194 73900500 Nut Lock Hex Flange 5/16-18 196 414579 Console Asm. Deck Lift 197 409167 Rod Pivot Chassis 207 183833 Bezel RH 208 183832 Bezel LH 228 195161 Stud Fastener 235 406129 Spacer Fender 236 73930500 Nut Centerlock 5/16-18 unc 287 17600406 Screw Hex Washead 1/4-20 x 3/8
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
7
TRACTOR - MODEL NO. XT195H46YT (96042007300), PRODUCT NO. 960 42 00-73
DRIVE
184
221
56
221
213
209
92
207
160
185
171
206
26
125
116
42
125
215
125
125
125
121
80
122
214
210
222
211
166
35
64
49
190
167
160
17
161
186
52
51
153
159
188
116
125
116
125
162
2
29
15
159
189
187
51
50
170
114
231
51
208
153
211
163
125
73
99
1
73
205
183
125
162
116
2
205
37
33
Drive-tex_T2_pedal_2_r2
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TRACTOR - MODEL NO. XT195H46YT (96042007300), PRODUCT NO. 960 42 00-73
DRIVE
KEY PART NO. NO. DESCRIPTION
1 - - - - - - Transaxle, Hydro Gear T2 (Internal Parts Not Available) 2 123583X Key 15 19131316 Washer 13/32 x 13/16 x 16 Ga. 17 197296 Spring, Brake 26 199679 Spring Return Cruise 29 408391 Rod, Brake 33 12000001 Ring E 35 197722 Rod, Brake, Park 37 121749X Washer 25/32 x 1-1/4 x 16 Ga. 42 8883R Cover, Foot Pedal 49 72110614 Bolt 50 194327 Pulley Idler Flat 51 73900600 Lock Nut 3/8-16 52 194326 Idler V-Groove 910" Offset 56 125907X V-Belt, Drive 64 197865 Shaft Asm. Pedal Brake Control 73 74490544 Bolt 5/16-18 Gr. 5 80 408393 Strap Torque 92 74760520 Bolt Fin Hex 5/16-18 unc x 1.25 99 408418 Rod Asm. Bypass 114 73800500 Nut Lock 5/16-18 unc 116 73900500 Nut Lock Hex Flange 5/16-18 121 175611 Bracket Strap Torque 122 72010520 Bolt 5/16-18 x 2.50 125 17000512 Screw 5/16-18 x 3/4 153 4497H Retainer Spring 159 76020412 Pin Cotter 1/8 x 3/4 160 169484 Retainer Clip 161 105709X Spring, Return, Clutch 162 408784 Adapter Transaxle
KEY PART NO. NO. DESCRIPTION
163 413322 Rod Pedal Control 166 197290 Nut Push .625 167 405257 Latch Brake Parking 170 413430 Keeper Belt Centerspan 171 72110622 Bolt 183 156972 Spacer Axle 184 198403X505 Handle Parking Brake 185 72110620 Bolt 186 194321 Spacer Retainer 187 19133210 Washer 188 194323 Link Clutch Ground Drive 189 194317 Bellcrank Ground Drive 190 194318 Keeper Bellcrank Ground Drive 205 121748X Washer 25/32 x 1-5/8 x 16 Ga. 206 197867 Bracket Mount Latch Cruise 207 197868 Latch Control Cruise 208 197869 Gear Sector Control Cruise 209 400769 Rod Control Cruise 210 400980 Rockr Asm. Pdeal Control 211 120183X Bearing Nylon 213 400799 x428 Knob Control Cruise 214 197302 x428 Pad Pedal Forward 215 197301 x428 Pad Pedal Reverse 221 403187 Retainer Spring Clip Handle 222 79212010 Washer 21/32 x 1-1/4 10 Ga. 231 407287 Idler V-Groove 1.688" Offset
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
9
TRACTOR - MODEL NO. XT195H46YT (96042007300), PRODUCT NO. 960 42 00-73
ENGINE
1
21
15
18
20
29
37
97
96
28
37
84
90
82
85
42
12
45
79
81
69
9
2
OPTIONAL EQUIPMENT
Spark Arrester
engine-bs-1cyl-tex_11
10
TRACTOR - MODEL NO. XT195H46YT (96042007300), PRODUCT NO. 960 42 00-73
ENGINE
KEY PART NO. NO. DESCRIPTION
1 - - - - - - Engine B&S Model No. 31P677 2 137352 Muffler 9 194319 Keeper Belt Engine 12 405140 Pulley Engine 15 407489 Tank Fuel 18 197725 Cap Asm 20 176636X428 Control Throttle 21 416358 Screw #10 x .750 BOS Thread 28 401137 Fuel Line 29 137180 Spark Arrester Kit 37 123487X Clamp Hose 42 10040700 Washer Lock 7/16 45 73510400 Nut Keps Hex 1/4-20 unc 69 165291 Gasket 79 192334 Screw Socket HD 5/16-18 x .75 81 148456 Tube Drain Oil Easy 82 181654 Plug Drain Oil 84 17060620 Screw 3/8-16 x 1-1/4 85 173937 Bolt 7/16-20 x 4 x GR 5-1.5 90 17000616 Screw 3/8-16 x 1 96 19091416 Washer 9/32 x 7/8 x 16 Ga 97 17670412 Screw Hexwsh Thdrol 1/4-20 x 3/4
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
For engine service and replacement parts, call the toll free number for your engine manufacturer listed below:
Briggs & Stratton 1-800-233-3723
ENGINE POWER RATING INFORMATION
The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive Engi­neers) code J11940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained and corrected in accordance with SAE J1995 (Revision 2002-5). Actual gross engine power will be lower and is affected by, among other things, ambient operating conditions and engine-to-engine variability. Given both the wide array of prod­ucts on which engines are placed and the variety of environmental issues applicable to operating the equipment, the gas engine will not develop the rated gross power when used in a given piece of power equipment (actual “on-site” or net horsepower). This difference is due to a variety of factors including, but not limited to, accessories (air cleaner, ex­haust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature, humidity, altitude), and engine-to-engine variability. Due to manufacturing and capacity limitations, Briggs & Stratton may substitute an engine of higher rated power for this Series engine.
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