Poulan wa15542a Parts List

For Parts Call K&T 606-678-9623 or 606-561-4983
MODEL NO. WA15542A
15.5 HP 42 INCH LAWN TRACTOR
• Operation
• Maintenance
• Ser vice and Adjustments
• Troubleshooting
• Repair Parts
For Parts and Service, contact our authorized distributor:
call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886
184539 Rev. 4 9.25.03 RH/MH
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00273
PRINTED IN U.S.A.
For Parts Call K&T 606-678-9623 or 606-561-4983
TABLE OF CONTENTS
Warranty................................................. 2
Safety Rules ...........................................3
Product Specifi cations............................ 6
Assembly/Pre-Operation ........................8
Operation.............................................. 11
Maintenance Schedule......................... 17
Maintenance......................................... 17
Service and Adjustments...................... 21
Storage................................................. 27
Troubleshooting .................................... 28
Repair Parts.......................................... 32
WARRANTY
LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and work man ship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we fi nd to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.
1. This warranty does not apply to the engine, other than EHP manufactured transaxle/ transmission components, battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the pur chaser. Transportation charges for any parts submit­ted for replacement under this warranty must be paid by the purchaser unless such return is requested by Electrolux Home Products.
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we fi nd to be defective in manufacture, during the fi rst ninety (90) days of ownership. After ninety (90) days, we will exchange the Bat­tery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must be maintained in accordance with the instructions furnished.
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase.
5. This Warranty applies only to products which have been properly assembled, ad­justed, operated, and main tained in ac cor dance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alteration, mis­use, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, stan dard hardware and normal maintenance.
7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.
Should you have any unanswered questions concerning this Warranty, please contact:
Electrolux Home Products, Inc. Outdoor Products Customer Service Dept. 250 Bobby Jones Expressway Augusta, GA 30909 USA
giving the model number, serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased. THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WAR RAN TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specifi c legal rights, and you may have other rights which vary from locale to locale. This is a limited Warranty within the meaning of that term as defi ned in the Magnuson­Moss Act of 1975.
In Canada contact: Electrolux Canada Corp. 7075 Ordan Drive Mississauga, Ontario L5T 1K6
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SAFETY RULES
IMPORTANT: This cutting machine is ca pa ble of amputating hands and feet and throw-
ing objects. Failure to observe the fol low ing safety instructions could result in serious injury or death.
WARNING: In order to prevent ac­cidental starting when setting up, trans­ port ing, ad just ing or making repairs, always dis con nect spark plug wire and place wire where it can not contact spark plug.
WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.
WARNING: Tow only the attachments that are rec om mend ed by and comply with spec i fi ca tions of the man u fac tur er of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dan ger ous. Tires can lose trac tion with the ground and cause you to lose control of your tractor.
WARNING: Engine exhaust, some of its constituents, and certain vehicle com po nents contain or emit chem i cals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc­tive harm.
WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc tive harm.
Wash hands after handling.
I. GENERAL OPERATION
• Read, understand, and follow all instruc-
tions in the manual and on the machine before starting.
• Only allow responsible adults, who are
familiar with the in struc tions, to operate the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked up and thrown by the blade.
• Be sure the area is clear of other people before mow ing. Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless ab so ­lute ly necessary. Always look down and behind before and while back ing.
• Be aware of the mower discharge direc­tion and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.
• Slow down before turning.
• Never leave a running machine unat­tended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass catcher or un clog ging chute.
• Mow only in daylight or good artifi cial light.
• Do not operate the machine while under the infl uence of alcohol or drugs.
• Watch for traffi c when operating near or crossing road ways.
• Use extra care when loading or un­ load ing the machine into a trailer or truck.
• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related in­juries. These operators should evaluate their ability to operate the riding mower safely enough to protect them selves and others from serious injury.
• Keep machine free of grass , leaves or other debris build-up which can touch
hot exhaust / engine parts and burn . Do
not allow the mower deck to plow leaves or other debris which can cause build­up to occur. Clean any oil or fuel spillage before operating or storing the machine . Allow machine to cool before storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss­of-control and tipover accidents, which can re sult in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
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SAFETY RULES
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Un­even terrain could overturn the machine.
Tall grass can hide ob sta cles.
• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
• Follow the manufacturer’s rec om men d­a tions for wheel weights or coun ter ­weights to improve stability.
• Use extra care with grass catchers or other at tach ments. These can change the stability of the machine.
slow
• Keep all movement on the slopes
gradual
and changes in speed or direction.
• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly slope.
DO NOT:
Do not
sary, and then, turn slowly and grad u al ly downhill, if possible.
Do not
• or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Do not
• traction could cause sliding.
Do not
• putting your foot on the ground.
Do not
• slopes.
. Do not make sudden
straight
turn on slopes unless nec es -
mow near drop-offs, ditches,
mow on wet grass. Reduced
try to stabilize the machine by
use grass catcher on steep
down the
III. CHILDREN
Tragic accidents can occur if the op er a tor is not alert to the presence of children. Children are often attracted to the ma-
Never
chine and the mowing activity. sume that children will remain where you last saw them.
• Keep children out of the mowing area and under the watchful care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind
down
and
for small children.
as-
• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
• Use extra care in handling gasoline and other fuels. They are fl ammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an open fl ame, such as a water heater.
• Never run a machine inside a closed area.
• Keep nuts and bolts, especially blade attachment bolts, tight and keep equip­ment in good condition.
• Never tamper with safety devices. Check their proper op er a tion regularly.
• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
• Never make adjustments or repairs with the engine run ning.
• Grass catcher components are subject to wear, dam age, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check com po nents and replace with manufacturer's rec om mend ed parts, when nec es sary.
• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
• Check brake operation frequently. Ad­just and service as required.
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SAFETY RULES
• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
• Never carry passengers or children even with the blades off.
• Do not mow in reverse unless ab so ­lute ly necessary. Al ways look down and behind before and while backing.
• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
• Keep children out of the mowing area and under the watchful care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and down for small children.
• Mow up and down slopes (15° Max), not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
• Do not turn on slopes unless nec es sary, and then, turn slowly and grad u al ly downhill, if possible.
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PRODUCT SPECIFICATIONS
Gasoline 1.25 Capacity and Unleaded and Type: Regular
Oil Type SAE 30 (API-SF-SJ): (above 32°F) SAE 5W-30
(below 32°F) Oil Capacity: 3.0 Pints Spark Plug: Champion RC12YC
(Gap: .030") Ground Speed (MPH):
Forward: 1st 1.1 2nd 1.4 3rd 2.2 4th 3.3 5th 4.4 6th 4.9 Reverse: 1.4
Tire Pressure: Front: 14 PSI Rear: 12 PSI
Charging 3 Amps Battery System: 5 Amps Headlights
Battery: Amp/Hr: 28 Min. CCA: 230 Case Size: U1R
Blade Bolt Torque: 27-35 Ft. Lbs.
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manu fac tured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please con tact your nearest authorized service center/ department. We have com pe tent, well­trained tech ni cians and the proper tools to ser vice or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor prop erly. Always observe the “SAFETY RULES”.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in main­ tain ing, caring for and using your tractor.
• Follow the instructions under “Main te ­nance” and “Stor age” sec tions of this own er’s manual.
WARNING: This tractor is equipped with an internal com bus tion engine and should not be used on or near any un im ­proved forest-covered, brush-covered or grass-cov ered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark ar­rester for the muffl er is available through your nearest authorized service center/de­partment (See REPAIR PARTS section of this manual).
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UNASSEMBLED PARTS
Steering Wheel
Steering
Wheel Insert
(1) Hex Bolt 1/4-28 x 1-1/4
Steering Wheel Adapter
Blade
(1) Hex nut
1/2-20
(1) Large
(1) Locknut 1/4-28
Steering
Extension
Shaft
Flat Washer
Seat
(1) Washer 17/32 x 1-3/16 x 12 Gauge
Steering
Boot
(2) Mulch Blades
(1) Oil Drain Tube For Future Use
Keys
(1) Lock Washer 1/2
(1) Bolt
Slope Sheet
(2) Keys
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ASSEMBLY/PRE-OPERATION
Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you as sem ble must be tightened securely. Use the correct tools as nec es sary to in sure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Stan dard wrench sizes you need are listed below. (1) 3/4" wrench (1) Pliers (2) 7/16" wrench (1) Utility knife (1) Tire pressure gauge
When right or left hand is mentioned in this man ual, it means when you are in the operating po si tion (seated be hind the steer ing wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
1. Remove all accessible loose parts and parts boxes from carton.
2. Cut along dotted lines on all four pan­els of carton. Remove end panels and lay side panels fl at.
3. Check for any additional loose parts or cartons and remove.
Steering Wheel
Adapter
1/4 Locknut
Lower Steering Shaft
Insert
1/2 Hex Nut
Large Flat Washer
Steering Boot
Tabs
Extension Shaft
1/4 Hex Bolt
Ta b Slots
BEFORE REMOVING TRACTOR FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND BOOT
1. Slide extension shaft onto lower steer­ing shaft. Align mount ing holes in extension and lower shafts and install 1/4 hex bolt and lock nut. Tighten securely.
IMPORTANT: Tighten bolt and nut se­curely to 10-12 ft. lbs torque.
2. Place tabs of steering boot over tab slots in dash and push down to se­cure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so they are pointing straight forward.
4. Remove steering wheel adapter from steering wheel and slide adapter onto steer ing shaft ex ten sion.
5. Position steering wheel so cross bars are hor i zon tal (left to right) and slide inside boot and onto adapt er.
6. Assemble large fl at washer, 1/2 hex nut and tighten se cure ly.
7. Snap steering wheel insert into center of steer ing wheel.
8. Remove protective materials from trac­ tor hood and grill.
IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.
INSTALL SEAT
Adjust seat before tightening adjustment bolt.
1. Remove adjustment bolt, lock washer and fl at washer se cur ing seat to cardboard packing and set aside for as­ sem bly of seat to tractor.
2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.
4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.
5. Pivot seat and pan forward and as­ sem ble adjustment bolt, lockwasher and fl at washer loosely. Do not tighten.
6. Lower seat into operating position and sit in seat.
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7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.
8. Get off seat without moving its ad­justed position.
9. Raise seat and tighten adjustment bolt securely.
Seat
Seat Pan
Shoulder Bolt
Flat Washer
Lock Washer
Adjustment Bolt
CHECK BATTERY
1. Lift seat pan to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc­tions).
Seat pan
Label
Terminal
Terminal
NOTE: You may now roll or drive your tractor off the skid. Follow the ap pro pri ate instruction below to remove the tractor from the skid.
TO ROLL TRACTOR OFF SKID (See Op er a tion section for location and function of con trols)
1. Press lift lever plunger and raise at tach ment lift lever to its highest po­ si tion.
2. Release parking brake by depressing clutch/brake ped al.
3. Place gearshift lever in neutral (N) po si tion.
4. Roll tractor forward off skid.
5. Remove banding holding defl ector shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See Op er a tion section for location and func tion of con trols)
WARNING: Before starting, read, un- der stand and follow all in struc tions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.
1. Be sure all the above assembly steps
have been com plet ed.
2. Check engine oil level and fi ll fuel tank
with gasoline.
3. Sit on seat in operating position,
depress clutch/brake pedal and set the parking brake.
4. Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise
at tach ment lift lever to its highest posi­tion.
6. Start the engine. After engine has
started, move throttle control to idle position.
7. Depress clutch/brake pedal into full
"BRAKE" position and hold. Move gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and
slowly drive tractor off skid.
9. Apply brake to stop tractor, set park-
ing brake and place gearshift lever in neutral position.
10.Turn ignition key to "STOP" position. Continue with the instructions that follow.
IMPORTANT: For shipping purposes, the mulcher plate was preattached to your mower. The mulcher plate must only be used with the mulching blades that came packed separately in the carton. Your mower came factory equipped with high performance blades, which are the best blades for bagging and dis charg ing. To use your mower with the high per for ­mance blades the mulcher plate must be removed from the mower.
TO SET UP YOUR MOWER FOR MULCH ING
• Remove high performance blades and
install mulching blades, (see BLADE RE MOV AL in the Maintenance sec tion of this manual).
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INSTALL MULCHER PLATE NOTE: If you installed the mulching blades
you will need to install the mulcher plate.
1. Raise and hold defl ector shield in up right po si tion.
2. Place front of mulcher plate over front of mower deck open ing and slide into place, as shown.
3. Hook front latch into hole on front of mower deck.
4. Hook rear latch into hole on back of mower deck.
CAUTION: Do not remove defl ector
shield from mower.
TO CONVERT TO BAGGING OR DIS CHARG ING
NOTE: The mulching blades will dis charge
and bag grass, but for best bagging and discharging install the high per for mance blades.
1. Remove mulcher plate and mulching blades and install high performance blades, (see BLADE REMOVAL in the Maintenance section of this man u al).
2. Store mulching blades and mulcher plate in a safe place. Your mower is now ready for dis charg ing or in stal ­la tion of optional grass catcher ac­ ces so ry.
Defl ector Shield
Mulcher Plate
Latch Hooks
CHECK TIRE PRESSURE
The tires on your tractor were over in ­fl ated at the factory for shipping pur pos es. Correct tire pressure is important for best cutting performance.
• Reduce tire pressure to PSI shown in
“PRODUCT SPEC I FI CA TIONS” section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower hous­ing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the fi gures that are shown for replac­ing motion and mower blade drive belts in the Service and Adjustments sec tion of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac­tor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.
CHECKLIST
Before you operate and enjoy your new trac tor, we wish to assure that you receive the best per for mance and sat is fac tion from this Quality Prod uct. Please review the following checklist: All assembly instructions have been
completed.
No remaining loose parts in carton.Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
Seat is adjusted comfortably and tight-
ened securely.
All tires are properly infl ated. (For ship-
ping purposes, the tires were overin­fl ated at the factory).
Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly infl ated for leveling).
Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
Check wiring. See that all con nec tions
are still secure and wires are properly
clamped. While learning how to use your tractor, pay extra attention to the following important items:
Engine oil is at proper level.Fuel tank is fi lled with fresh, clean, regu-
lar unleaded gasoline. Become familiar with all controls - their
location and function. Operate them
before you start the engine. Be sure brake system is in safe op er -
at ing condition.
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OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
REVERSE
ENGINE OFF
OVER TEMP
LIGHT
ATTACHMENT
CLUTCH ENGAGED
FREE WHEEL
(Automatic Models only)
NEUTRAL
LIGHTS ON
FUEL
OIL PRESSURE
ATTACHMENT
CLUTCH DISENGAGED
HIGH
ENGINE ON
LOW
ENGINE START
BATTERY
DANGER, KEEP HANDS
AND FEET AWAY
CHOKE
PARKING BRAKE
REVERSE
DANGER indicates a hazard which, if not avoided, will result in death or serious injury.
WARNING indicates a hazard which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.
FAST
P
FORWARD
KEEP AREA CLEAR
SLOW
PARKING BRAKE
LOCKED
MOWER HEIGHT
15
SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
IGNITION
PARKING BRAKE
UNLOCKED
MOWER LIFT
15
Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety inform­ation about hazards which can result in death, serious injury and/or property damage.
CAUTION when used without the alert symbol, indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
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KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference.
Attachment Clutch Lever
Throttle/Choke Control
Clutch/Brake Pedal
Ignition Switch
Light Switch Position
Lift Lever Plunger
Attachment Lift Lever
Height Adjustment Indicator
Gearshift Lever
Our tractors conform to the safety standards of the
American National Stan dards Institute.
ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other at­tachments mounted to your trac tor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for declutching and brak ing the tractor and starting the engine. GEARSHIFT LEVER - Selects the speed and direction of tractor.
Parking Brake Lever
IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to re lease attachment lift lever when chang ing its position. LIGHT SWITCH POSITION - Turns the head lights on and off. PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake po si tion. THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed.
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The op er a tion of any trac tor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Al ways wear safety glass es or eye shields while op er at ing your trac tor or per form ing any ad just ments or repairs. We rec om mend a wide vi sion safe ty mask over spec ta cles or stan dard safety glass es.
HOW TO USE YOUR TRAC TOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sens ing switch. When engine is running, any attempt by the op er a tor to leave the seat without fi rst setting the parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way down and hold.
2. Pull parking brake lever up and re lease pres sure from clutch/brake pedal. Pedal should re main in brake position. Make sure parking brake will hold tractor secure.
Attachment Clutch Lever “Engaged” Position
Throttle/Choke Control
Clutch/ Brake Pedal
“Disengaged” Position
Gearshift Lever
STOPPING
MOWER BLADES -
• To stop mower blades, move at tach -
ment clutch lever to “DIS EN GAGED” po si tion.
GROUND DRIVE -
• To stop ground drive, depress clutch/
brake pedal all the way down.
• Move gearshift lever to neutral (N)
po si tion.
ENGINE -
• Move throttle control to slow po si tion.
NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to “backfi re”.
• Turn ignition key to “STOP” position and
remove key. Always remove key when leaving tractor to prevent un au tho rized use.
• Never use choke to stop engine.
Ignition Key
“Disengaged” Position
Parking Brake “Engaged” Position
“Brake” Position
IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead. NOTE: Under certain conditions when tractor is standing idle with the engine run­ning, hot engine exhaust gases may cause “browning” of grass. To elim i nate this pos­sibility, always stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor com- plete ly, as de scribed above, before leav ing the operator's position.
TO USE THROTTLE CON TROL
Always operate engine at full throttle.
• Operating engine at less than full
throttle reduces the battery charg ing rate.
• Full throttle of fers the best bagging and
mower per for mance.
TO MOVE FORWARD AND BACK WARD
The direction and speed of movement is controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal
depressed and gearshift lever in neutral (N) position.
2. Move gearshift lever to desired po-
si tion.
3. Slowly release clutch/brake pedal to
start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle.
TO ADJUST MOWER CUT TING HEIGHT
The po si tion of the at tach ment lift le ver de ter mines the cut ting height.
• Grasp lift le ver.
• Press plunger with thumb and move lever to desired position.
The cutting height range is ap prox i mate ly 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil condi­tions, height of grass and types of grass being mowed.
• The average lawn should be cut to ap­proximately 2-1/2 inches during the cool season and to over 3 inches during hot months.
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For healthier and better looking lawns,
mow often and after moderate growth.
• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the fi rst cut relatively high; the second to de sired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are prop er ly ad just ed when they are slight ly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Adjust gauge wheels with tractor on a fl at level surface.
1. Adjust mower to desired cutting height
(See “TO AD JUST MOWER CUT TING HEIGHT” in this sec tion of manual).
2. With mower in desired height of cut
po si tion, gauge wheels should be assembled so they are slightly off the ground. In stall gauge wheel in ap­ pro pri ate hole with shoulder bolt, 3/8 washer, and 3/8-16 locknut and tighten se cure ly.
3. Repeat for opposite side, installing
gauge wheel in same adjustment hole.
Gauge Wheel Mounting Bracket
3/8-16 Locknut
3/8 Washer
Gauge Wheel
Shoulder Bolt
TO OPERATE MOWER
Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip­ment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Start mower blades by engaging at-
tach ment clutch control. TO STOP MOWER BLADES ­disengage at tach ment clutch con trol.
CAUTION: Do not operate the mower without either the en tire grass catcher, on mowers so equipped, or the defl ector shield in place.
Attachemnt Lift Lever High Position
Attachment Clutch Lever “Engaged” Position
“Disengaged” Position
Low Position
Defl ector Shield
TO OPERATE ON HILLS
WARNING: Do not drive up or down
hills with slopes great er than 15° and do not drive across any slope. Use the slope guide at the back of this manual.
• Choose the slowest speed before start­ing up or down hills.
• Avoid stopping or changing speed on hills.
• If slowing is necessary, move throt tle control lever to slower po si tion.
• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake posi­tion and engage parking brake.
• Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement.
• To restart movement, slowly re lease parking brake and clutch/brake pedal.
• Make all turns slowly.
TO TRANSPORT
• Raise attachment lift to highest position with at tach ment lift control.
• When pushing or towing your trac tor, be sure gearshift lever is in neutral (N) position.
• Do not push or tow tractor at more than fi ve (5) MPH.
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER AT TACH ­MENTS
Tow only the attachments that are rec om ­mend ed by and comply with spec i fi ca tions of the manufacturer of your tractor. Use common sense when tow ing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
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BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already fi lled with sum mer weight oil.
1. Check engine oil with tractor on level ground.
2. Remove oil fi ll cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, re­move and read oil level. If nec es sary, add oil until “FULL” mark on dipstick is reached. Do not overfi ll.
• For cold weather operation you should
change oil for easier starting (See the oil viscosity chart in the Main te nance sec tion of this man u al).
• To change engine oil, see the Main te -
nance section in this manual.
ADD GASOLINE
• Fill fuel tank to bottom of fi ller neck. Do
not overfi ll. Use fresh, clean, regular un lead ed gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan­ ti ties that can be used within 30 days to assure fuel freshness.
CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open fl ame. IMPORTANT: When operating in temper­atures below32°F(0°C), use fresh, clean winter grade gas o line to help insure good cold weather start ing. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa­tion and for ma tion of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage In struc tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO START ENGINE
When starting the engine for the fi rst time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
1. Sit on seat in operating position,
depress clutch/brake pedal and set parking brake.
2. Place gear shift lever in neutral (N) position.
3. Move attachment clutch to dis en gaged po si tion.
4. Move throttle control to choke po si tion.
NOTE: Before starting, read the warm and cold starting procedures below.
5. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fi fteen sec onds per minute. If the engine does not start after several attempts, move throt tle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry.
WARM WEATHER STARTING (50° F and above)
6. When engine starts, move the throt tle control to the fast position.
• The attachments and ground drive can
now be used. If the engine does not accept the load, restart the en gine and allow it to warm up for one minute using the choke as de scribed above.
COLD WEATHER STARTING ( 50° F and below)
6. When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly. Once rough running begins, im me ­di ate ly move the throttle control to the fast position. Engine warm-up may take from several seconds to several minutes (the colder the tem per a ture, the longer the warm-up).
• The attachments can also be used dur-
ing the engine warm-up period. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance (see “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual).
COLD WEATHER STARTING ( 50° F and below)
6. When engine starts, leave throttle
control in choke position until engine warms up and begins to run roughly. Once rough running begins, im me ­di ate ly move the throttle control to the fast position. Engine warm-up may take from several seconds to several minutes (the colder the tem per a ture, the longer the warm-up).
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