Poulan Pro PR625P User Manual

Page 1
TROUBLESHOOTING (continued)
See appropriate section in manual unless directed to an authorized Service Center.
PROBLEM CAUSE CORRECTION
Grass catcher 1. Cutting height too low. 1. Raise cutting height. not fi lling 2. Lift on blade worn off. 2. Replace blade. (If so equipped) 3. Catcher not venting air. 3. Clean grass catcher.
Hard to push 1. Grass is too high or wheel 1. Raise cutting height.
height is too low.
2. Rear of lawn mower 2. Raise rear of lawn mower housing or cutting blade housing one (1) setting dragging in grass. higher.
3. Grass catcher too full. 3. Empty grass catcher.
Loss of drive 1. Belt wear. 1. Check/replace drive belt. or slowing of 2. Belt off of pulley. 2. Check/reinstall drive belt. drive speed 3. Drive cable worn or broken. 3. Replace drive cable.
4. “Loose” drive control system. 4. Adjust drive control.
SELF-PROPELLED ROTARY LAWN MOWER
115 58 78-27
03.05.13 BY Printed in U.S.A.
Page 2
TABLE OF CONTENTS
Safety Rules .................2-4
Assembly ...................... 5-9
Operation .................. 10-21
Maintenance ............. 22-26
Service and
Adjustments .............. 27-32
SAFETY RULES
IMPORTANT: This cutting machine is
capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
Look for this symbol to point out im por­ tant safety precautions. It means CAU TION!!! BECOME ALERT!!! YOUR SAFE TY IS INVOLVED.
WARNING: In order to prevent ac ci­ den tal starting when setting up, trans port­ ing, ad just ing or making repairs, always dis con nect spark plug wire and place wire where it can not come in contact with plug.
CAUTION: Muffl er and other engine parts become extremely hot during operation and remain hot after engine has stopped. To avoid severe burns on contact, stay away from these areas.
WARNING: Engine exhaust, some of its constituents, and certain vehicle com po­ nents contain or emit chem i cals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc tive harm.
WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc tive harm. Wash
hands after handling.
WARNING: This lawn mower is
equipped with an internal com bus tion engine and should not be used on or near any un im proved forest-covered, brush­covered or grass-cov ered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
Storage ..................... 32-34
Troubleshooting ........35-36
In the state of California the above is re­quired by law (Section 4442 of the Califor­nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffl er is available through your nearest Sears Parts & Repair Center (See the RE­PAIR PARTS section of this manual).
I. GENERAL OPERATION
• Read, understand, and follow all in struc tions on the machine and in the manual(s) before starting. Be thor ough ly familiar with the controls and the proper use of the machine before starting.
• Do not put hands or feet near or under rotating parts. Keep clear of the dis­ charge opening at all times.
• Only allow responsible individuals, who are familiar with the in struc tions, to oper­ate the machine.
• Clear the area of objects such as rocks, toys, wire, bones, sticks, etc., which could be picked up and thrown by blade.
• Be sure the area is clear of other people before mowing. Stop ma chine if anyone enters the area.
• Do not operate the mower when bare­ foot or wearing open sandals. Al ways wear substantial foot wear.
• Do not pull mower backwards unless absolutely nec es sary. Always look down and behind before and while moving backwards.
• Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may richochet back toward the opera­tor. Stop blade when crossing gravel surfaces.
• Do not operate the mower without proper guards, plates, grass catcher or oth er safety protective devices in place.
• See manufacturer’s instructions for prop­er operation and installation of accesso­ries. Only use accessories approved by the manufacturer.
• Stop the blade(s) when crossing grav el drives, walks, or roads.
TROUBLESHOOTING
See appropriate section in manual unless directed to an authorized Service Center.
PROBLEM CAUSE CORRECTION
Does not start 1. Dirty air fi lter. 1. Clean/replace air fi lter.
2. Out of fuel. 2. Fill fuel tank.
3. Stale fuel. 3. Drain fuel tank and refi ll tank with fresh, clean gasoline.
4. Water in fuel. 4. Drain fuel tank and refi ll tank with fresh, clean gasoline.
5. Spark plug wire is 5. Connect wire to plug. disconnected.
6. Bad spark plug. 6. Replace spark plug.
7. Loose blade or broken 7. Tighten blade bolt or blade adapter. replace blade adapter.
8. Control bar in released 8. Depress control bar to position. handle.
9. Control bar defective. 9. Replace control bar.
10. Fuel valve lever (if so 10. Turn fuel valve lever equipped) in OFF position. to the ON position.
11. Weak battery (if equipped). 11. Charge battery.
12. Disconnected battery 12. Connect battery to engine. connector (if equipped).
13. Blown fuse (if equipped). 13. Replace fuse.
Loss of power 1. Rear of lawn mower 1. Raise cutting height. housing or cutting blade dragging in heavy grass.
2. Cutting too much grass. 2. Raise cutting height.
3. Dirty air fi lter. 3. Clean/replace air fi lter.
4. Buildup of grass, leaves, 4. Clean underside of mower and trash under mower. housing.
5. Too much oil in engine. 5. Check oil level.
6. Walking speed too fast. 6. Cut at slower walking speed.
Poor cut – 1. Worn, bent or loose blade. 1. Replace blade. Tighten uneven blade bolt.
2. Wheel heights uneven. 2. Set all wheels at same height.
3. Buildup of grass, leaves 3. Clean underside of and trash under mower. mower housing.
Excessive 1. Worn, bent or loose blade. 1. Replace blade. Tighten vibration blade bolt.
2. Bent engine crankshaft. 2. Contact a qualifi ed service center.
Starter rope 1. Engine fl ywheel brake is on 1. Depress control bar to hard to pull when control bar is released. upper handle before
pulling starter rope.
2. Bent engine crankshaft. 2. Contact a qualifi ed service center.
3. Blade adapter broken. 3. Replace blade adapter.
4. Blade dragging in grass. 4. Move lawn mower to cut grass or to hard surface.
2
35
Page 3
STORAGE
ON ALL OTHER MODELS:
1. Loosen the two “quick-adjust” handle knobs on sides of the upper handle and allow handle to fold down to the rear.
2. Loosen the two “standard” handle knobs on sides of the lower handle and pivot entire handle as sem bly forward and allow it to rest on mower.
3. Reinstall “standard” knobs and carriage bolts to lower handle or handle brack­ets for safe keeping.
• When setting up your handle from the storage position, the lower han dle will automatically lock into the mow ing position.
IMPORTANT: When folding the handle for storage or transportation, be sure to fold the handle as shown or you may damage the control cables.
Operator presence control bar
FOLD FORWARD FOR STORAGE
ENGINE
FUEL SYS TEM IMPORTANT: It is important to prevent gum
deposits from forming in essential fuel system parts such as carburetor, fuel fi lter, fuel hose, or tank during storage. Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa­tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.
• Drain the fuel tank.
• Start the engine and let it run until the
fuel lines and car bu re tor are empty.
• Never use engine or carburetor cleaner
prod ucts in the fuel tank or permanent damage may occur.
• Use fresh fuel next season.
MOWING
POSITION
Upper
handle
Upper handle “quick-adjust”
knob
Lower handle
Lower handle
“standard” knob
NOTE: Fuel stabilizer is an acceptable al­ternative in min i miz ing the formation of fuel gum deposits during stor age. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 min utes after adding stabilizer to allow the stabilizer to reach the car bu re tor. Do not drain the gas tank and car bu re tor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean oil. (See “ENGINE” in the Main­tenance section of this manual).
CYLINDER
• Remove spark plug.
• Pour one ounce (29 ml) of oil through spark plug hole into cylinder.
• Pull starter handle slowly to dis trib ute oil.
• Replace with new spark plug.
BATTERY (IF EQUIPPED)
Disconnect the battery from the engine connector and charge battery 48 hours.
OTHER
• Do not store gasoline from one sea son to another.
• Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.
• If possible, store your unit indoors and cover it to protect it from dust and dirt.
• Cover your unit with a suitable pro tec tive cover that does not retain mois ture. Do not use plastic. Plas tic cannot breathe, which allows con den sa tion to form and will cause your unit to rust.
IMPORTANT: Never cover mower while engine and exhaust areas are still warm.
CAUTION: Never store the lawn mow er
with gaso line in the tank in side a build ing where fumes may reach an open fl ame or spark. Allow the engine to cool before storing in any en clo sure.
34
SAFETY RULES
• Stop the engine (motor) whenever you leave the equip ment, before clean ing the mower or unclogging the chute.
• Shut the engine (motor) off and wait until the blade comes to complete stop before removing grass catcher.
• Mow only in daylight or good artifi cial light.
• Do not operate the machine while under the infl uence of alcohol or drugs.
• Never operate machine in wet grass. Always be sure of your footing: keep a fi rm hold on the handle; walk, never run.
• Disengage the self-propelled mech a­ nism or drive clutch on mowers so equipped before starting the engine.
• If the equipment should start to vi brate abnormally, stop the engine (motor) and check immediately for the cause. Vibra­tion is generally a warning of trouble.
• Always wear safety goggles or safe ty glasses with side shields when op er at ing mower.
II. SLOPE OPERATION
Slopes are a major factor related to slip & fall accidents which can result in severe injury. All slopes require extra caution. If you feel uneasy on a slope, do not mow it.
DO:
• Mow across the face of slopes: nev er up and down. Exercise extreme caution when changing direction on slopes.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Tall grass can hide obstacles.
DO NOT:
• Do not trim near drop-offs, ditches or embankments. The operator could lose footing or balance.
• Do not trim excessively steep slopes.
• Do not mow on wet grass. Reduced footing could cause slipping.
III. CHILDREN
Tragic accidents can occur if the op er a­ tor is not alert to the presence of children. Children are often attracted to the ma chine and the mowing activity. Never assume that children will remain where you last saw them.
• Keep children out of the trimming area and under the watchful care of an oth er re spon si ble adult.
• Be alert and turn machine off if chil dren enter the area.
• Before and while walking back wards, look behind and down for small chil dren.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
WARNING: CHILDREN CAN BE INJURED BY THIS EQUIPMENT. The American Academy of Pediatrics recom­mends that children be a minimum of 12 year of age before operating a pedestrian controlled lawn mower and a minimum of 16 years of age before operating a riding lawn mower.
• When loading or unloading this machine,
do not exceed the maximum recom­mended operation angle of 15°.
• Wear proper Personal Protective Equip-
ment (PPE) while operating this ma­chine, including (at a minimum) sturdy footwear, eye protection, and hearing protection. Do not mow in shorts or
open toed footwear. Always let someone know you are outside mowing.
IV. SAFE HANDLING OF GASOLINE
Use extreme care in handling gasoline. Gasoline is extremely fl ammable and the vapors are explosive.
• Extinguish all cigarettes, cigars, pipes
and other sources of ignition.
• Use only an approved container.
• Never remove gas cap or add fuel with
the engine running. Allow engine to cool
before refueling.
• Never refuel the machine indoors.
• Never store the machine or fuel contain-
er where there is an open fl ame, spark
or pilot light such as a water heater or
on other appliances.
• Never fi ll containers inside a vehicle, on
a truck or trailer bed with a plastic liner.
Always place containers on the ground
away from your vehicle before fi lling.
• Remove gas-powered equipment from
the truck or trailer and refuel it on the
ground. If this is not possible, then
refuel such equipment with a portable
container, rather than from a gasoline
dispenser nozzle.
3
Page 4
SAFETY RULES
• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
• If fuel is spilled on clothing, change clothing immediately.
• Never overfi ll fuel tank. Replace gas cap and tighten securely.
V. GENERAL SERVICE
• Never run a machine inside a closed area.
• Never make adjustments or repairs with the engine (motor) running. Dis con nect the spark plug wire, and keep the wire away from the plug to prevent ac ci den tal starting.
• Keep nuts and bolts, especially blade attachment bolts, tight and keep equip­ment in good condition.
• Never tamper with safety devices. Check their proper operation reg u lar ly.
CONGRATULATIONS on your purchase of a new Lawn Mower. It has been designed, en gi neered and manu fac tured to give you the best pos sible de penda bil ity and per for­m ance. Should you experience any prob lems you can not easily remedy, please contact your nearest authorized service center. They have com pe tent, well trained tech ni cians and the proper tools to service or repair this unit.
• Read the SAFETY RULES and this Operator's Manual in its entirety before you at­tempt to assemble or operate your new lawn mower to insure proper operation and to prevent injury to yourself and others. Save this manual for future reference.
• Your new lawn mower has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your lawn mower, all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness.
• All parts such as nuts, washers, bolts, etc., necessary to complete the assembly have been placed in the parts bag.
• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
• Stop and inspect the equipment if you strike an object. Repair, if nec es sary, before restarting.
• Never attempt to make wheel height adjustments while the engine is running.
• Grass catcher components are sub ject to wear, dam age, and de te ri o ra tion, which could expose moving parts or allow objects to be thrown. Frequently check com po nents and replace with man u fac tur er’s recommended parts, when necessary.
• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when ser vic ing them.
• Do not change the engine governor set­ting or overspeed the engine.
• Maintain or replace safety and instruc­tion labels, as necessary.
TO REMOVE LAWN MOWER FROM CARTON
• Remove all loose parts from carton.
• Remove lawn mower hous ing with care. Avoid touch ing blade under hous ing. Always wear gloves or other protection when working under or lifting mower.
THINGS TO KNOW BE FORE YOU ASSEMBLE OR OPERATE YOUR LAWN MOW ER
Do I have a side or rear discharge lawn mower?
Look for the grass discharge opening on your mower. If the opening is on the right side of the mower housing, it is a side discharge mower. If the opening is at the back of the mower housing, it is a rear dis-
charge mower. Only rear discharge lawn mowers have a grass catcher in clud ed with the mower. Approved grass catch­ers for side discharge mow ers may be purchased from your nearest au tho rized dealer.
4
STORAGE
• Lubricate as shown in the Main te nance section of this manual.
• Be sure that all nuts, bolts, screws, and pins are securely fas tened. Inspect moving parts for damage, breakage and wear. Replace if necessary.
• Touch up all rusted or chipped paint surfaces; sand lightly before painting.
HANDLE
Your handle may be folded for storage as shown.
• Squeeze the bottom ends of lower handle towards each other until handle clears the handle brackets and swing handles forward over mower.
• Loosen upper handle mounting hard­ ware enough to allow upper handle to be folded back.
IMPORTANT: When folding handles for storage or transportation, be sure to fold handles as shown or you may damage the control cables. 2 POSITION / “ADJUSTABLE” HAN DLES When setting you handles up from the storage position, the lower handle will au to mat i cal ly lock into mow ing position.
SQUEEZE
TO FOLD
Lower handle
Operator presence control bar
FOLD FORWARD FOR STORAGE
3 POSITION HANDLES When setting up your handle from the stor­age position, the lower han dle will require manually locking into the mowing position.
MOWING
POSITION
Upper
handle
Handle
knob
Lower handle
3 POSITION “EZ”
Bolt
Knob
Handle bracket
3 POSITION “QUICK”
SQUEEZE
Handle ad just ment bracket
Handle pin
“QUICK-RELEASE” HANDLES You can fold your lawn mower han dle for
storage.
ON 18" HI-VAC MODELS ONLY:
1. Loosen the two (2) handle levers on sides of the upper handle and allow handle to fold down to the rear.
2. Move height adjustment lever forward to raise mower to highest position.
3. Loosen handle bolts (on both sides), then pivot entire handle as sem bly forward and allow it to rest on mower.
Operator presence control bar
FOLD FORWARD FOR STORAGE
Height adjuster lever (18" Hi-Vac models only)
LEVER FORWARD TO RAISE
33
MOWER
MOWING
POSITION
Upper
handle
Handle
lever
Lower
handle
Handle
bolt
Page 5
SERVICE AND ADJUSTMENTS
22PLUS REAR WHEEL DRIVE MODELS:
1. Remove screws securing rear baffl e.
2. Turn lawn mower on its side with air fi lter and car bu re tor down.
3. Remove rear baffl e from mower.
4. Remove blade bolt, lockwasher, hard­ened washer and blade.
5. Remove debris shield.
6. Remove gearcase belt keeper.
7. Remove drive belt.
Gearcase
belt keeper
Rear baffl e
Gearcase pulley
Blade adapter
Debris shield
Hardened washer
Blade
Lockwasher
Belt
retainer
Blade
bolt
TO REPLACE DRIVE BELT
1. Place new drive belt on gearcase pul­ley.
NOTE: Always use factory approved belt to assure proper fi t and long life.
STORAGE
Immediately prepare your lawn mower for storage at the end of the season or if the unit will not be used for 30 days or more.
CAUTION: Never store the lawn mower
with gaso line in the tank inside a build ing where fumes may reach an open fl ame or spark. Allow the engine to cool before storing in any enclosure.
2. Reinstall gearcase belt keeper. Be sure the new drive belt is inside the tabs of the gearcase belt keeper.
3. Position the blade adapter on the en­gine crank shaft. Be sure key in adapter and crankshaft keyway are aligned; and that the drive belt is inside the tabs of the belt retainer.
4. Place rear baffl e in mower housing.
5. Reinstall debris shield.
6. Reinstall blade.
7. Return mower to upright po si tion.
8. Reinstall rear baffl e screws.
ENGINE
CARBURETOR
The carburetor has been preset at the fac­tory and ad just ment should not be neces­sary. However, minor ad just ment may be required to compensate for differences in fuel, temperature, altitude or load.
• The air fi lter must be assembled to the
car bu re tor when running engine.
• Best carburetor adjustment is obtained
when fuel tank is 1/4 full.
• In order for the engine to run, the opera-
tor presence control bar must be held in the operating position. There fore, and assistant will be required to hold the control bar in the operating position when making fi nal adjustment to the
car bu re tor. See the ADJUSTMENT section of your engine manual for further instructions.
ENGINE SPEED
The engine speed has been factory set. Do not attempt to increase engine speed as it may result in personal injury. If you believe the engine is running too fast or too slow, take your lawn mower to an authorized engine service center for repair and adjustment.
THROTTLE CONTROL
If it becomes necessary to adjust or re­place the throttle control, see the ADJUST­MENT section of your engine man ual.
LAWN MOWER
When lawn mower is to be stored for a pe­riod of time, clean it thor oughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.
• Clean entire lawn mower (See “CLEAN-
ING” in the Maintenance section of this
manual).
32
Do I have a mulching lawn mower?
Look for the grass discharge opening on your mower. Raise the discharge guard (rear door on rear discharge mowers). If the opening is closed off by a plate, then your lawn mower is mulcher ready. To convert to a discharging mower, see the Operation section of this manual.
What is the right and left side of the lawn mower?
When right hand (RH) or left hand (LH) is mentioned in this man ual, it means when you are in the operating po si tion (stand ing be hind the handle).
FRONT
LEFT
HAND
SIDE
BACK or REAR
(Op er at ing Position)
RIGHT HAND
SIDE
What kind of engine is on my lawn mower?
When learning how to operate your new lawn mower, you will need to know what kind of engine powers the mower. A decal on the engine will indicate the man u fac tur­ er and type or brand name of the engine.
BRIGGS & STRATTON ENGINES
OTHER ENGINES
ASSEMBLY
CAUTION: Do not operate this lawn
mower without the discharge guard or an entire approved grass catcher in place. These guards are for your protection and are required by the American National Standards Institute and Consumer Prod­ucts Safety Com mis sion.
CAUTION: Disconnect spark plug wire
from spark plug and place wire where it cannot come in contact with plug.
HOW TO SET UP YOUR MOW ER
UNFOLD HANDLE IMPORTANT: Unfold handle carefully so
as not to pinch or damage con trol cables.
“QUICK RELEASE” HANDLES (ON 18" HI-VAC MODELS ONLY)
• Move height adjustment lever forward to raise mower to highest position.
• Tighten handle bolts (on both sides).
Operator presence control bar
LIFT
UP
LIFT UP
Height adjuster lever
Bolt
LEVER FORWARD TO RAISE MOWER
5
MOWING
POSITION
handle
Handle
Lower handle
Upper
lever
Page 6
ASSEMBLY
SERVICE AND ADJUSTMENTS
“QUICK RELEASE” HANDLES (ALL OTHER MODELS)
• Raise lower handle section to mowing position and align holes in lower handle with holes in handle brackets.
• Insert handle bolts through lower handles and handle brackets; secure with lower (“standard”) knobs.
• Remove protective padding, raise up­per handle section into place on lower handle and tighten both upper (“quick­adjust”) knobs.
Operator presence control bar
LIFT
UP
LIFT UP
Lower handle knob
MOWING
POSITION
Upper
handle
Upper handle
knob (“quick-
adjust”)
Lower handle
(“standard”)
2 POSITION / “ADJUSTABLE” HANDLES
• Raise handles until lower handle section locks into place in mowing position.
Operator presence control bar
LIFT
UP
LIFT UP
MOWING
POSITION
Upper
handle
Handle
knob
Lower handle
3 POSITION “EZ” HANDLES
• Raise lower handle section to operating position and align hole in handle with one of three height positioning holes.
• Insert handle bolt through handle and bracket and secure with knob.
• Repeat for opposite side of handle.
Bolt
Knob
Handle bracket
3 POSITION “QUICK” HANDLES
• Raise lower handle section to operating position and squeeze the bottom ends of lower handle towards each other until the pin in handle can be inserted into one of the three height adjustment holes.
Handle pin
SQUEEZE
Handle ad just ment bracket
ALL HANDLES
• Raise upper handle section into place on lower han dle, remove protective padding and tighten both handle knobs.
• Remove handle padding holding opera­tor pres ence control bar to upper handle.
• Your lawn mower handle can be ad­justed for your mowing comfort. Refer to “ADJUST HANDLE” in the Service and Adjustments section of this manual.
NOTE: For shipping purposes, the rear wheels on your lawn mower may not be adjusted to the same position as the front wheels. Before operating mower adjust all wheels to the same cutting height.
6
6. Remove screw securing debris shield. Note that the debris shield has a tab which fi ts into a gap in the housing.
Housing hole
Screw
Crankshaft
Trailing edge
Tab
Debris shield
Blade
adapter
Hardened
washer
Blade
bolt
Lock-washer
7. Use a wood block between blade and mower hous ing to prevent blade from turning when re mov ing blade bolt.
NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.
8. Remove blade bolt.
9. Remove blade, attaching hardware (bolt, lock wash er, hardened wash er), blade adapter and debris shield as one assembly.
10. Remove drive belt from blade adapter and debris shield; discard old belt.
TO REPLACE DRIVE BELT
1. Place new drive belt in the belt retainer of the debris shield. Be sure to route belt between belt keepers and through slot as shown.
18" (45cm) HI-VAC MODELS:
Drive belt
Debris
shield
Belt
retainers
21" (53cm) HI-VAC MODELS:
Belt retainer
Belt keepers
Drive belt
Slot
2. Route the other end of the new drive belt through hole in housing.
3. Reattach debris shield to housing with screw previously removed. Be sure tab of debris shield is in gap of housing.
4. Position blade on the blade adapter aligning the two (2) holes in the blade with the raised lugs on the adapter.
5. Be sure the trailing edge of blade (op­posite sharp edge) is up toward the engine as shown.
6. Install the blade bolt with the lock washer and hardened washer into blade adapter and crankshaft.
7. Use block of wood between blade and lawn mower housing and tighten the blade bolt, turning clockwise.
• The recommended tightening torque is
35-40 ft. lbs. IMPORTANT: Blade bolt is grade 8 heat treated.
8. Return mower to upright position.
9. Install new drive belt into idler arm as-
sembly, then around the drive pulley.
Be sure belt is inside of belt keepers. NOTE: Pulling on the drive belt (to install it on the drive pulley) will cause the other end of the belt to free itself from the debris shield retainer and come into contact with the pulley end of the blade adapter.
10. Reattach drive cable and return spring
to the idler arm assembly, then reattach
drive cable to anchor.
11. Reattach drive cover with screws previ-
ously removed.
12. Connect spark plug wire to spark plug.
31
Tab
Debris
shield
Page 7
SERVICE AND ADJUSTMENTS
ASSEMBLY
MODELS WITH GEARCASE-MOUNTED BELT KEEPER:
• Remove drive cover.
• Remove spring and belt keeper.
• Remove belt from gearcase pulley.
Gearcase pulley
Drive
cover
Spring
Belt
keeper
Belt
• Turn lawn mower on its side. See engine manual for proper direction of turning over the engine.
• Remove blade and blade adapter.
• Remove belt from blade adapter.
• Position the blade adapter on the engine crank shaft. Be sure key in adapter and crankshaft keyway are aligned; and that the drive belt is inside the tabs of the belt retainer.
Blade adapter Key
Lockwasher
Blade
Crankshaft
keyway
• Route the other end of the new drive belt through hole in housing.
• Return mower to upright po si tion.
• Install new belt on gearcase pulley.
• Reinstall belt keeper and spring.
• Reinstall drive cover.
NOTE: Always use factory approved belt to assure proper fi t and long life.
• Turn lawn mower on its side with air fi lter and car bu re tor down.
• Reinstall blade and blade adapter.
HI-VAC MODELS:
1. Disconnect spark plug wire from spark
plug and place wire where it cannot come in contact with plug.
2. Remove screws retaining drive cover
and remove drive cover from lawn mower housing.
3. Remove drive cable from anchor, then
detach it and return spring from idler arm assembly.
18" (45cm) HI-VAC MODELS:
Drive cable anchor Return spring
Drive belt
Drive pulley
Belt keeper
PIVOT
Housing hole
Idler arm
assembly
21" (53cm) HI-VAC MODELS:
Drive pulley
Drive belt
Drive cable
anchor
Return spring
Housing hole
Idler arm
assembly
PIVOT
INSTALL STARTER ROPE (MODELS EQUIPPED WITH T-KNOB)
• Loosen T-knob.
• Hold control bar against upper handle.
• Slowly pull engine starter rope out until rope will slip into loop of rope guide.
• Tighten T-knob.
Control bar
Upper handle
Rope guide
T-Knob
Engine starter rope
INSTALL REAR WHEELS (“HIGH WHEEL” MOWERS ONLY)
Some high wheel models require wash ers which will be pro vid ed in a parts bag. If provided, install washers on the axle fi rst as shown.
• Install one (1) rear wheel on the axle of rear wheel adjuster.
• Install 3/8-16 locknut and tighten se­curely.
• Repeat procedure for other rear wheel.
O-Ring
Flanged locknut
Axle
Washer
Wheel assembly
AS SEM BLE GRASS CATCHER (REAR DISCHARGE MOWERS ONLY)
IMPORTANT: If your model lawn mower
is mulcher ready, the mulcher plate or plug must be removed before using mower as a bagger. To convert mower to bagging or discharging, see the Operation section in this manual. Look at the different grass catcher illustra­tions that follow. Determine which type of grass catcher you have and follow the appropriate instructions.
Frame
handle
Blade bolt
Hardened washer
Trailing edge
Belt
retainer
4. Pivot idler arm assembly to slacken drive belt, then remove drive belt from drive pulley, belt keepers and idler arm.
5. Turn lawn mower on its side. Make sure air fi lter and carburetor are up.
30
Vinyl bindings
7
Frame
opening
Page 8
ASSEMBLY
“FABRIC TOP” GRASS CATCHERS
ASSEMBLE/ATTACH GRASS CATCH ER
• Put grass catcher frame into grass bag with rigid part of bag on the bottom.
• Slip vinyl bindings over frame.
NOTE: If vinyl bindings are too stiff, hold them in warm water for a few minutes. If bag gets wet, let it dry before using.
• Lift the rear door on the mower housing.
• For HINGE BRACKET mounted catcher, place the grass catch er frame onto the formed tabs on the rear door hinge bracket.
Rear door
• For DOOR SLOT mounted catcher, place the grass catcher frame hooks into the slots of the rear door.
NOTE: The grass catcher is secured to the lawn mower housing when the rear door is lowered onto the grass catcher frame.
Rear door slots
Grass
catcher
han dle
SERVICE AND ADJUSTMENTS
MODELS WITH GEARCASE-MOUNTED BELT KEEPER:
• Remove drive cover and belt keeper.
• Remove belt from gearcase pulley.
• Turn lawn mower on its side. See engine manual for proper direction of turning over the engine.
• Remove blade and blade adapter.
• Remove belt from pulley of blade adapter.
• Install new belt by reversing above steps.
NOTE: Always use factory approved belt to assure fi t and long life.
• Remove drive cable from anchor, then detach it and return spring (if equipped) from idler arm assembly.
• Remove idler arm assembly from hous­ing by removing hex nut; then remove drive belt from drive pulley, belt keepers and idler arm assembly.
Drive cable anchorDrive pulley
Housing holes
Drive belt
Hinge bracket
Grass
catcher
frame
Formed tabs
• For HANDLE BRACKET mounted catcher, place frame side hooks into slots in handle brackets.
Handle bracket hooks Rear
door
Catcher
frame side hook
Grass
catcher
handle
• For DOOR PIVOT PIN mounted catcher, place the grass catcher frame hooks onto the door pivot pins.
Pivot pins Grass
Catcher
frame hook
Rear door
catcher
handle
Catcher frame hook
ALL GRASS CATCHERS
CAUTION: Under normal usage, the
catcher material is subject to de te ri o ra­ tion and wear and should, therefore, be checked frequently for replacement. Any replacement catcher should be checked to ensure compliance with original man u fac­ tur er's spec i fi ca tions.
CAUTION: Do not run lawn mower
with out the discharge guard (rear door), approved grass catcher, clipping de fl ec tor or mulcher plate in place. Never attempt to operate mower with the dis charge guard (rear door) removed or propped open.
SPARK PLUG BOOT
On some models a spark plug boot is packed loose in the parts bag. If your model has the boot, install on spark plug wire and reconnect spark plug wire to spark plug.
Spark plug
8
Boot
Drive
cover
Gearcase
pulley
Belt
Belt
Blade adapter Key
Lockwasher
Blade
Blade bolt
Hardened washer
Trailing edge
keeper
Crankshaft
keyway
retainer
REAR WHEEL DRIVE MODELS:
MODELS WITH IDLER ASSEMBLY:
• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
• Remove screws retaining drive cover (not shown); and remove drive cover from lawn mower housing.
Belt keepers
Hex nut
Return spring
• Turn lawn mower on its side. See engine manual for proper direction of turning over the engine.
• Use a wood block between blade and mower hous ing to prevent blade from turning when re mov ing blade bolt.
NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.
• Remove blade bolt.
• Remove blade, attaching hardware (bolt, lock wash er, hardened wash er) and blade adapter.
• Remove drive belt from engine pulley; discard old belt.
• Install new belt by reversing above steps.
NOTE: Always use factory approved belt to assure fi t and long life.
• The recommended tightening torque is 35-40 ft. lbs.
IMPORTANT: Blade bolt is grade 8 heat treated.
Belt
Blade adapter Key
Lockwasher
Blade
Hardened
Blade
washer
bolt
Trailing edge
Crankshaft
29
Idler arm
assembly
Crankshaft
keyway
Belt
retainer
Page 9
SERVICE AND ADJUSTMENTS
3 POSITION “QUICK” HANDLES The handle on your lawn mower has three
(3) height positions - adjust to height that suits you.
• Squeeze the bottom ends of lower handle towards each other until the pin in handle can be inserted into one of the three height adjustment holes.
High
Medium
SQUEEZE
Low
“QUICK RELEASE” HANDLES The upper handle may be adjusted to
three (3) different height positions.
1. Loosen both handle levers enough to
allow the upper handle to pivot to the desired adjustment position.
2. Tighten both handle levers securely.
LEVERS DOWN TO ADJUST HANDLE
Handle pin
Handle
adjustment
bracket
Handle
levers
TO REMOVE / REPLACE DRIVE BELT
FRONT WHEEL DRIVE MODELS:
“STANDARD” OR “DUAL BAIL” MODELS:
• Remove drive cover. Remove belt from gearcase pulley by pushing down on pulley and rolling belt off it.
• Turn lawn mower on its side. See engine manual for proper direction of turning over the engine.
• Remove blade.
• Remove belt from engine pulley on crankshaft.
• Install new belt by reversing above steps.
NOTE: Always use factory approved belt to assure fi t and long life.
PUSH DOWN
Drive cover
“AUTO WALK” or “VARI-SPEED” MODELS:
• Remove drive cover and belt keeper.
• Remove belt from gearcase pulley by push-
• Turn lawn mower on its side. See
• Remove blade and debris shield.
• Remove belt from engine pulley on
• Install new belt by reversing above
NOTE: Always use factory approved belt to assure fi t and long life.
28
Belt
Pulley
ing down on pulley and rolling belt off it.
engine manual for proper direction of turning over the engine.
crankshaft.
steps.
Drive
cover
Belt keeper
Belt
PUSH
DOWN
ASSEMBLY
TO PRE PARE BATTERY (ELECTRIC START MODELS ONLY)
NOTE: Your battery must be charged
before you can start your lawn mower.
• Open battery box (if equipped).
• Disconnect engine connector (male) (if equipped) from battery con nec tor (female).
• Con nect battery charger con nec tor (male) to harness con nec tor (fe male).
• Plug battery charger into 110 volt A.C. outlet.
• Leave battery charger connected for 24 hours before starting your engine for the fi rst time.
• Reconnect engine connector (male) (if equipped) to battery con nec tor (female).
• After charging, connect engine con nec tor (male) (if equipped) to bat tery connector (female).
Connect your battery charger to charge battery after each use. IMPORTANT: The engine will not recharge your battery. At the end of the mowing season the battery should be charged for 48 hours to protect the battery during winter storage.
CAUTION: Always dis con nect the
en gine connector from the battery con­nector to prevent ac ci den tal start ing when trans port ing or stor ing your lawn mower after the season.
DECK-MOUNTED BATTERY
Battery charger
Charger
Harness connector (female)
Engine connector (male)
connector
(male)
Battery
box
HANDLE-MOUNTED KEY SWITCH
Engine connector (male)
Battery charger
connector (male)
22PLUS FRONT WHEEL DRIVE
Engine battery connector (male)
Battery connector (female)
22PLUS REAR WHEEL DRIVE
Battery charger
Harness connector (female)
Charger connector (male)
Battery box
9
Harness
connector
(female)
Charger
Battery charger
Charger connector (male)
Page 10
OPERATION
SERVICE AND ADJUSTMENTS
The operation of any lawn mower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your lawn mower or performing any ad just­ ments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.
HOW TO USE YOUR LAWN MOWER
ENGINE SPEED CONTROL
MODELS WITH REMOTE THROTTLE Engine speed is con trolled by the throttle
control located on the upper handle.
• Move lever forward to FAST engine speed for start ing and better bagging.
• Move lever backward for SLOW engine speed.
• Some models have engines equipped with a choke feature. Move the lever all the way forward to the CHOKE position when starting a cold engine.
NOTE: Be sure engine START/STOP switch (if equipped) is in the ON po si tion.
FAST
CHOKE (START)
MODELS WITH FIXED SPEED ENGINES Engine speed was set at the factory for
optimum per form ance. Engine speed is not adjustable.
SLOW
Remote
throttle control
TO ADJUST CUTTING HEIGHT
ALL MODELS: Adjust cutting height to suit your re quire -
ments. Me di um position is best for most lawns. Raise wheels for low cut and lower wheels for high cut. NOTE: For shipping purposes, the rear wheels on your lawn mower may not be adjusted to the same position as the front wheels. Before operating mower adjust all wheels to the same cutting height.
“MANUAL” ADJUSTMENT
• Remove wheel, bolt, and hardware and reassemble in desired adjustment hole.
• Reinstall wheel components in the same order as they were before removal. Tighten securely.
• Make sure all wheels are at same height.
Flat washer
Wheel
Bolt
Spacer
“QUICK” ADJUSTMENT
• To change cutting height, squeeze adjuster lever to ward wheel. Move wheel up or down to suit your re quire ments. Be sure all wheels are in the same setting.
NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever. Also, 9­position adjusters (if so equipped) allow lever to be positioned between the plate tabs.
LEVER BACKWARD TO LOWER MOWER
Plate tab
3/8-16
Locknut
CAUTION: Before performing any ser-
vice or adjustments:
• Release operator presence control bar.
• Make sure the blade and all moving parts have com plete ly stopped.
• Disconnect spark plug wire from spark plug and place wire where it can not come in contact with plug.
LAWN MOWER
TO ADJUST CUTTING HEIGHT
See “TO ADJUST CUTTING HEIGHT” in the Operation sec tion of this manual.
REAR DEFLECTOR
The rear defl ector, attached between the rear wheels of your mower, is provided to min i mize the possibility that objects will be thrown out of the rear of the mower into the operator's mowing position. If the defl ector becomes dam aged, it should be replaced.
DISCHARGE GUARD (IF EQUIPPED)
The discharge guard, attached to the side dis charge opening of your lawn mower, is pro vided to prevent the possibility of injury re sult ing from objects being thrown out of the dis charge opening into the operator mowing position. If the dis charge guard becomes dam aged, it should be replaced.
TO ADJUST HANDLE
“2 POSITION” HANDLES The handle can be mounted in a high or
low po si tion. The mounting holes in the bottom of lower handle are off center for raising or lowering the handle.
• Remove upper handle and all parts at­tached to lower handle.
• Remove hairpin cotters from lower handle bracket mount ing pin.
• Squeeze lower handle in to remove it from mounting pins.
• Turn lower handle over to raise or lower handle.
• Squeeze lower handle in and position holes onto mount ing pins on handle bracket.
• Reassemble hairpin cotters onto pins.
• Reassemble upper handle and all parts removed from lower handle.
Mowing position
Hairpin cotter
Mounting pin
TURN LOWER HANDLE OVER TO ADJUST HEIGHT
Mowing position
Handle bracket
HIGH POSITIONLOW POSITION
3 POSITION “EZ” HANDLES The handle on your lawn mower has three
(3) height positions - adjust to height that suits you.
• Remove knob and carriage bolt on one side of the lower handle.
• While holding handle assembly, remove knob and car riage bolt from opposite side, align hole in handle with desired hole in handle bracket and reassemble bolt and knob and tighten securely.
• Align opposite side of handle with same positioning hole and secure with bolt and knob.
Handle bracket
Knob
Bolt
High
Medium
Low
LEVER FORWARD TO RAISE MOWER
10
Lever
27
Page 11
MAINTENANCE
CLEAN UNDER DRIVE COVER
Clean under the drive cover at least twice a season. Scrape underside of cover with a putty knife or similar tool to remove any buildup of trash or grass.
WATER WASHOUT FEATURE (IF EQUIPPED)
Your lawn mower may be equipped with a fi tting that allows quick and easy cleaning of the underside of the housing. To use this feature, proceed as follows:
1. Move lawn mower to an area of cut grass or another hard surface.
NOTE: Water, grass and other debris will drain from beneath the mower housing during the washout process.
2. Remove grass catcher and discharge chute assembly from lawn mower.
3. Close mulcher door (if equipped).
4. Connect a garden hose to the fi tting where shown.
IMPORTANT: Be sure the garden hose is not routed under the lawn mower housing or entangled in the wheels.
5. Turn on water supply and check for leaks at the fi tting.
If no leaks are present, start engine (as described in the Operation section of this manual) and let engine run until the under­side of the lawn mower is clean.
WARNING: Do not engage the drive
system during the washout process.
6. Shut off the engine.
7. Shut off water supply and remove hose from fi tting.
CAUTION: Do not remove hose from fi tting while engine is running. Water in engine can result in shortened engine life.
8. Start engine (as described in the Op­eration section of this manual) and let engine run for a full minute to remove excess water from mower.
Hose
Fitting
GRASS CATCHER (IF EQUIPPED)
Grass catcher may be hosed with water but must be dry when used.
CAUTION: Under nor mal usage, the catch er material is subject to de te ri o ra tion and wear and should therefore be checked to ensure compliance with origi nal manufacturer specifi cations.
OPERATION
"QUICK-PIN" ADJUSTMENT
• To change cutting height, pull up on adjuster lever, move wheel up or down to suit your re quire ments and release adjuster lever. Be sure all wheels are in the same setting.
NOTE: Adjuster is properly positioned when lever inserts into hole in plate.
LEVER BACKWARD TO LOWER MOWER
Lever
Plate
LEVER FORWARD TO RAISE MOWER
“SINGLE POINT” ADJUSTMENT
• Pull adjuster lever toward wheel. To raise mower, move lever forward to desired position. To lower mow er, move the lever toward the rear.
Height adjuster lever
“DUAL POINT” ADJUSTMENT Both front wheels are adjusted by a single
lever on the left front wheel. Likewise, both rear wheels are adjusted by a single lever on the left rear wheel.
• Pull adjuster lever toward wheel. To raise mower, move lever forward to desired position. To lower mow er, move the lever toward the rear.
Be sure to adjust both front and rear wheels to the same height.
Height adjuster lever
LEVER BACKWARD TO LOWER MOWER
LEVER FORWARD
TO RAISE MOWER
26
LEVER BACKWARD TO LOWER MOWER
LEVER FORWARD TO RAISE MOWER
11
Page 12
OPERATION
“THREE POINT” ADJUSTMENT (18" (45cm) HI-VAC MODELS ONLY) Both rear wheels are adjusted by a single lever on the left rear wheel.
• Pull adjuster lever toward wheel. To raise mower, move lever forward to desired position. To lower mow er, move the lever toward the rear.
NOTE: There are seven (7) height adjust­ment positions for the rear wheels. Both front wheels are adjusted as follows:
1. Remove wheel, bolt, and hardware and
reassemble in desired ad just ment hole.
2. Reinstall wheel components in the
same order as they were before re-
moval. Tighten securely. NOTE: There are seven (7) height adjust­ment holes for the front wheels. Be sure both front wheels are in the same hole. IMPORTANT: Be sure to adjust both front and rear wheels to the same height.
LEVER BACKWARD TO LOWER REAR OF MOWER
Lockbar (“locked” position)
Wing nut
Washer
Spacer
O-Ring
CASTER WHEEL OPERATION (“THREE POINT” ADJUSTMENT ONLY) The front wheels can be “locked” into position or set to “freewheel” for better maneuverability. Placing the lockbars in the outer holes of the adjustment brackets “locks” the front wheels. Likewise, placing the lockbars in the inner holes of the ad­justment brackets allows the front wheels to spin freely (“freewheel”).
• Lift lockbar until the frontmost end clears
the adjustment bracket, then pivot lock-
bar to desired position. IMPORTANT: Front wheels must be “locked” into position when operating on a slope. Mow across the face of slopes: never up and down.
Height adjuster lever
LEVER FORWARD
TO RAISE REAR
OF MOWER
Bolt
Lockbar
(“freewheel”
position)
TO CONVERT MOWER:
Most mowers are shipped ready to be used as a mulcher.
“REAR DISCHARGE ONLY” MOWERS
Some models have a seperate mulcher plug, other models have the mulcher plug built into the rear door. To convert to bag­ging or discharging, the plate or plug (if so equipped) must be removed from the dis charge open ing of the lawn mower.
• Open rear door and remove mulcher plate or plug (if so equipped). Store mulcher plate or plug in a safe place.
• You can now install grass catcher or optional clipping defl ector accessory.
• To return to mulching operation, install mulcher plate or plug into discharge opening of mower.
CAUTION: Do not run your lawn mower
without mulcher plate/plug in place or ap­ proved clipping defl ector or grass catch er in place. Never attempt to op er ate the lawn mower with the rear door removed or propped open.
MULCHER
"PLATE"
Slots
Mulcher
plate tabs
MULCHER
"PLUG"
Mulcher plug
MULCHER PLUG BUILT INTO REAR DOOR
12
MAINTENANCE
GEAR CASE
• To keep your drive system working properly, the gear case and area around the drive should be kept clean and free of trash build-up. Clean under the drive cover twice a season.
• The gear case is fi lled with lubricant to the proper level at the factory. The only time the lubricant needs attention is if service has been performed on the gear case.
ENGINE
Read the maintenance section of your engine manual.
LUBRICATION
Change the oil after the fi rst two hours of operation and every 25 hours there af ter or at least once a year if the lawn mower is not used for 25 hours in one year. Refer to engine manual.
TO CHANGE ENGINE OIL (SEE ENGINE MANUAL)
• Be sure lawn mower is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
• For engines without dipstick, re move bottom oil drain plug.
• For engines with oil fi ll cap/dipstick, remove bottom drain plug or remove en­gine oil cap and turn mower on its side.
• After oil has drained completely, re place oil drain plug and tighten se cure ly.
• Refi ll engine with oil. Pour slowly. Do not overfi ll.
• Fill to top of slot inside of fi ller hole or to “FULL” line on dipstick on models so equipped. Keep oil at proper level.
AIR FILTER
Your engine will not run properly and may be damaged by using a dirty air fi lter. Clean the element after every 25 hours of operation or every season. Replace the air fi lter every 100 hours of operation or every season, whichever occurs fi rst. Service air cleaner more often under dusty conditions. See the maintenance section of your engine manual.
IN-LINE FUEL FILTER (KOHLER or B&S PRO / ENDURANCE ENGINES ONLY)
The fuel fi lter should be replaced once each season. If fuel fi lter becomes clogged, ob struct ing fuel fl ow to car bu re tor, re place ment is re quired.
1. With engine cool, remove fi lter and plug fuel line sec tions.
2. Place new fuel fi lter in position in fuel line with arrow pointing towards carbu­retor.
3. Be sure there are no fuel line leaks and clamps are properly positioned.
4. Immediately wipe up any spilled gaso­line.
Clamp Clamp
Fuel Filter
MUFFLER
Inspect and replace corroded muffl er as it could create a fi re hazard and/or damage.
SPARK PLUG
Replace spark plug at the beginning of each mowing season or after every 100 hours of operation, whichever occurs fi rst. Set spark plug gap according to engine manual specifi cations.
CLEANING
IMPORTANT: For best performance, keep
mower housing free of grass build-up and trash. Clean the underside of your mower after each use.
• Clean the underside of your lawn mower
by scraping to remove buildup of grass and trash.
• Clean engine often to keep trash from
accumulating. A clogged engine runs hotter and shortens engine life.
• Keep fi nished surfaces and wheels free
of all gasoline, oil, etc. We do not recommend using a garden hose to clean the outside of your lawn mower unless the electrical system, muf­fl er, air fi lter, and carburetor are covered to keep water out. Water in engine can shorten engine life.
25
Page 13
MAINTENANCE
BLADES WITH ROUND HOLE:
• To check blade balance, drive a nail into a beam or wall. Leave about one inch of the straight nail ex posed. Place center hole of blade over the head of the nail. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.
BLADES WITH “STAR” HOLE:
• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone bal anc er, follow the in struc tions supplied with bal anc er.)
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.
• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is bal anced, it should remain in a hori­zontal po si tion. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.
18" (45cm) HI-VAC MODELS ONLY:
1. Remove hubcaps (if equipped) and locknuts.
2. Remove wheels from wheel ad just er axles.
3. Remove any trash or grass cut tings from inside the dust cover, pinion gear and drive wheel gear teeth.
4. If you remove the pinion gears, wipe clean with dry cloth. Re as sem ble dry. Do not lubricate. Do not use oil or grease.
IMPORTANT: The pinion gears (on both sides of the mower) are the same, how­ ev er, they must be installed cor rect ly. If in stalled in cor rect ly, the drive system will not work.
5. There are arrows embossed on both sides of the pinion gear. With the ar­row at the top of the pinion, the arrow must point towards the front of the mower. If the arrow points to the rear of the mower, turn the pinion around, then assemble it to the mower.
6. Place wheels back on adjuster ax les.
7. Replace locknuts and hubcaps.
OPERATION
“SIDE DISCHARGE ONLY” MOWERS
MULCHER PLATE To convert to bagging or discharging, mulcher plate must be removed from un­derside of lawn mower.
• Remove the four (4) screws and lock nuts securing the mulcher plate to the mower.
• Store mulcher plate and hardware in a safe place.
• Mower can now be used for side discharging or op tion al grass catcher accessory can be attached.
• To return to mulching operation, simply reinstall mulcher plate and tighten hard­ware securely.
Screw and lock nut
Mulcher
plate
MULCHER PLUG TYPE “B” To convert to bagging or dis charg ing:
• Lift discharge guard and remove mulcher plug.
• Mower can now be used for side dis­ charg ing or op tion al grass catcher can be attached.
• To return to mulching operation, simply reinstall mulcher plug as shown, making sure tab is seated properly. CAUTION: Do not run your lawn mower
without discharge guard, approved grass catch er or mulcher plug in place.
Lift discharge guard
Center “star” hole
5/8" bolt or pin
Blade
DRIVE WHEELS
Check drive wheels each time before you mow to be sure they move freely.
The wheels not turning freely means trash, grass cuttings, etc. are in the drive wheel area and must be cleaned to free drive wheels. If necessary to clean the drive wheels, check both drive wheels.
• If after cleaning, the drive wheels do not turn freely, contact your nearest autho­rized service center.
FRONT
OF
E-ring
MOWER
Washer
Pawls
Washer
Pinion gear
COR RECT IN COR RECT
Locknut
• If after cleaning, the drive wheels do not turn freely, contact your nearest autho­rized service center.
24
Dust
cover
MULCHER PLUG TYPE “A” To convert to mulching operation, mulcher plug must be installed into discharge open­ ing of mower.
• Open discharge guard.
• Insert tab of mulch plug into housing opening.
• Align hooks of mulch plug over hinge rod of discharge guard. Push mulch plug down until mulch plug is seat ed in hous­ing opening.
CAUTION: Do not run your lawn mower
without discharge guard, ap proved grass catcher or mulcher plug in place.
Hinge rod
Discharge guard
Housing opening
Hooks
Mulcher plug
Tab
13
Install mulcher plug
Tab
MOWER IS
NOW READY
FOR MULCHING
OPERATION
Page 14
OPERATION
“MULTI-CUT” MOWERS
Your lawn mower was shipped ready to be used as a mulcher. To convert to bagging or discharging:
REAR BAGGING
• Open rear door and remove mulcher plate or plug (if equipped). Store mulcher plate or plug in a safe place.
• You can now install grass catcher.
• To convert to mulching or discharging operation, install mulcher plate or plug (if equipped) into rear discharge opening of mower, mak ing sure all tabs are seated properly. Close rear door.
Rear door
Grass bag bracket
Grass catcher frame hook
Full bag
indicator window (if equipped)
“REAR DOOR PROP” (IF EQUIPPED) (22PLUS MODELS ONLY) NOTE: Rear door will remain open until operator presence control bar is held down to the handle.
CAUTION: Do NOT force rear door to close. Serious damage to your mower could result.
Grass
catcher
handle
SIDE DISCHARGING
• Mulcher plate or plug (if equipped) must be installed into rear discharge open ing of mower. Rear door must be closed.
• Open mulcher door and install dis charge defl ector under door as shown.
• Mower is now ready for discharging operation.
• To convert to mulching or bagging operation, dis charge defl ector must be removed and mulcher door must be closed and locked.
Unlock latch (if equipped)
Open mulcher door
Discharge defl ector
MAINTENANCE
LAWN MOWER
Always observe safety rules when per­forming any main te nance.
TIRES
• Keep tires free of gasoline, oil, or insect control chemi cals which can harm rub­ber.
• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
BLADE CARE
For best results, blade must be kept sharp. Re place a bent or dam aged blade.
CAUTION: Use only a replacement
blade approved by the manufacturer of your mower. Using a blade not approved by the manufacturer of your mower is hazardous, could damage your mower and void your warranty.
TO REMOVE BLADE
1. Disconnect spark plug wire from spark
plug and place wire where it cannot come in contact with plug.
2. Turn lawn mower on its side. Make
sure air fi lter and carburetor are up.
3. Use a wood block between blade and
mower hous ing to prevent blade from
turning when re mov ing blade bolt. NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.
4. Remove blade bolt by turning counter-
clockwise.
5. Remove blade and attaching hard-
ware (bolt, lock wash er and hardened
wash er).
6. Remove debris shield (if equipped). NOTE: Remove the blade adapter and check the key inside hub of blade adapter. The key must be in good condition to work properly. Replace adapter if damaged.
Crank­shaft keyway
Key
Belt
retainer
Trailing edge
Blade adapter
Debris shield (if equipped)
Blade
Hardened
washer
Lockwasher
Blade bolt
TO REPLACE BLADE
1. Position the blade adapter on the en­gine crank shaft. Be sure key in adapter and crankshaft keyway are aligned; and that the drive belt is inside the tabs of the belt retainer (if equipped).
2. Position blade on the blade adapter aligning the two (2) holes in the blade with the raised lugs on the adapter.
3. Be sure the trailing edge of blade (op­posite sharp edge) is up toward the engine.
4. Install the blade bolt with the lock washer and hardened washer into blade adapter and crankshaft.
5. Use block of wood between blade and lawn mower housing and tighten the blade bolt, turning clockwise.
• The recommended tightening torque is
35-40 ft. lbs. IMPORTANT: Blade bolt is heat treated. If bolt needs replacing, replace only with approved bolt.
TO SHARPEN BLADE NOTE: We do not recommend sharp en ing
blade - but if you do, be sure the blade is balanced. An un bal anced blade will cause eventual damage to lawn mower or engine.
• The blade can be sharp ened with a fi le
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
14
23
Page 15
MAINTENANCE
Check for Loose Fasteners Clean / Inspect Grass Catcher * Check Tires Check Drive Wheels *** Clean Lawn Mower **** Clean under Drive Cover *** Check Drive Belt / Pulleys *** Check / Sharpen / Replace Blade Lubrication Clean and Recharge Battery **
Check Engine Oil level Change Engine Oil Clean Air Filter Inspect Muffler Replace Spark Plug Replace Air Filter Paper Cartridge Empty fuel system or add Stabilizer
BEFORE
EACH
USE
AFTER
EACH
USE
EVERY
10
HOURS
EVERY
25 HOURS
OR SEASON
EVERY
100
HOURS
BEFORE
STORAGE
1 - Change more often if operating under a heavy load or in high outdoor temperatures. 2 - Service more often if operating in dirty or dusty conditions. 3 - Replace blades more often when mowing in sandy soil. 4 - Charge 48 hours at end of season. 5 - And after each 5 hours of use.
(if so equipped) Electric-Start mowers
Power-Propelled mowers Use a scraper
to clean under deck
*
**
***
****
OPERATION
SIMPLE STEPS TO REMEMBER
WHEN CONVERTING YOUR
“MULTI-CUT” LAWN MOWER:
FOR MULCHING -
• Rear mulcher plate or plug (if equipped) installed and rear door closed.
• Mulcher door closed.
FOR REAR BAGGING -
• Rear mulcher plate or plug (if equipped) removed.
• Grass catcher installed.
• Mulcher door closed.
FOR SIDE DISCHARGING -
• Rear mulcher plate or plug (if equipped) installed and rear door closed.
• Discharge defl ector installed.
CAUTION: Do not run your lawn mower without rear mulcher plate or plug in place or approved grass catcher in place. Never at tempt to op er ate the lawn mow er with the rear door re moved or propped open.
18" (45cm) HI-VAC MODELS:
Your lawn mower was shipped ready to be used as a mulcher. To convert to rear bagging or side discharging:
REAR BAGGING
1. Remove knob securing mulcher door to lawn mower housing.
2. Open mulcher door and position dis­charge chute over both threaded studs.
3. Secure discharge chute to lawn mower housing with both knobs.
4. Place the grass catcher on the rear door as shown.
NOTE: Be sure the grass catcher is se­curely locked in place.
• Mower is now ready for rear bagging
operation.
Grass catcher
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does not cover items that have been subjected to op­erator abuse or negligence. To receive full value from the war ranty, operator must main­tain mower as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your unit. All adjustments in the Service and Adjust­ments section of this manual should be checked at least once each season.
• Once a year, replace the spark plug, clean or replace air fi lter element, and check blade for wear. A new spark plug and clean/new air fi lter element assures proper air-fuel mixture and helps your en gine run better and last longer.
• Follow the Maintenance Sched ule in this manual.
BEFORE EACH USE
• Check engine oil level.
• Check for loose fasteners.
LUBRICATION
Keep unit well lubricated (See “LUBRICATION CHART”).
IMPORTANT: Do not oil or grease plastic wheel bearings. Viscous lu bri cants will
LUBRICATION CHART
Wheel
adjuster (on
each wheel)
Engine oil
Side dis-
charge mower
guard hinge rod
Rear dis-
charge mower
rear door hinge rod
Handle bracket mounting pins
Spray lubricant
See “ENGINE” in Maintenance section.
attract dust and dirt that will short en the life of the self-lu bri cat ing bearings. If you feel they must be lu bri cated, use only a dry, pow dered graphite type lubricant sparingly.
22
TO EMPTY GRASS CATCHER (REAR DISCHARGE AND MULTI-CUT MODELS)
• Simply open rear door and lift grass catcher up and away from mower.
NOTE: Do not drag the bag when emptying. It will cause unnecessary wear.
CAUTION: Under nor mal usage, the catch er material is subject to de te ri o ra tion and wear and should, therefore, be checked frequently for replacement. Any replacement catcher should be checked to ensure compliance with original man u fac tur er's spec i fi ca tions.
CAUTION: Do not run lawn mower with out the rear door, ap proved grass catcher or clip ping de fl ec tor in place. Never at tempt to op er ate mower with the rear door removed or propped open.
Grass
catcher
frame
handle
Bag handle (if equipped)
Rear door
Knobs
Dis­charge chute
Threaded stud
Mulcher
SIDE DISCHARGING
1. Discharge chute must be removed.
2. Open mulcher door and install side dis­ charge defl ector beneath it as shown.
Knob Threaded stud
Mulcher
Side discharge defl ector
15
door
door
Page 16
OPERATION
OPERATION
3. Secure rear of side discharge defl ector to lawn mower housing with knob.
• Mower is now ready for side discharging
operation.
SIMPLE STEPS TO REMEMBER WHEN
CONVERTING YOUR 18" HI-VAC:
FOR MULCHING -
1. Grass catcher, discharge chute and side discharge defl ector removed.
2. Mulcher door secured to mower hous­ing with knob.
FOR REAR BAGGING -
1. Side discharge defl ector removed.
2. Grass catcher and discharge chute installed with discharge chute secured to lawn mower housing with knob.
FOR SIDE DISCHARGING -
1. Grass catcher and discharge chute removed.
2. Side discharge defl ector installed and secured to mower housing with knob.
CAUTION: Do not run your lawn mower with out mulcher door closed; side dis­charge defl ector installed, or discharge chute and ap proved grass catcher in place. Never at tempt to op er ate the lawn mow er with mulcher door re moved or propped open.
TO EMPTY GRASS CATCHER
1. Remove grass catcher with clippings
from lawn mower using both front and center of handle as shown.
2. Empty clippings from grass catcher.
3. Reinstall grass catcher on rear door. NOTE: Do not drag the bag when empty­ing; it will cause unnecessary wear.
Handle
21" (53cm) HI-VAC MODELS:
Your lawn mower was shipped ready to be used as a mulcher. To convert to rear bagging or side discharging:
REAR BAGGING
1. Remove knob securing mulcher door to lawn mower housing.
Rear handle
Crossbar
Grass
catcher
Round door
Discharge chute
Mulcher door
Knob
Threaded
stud
2. Open mulcher door and insert tabs of discharge chute into hinge bracket opening and position rear of chute over threaded stud.
Discharge chute tabs
Hinge bracket
Mulcher door
MOWING TIPS
CAUTION: Do not use de-thatcher
blade attachments on your mower. Such attachments are hazardous, will damage your mower and could void your warranty.
• For most cutting conditions and bet ter bagging per form ance, the engine speed should be set in the FAST po si tion.
• Under certain conditions, such as when mowing very tall grass, raise the mower height on the fi rst cut to reduce pushing effort, to avoid over heat ing the engine, and to avoid leaving clumps of grass clippings. Make the second cut to the desired height.
• For extremely heavy cutting, reduce the width of cut.
• For side discharge lawn mowers, cut in a coun ter clock wise di rec tion, start ing at the outside of the area to be cut, in order to spread grass clip pings more evenly and to put less load on the engine. To keep clip pings off of walkways, fl ower beds, etc., make the fi rst cuts in a clock­ wise direction.
• When using a rear discharge lawn mower in moist, heavy grass, clumps of cut grass may not enter the grass catcher. Reduce ground speed (push ing speed) and/or run the lawn mower over the area a second time.
• If a trail of grass clipping is left on the right side of a rear discharge lawn mow­er, mow in a clockwise direction with a small overlap to collect the clippings on the next pass.
• Pores in cloth grass catchers can
become fi lled with dirt and dust with use and the catcher will collect less grass. To prevent this, regularly hose catcher off with water and let dry before use.
FOR MULCHING MOWERS ONLY
- MULCHING MOWING TIPS
IMPORTANT: For best performance, keep
mower housing free of built-up grass and trash. See "CLEANING" in the Mainte­nance section of this manual.
• The special mulching blade will recut the grass clip pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will bio de grade quickly to provide nu tri ents for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades.
• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and in ter feres with the mulch ing action. The best time to mow your lawn is the early afternoon. At this time the grass has dried, yet the newly cut area will not be exposed to direct sunlight.
• For best results, adjust the lawn mower cutting height so that the lawn mower cuts off only the top one-third of the grass blades. If the lawn is overgrown it will be necessary to raise the height of cut to reduce pushing effort and to keep from over load ing the engine and leaving clumps of mulched grass. For ex tremely heavy grass, reduce your width of cut by overlapping previously cut path and mow slowly.
MAX 1/3
• Certain types of grass and grass con di tions may re quire that an area be mulched a second time to com pletely hide the clip pings. When doing a sec ond cut, mow across (per pen dic u lar) to the fi rst cut path.
• Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.
16
21
Page 17
OPERATION
OPERATION
BEFORE STARTING EN GINE
Read the engine manual packed with your mower.
FILL ENGINE WITH OIL
Your lawn mower is shipped without oil in the engine.
• Be sure mower is level and area around oil fi ll is clean.
• Remove engine oil fi ller plug (oil fi ll cap/ dipstick on models so equipped).
• Slowly add oil. For type and grade of oil to use, see “ENGINE” in the Mainte­nance section of this manual.
• Fill to the top of slot in fi ller hole (to “FULL” line on dipstick on models so equipped). Do not overfi ll.
• Replace plug (oil fi ll cap/dipstick on models so equipped) and tighten.
• Check oil level before each use. Add oil as needed.
• To change oil, see Maintenance section of this manual.
FILL GASOLINE TANK
• Fill gasoline tank with fresh, clean, unleaded gaso line. DO NOT USE PRE­MIUM GASOLINE. BE CARE FUL NOT TO OVERFILL TANK.
WARNING: Al co hol blended fuels (called gaso hol or using ethanol or metha nol) can at tract mois ture which leads to sepa ra tion and for ma tion of acids during storage. Acidic gas can damage the fuel system of an en gine while in stor age. To avoid engine prob lems, the fuel system should be emptied before stor age of 30 days or longer. Drain the fuel tank, start the engine and let it run until fuel lines and car bu re tor are empty. Use fresh fuel next season. See Stor age In struc tions for ad di tion al in for ma tion. Never use en gine or car bu re tor clean er prod ucts in fuel tank or per ma nent dam age may occur.
TO STOP ENGINE
• To stop engine, release operator pres­ence control bar and/or place engine START/STOP switch (if equipped) in the OFF po si tion.
NOTE: For engines with a primer, it may be nec es sary to repeat priming steps in cooler weather. In warmer weath er, overpriming may cause fl ood ing and en gine will not start. If you do fl ood engine, wait a few minutes before attempting to start and DO NOT repeat priming steps.
TO START ENGINE
CAUTION: The mow er blade rotates
whenever the engine is running. NOTE: Due to protective coatings on the
engine, a small amount of smoke may be present during the initial use of the product and should be considered normal.
• Place engine START/STOP switch (if equipped) in the ON po si tion.
• Move engine speed control to FAST position (or to CHOKE/START position on models equipped with choke feature).
• If your mower has a primer, to start a cold engine, push primer as many times as in struct ed in the engine manual packed with your mower. Use a fi rm push. This step is not usually nec es­ sary when start ing an engine which has already run for a few minutes.
• Hold operator presence control bar down against han dle.
Operator presence control bar
Recoil starter handle
MODELS WITH RECOIL START ER
• Pull starter handle quickly. Do not allow starter rope to snap back.
MODELS WITH ELECTRIC START ER
• Push the engine start button (or turn the key on models so equipped).
IMPORTANT: Do not crank engine more than fi ve continous seconds each time you try to start. Wait 5 to 10 seconds between each attempt. ALL MODELS
• For engines equipped with choke, slowly move engine speed control lever to FAST after engine starts.
20
3. Secure rear of discharge chute to lawn mower housing with knob.
4. Place rear handle of grass catcher on the crossbar of the lawn mower's lower handle as shown.
5. Lift the round door of the discharge chute and place the grass catcher into place on the discharge chute.
NOTE: Be sure the grass catcher is se­curely locked in place and the round door of the discharge chute rests on the grass catcher as shown.
• Mower is now ready for rear bagging
operation.
• To convert to mulching operation,
remove grass catch er and discharge chute. Secure mulcher door to mower housing with knob.
• To convert to side dis charg ing operation,
remove grass catch er and discharge chute. Install side discharge defl ector and secure it to lawn mower housing with knob.
SIDE DISCHARGING
1. Grass catcher and discharge chute must be removed.
2. Open mulcher door and install front of side dis charge defl ector beneath it as shown.
3. Secure rear of side discharge defl ector to lawn mower housing with knob.
• Mower is now ready for side discharging
operation.
• To convert to mulching operation, side
dis charge defl ector must be removed and mulcher door secured to mower housing with knob.
• To convert to rear bagging opera-
tion, side discharge defl ector must be removed; discharge chute and grass catcher installed and discharge chute secured to mower housing with knob.
Mulcher door
Side discharge defl ector
Knob
Threaded
stud
SIMPLE STEPS TO REMEMBER
WHEN CONVERTING YOUR 21" HI-VAC:
FOR MULCHING -
1. Grass catcher, discharge chute and side discharge defl ector removed.
2. Mulcher door secured to mower hous­ing with knob.
FOR REAR BAGGING -
1. Side discharge defl ector removed.
2. Grass catcher and discharge chute installed with discharge chute secured to lawn mower housing with knob.
3. Round door of discharge chute resting on top of grass catcher.
FOR SIDE DISCHARGING -
1. Grass catcher and discharge chute removed.
2. Side discharge defl ector installed and secured to mower housing with knob.
CAUTION: Do not run your lawn mower with out mulcher door closed; side dis­charge defl ector installed, or discharge chute and ap proved grass catcher in place. Never at tempt to op er ate the lawn mow er with mulcher door or round door re moved or propped open.
TO EMPTY GRASS CATCHER
1. Open round door of discharge chute to
move starter rope out and away from grass catcher.
Front handle
OPEN
Round door
Starter rope
2. Remove grass catcher with clippings
from lawn mower using both front and rear handles.
3. Empty clippings from grass catcher
using rear handle. The weight of the grass will open the door.
4. Snap door shut over frame before
installing grass catcher on mower. NOTE: Do not drag the bag when empty­ing; it will cause unnecessary wear.
17
Page 18
OPERATION
OPERATOR PRESENCE CONTROL BAR (ALL MODELS)
Your lawn mower is equipped with an op­ er a tor presence control bar which re quires the operator to be po si tioned behind the lawn mower handle in order to start and operate the lawn mower.
CAUTION: Federal reg u la tions require an en gine control to be in stalled on this lawn mower in order to min i mize the risk of blade contact injury. Do not un der any cir cum stanc es attempt to de feat the func tion of the operator con trol. The blade turns when the engine is running.
DRIVE CONTROL
“STANDARD” DRIVE CONTROL
• Self-propelling is controlled by holding
the operator presence control bar down to the handle and pushing the drive control lever forward until it clicks; then releasing the lever.
• Forward motion will stop when the op-
erator presence control bar is released. To stop forward motion without stopping engine, release the operator presence control bar slightly until the drive control disengages. Hold operator presence control bar down against handle to con­tinue mowing without self-propelling.
• To keep drive control engaged when
turning corners, push down on handle and lift front wheels off ground while turning lawn mower.
Drive control
TO ENGAGE DRIVE CONTROL
Operator presence control bar
DRIVE CONTROL DISENGAGED
“DUAL BAIL” DRIVE CONTROL
• To start forward motion, lift drive control bar up to handle.
• To stop forward motion, release drive control bar.
Operator pres ence con trol bar
DRIVE CONTROL ENGAGED
DRIVE CONTROL DIS EN GAGED
“AUTOWALK” DRIVE CONTROL
• Self-propelling is controlled by hold ing the operator presence control bar down to the handle and pulling the drive con­trol lever(s) rearward to the handle. The farther toward the handle the lever(s) are pulled, the faster the unit will travel.
• Forward motion will stop when either the operator presence control bar or a drive control lever are released. To stop forward motion without stop ping engine, re lease the drive control lever(s) only. Hold op er a tor presence control bar down against handle to con tin ue mowing without self-propelling.
NOTE: If after releasing the drive control the mower will not roll backwards, push the mower forward slightly to disengage drive wheels.
18
OPERATION
Drive
Operator
control
lever(s)
TO ENGAGE DRIVE CONTROL
DRIVE CONTROL DISENGAGED
FRONT WHEEL DRIVE MODELS ONLY:
• To keep drive control engaged when turning corners, push down on the handle to lift the front wheels off the ground while turning lawn mower.
Over time, the drive control system may become “loose”, resulting in decreased speed. There is a turnbuckle on the un der side of the drive control housing to increase tension on the drive cable. Pro­ ceed as follows:
• Turn unit off and disconnect spark plug wire from spark plug.
• Turn nut on underside of drive control to increase drive speed.
• Operate mower to test drive speed. Readjust as required.
• If condition fails to improve after the above steps (forward speed remains the same), your drive belt is worn and should be re placed.
presence control bar
Adjustment turnbuckle
Adjustment turnbuckle
“VARI-SPEED” DRIVE CONTROL
• Self-propelling is controlled by hold­ ing the operator presence control bar down to the handle and pulling the drive
bar up to the handle. The closer
control to the handle the bar is pulled, the faster the unit will travel.
• Forward motion will stop when either the operator presence control bar or drive control bar are released. To stop forward motion without stop ping engine, re lease the drive control bar only. Hold op er a tor presence control bar down against handle to con tin ue mowing without self­propelling.
NOTE: If after releasing the drive control the mower will not roll backwards, push the mower forward slightly to disengage drive wheels.
FRONT WHEEL DRIVE MODELS ONLY:
• To keep drive control engaged when turning corners, push down on the handle to lift the front wheels off the ground while turning lawn mower.
Operator presence control bar
DRIVE CONTROL ENGAGED
TO NEXT HOLE
Drive control bar
DRIVE
CONTROL
DISENGAGED
TO ADJUST,
MOVE DOWN
Over time, the drive control system may become “loose”, resulting in decreased speed. There are holes in the drive control housing to increase tension on the drive cable. Pro ceed as follows:
• Turn unit off and disconnect spark plug wire from spark plug.
• Loosen nut, move drive control hous­ing down handle to the next hole and retighten nut.
• Operate mower to test drive speed.
• If condition fails to improve after the above steps (forward speed remains the same), your drive belt is worn and should be re placed.
19
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