PoulanPRO PR621 User Manual

IMPORTANT MANUAL Do Not Throw Away

OWNER'S MANUAL

MODEL NUMBER:

PR621

Read the Owner's Manual and fol low all Warnings and Safety In struc tions. Fail ure to do so can result in serious injury.

WARNING:

SNOW THROWER

Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine. The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty.

Always Wear Eye Protection During Operation

585 14 66-32 05.01.13 TH Printed in the U.S.A.

CONGRATULATIONS on your purchase of a new snow thrower. It has been designed, engineered and man u fac tured to give best possible dependability and per for mance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center. We have competent, well-trained tech ni cians and the proper tools to service or repair this unit.

Please read and retain this manual. The instructions will enable you to assemble and maintain your snow thrower prop er ly. Always observe the “SAFETY RULES”.

Safe Operation Practices for Walk-Behind Snow Throwers

IMPORTANT: This snow thrower is capable of amputating hands and feet and throwing objects. Failure to observe the

following safety instructions could result in serious injury.

Look for this symbol to point out im por tant

safety precautions. It means CAUTION!!! BE COME ALERT!!! YOUR SAFE TY IS IN VOLVED.

WARNING: Always disconnect spark plug wire

and place it where it can not con tact plug in order to pre vent ac ci den tal start ing when setting up, trans port ing, ad just ing or making re pairs.

WARNING: This snow thrower is for use on

sidewalks, driveways and other ground level surfaces. Caution should be exercised while using on sloping surfaces. Do not use snow thrower on surfaces above ground level such as roofs of residences, garages, porch es or other such structures or buildings.

Training

1. Read, understand and follow all instructions on the machine and in the manual(s) before operating this unit. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the unit and disengage the controls quickly.

2. Never allow children to operate the equipment. Never allow adults to operate the equipment without proper instruction.

3. Keep the area of operation clear of all persons, particularly small children.

4. Exercise caution to avoid slipping or falling, especially when operating the snow thrower in reverse.

Preparation

1. Thoroughly inspect the area where the equipment is to be used and remove all doormats, sleds, boards, wires, and other foreign objects.

2. Ensure the control bar is released before starting the engine.

3. Do not operate the equipment without wearing adequate winter garments. Avoid loose fitting clothing that can get caught in moving parts. Wear footwear that will improve footing on slippery surfaces.

4. Handle fuel with care; it is highly flammable (a) Use an approved fuel container. (b) Never add fuel to a running engine or hot engine. (c) Fill fuel tank outdoors with extreme care. Never fill

fuel tank indoors.

WARNING: Snow throwers have ex posed rotating

parts, which can cause severe injury from contact, or from material thrown from the discharge chute. Keep the area of operation clear of all persons, small children and pets at all times including startup.

CAUTION: Muffler and other engine parts be-

come extremely hot during operation and remain hot after engine has stopped. To avoid severe burns on contact, stay away from these areas.

WARNING: Engine exhaust, some of its con stit u-

ents, and certain vehicle com po nents contain or emit chem i cals known to the State of Cal i for nia to cause can cer and birth defects or oth er re produc tive harm.

(d) Never fill containers inside a vehicle or on a truck or

trailer bed with a plastic liner. Always place containers on the ground, away from your vehicle, before filling.

(e) When practical, remove gas-powered equipment

from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.

(f) Keep the nozzle in contact with the rim of the fuel

tank or container opening at all times, until refueling is complete. Do not use a nozzle lock-open device.

(g) Replace gasoline cap securely and wipe up spilled

fuel.

(h) If fuel is spilled on clothing, change clothing im-

mediately.

5. Use extension cords and receptacles as specified by the manufacturer for all units with electric drive motors or electric starting motors.

6. Never attempt to make any adjustments while the engine (motor) is running (except when specifically recommended by manufacturer).

7. Always wear safety glasses or eye shields during operation or while performing an adjustment or repair to protect eyes from foreign objects that may be thrown from the machine.

8. Let engine and machine adjust to outdoor temperatures before starting to clear snow.

Operation

1. Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.

2. Exercise extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic.

3. After striking a foreign object, stop the engine (motor), disconnect the cord on electric motors, thoroughly inspect the snow thrower for any damage, and repair the damage before restarting and operating the snow thrower. Remove key.

4. If the unit should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble.

5. Stop the engine (motor) whenever you leave the operating position, before unclogging the auger housing or discharge chute, and when making any repairs, adjustments or inspections.

6. When cleaning, repairing or inspecting the snow thrower, stop the engine and make certain the auger blades and all moving parts have stopped. Remove key.

7. Do not run the engine indoors, except when starting the engine and for transporting the snow thrower in or out of the building. Open the outside doors; exhaust fumes are dangerous.

8. Exercise extreme caution when operating on slopes.

9. Never operate the snow thrower without proper guards, and other safety protective devices in place and working.

10. Never direct the discharge toward people or areas where property damage can occur. Keep children and others away.

11. Do not overload the machine capacity by attempting to clear snow at too fast a rate.

12. Never operate the machine at high transport speeds on slippery surfaces. Look behind and use care when operating in reverse.

13. Disengage power to the auger blades when snow thrower is transported or not in use.

14. Use only attachments and accessories approved by the manufacturer of the snow thrower.

15. Never operate the snow thrower without good visibility or light. Always be sure of your footing, and keep a firm hold on the handles. Walk; never run.

16. Never touch a hot engine or muffler.

Maintenance and Storage

1. Check shear bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition.

2. Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters, space heaters, or clothes dryers. Allow the engine to cool before storing in any enclosure.

3. Always refer to operator’s manual for important details if the snow thrower is to be stored for an extended period.

4. Maintain or replace safety and instruction labels, as necessary.

5. Run the machine a few minutes after throwing snow to prevent freeze-up of the collector/impeller.

SERIAL NUMBER: ___________________________ DATE OF PURCHASE: _______________________ THE MODEL AND SERIAL NUMBERS WILL BE FOUND

ON A DECAL ATTACHED TO THE REAR OF THE SNOW THROWER HOUSING (Figure 1).

YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

PRODUCT

PRODUIT

FOR SERVICE CALL/POUR LE SERVICE APPELER 1-800-448-7543 ASSEMBLED IN U.S.A. / ASSEMBLÉ AUX ÉTATS-UNIS MCRAE, GA 31055

MAINTENANCE LEVEL

NIVEAU DE MAINTENANCE

000000000 00

MODEL NUMBER / NUMERO DE MODELE

00000000

CONFORME AUX NORMES DE SÉCURITÉ DE ANSI B71.3-2005

SERIAL NUMBER

NUMERO DE SERIE

000000A 000000

CONFORMS TO ANSI B71.3-2005 SAFETY STANDARDS

000000

Figure 1

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your snow thrower.

• Follow the instructions under “Maintenance” and “Stor age” sec tions of this manual.

Clearing a Clogged Discharge Chute

Hand contact with the rotating auger blades inside

the discharge chute is the most common cause of injury associated with snow throwers. Never use your hand to clean out the discharge chute.

To clear the chute:

1. SHUT THE ENGINE OFF!

2. Wait 10 seconds to be sure the auger blades have stopped rotating.

3. Always use a clearing tool at least 15 inches long.

PRODUCT SPECIFICATIONS

Gasoline Capacity 1.6 Quarts (1,5 Liters) and Type: Unleaded Regular only

Oil Type SAE 30 (above 50°F) (API SG–SL): SAE 5W-30 or 10W-30

(32° to 50°F) SAE 5W-30 (below 32°F)

Oil Capacity: 16 Ounces (0,47 Liters)

Spark Plug: F6RTC Gap: 0.030" (0,762 mm)

TABLE OF CONTENTS

SAFETY RULES ........................................................ 2-3

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ................................ 3

SAFETY AND INSTRUCTIONAL DECALS ................. 4

SETUP........................................................................ 5-6

OPERATION ............................................................7-11

MAINTENANCE ..................................................... 12-16

STORAGE ................................................................... 17

TROUBLESHOOTING ................................................ 18

REPAIR PARTS ..................................................... 20-31

WARRANTY ................................................................ 32

KNOW YOUR SNOW THROWER

READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Com-

pare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.

These symbols may appear on your snow thrower or in literature supplied with the product. Learn and understand their meaning.

IMPORTANT: Safety and instruction decals are located near areas of potential danger. Replace damaged decals.

DANGER

OR WARNING

CHOKE

PRIMER

IGNITION KEY.

INSERT TO START

AND RUN,

PULL OUT TO STOP.

READ AND FOLLOW ALL SAFETY INFORMATION

AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT.

KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE.

Setup

Loose Parts

Use the chart below to verify that all parts have been shipped.

Procedure Description Qty. Use

No parts required – Unfold the handle.

Carriage bolts Shoulder Bolt Flange nuts Washer Knob Cap Plunger Chute Deflector

4 1 4 1 1 1 1 1

Install the discharge chute. Install the discharge chute. Install the discharge chute. Install the discharge chute. Install the discharge chute. Install the discharge chute.

1. Unfolding the Handle

Procedure

1. Loosen the two handle knobs and pull out the two handle bolts until you can move the handle freely and rotate the handle to the operating position (Figure 2).

Figure 2

1. Handle knobs 2. Handle bolt

2. Installing the Discharge Chute

Procedure

1. Install the chute deflector to the discharge chute using bolts and, washer, nut, deflector knob and cap plunger (Figure 4).

2. Install the discharge chute to the chute base using three screws and nuts (Figure 4).

2. Tighten the handle knobs until they are snug (Figure 3).

Figure 3

Figure 4

1. Deflector

2. Carriage bolts

3. Flange nuts 5/16-18

4. Washer

5. Knob

IMPORTANT: Do not overtighten the flange nuts; otherwise you may damage the discharge chute.

6. Discharge chute

7. Carriage Bolt

8. Shoulder Bolt

9. Flange nuts 1/4-20

10. Cap Plunger

3. Filling the Engine with Oil

ENGINE

See engine manual.

LUBRICATION NOTE: SAE 10W30 or SAE 5W30 oil is acceptable for

use in cold temperatures if engine is difficult to start. NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)

improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 25 hours of operation or at least once a year if the snow thrower is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and after each five (5) hours of continuous use. Tighten oil fill cap / dipstick securely each time you check the oil level.

1. Move the snowthrower to a level surface.

2. Clean around the dipstick (Figure 5). NOTE: Dipstick location may vary depending on engine

type.

3. Remove either side mounted filler cap dipstick or high oil fill dipstick and wipe it clean.

Product Overview

*11

9, *11

Fill if oil is below “Add” on the

GLSVWLFN

Fill if oil is below letter “L” on the

¿OOHUFDS

Figure 5

1. Oil filler cap/dipstick

4. Insert the dipstick into the filler neck and turn clockwise until fully seated. Then remove the dipstick by turning it counter-clockwise.

5. Fill oil to "FULL" on dipstick with the recommended oil.

6. Securely screw in the oil filler cap/dipstick.

Figure 6

1. Discharge chute

2. Chute deflector handle

3. Fuel tank cap

4. Control bar

5. Recoil start handle

6. Primer

7. Choke lever

8. Electric-start button (if equipped)

9. Oil drain plug

10. Drive belt cover

*11. Oil fill cap/dipstick

12. Ignition key

13. Chute deflector

* Dipstick location may vary depending on engine type.

Operation

NOTE: Determine the left and right sides of the machine

from the normal operating position.

• Gasoline is extremely flammable and explosive. A fire or explosion from gasoline can burn you and others.

• To prevent a static charge from igniting the gasoline, place the container and/or snowthrower on the ground before filling, not in a vehicle or on an object.

• Fill the tank outdoors when the engine is cold. Wipe up spills.

• Do not handle gasoline when smoking or around an open flame or sparks.

• Store gasoline in an approved fuel container, out of the reach of children.

• Do not tip the snowthrower with fuel in the fuel tank.

The operation of any snow thrower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your snow thrower or performing any ad just-

ments or repairs. We recommend standard safe ty glasses or a wide vision safety mask worn over spectacles.

IMPORTANT: Know how to operate all controls before adding fuel or attempting to start the engine.

NOTE: For best results, purchase only the quantity of gasoline that you expect to use in 30 days. Otherwise, you may add fuel stabilizer to newly purchased gasoline to keep it fresh for up to 6 months.

Checking the Engine Oil Level

1. Move the snowthrower to a level surface.

2. Clean around the dipstick (Figure 8). NOTE: Dipstick location may vary depending on engine

type.

3. Remove either side mounted filler cap dipstick or high oil fill dipstick and wipe it clean.

Fill if oil is below “Add” on the

GLSVWLFN

Fill if oil is below letter “L” on the

¿OOHUFDS

Figure 8

Filling the Fuel Tank

Fill the fuel tank with fresh unleaded gasoline (minimum 87 AKI octane rating) (Figure 7).

Figure 7

IMPORTANT: Do not add oil to the gasoline. IMPORTANT: Do not use E85 blended fuels. This engine

is not E20/E30/E85 compatible. Alternative fuels with high alcohol content can cause hard starting, poor engine performance, and may cause internal engine damage.

1. Oil filler cap/dipstick

4. Insert the dipstick into the filler neck and turn clockwise until fully seated. Then remove the dipstick by turning it counter-clockwise.

5. Fill oil to "FULL" on dipstick with the recommended oil.

6. Securely screw in the oil filler cap/dipstick.

NOTE: Running the engine with a low oil level can cause engine damage. Always check the engine oil before start up.

NOTE: Running the engine with too much oil may cause engine damage and excess smoke in the exhaust. Always check the engine oil level before start up.

Starting the Engine

1. Push key in (Figure 9).

Figure 9

1. Key

2. Move choke lever to left position (Figure 10).

3. Firmly push in the primer 2 times with your thumb, holding the primer in a for a second before releasing it each time (Figure 11).

Figure 11

1. Primer

NOTE: Remove your glove when you push in the primer so that air cannot escape from the primer hole.

IMPORTANT: It may not be necessary to use the primer or the choke if the engine has been running and is hot. Excessive priming may flood the engine and prevent it from starting.

4. Pull the recoil starter or if your snow thrower is equipped with an electric starter, connect an extension cord to the snow thrower and plug the other end into a threehole grounded 110 volt A.C. receptacle and push the electric-start button (Figure 12).

1. Choke lever

Figure 10

Figure 12

1. Electric start button

NOTE: Use an extension cord recommended for outdoor use that is not longer than 50 feet (15 m).

Engaging the Auger Blades

The electrical cord can become damaged, causing

a shock or fire.

Thoroughly inspect the electrical cord before plug-

ging it into a power source. If the cord is damaged, do not use it to start the snowthrower. Replace or repair the damaged cord immediately. Contact an Authorized Service Dealer for assistance.

To engage the auger blades, hold the control bar against the handle (Figure 14).

Figure 14

Figure 13

1. Recoil start handle

IMPORTANT: Run the electric starter no more than 10 times at intervals of 5 seconds on, then 5 seconds off. Running the electric starter extensively can overheat and damage it. If the engine does not start after this series of attempts, wait at least 40 minutes to allow the starter to cool before attempting to start it again. If the engine does not start after the second series of attempts, take the snowthrower to an Authorized Service Dealer for service.

NOTE: If you pull the recoil handle and feel no resistance, the starter may be frozen. Thaw out the starter before attempting to start the snowthrower.

5. While the engine is running, move the choke lever slowly to the right position.

6. Unplug the extension cord from the power source and the snowthrower (Figure 12).

Unplug the power cord whenever you are not start-

ing the snowthrower.

1. Control bar

Disengaging the Auger Blades

To disengage the auger blades, release the control bar (Figure 15).

Figure 15

1. Control bar

IMPORTANT: During initial operation there may be wear between the auger blades and the scraper bar. Maximum performance, both snow throwing and driving, occurs when there is zero clearance between these two parts (Figure 16).

During initial break-in period of the auger blades it

is normal for the auger blades to build up excessive heat if not operated in the snow.

Do not operate without snow or water for lubricating

the auger blades. This will cause excessive heat build up in the auger blades which could cause damage to the auger blades and scrapper bar.

Adjusting the Discharge Chute and Chute Deflector

To adjust the discharge chute, move deflector chute handle left or right to desired position (Figure 18).

Figure 16

1. Rub Area 2. Wear Areas

Stopping the Engine

To stop the engine, pull key out (Figure 17).

Figure 18

1. Chute deflector knob

2. Chute deflector

3. Chute handle

To raise or lower the angle of the chute deflector, loosen the chute deflector knob on the chute deflector and move the chute deflector up or down (Figure 18).

1. Key Figure 17

Clearing a Clogged Discharge Chute

Hand contact with the rotating auger blades

inside the discharge chute is the most common cause of injury associated with snow throwers. Never use your hand to clean out the discharge chute.

To clear the chute:

1. SHUT THE ENGINE OFF!

2. Wait 10 seconds to be sure the auger blades have stopped rotating.

3. Always use a clearing tool at least 15 inches long, not your hands (Figure 19).

Operating Tips

The auger blades can throw stones, toys, and other

foreign objects and cause serious personal injury to the operator or to bystanders.

• Keep the area to be cleared free of all objects that the auger blades could pick up and throw.

• Keep all children and pets away from the area of operation.

• Do not operate snow thrower if weather conditions im pair visibility. Throwing snow dur ing a heavy, windy snowstorm can blind you and be hazardous to the safe operation of the snow thrower.

• The best time to remove snow is the early morning. At this time the snow is usually dry and has not been exposed to the direct sun and warming tem per a tures.

• Slightly overlap each successive path to ensure all snow will be removed.

• Throw snow downwind whenever possible.

• For extremely heavy snow, re duce the width of snow removal by over lap ping previous path and moving slowly.

• Keep engine clean and clear of snow during use. This will help air flow and extend engine life.

• After snow-throwing is completed, allow engine to run for a few minutes to melt snow and ice off the engine.

• Clean the entire snow thrower thoroughly after each use and wipe dry so it is ready for next use.

• Spraying off unit with a hose is NOT recommended.

Figure 19

Preventing Freeze-up after Use

• Let the engine run for a few minutes to prevent moving parts from freezing. Stop the engine, wait for all moving parts to stop, and remove ice and snow from the snowthrower.

• Clean off any snow and ice from the base of the chute.

• Rotate the discharge chute left and right to free it from any ice buildup.

• With the ignition key in the Off position, pull the recoil starter handle several times or connect the electrical cord to a power source and the snowthrower and push the electric start button once to prevent the recoil starter and/or the electric starter from freezing up.

• In snowy and cold conditions, some controls and moving parts may freeze. Do not use excessive force when trying to operate frozen controls. If you have difficulty operating any control or part, start the engine and let it run for a few minutes.

Maintenance

NOTE: Determine the left and right sides of the machine from the normal operating position.

Check for Loose Fasteners Clean / Inspect Snow Thrower Clean / Replace V-Belts Check / Replace Auger Blades and Scraper Bar Lubrication Chart

Check Engine Oil Level Change Engine Oil Inspect Muffler

Check / Replace Spark Plug Empty Fuel Tank

Adjusting the Control Cable

Checking the Control Cable

Release the control bar to remove the slack in the control cable (Figure 20).

Adjusting the Control Cable

1. With the control bar disengaged, unhook and move the control cable to the highest position. (Figure 21).

Position 2

Figure 20

1. Control bar

IMPORTANT: The control cable must contain some slack when you disengage the control bar for the auger blades to stop properly.

NOTE: You may need to adjust the control cable from position 1 (default) to position 2 if you notice belt slip when the control bar is engaged.

Position 1: Default position

(Lower Hole as shown in illustration)

Figure 21

1. Control bar

2. Adjuster link

3. Cable positions

Inspecting the Auger Blades/ Scraper Bar

Before each session, inspect the auger blades for wear. When an auger blade edge or the scraper bar has worn

down have an Authorized Service Dealer replace the auger blades and the scraper bar (Figure 22).

NOTE: Auger blades and scraper bar are wear items and may have to be replaced after extended use.

NOTE: If the control cable is adjusted to position 2, ensure that the auger stops properly when the control bar is released

Figure 22

1. Auger blades 2. Scraper bar

Changing the Engine Oil

Run the engine a few minutes before changing the oil to warm it. Warm oil flows better and carries more contaminants.

The engine oil will be hot. Avoid skin contact

with the used engine oil.

1. Move snowthrower to a level surface.

2. Run snowthrower until all fuel has been depleted.

3. Remove ignition key.

7. Clean around the oil filler cap/dipstick (Figure 24).

8. Unscrew the oil fill cap/dipstick and remove it (Figure 25).

9. With the snowthrower in the operating position, carefully pour oil into the oil fill hole until "Full" on the fill cap/dipstick line (Figure 25).

Max fill: 18 oz. (0.5 l), type: automotive detergent oil

with an API service classification of SJ, SL, or higher.

Fill if oil is below “Add” on the

GLSVWLFN

Fill if oil is below letter “L” on the

¿OOHUFDS

Figure 23

1. Oil drain plug

4. Place an oil drain pan under the oil drain plug, remove the oil drain plug, and tip the snowthrower backward and drain the used oil in the oil drain pan (Figure 23).

5. After draining the used oil, return the snowthrower to the operating position.

6. Screw in the oil fill cap/dipstick (1) and hand tighten it securely.

NOTE: Dipstick location may vary depending on engine type.

Figure 25

10. Screw in the oil fill cap/dipstick and hand tighten it securely.

11. Wipe up any spilled oil.

12. Dispose of the used oil properly at a local recycling center.

1. Oil fill cap/dipstick

Figure 24

Servicing the Spark Plug

Use a NGK BPR6ES, Champion RN9YC, or BOSCH WR6DC spark plug or equivalent.

1. Stop the engine and wait for all moving parts to stop.

2. Rotate the discharge chute so that it faces forward.

3. Remove the discharge chute and the discharge chute handle by removing the three carriage bolts and three flange nuts (Figure 26).

5. Remove the oil fill cap.

6. Remove the shroud assembly (Figure 27).

7. Install the oil fill cap.

8. Disconnect the spark plug wire from the spark plug (Figure 28).

9. Clean around the spark plug.

10. Remove the spark plug from the cylinder head.

Figure 26

1. Discharge chute 2. Carriage bolts

3. Flange nuts

4. Remove the six screws that secure the shroud assembly (Figure 29).

Figure 28

1. Spark plug wire

IMPORTANT: Replace a cracked, fouled, or dirty spark plug. Do not clean the electrodes because grit entering the cylinder can damage the engine.

11. Set the gap on the plug to 0.030 inch (0.76 mm) (Figure 29).

0.030 inch (0.76 mm)

Figure 29

Figure 27

1. Screw 3. Oil fill cap

2. Shroud assembly

12. Install the spark plug and torque it to 20–22 ft-lb (27–30 N-m).

13. Connect the spark plug wire to the spark plug (Figure 28).

14. Remove the oil fill cap.

15. Install the shroud with the screws removed in step 4 (Figure 27).

NOTE: Ensure that the shroud assembly fits together in the side grooves.

16. Install the oil fill cap.

17. Install the discharge chute, and the discharge chute handle onto the snowthrower using the hardware removed in step 3 (Figure 26).

Replacing the Drive Belt

If drive belt becomes worn, oil-soaked, excessively cracked, frayed, or otherwise damaged, replace the belt.

1. Remove the drive side cover by removing the six screws as shown in (Figure 30).

4. Install the new drive belt, routing it as shown in (Figure 31).

NOTE: Route the new drive belt first around the engine pulley, then the idler pulley, and finally around the drive pulley while pressing down on the front of the idler arm. (Figure 31).

5. Install the drive side cover with the screws removed in step 1.

Figure 30

1. Drive side cover

2. Screw

3. Drive pulley

4. Idler arm

2. Press down on front of idler arm to release the belt tension (Figure 30).

3. Remove the drive belt from the drive pulley (Figure 30).

5. Idler pulley

6. Engine pulley

7. Drive belt

Figure 31

1. Idler arm

2. Idler pulley

3. Engine pulley

4. Drive pulley

NOTE: Ensure that the drive belt is properly adjusted and operating; refer to Checking the Control Cable and Adjusting the Control Cable in the Maintenance section of this manual.

Storage Storing the Snowthrower

Immediately prepare your snow thrower for storage at the end of the season or if the unit will not be used for 30 days or more.

WARNING: Never store the snow thrower with

gaso line in the tank in side a build ing where fumes may reach an open flame, spark or pilot light as on a fur nace, water heater, clothes dryer or gas ap pli ance. Allow the engine to cool be fore storing in any enclosure.

SNOW THROWER

When snow thrower is to be stored for a period of time, clean it thor oughly, re move all dirt, grease, leaves, etc. Store in a clean, dry area.

1. Clean entire snow thrower after each use.

2. Inspect and replace belts, if necessary (See “Replaceing the Drive Belt” sec tion of this manual).

3. Be sure that all nuts, bolts, screws, and pins are securely fas tened. Inspect moving parts for damage, breakage and wear. Replace if nec es sary.

FUEL SYS TEM IMPORTANT: It is important to prevent gum deposits from

forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol blended fuels can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.

• Empty the fuel tank by starting the engine and letting it run until the fuel lines and car bu re tor are empty.

• Never use engine or carburetor cleaner prod ucts in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in min i miz ing the formation of fuel gum deposits during stor age. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 min utes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See “Changing the Engine Oil” section of this man ual).

CYLINDER

1. Remove spark plug.

2. Pour one ounce (29 ml) of oil through spark plug hole into cylinder.

3. Pull recoil starter handle slowly a few times to dis trib ute oil.

OTHER

• Remove safety ignition key; store it in a safe place.

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your snow thrower indoors and cover it to protect it from dust and dirt.

• Cover your snow thrower with a suitable pro tec tive cover that does not retain moisture. Do not use plastic. Plastic cannot breathe, which allows con den sa tion to form and will cause your snow thrower to rust.

IMPORTANT: Never cover snow thrower while engine/ exhaust area is still warm.

Troubleshooting

See appropriate section in manual unless directed to an authorized service center/department.

PROBLEM CAUSE CORRECTION

Does not start 1. Safety ignition key is not inserted. 1. Insert safety ignition key.

2. Out of fuel. 2. Fill fuel tank with fresh, clean gasoline.

3. ON/OFF switch is OFF. 3. Move ON/OFF switch to ON position.

4. Choke in OFF position. 4. Move to FULL position.

5. Primer not depressed. 5. Prime as instructed in the Operation section of this manual.

6. Engine is flooded. 6. Wait a few minutes before restarting, DO NOT prime.

7. Spark plug wire is disconnected. 7. Connect wire to spark plug.

8. Bad spark plug. 8. Replace spark plug.

9. Stale fuel. 9. Empty fuel tank & carburetor, refill with fresh, clean gasoline.

10. Water in fuel. 10. Empty fuel tank & carburetor, refill with fresh, clean gasoline.

11. Vapor locked fuel line. 11. Ensure all the fuel line is below the outlet of the fuel tank. Fuel

Loss of power 1. Spark plug wire loose. 1. Reconnect spark plug wire.

2. Throwing too much snow. 2. Reduce speed and width of swath.

3. Fuel tank cap is covered with ice or snow.

4. Dirty or clogged muffler. 4. Clean or replace muffler.

5. Improper cable length. 5. Adjust cable.

6. Blocked muffler. 6. Clear blockage (ensure engine is cool).

7. Blocked carburetor air intake. 7. Clear blockage (ensure engine is cool).

Engine idles or runs roughly

Excessive vibration / Handle movement

Recoil starter is hard to pull

Loss of snow discharge or slowing of snow discharge

Lights not On (If Equipped)

Rotator hard to move

1. Choke is in FULL position. 1. Move choke to OFF position.

2. Blockage in fuel line. 2. Clean fuel line.

3. Stale fuel. 3. Empty fuel tank & carburetor, refill with fresh, clean gasoline.

4. Water in fuel. 4. Empty fuel tank & carburetor, refill with fresh, clean gasoline.

5. Carburetor is in need of replacing 5. Contact an authorized service center/department.

6. Belt stretch.

1. Loose parts or damaged augers or impeller.

2. Handles not positioned correctly. 2. Ensure handles are locked into positioning.

3. Adjustment lever nuts are loose. 3. Tighten nuts until handle feels secure.

1. Frozen recoil starter. 1. See “IF RECOIL STARTER HAS FROZEN” in the Operation

2. Rope is interfering with components. 2. Recoil rope should not be touching any wires or hoses.

1. Worn belt. 1. Adjust drive cable per maintenance procedures.

2. Auger v-belt is off of pulley. 2. Check / reinstall auger v-belt.

3. Auger v-belt is worn. 3. Check / replace auger v-belt.

4. Clogged discharge chute. 4. Clean snow chute.

5. Augers / impeller jammed. 5. Remove debris or foreign object from augers / impeller.

1. Motor not running. 1. Start engine.

2. Loose wire connection. 2. Check wire connections at engine and both lights.

3. LED burnt out. 3. Replace LED light module. (Individual LEDs are not replaceable)

1. Debris in chute rotator mechanism. 1. Clean internal parts of chute rotator mechanism.

2. Cable are kinked or damaged. 2. Ensure cables are not kinked. Replace damaged cables.

line should run continuously down from fuel tank to carburetor.

3. Remove ice and snow on and around fuel tank cap.

6. Replace auger v-belt.

1. Tighten all fasteners. Replace damaged parts. If vibration remains, contact an authorized service center/department.

section of this manual.

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