Poulan Pro PR500N21SH User Manual
TROUBLESHOOTING (continued)
TROUBLESHOOTING - See appropriate section in manual unless directed
to an authorized Service Center.
PROBLEM CAUSE CORRECTION
Grass catcher 1. Cutting height too low. 1. Raise cutting height.
not fi lling 2. Lift on blade worn off. 2. Replace blade.
(If so equipped) 3. Catcher not venting air. 3. Clean grass catcher.
Hard to push 1. Grass is too high or wheel 1. Raise cutting height.
height is too low.
2. Rear of lawn mower 2. Raise rear of lawn mower
housing or cutting blade housing one (1) setting
dragging in grass. higher.
3. Grass catcher too full. 3. Empty grass catcher.
4. Handle height position not 4. Adjust handle height to suit.
right for you.
DELUXE PUSH ROTARY
LAWN MOWER
115 58 77-27
03.05.13 BY Printed in U.S.A.
TABLE OF CONTENTS
Safety Rules .................2-4
Assembly ...................... 6-9
Operation .................. 10-15
Maintenance ............. 16-18
Service and
Adjustments .............. 19-20
SAFETY RULES
IMPORTANT: This cutting machine is
capable of amputating hands and feet and
throwing objects. Failure to observe the
following safety instructions could result in
serious injury or death.
Look for this symbol to point out im por tant safety precautions. It means
CAU TION!!! BECOME ALERT!!!
YOUR SAFE TY IS INVOLVED.
WARNING: In order to prevent ac ci den tal starting when setting up, trans port ing, ad just ing or making repairs, always
dis con nect spark plug wire and place wire
where it can not come in contact with plug.
CAUTION: Muffl er and other engine
parts become extremely
hot during operation and
remain hot after engine
has stopped. To avoid
severe burns on contact,
stay away from these areas.
WARNING: Engine exhaust, some of its
constituents, and certain vehicle com po nents contain or emit chem i cals known to
the State of Cal i for nia to cause can cer and
birth defects or oth er re pro duc tive harm.
WARNING: Battery posts, terminals and
related accessories contain lead and lead
compounds, chemicals known to the State
of Cal i for nia to cause can cer and birth
defects or oth er re pro duc tive harm. Wash
hands after handling.
WARNING: This lawn mower is
equipped with an internal com bus tion
engine and should not be used on or near
any un im proved forest-covered, brushcovered or grass-cov ered land unless the
engine’s exhaust system is equipped with
a spark arrester meeting applicable local
or state laws (if any). If a spark arrester is
used, it should be maintained in effective
working order by the operator.
Storage ..................... 21-22
Troubleshooting ........23-24
In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states
may have similar laws. Federal laws apply
on federal lands. A spark arrester for the
muffl er is available through your nearest
Sears Parts & Repair Center (See the REPAIR PARTS section of this manual).
I. GENERAL OPERATION
• Read, understand, and follow all
in struc tions on the machine and in the
manual(s) before starting. Be thor ough ly
familiar with the controls and the proper
use of the machine before starting.
• Do not put hands or feet near or under
rotating parts. Keep clear of the dis charge opening at all times.
• Only allow responsible individuals, who
are familiar with the in struc tions, to operate the machine.
• Clear the area of objects such as rocks,
toys, wire, bones, sticks, etc., which
could be picked up and thrown by blade.
• Be sure the area is clear of other people
before mowing. Stop ma chine if anyone
enters the area.
• Do not operate the mower when bare foot or wearing open sandals. Al ways
wear substantial foot wear.
• Do not pull mower backwards unless
absolutely nec es sary. Always look down
and behind before and while moving
backwards.
• Never direct discharged material toward
anyone. Avoid discharging material
against a wall or obstruction. Material
may richochet back toward the operator. Stop blade when crossing gravel
surfaces.
• Do not operate the mower without
proper guards, plates, grass catcher or
oth er safety protective devices in place.
• See manufacturer’s instructions for proper operation and installation of accessories. Only use accessories approved by
the manufacturer.
• Stop the blade(s) when crossing grav el
drives, walks, or roads.
TROUBLESHOOTING
See appropriate section in manual unless directed to an authorized
Service Center.
PROBLEM CAUSE CORRECTION
Does not start 1. Dirty air fi lter. 1. Clean/replace air fi lter.
2. Out of fuel. 2. Fill fuel tank.
3. Stale fuel. 3. Drain fuel tank and refi ll tank
with fresh, clean gasoline.
4. Water in fuel. 4. Drain fuel tank and refi ll tank
with fresh, clean gasoline.
5. Spark plug wire is 5. Connect wire to plug.
disconnected.
6. Bad spark plug. 6. Replace spark plug.
7. Loose blade or broken 7. Tighten blade bolt or
blade adapter. replace blade adapter.
8. Control bar in released 8. Depress control bar to
position. handle.
9. Control bar defective. 9. Replace control bar.
10. Fuel valve lever (if so 10. Turn fuel valve lever
equipped) in OFF position. to the ON position.
11. Weak battery (if equipped). 11. Charge battery.
12. Disconnected battery 12. Connect battery to engine.
connector (if equipped).
13. Blown fuse (if equipped). 13. Replace fuse.
Loss of power 1. Rear of lawn mower 1. Raise cutting height.
housing or cutting blade
dragging in heavy grass.
2. Cutting too much grass. 2. Raise cutting height.
3. Dirty air fi lter. 3. Clean/replace air fi lter.
4. Buildup of grass, leaves, 4. Clean underside of mower
and trash under mower. housing.
5. Too much oil in engine. 5. Check oil level.
6. Walking speed too fast. 6. Cut at slower walking speed.
Poor cut – 1. Worn, bent or loose blade. 1. Replace blade. Tighten
uneven blade bolt.
2. Wheel heights uneven. 2. Set all wheels at same
height.
3. Buildup of grass, leaves 3. Clean underside of
and trash under mower. mower housing.
Excessive 1. Worn, bent or loose blade. 1. Replace blade. Tighten
vibration blade bolt.
2. Bent engine crankshaft. 2. Contact a qualifi ed service
center.
Starter rope 1. Engine fl ywheel brake is on 1. Depress control bar to
hard to pull when control bar is released. upper handle before
pulling starter rope.
2. Bent engine crankshaft. 2. Contact a qualifi ed service
center.
3. Blade adapter broken. 3. Replace blade adapter.
4. Blade dragging in grass. 4. Move lawn mower to cut
grass or to hard surface.
2
23
STORAGE
3 POSITION HANDLES
When setting up your handle from the storage position, the lower han dle will require
manually locking into the mowing position.
3 POSITION “EZ”
Bolt
Knob
Handle
bracket
3 POSITION “QUICK”
Handle pin
SQUEEZE
Handle
ad just ment
bracket
ENGINE
FUEL SYS TEM
IMPORTANT: It is important to prevent
gum deposits from forming in essential fuel
system parts such as carburetor, fuel fi lter,
fuel hose, or tank during storage. Alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation
of acids during storage. Acidic gas can
damage the fuel system of an engine while
in storage.
• Drain the fuel tank.
• Start the engine and let it run until the
fuel lines and car bu re tor are empty.
• Never use engine or carburetor cleaner
prod ucts in the fuel tank or permanent
damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in min i miz ing the formation of fuel
gum deposits during stor age. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on
stabilizer container. Run engine at least 10
min utes after adding stabilizer to allow the
stabilizer to reach the car bu re tor. Do not
drain the gas tank and car bu re tor if using
fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean oil. (See “ENGINE” in the Maintenance section of this manual).
CYLINDER
• Remove spark plug.
• Pour one ounce (29 ml) of oil through
spark plug hole into cylinder.
• Pull starter handle slowly to dis trib ute oil.
• Replace with new spark plug.
BATTERY (IF EQUIPPED)
Disconnect the battery from the engine
connector and charge battery 48 hours.
OTHER
• Do not store gasoline from one sea son
to another.
• Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
• If possible, store your unit indoors and
cover it to protect it from dust and dirt.
• Cover your unit with a suitable pro tec tive
cover that does not retain mois ture. Do
not use plastic. Plas tic cannot breathe,
which allows con den sa tion to form and
will cause your unit to rust.
IMPORTANT: Never cover mower while
engine and exhaust areas are still warm.
CAUTION: Never store the lawn mow er
with gaso line in the tank in side a build ing
where fumes may reach an open fl ame
or spark. Allow the engine to cool before
storing in any en clo sure.
22
SAFETY RULES
• Stop the engine (motor) whenever you
leave the equip ment, before clean ing the
mower or unclogging the chute.
• Shut the engine (motor) off and wait until
the blade comes to complete stop before
removing grass catcher.
• Mow only in daylight or good artifi cial
light.
• Do not operate the machine while under
the infl uence of alcohol or drugs.
• Never operate machine in wet grass.
Always be sure of your footing: keep a
fi rm hold on the handle; walk, never run.
• Disengage the self-propelled mech a nism or drive clutch on mowers so
equipped before starting the engine.
• If the equipment should start to vi brate
abnormally, stop the engine (motor) and
check immediately for the cause. Vibration is generally a warning of trouble.
• Always wear safety goggles or safe ty
glasses with side shields when op er at ing
mower.
II. SLOPE OPERATION
Slopes are a major factor related to slip &
fall accidents which can result in severe
injury. All slopes require extra caution. If
you feel uneasy on a slope, do not mow it.
DO:
• Mow across the face of slopes: nev er
up and down. Exercise extreme caution
when changing direction on slopes.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Tall
grass can hide obstacles.
DO NOT:
• Do not trim near drop-offs, ditches or
embankments. The operator could lose
footing or balance.
• Do not trim excessively steep slopes.
• Do not mow on wet grass. Reduced
footing could cause slipping.
III. CHILDREN
Tragic accidents can occur if the op er a tor is not alert to the presence of children.
Children are often attracted to the ma chine
and the mowing activity. Never assume
that children will remain where you last
saw them.
• Keep children out of the trimming area
and under the watchful care of an oth er
re spon si ble adult.
• Be alert and turn machine off if chil dren
enter the area.
• Before and while walking back wards,
look behind and down for small chil dren.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
WARNING: CHILDREN CAN BE
INJURED BY THIS EQUIPMENT. The
American Academy of Pediatrics recommends that children be a minimum of 12
year of age before operating a pedestrian
controlled lawn mower and a minimum of
16 years of age before operating a riding
lawn mower.
• When loading or unloading this machine,
do not exceed the maximum recommended operation angle of 15°.
• Wear proper Personal Protective Equip-
ment (PPE) while operating this machine, including (at a minimum) sturdy
footwear, eye protection, and hearing
protection. Do not mow in shorts or
open toed footwear.
Always let someone know you are outside
mowing.
IV. SAFE HANDLING OF GASOLINE
Use extreme care in handling gasoline.
Gasoline is extremely fl ammable and the
vapors are explosive.
• Extinguish all cigarettes, cigars, pipes
and other sources of ignition.
• Use only an approved container.
• Never remove gas cap or add fuel with
the engine running. Allow engine to cool
before refueling.
• Never refuel the machine indoors.
• Never store the machine or fuel contain-
er where there is an open fl ame, spark
or pilot light such as a water heater or
on other appliances.
• Never fi ll containers inside a vehicle, on
a truck or trailer bed with a plastic liner.
Always place containers on the ground
away from your vehicle before fi lling.
• Remove gas-powered equipment from
the truck or trailer and refuel it on the
ground. If this is not possible, then
refuel such equipment with a portable
container, rather than from a gasoline
dispenser nozzle.
3
SAFETY RULES
• Keep the nozzle in contact with the rim
of the fuel tank or container opening at
all times until fueling is complete. Do
not use a nozzle lock-open device.
• If fuel is spilled on clothing, change
clothing immediately.
• Never overfi ll fuel tank. Replace gas
cap and tighten securely.
V. GENERAL SERVICE
• Never run a machine inside a closed
area.
• Never make adjustments or repairs with
the engine (motor) running. Dis con nect
the spark plug wire, and keep the wire
away from the plug to prevent ac ci den tal
starting.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep equipment in good condition.
• Never tamper with safety devices.
Check their proper operation reg u lar ly.
CONGRATULATIONS on your purchase of a new Lawn Mower. It has been designed,
en gi neered and manu fac tured to give you the best pos sible de penda bil ity and per form ance.
Should you experience any prob lems you can not easily remedy, please contact your
nearest authorized service center. They have com pe tent, well trained tech ni cians and
the proper tools to service or repair this unit.
• Read the SAFETY RULES and this Operator's Manual in its entirety before you attempt to assemble or operate your new lawn mower to insure proper operation and to
prevent injury to yourself and others. Save this manual for future reference.
• Your new lawn mower has been assembled at the factory with the exception of those
parts left unassembled for shipping purposes. To ensure safe and proper operation
of your lawn mower, all parts and hardware you assemble must be tightened securely.
Use the correct tools as necessary to ensure proper tightness.
• All parts such as nuts, washers, bolts, etc., necessary to complete the assembly have
been placed in the parts bag.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you
strike an object. Repair, if nec es sary,
before restarting.
• Never attempt to make wheel height
adjustments while the engine is running.
• Grass catcher components are sub ject
to wear, dam age, and de te ri o ra tion,
which could expose moving parts or
allow objects to be thrown. Frequently
check com po nents and replace with
man u fac tur er’s recommended parts,
when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when ser vic ing them.
• Do not change the engine governor setting or overspeed the engine.
• Maintain or replace safety and instruction labels, as necessary.
TO REMOVE LAWN MOWER FROM CARTON
• Remove all loose parts from carton.
• Remove lawn mower hous ing with care. Avoid touch ing blade under hous ing.
Always wear gloves or other protection when working under or lifting mower.
STORAGE
Immediately prepare your lawn mower for
storage at the end of the season or if the
unit will not be used for 30 days or more.
CAUTION: Never store the lawn mower
with gaso line in the tank inside a build ing
where fumes may reach an open fl ame
or spark. Allow the engine to cool before
storing in any enclosure.
LAWN MOWER
When lawn mower is to be stored for a period of time, clean it thor oughly, remove all
dirt, grease, leaves, etc. Store in a clean,
dry area.
• Clean entire lawn mower (See “CLEAN ING” in the Maintenance section of this
manual).
• Lubricate as shown in the Main te nance
section of this manual.
• Be sure that all nuts, bolts, screws, and
pins are securely fas tened. Inspect
moving parts for damage, breakage and
wear. Replace if necessary.
• Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
HANDLE
Your handle may be folded for storage as
shown.
Operator
presence
control bar
FOLD
FORWARD
FOR
STORAGE
DOMED HOUSING MODELS ONLY:
• Remove bolts and nuts.
MOWING
POSITION
Upper
handle
Handle
knob
Lower handle
Operator
presence
control bar
FOLD
FORWARD
FOR
STORAGE
Bolt
Nut
Bracket
MOWING
POSITION
Upper
handle
Handle
knob
Lower handle
ALL MODELS:
• Squeeze the bottom ends of lower
handle towards each other until handle
clears the handle brackets and swing
handles forward over mower.
SQUEEZE
TO FOLD
Lower handle
• Loosen upper handle mounting hard ware enough to allow upper handle to be
folded back.
IMPORTANT: When folding handles for
storage or transportation, be sure to fold
handles as shown or you may damage the
control cables.
2 POSITION / “ADJUSTABLE” HAN DLES
When setting you handles up from the
storage position, the lower handle will
au to mat i cal ly lock into mow ing position.
4
21
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