Poulan PR2042STA Owner’s Manual
IMPORTANT MANUAL
Poulan
Do Not Throw Away
OWNER'S MANUAL
MODEL:
PR2042STA
Read the Owner's Manual and follow
all Warnings and Safety Instructions.
Failure to do so can result in serious
injury.
LAWN TRACTOR
Always Wear Eye Protection During Operation
279850 PR2042STA
A W-_,RN'rNG :
173376 01.19.00 RH
Printed in U.S.A.
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE iS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
SAFETY RULES
I. GENERALOPERATION
• Read, understand, and follow all instructions in the
manual and on the machine before starting.
• Only allowresponsible adults, who are familiar withthe
instructions,to operate the machine.
• Clear the area of objectssuch as rocks,toys, wire, etc.,
whichcould be picked up and thrown by the blade.
• Be surethe area isclear ofother people before mowing.
Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary.
Always lookdown and behindbeforeand while backing.
• Be aware of the mowerdischarge direction and do not
point itat anyone. Do not operate the mower without
either the entire grass catcher or the guard in place.
• Slow downbefore turning.
• Never leavea runningmachineunattended. Always turn
offblades, set parking brake, stopengine, and remove
keys before dismounting.
• Turn offblades when notmowing.
• Stop engine before removing grass catcher or unclog-
ging chute.
• Mow only in daylight or good artificial light.
• Do notoperate the machine whileunder the influence of
alcohol ordrugs,
• Watch for traffic when operating near orcrossing road-
ways.
• Use extra care when loading orunloading the machine
into a trailer or truck.
• Dataindicatesthat operators, age 60 years and above,
are involved in a large percentage of dding mower-
related injuries. These operators should evaluate their
ability to operate the dding mower safely enough to
protect themselves and others from serious injury.
II. SLOPEOPERATION
Slopes are a major factor related to loss-of-control and.
tipover accidents, whichcan result insevere injuryordeath.
All slopes require extra caution. If you cannot back up the
slope or if you feel uneasy on it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles suchas rocks, tree limbs, etc.
• Watch for holes, ruts,or bumps. Uneven terrain could
overturn the machine. Tallgrass can hide obstacles.
• Use slowspeed. Choose a low gear so that you will not
have to stop or shiftwhile on the slope,
• Followthe manufacturer's recommendations for wheel
weights or counterweights to improve stability.
• Use extra care with grass catchers or other attach-
ments. These can change the stability ofthe machine.
• Keepallmovementontheslobesslowandgradual. Do
not make sudden changes in speed or direction.
* Avoid starting or stopping on a slope. If tires lose
traction, disengage the blades and proceed slowly
straightdown the slope.
DO NOT:
• Do not turn onslopes unless necessary, and then, turn
slowlyand gradually downhill, ifpossible.
• Do notmow near drop-offs, ditches, or embankments.
The mower couldsuddenly turnoverifawheel isoverthe
edge of a cliff or ditch, or ifan edge caves in.
• Donotmowonwetgrass.Reducedtrectioncouldcause
sliding.
• Do not try tostabilize the machine by putting yourfoot
ontheground.
• Do not use grass catcher on steep slopes.
IlL CHILDREN
Tragic accidents can occur ifthe operator isnot alertto the
presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that
childrenwillremain where you last saw them.
• Keep children out of the mowing area and under the
watchfulcare of another responsible adult.
• Be alert and turn machine off ifchildren enter the area.
• Before and when backing, look behind and down for
smallchildren.
• Nevercarrychildren. Theymayfalloffandbesedously
injuredor interfere withsafe machine operation.
• Never allowchildren to operate the machine.
• Useextracare when approaching blindcomers, shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE
• Use extra care in handling gasoline and other fuels.
They are flammable and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel with the engine
running. Allowengine to cool before refueling. Do
not smoke.
Never refuel the machine indoors.
Never store the machine or fuel container inside
wherethere is an openflame, suchas a waterheater.
• Never run a machine inside a closed area.
• Keep nutsand bolts,especially blade attachment bolts,
tightand keep equipment in good conditfon.
• Never tamper withsafety devices. Check their proper
operationregulady.
• Keep machine free of grass, leaves, or other debris
build-up.Clean oilorfuel spillage. Allow machinetocool
beforestoring.
• Stop and inspect the equipment ifyou strike an object.
Repair, if necessary, before restarting.
• Never make adjustments or repairs with the engine
running.
• Grass catcher components are subject to wear, dam-
age, and deterioration,whichcouldexpose movingparts
orallowobjects tobe thrown. Frequently check compo-
nents and replace with manufacturer's recommended
pads, when necessary.
• Mowerbladesaresharpandcancut. Wraptheblade(s)
or wear gloves, and use extra caution when servicing
them.
• Check brake operation frequently. Adjust and service
2
asrequired.
SAFETY RULES
& Safe Operation Practices for Ride-On Mowers &
• Besure the areais clearofotherpecplebeforemowing.
Stop machine if anyone enters the area.
• Never carry passengers or children even with the
blades off.
• Do not mow in reverse unless absolutely necessary.
Always lookdown and behindbeforeand while backing.
• Never carry children. They may falloffand beseriously
injured or interfere withsafe machine operation.
• Keep children out of the mowing area and under the
watchful care of another responsibleadult.
• Be alert and turn machine off ifchildrenenterthe area.
• Before and when backing, look behind and down for
small children.
• Mow up and down slopes (15° Max), notacross.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch forholes, ruts,or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
• Use slow speed. Choose alowgear so that you will not
have to stop or shiftwhile on the slope.
• Avoid starting or stopping on a slope. If tires lose
traction, disengage the blades and proceed slowly
straight down the slope.
• Ifmachine stops whilegoinguphill,disengage blades,
shift into reverse and back down slowly.
• Do notturn on slopes unless necessary,andthen,turn
slowly and gradually downhill, if possible.
&
&
Look for this symbol to point out important
safety precautions. It means CAUTION!!!
BECOME ALERT!!! YOUR SAFETY IS IN-
VOLVED.
neutral, you may lose control of the trac-
CAUTION: Do not coast down a hill in
tor.
CAUTION: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer
of your tractor. Use common sense
when towing. Operate only atthe lowest
possible speed when on a slope. Too
heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
CAUTION: In order to prevent acciden-
tal starting when setting up, transport-
ing, adjusting or making repairs, always
disconnect spark plug wire and place
wire where it cannot contact spark plug.
I
I
TABLE OF CONTENTS
SAFETY RULES ........................................................ 2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ...................... 4, 14-17
ASSEMBLY ................................................................ 6-8
OPERATION ............................................................. 9-13
MAINTENANCE SCHEDULE ....................................... 14
WARNING
The engine exhaust from this product con .t:ains
chemicals known to the State of Califom,a to
cause cancer, birth defects, or other reproduc-
tive harm.
SERVICE AND ADJUSTMENTS ............................. 18-23
STORAGE ................................................................... 24
TROUBLESHOOTING ............................................. 25-26
REPAIR PARTS ...................................................... 28-43
WARRANTY ................................................................ 45
3
PRODUCT SPECIFICATIONS
GASOLINECAPACITY 2.00 GALLONS
ANDTYPE: UNLEADED REGULAR
OILTYPE(API-SF/SG/SH): SAE 30 (above 32°F)
SAE 5W-30 (below32°F)
OILCAPACITY: 3.0 PINTS
;PARKPLUG: CHAMPION RJ19LM
3AP: .030") or J19LM
VALVE CLEARANCE: INTAKE: .004" -.006"
EXHAUST: ,007" - .009"
GROUND SPEED (MPH): FORWARD:
1st 1.2
2nd 1.5
3rd 2.4
4th 3.5
5th 4.8
6th 5.4
REVERSE: 1.5
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
;HARGING SYSTEM: 3 AMPS BA'[-rERY
5 AMPS HEADLIGHTS
BA'I-I'ERY: AMP/HR: 25
MIN. CCA: 190
CASE SIZE: U 1R
BLADE BOLT TORQUE: 27-35 FT. LBS.
CONGRATULATIONS on your purchaseofanewtractor. It
has been designed, engineered and manufactured to give
you the best possibledependability and performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized service
centre/department. We havecompetent, well-trained tech-
nicians and the proper tools to service or repair thistractor.
Please read and retain this manual. The instructionswill
enable you to assemble and maintain yourtractorproperly.
Always observe the =SAFETY RULES".
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Followa regular schedule inmaintaining, caringfor and
usingyour tractor.
• Follow the instructions under"Customer Responsibili-
ties" and "Storage" sections of this owner's manual.
WARNING: This tractor isequipped with an intemal com-
bustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine's exhaust system is equipped
witha spark arrester meeting applicable localor state laws
(ifany). If a spark arrester is used, itshould be maintained
in effective working order by the operator.
A spark arrester for the muffler is available through your
nearest authorized service centre/department (See REPAIR
PARTS section of this manual).
4
i
UNASSEMBLED HARDWARE
Steering Wheal
Extension
Shaft
I teering
Steering
Wheel Insert
©
Hex Bolt
3/8-16 x 1
(1) Lock
washer
3/8
@
Seat
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(1) Knob
Keys
(2) Keys
(1) Shoulder
Bolt 5/16-18
Slope Sheet
(1) Larg_
Washer
(1) Hex Bolt 5/16-18 x 1-1/4
(1)
Locknut
5/16-18
(2)Mulch_
Steering
Wheel
Adapter
5
ASSEMBLY
Yournew tractor has been assembled at the factory withexception ofthose parts left unassambled for shippingpurposes. To
ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the
correcttools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
(2) t/2" wrenches Utility knife
(1) 9/16" wrench Tirepressuregauge
Pliers
When rightorleft hand ismentioned inthis manual,it means
when you are in the operating position (seated behind the
steeringwheal).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
• Remove all accessible loose parts and parts cartons
from carton.
• Cut, from top to bottom, along lines on all four comers
of carton, and lay panels fiat,
• Check for any additional loose parts or cartons and
remove.
BEFORE REMOVING TRACTOR FROM
SKID
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
• Slide extension shaft onto lower steering shaft. Align
mounting hales inextension and lowershaftsand install
5/16 hex bolt and Iocknut. Tighten securely.
• Place tabs of steering boot over tab slots in dash and
push down to secure.
INSTALL STEERING WHEEL
• Positionfront wheels of the tractor sothey are pointing
straightforward,
• Remove steedngwheel adapter fromsteedngwheel and
slideadapter onto steering shaft extension.
• Positionsteering wheel so cross bars are horizontal(left
toright) and slide inside boot and onto adapter.
• Assemble large flat washer, 318 lock washer, 3/8 hex
boltand tighten securely.
• Snap steering wheelinsert intocenter ofsteeringwheel
• Remove protectivematerials from tractorhoodandgrill
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WH ERE TRACTOR
IS TO ROLL OFF SKID.
ADAPTER _. i/ SHAFTEXTENSION
/EOLT
LOCKNUT / _
/
t I \ I
LOWER / _ -_ _ / SLOTS
STEERING J _ _ __ i
SHAFT _ _ _ _ _ _" _
HOW TO SET UP YOUR TRACTOR
CHECK BA'I'I'ERY (See Fig. 2)
• Lift seat pan to raised position and open battery box
door.
• If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hourat 6-10 amps.
(See"BA'I-rERY" inCUSTOMER RESPONSIBILITIES
section of this manual for charging instructions).
-,_INSERT
/3/8 HF.X BOLT
_ WASHER
318 LOCK WASHER
LARGE FLAT
STEERI.O
J_"_ BOOT
_ 5/16 HEX
FIG. 1
6
ASSEMBLY
BATTERY
BOX
FIG. 2
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob.
• Remove adjustment knoband flatwasher securing seat
tocardboard packingand set aside forassembly ofseat
to tractor.
• Pivot seat upward and remove from the cardboard
packing. Remove the carboard packing and discard.
• Place seat on seat pan and assemble shoulder bolt.
Tighten shoulderbolt securely.
* Assembleadjustmentknobandltatwasherloosely. Do
not tighten.
• Lowerseat intooperating position and siton seat.
• Slideseat untila comfortable positionis reached which
allowsyouto pressclutch/brake pedal allthe way down.
• Get off seat without moving its adjusted position.
• Raise seat and tighten adjustment knob securely.
SEAT
SEAT PAN
TO ROLL TRACTOR OFF SKID (See Opera-
tion section, page 10, for location and
function of controls)
• Press liftlever plunger and raise attachment liftleverto
its highest position.
• ReleaseparkJngbrakebydepressingclutch/brakepedaJ.
• Place gearshift lever in neutral (N) position.
• Rolltractor forward off skid.
• Remove banding holding discharge guard up against
tractor.
TO DRIVE TRACTOR OFF SKID (See Opera-
tion section, page 10, for location and func-
tion of controls)
A WARNING: Before starting, read, understand and follow
all instructionsin the Operation section of this manual. Be
sure tractoris in a well-ventilated area. Be sure the area in
frontof tractor is clear of other people and objects.
• Be sure all the above assembly steps have been
completed.
• Check engine oil level and fill fuel tank with gasoline.
• Siton seat in operating position, depress clutch/brake
pedal and set the parking brake.
• Place gear shift lever in neutral (N) position.
• Press liftlever plunger and raise attachment liftlever to
itshighest position.
• Startthe engine.After engine has started, movethrottle
controlto idle position.
• Depress clutch/brake pedal into full =BRAKE" position
and hold. Move gearshift lever to 1st gear.
• Slowly release clutch/brake pedal and slowly drive
tractor off skid.
• Apply brake to stoptractor, setparking brake and place
gearshift lever in neutral position.
• Turn ignitionkey to"OFF" position.
Continue with the instructions that follow.
ADJUSTMENT
KNOB FLAT WASHER
FIG. 3
NOTE: You may now roll ordrive your tractor offthe skid.
Follow the appropriate instruction below to remove the
tractor from the skid,
7
ASSEMBLY
i
IMPORTANT= FOR SHIPPING PURPOSES, THE
MULCHER PLATE WAS PREATTACHED TO YOUR
MOWER. THE MULCHER PLATE MUST ONLY BE USED
WITH THE MULCHING BLADES THAT CAME PACKED
SEPARATELY IN THE CARTON.
YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH
PERFORMANCE BLADES, WHICH ARE THE BEST
BLADES FOR BAGGING AND DISCHARGING. TO USE
YOU RMOWER WITH THE HIGH PERFORMANCE BLADES
THE MULCHER PLATE MUST BE REMOVED FROM THE
MOWER (See Fig. 4).
TO SET UP YOUR MOWER FOR MULCHING
• Remove high performance blades and install mulcher
blades, (see BLADE REMOVAL in the CUSTOMER
RESPONSABILITY section of this manual).
TO INSTALL MULCHER PLATE (See Rg. 4)
0fprevious remove=3
NOTE: IfyouinstaUedthemulching bladesyouwitlneedtoinstall
themulcherplate.
Place front of mulcher plate over frontof mower deck
opening and slide into place, as shown.
Hook front latch into hole on front of mower deck.
Hook,rear latch into hole on back of mower deck.
i Raise and hold deflector shieldin uprightposition.
DEFLECTOR MULCHER
;HELD ' PLATE
TO CONVERT TO BAGGING OR
DISCHARGING
NOTE: The mulcher bladeswilldischargeandbag grass, but
forbestbagging and discharginginstallthehighperformance
blades.
• Remove mulcher plate and mulcher bladesand install
highperformance blades, (see BLADEREMOVAL inthe
CUSTOM ER RESPONSABILITY sectionofthis manual).
• Store muicher blades and mulcher plate ina safe place.
Your mower is now ready fordischargingor installation
of optional grass catcher accessory.
from mower. Ralseand hold guardwhen
attaching mulcher plate and allow it to
CAUTION: Do notremove deflector shield I
rest on plate while in operation.
LATCH
HOOKS
FIG. 4
CHECK TIRE PRESSURE
The tires on your tractor were overinflatedat the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
• Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" section ofthis manual.
CHECK DECK LEVELNESS
For best cutting results,mowerhousing should be properly
leveled. See "TO LEVELMOWER HOUSING" inthe Service
and Adjustments section ofthis manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
Aftaryou learn howto operate yourtractor,checkto seethat
the brake is properly adjusted. See =TOADJUST BRAKE"
in the Service and Adjustments sectionof this manual.
/CHECKLIST
BEFORE YOU OPERA TEAND ENJOY YOUR NEW TRAC-
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE
BEST PERFORMANCE AND SATISFACTION FROM THIS
OUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
/ All assembly instructionshave been completed.
/ No remaining looseparts incarton.
,/ Battery isproperlyprepared and charged. (Minimum 1
hour at 6 amps).
•/ Seat is adjusted comfortablyand tightened securely.
,/ All tires are properly inflated. (For shipping purposes,
the tires were overinflated atthe factory).
,/ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated forleveling).
,,I Check mower and drivebelts. Be sure they are routed
propedy around pulleysand inside all belt keepers.
,/ Check wiring. See that allconnections are stillsecure
and wires are propedyclamped.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
,/ Engine oil is at properlevel.
,,I Fuel tank is filled withfresh, clean, regular unleaded
gasoline.
J Become familiar withall controls - their location and
function. Operate them before you start the engine.
,/ Be sure brake systemis in safe operating condition.
8
OPERATION
These symbols may appear onyour tractor or in literature supplied withthe product. Learn and understand their meaning.
BATI'ERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP "mr
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
LIGHT
N H
ATTACHMENT REVERSE
CLUTCH ENGAGED
NEUTRAL HIGH LOW
PARKING BRAKE
A
!
ATTACHMENT
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY
KEEP AREA CLEAR SLOPE HAZARDS
FREE WHEEL
(Automatic Models only)
9
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrationswith yourtractortofamiliarize yourself with the locations ofvariouscontrols and adjustments. Save
this manual for future reference.
IGNITION LIGHT
ATTACHMENT
CLUTCH LEVER POSITION
AMMETER _ " - - - -
SWITCH SWITCH
CHOKE
CLUTCH/
BRAKE
PEDAL
THROTTLE
CONTROL
• \
HEIGHT ADJUSTMENT PARKING
KNOB BRAKE LEVER
" ",. LIFT LEVER
PLUNGER
ATTACHMENT
LIFT LEVER
GEARSHIFT
LEVER
Our tractors conform to the safety standards of the American National Standards Institute.
THROTFLE CONTROL: Used for starting and controlling
enginespeed.
CHOKE CONTROL: Used forstartinga coldengine.
CLUTCH/BRAKE PEDAL: Used forclutching and braking
the tractor and starting the engine.
IGNITION SWITCH: Used for starting and stopping the
engine.
LIGHT SWITCH: Turns the headlights on and off.
AMMETER: Indicates charging (+) or discharging (-) of
battery.
FIG. 5
HEIGHT ADJUSTMENT KNOB: Used toadjust the mower
cutting height
AI-rACHMENT CLUTCH LEVER: Used to engage the
mower blades, orotherattachmentsmountedtoyour tractor.
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position.
ATI'ACHMENT LIFT LEVER: Used to raise and lower the
mower deck or other attachments mounted to your tractor.
PARKING BRAKE LEVER: LocksClutch/Brake Pedal into
the brake position.
GEARSHIFT LEVER: Selects the speed and direction of
tractor.
10
i
OPERATION
i • i i i ¸
I _ | IJI Theoperatlonofanytractorcan resultinforelgnobjectsthrownintotheeyes.whiohcan
| Sm'TY=e-_=S] result in severe eye damage. Always wear safety glasses or eye shields while operating
| _ II your tractor or performing any adjustments or repairs. We recommend a wide vision
I _ I safety mask over spactacles or stsndard s,fety glasses.
.......................... | • • pletely, asdescribedabove.beforeleav-
/u _1:/I"Al'thlNt: t:sJ-i_r_l: _ee Pig. o) ] _ ing the operator's position; to empty
HOW TO USE YOUR TRACTOR J A " CAUTION: Always stop tractor com- I
Yourtractor isequipped with an operator presence sensing I _ grass catcher, etc.
switch.When engine isrunning, any attempt bytheoperator
to leave the seat without first setting the parking brake will
shutoffthe engine.
• Depress clutch/brake pedal into full "BRAKE" position
and hold.
• Place parking brake lever in "ENGAGED" positionand
release pressure from clutch/brake pedal. Pedal should
remain in "BRAKE" position. Make sure parking brake
willhold tractor secure.
CHOKE ATTACHMENT CLUTCH
CONTROL POSITION
KEY
POSITION
POSITION
CLUTCH/BRAKE
PEOAL "DRIVE"
POSITION
PARKING BRAKE
HEIGHT _ LEVER
ADJUSTMENT _"
KNOB PARKING BRAKE
"DISENGAGED" POSITION
POSITION
GEAR SHIFT
FIG. 6
STOPPING (See Fig. 6)
MOWER BLADES -
• To stop mower blades,move attachment clutchlever to
"DISENGAGED"position.
GROUND DRIVE-
• To stop ground drive, depress clutch/brake pedal into
full "BRAKE" position.
• Move gear shift lever to neutral (N) pOsition.
ENGINE -
• Move throttle control to slow position.
NOTE: Failure tomove throttle control toslow positionand
allowingengine toidle before stopping may cause engineto
"backtire".
• Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorizeduse.
• Never use choke to stop engine.
IMPORTANT: LEAVING THE IGNITION SWITCH fN ANY
POSITION OTHER THAN "OFF" WILL CAUSE THE
BATTERY TO BE DISCHARGED, (DEAD).
NOTE: Undercedain conditionswhen tractor isstandingidle
with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor ongrass areas.
TO USE THRO'I-rLE CONTROL (See Fig. 6)
Always operate engine at full throttle.
• Operating engine at less than fullthrottle reduces the
battery charging rate.
• Full throttle offers the best bagging and mower perfor-
mance.
TO USE CHOKE CONTROL (See Fig. 6)
Use choke controlwheneveryou are startinga coldengine.
Do not use to start a warm engine.
• To engage choke control, pullknob out. Slowly push
knob in to disengage.
TO MOVE FORWARD AND BACKWARD
(See Fig. 6)
The direction and speed of movement is controlledby the
gearshift lever.
• Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position.
• Move gear shift lever to desired position.
• Slowly release clutch/brake pedal to start movement.
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO
DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE.
TO ADJUST MOWER CUTTING HEIGHT (See
Fig. 6)
The cutting heightiscontrolled bytuming the heightadjust-
ment knob indesired direction.
• Turn knob clockwise (F'_) to raise cuttingheight.
• rum knob counterclockwise (P_)to lower cuffing
height.
The cutting height range isapproximately 1-1/2" to4-1/2".
The heights are measured from the ground tothe blade tip
with the engine notrunning. These heightsare approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
• Theaveregelawnshouldbecuttoapproximately2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
• For best cutting performance, grass over 6 inches in
height should be mowed twice, Make the first cut
relatively high; the second todesired height.
TO ADJUST GAUGE WHEELS (See Fig. 6B)
Gauge wheels are properly adjusted when theyare slightly
offthe ground when mower isat thedesired cuttingheight in
operating position. Gauge wheels then keep the deck in
proper position to help prevent scalping in most terrain
conditions.
11
OPERATION
• Adjust gauge wheels withtractor ona flat level surface. •
• Adjust mower to desired cutting height (See "TO AD-
JUST MOWER CUTTING HEIGHT" in the Operation °
section of this manual).
With mower in desired height of cut position, gauge •
wheels should be assembled so theyare slightlyoffthe
ground. Install gauge wheel in appropriate hole with
shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and
tighten securely.
Repeat for oppositeside installinggaugewheel insame •
adjustment hole.
LOC RUT
GA°oE
MOUNTING _.,I P__._ \;_
GAUGE WHEEL / _ _ BOLT
TO OPERATE MOWER (See Fig. 7)
Your tractor isequipped withan operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine.
• Select desired height of cut.
• Lower mower with attachment liftcontrol.
• Start mower blades by engaging attachment clutch
control.
• TO STOP MOWER BLADES - disengage attachment
clutch control.
WAS.ER-- je.OU'DER
FIG. 6B
CAUTION: Do not operate the mower I
without either the entire grass catcher,
on mowers so equipped, or the deflector
shield in place.
POSITION
LIFT LEVER
HIGH POSITION
I
If slowing is necessary, move throttle control lever to
slowerposition.
Ifstopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
Move gearshift lever to 1st gear. Be sure you have
allowed room for tractor to roll slightly as you restart
movement.
To restart movement, slowlyrelease parking brake and
clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
• Raise attachment lifttohighestpositionwith attachment
liftcontrol.
• When pushing or towing yourtractor, be sure gearshift
lever isin neutral (N) position.
• Do not push ortow tractor at more than five (5) MPH.
NOTE: To protecthoodfrom damage when transporting your
tractor on a truck or a trailer, be sure hood is closed and
secured to tractor. Usean appropriate means oftying hood
to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow onlythe attachments that are recommended by and
comply with specifications of the manufacturer of your
tractor. Use common sense when towing. Too heavy of a
load, whileon a slope, isdangerous. Tires can lose traction
withtheground and causeyou tolosecontrolof your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 12)
• The engine inyour tractor has been shipped, from the
factory, already filledwith summer weight oil.
• Check engine oilwithtractor on level ground.
• Remove oilfill cap/dipstickand wipe clean, rainsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
"FULL" mark ondipstick isreached. Do not overfill.
• For cold weather operation you should change oil for
easier starting (See =OIL VISCOSITY CHART" in the
Customer Responsibilitiessection of this manual).
• Tochange engine oil,see theCustomer Responsibilities
section in this manual.
LOW
POSITION
ATTACHMENT
CLUTCH LEVER _
"DISENGAGED"
POSITION
FIG. 7
SHIELD
TO OPERATE ON HILLS
I & CAUTION: Donotdriveupordownhills I
• Choose the slowest speed before starting upor down
hills.
• Avoid stopping or changing speed on hills.
with slopes greater than 15°and do not
drive across any slope.
ADD GASOLINE
• Fillfuel tank. Usefresh, clean, regular unleaded gaso-
line with a minimum of 87 octane. (Use of leaded
gasoline will increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuelfreshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
WARNING: Expedence indicatesthat alcohol blended fuels
(called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and formation of acids
during storage. Acidic gas can damage the fuel system of
an engine while instorage. To avoid engine problems, the
fuel system shouldbe emptied before storage of 30 days or
longer. Drainthe gas tank, startthe engine and letit run until
the fuel lines and carburetor are empty. Use fresh fuel next
12
OPERATION
season. See Storage Instructionsforadditionalinformation.
Never use engine or carburetor cleaner productsinthe fuel
tank or permanent damage may occur.
filler neck. Do not overfill. Wipe off any
i&c-mto-oo.-i
splned oil or fuel Do not store, spill or
use gasoline near an open flame.
i
TO START ENGINE (See Fig. 6)
When startingthe engine for the firsttime oriftheengine has
run out of fuel, itwill take extra cranking time to move fuel
from the tank to the engine.
• Siton seat in operating position, depress clutch/brake
pedal and set parking brake.
• Place gear shift lever in neutral (N) position.
• Move attachment clutchto _DISENGAGED" position.
• Move throttle control to fast position
• Pullchoke controlout for acold engine start attempt. For
a warm engine start attempt the choke controlmay not
beneeded.
NOTE: Before starting, read the warm and cold starting
procedures below.
• Insert key into ignition and tum key clockwise to
"START" position and release key as soon as engine
starts. Do not run starter continuously for more than
fifteen seconds per minute. Ifthe engine does notstart
afterseveral attempts, pushchoke controlin,waita few
minutes and try again. If engine still does not start, pull
the choke control outand retry.
WARM WEATHER STARTING (50° Fand above)
• When engine starts, slowly push choke control in until
the engine begins to run smoothly. Ifthe engine starts
torun roughly,pullthe choke controloutslightlyfora few
seconds and thencontinue topush the controlinslowly.
• The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow itto warm up for one minute usingthe choke
as described above.
COLD WEALTHER STARTING (50° Fand below)
• When engine starts, slowlypush choke control in until
theengine begins torunsmoothly. Continue topush the
choke control in small steps allowing the engine to
accept small changes inspeed and load, untilthe choke
controlis fully in. If the engine startsto runroughly, pull
thechoke control outslightlyfor a few secondsand then
continue to push the control inslowly. This may require
an engine warm-up period from several seconds to
several minutes, depending onthe temperature.
• The attachments can be used duringthe engine warm-
upperiodand may requirethechokecontrolbepulledout
slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F)the carburetor fuel mixture may
need to be adjusted for best engine performance. See "TO
ADJUST CARBURETOR" inthe Service and Adjustments
section of this manual.
MOWING TIPS
• Mower should be propedy leveled for best mowing
performance. See =TOLEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual.
• The lefthand side ofmowershould be usedfortdmming.
• Drivesothat clippingsare discharged ontothe areathat
has been cut. Have the cut area to the dght of the
machine. This will result in a more even distributionof
clippingsand more uniformcutting. 13
• When mowinglarge areas, startbytuming tothe dghtso
that clippings willdischarge away from shrubs,fences,
driveways, etc. After one or two rounds, mow in the
opposite direction making left hand turns untilfinished
(See Fig. 8).
• If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relativelyhigh; the second to the
desired height.
• Do not mow grass when itis wet. Wet grass will plug
mower and leave undesirabledumps. Allowgrassto dry
before mowing.
. Alwaysoperateengineatfullthrottlewhenmowing
to assure better mowing performance and proper dis-
charge of material. Regulate groundspeed by selecting
a low enough gear to give the mower cutting perfor-
mance as well as the quality of cut desired.
• When operating attachments, select a ground speed
that will suit theterrain andgivebest performance ofthe
attachment being used.
RG. 8
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEPMOWER
HOUSING FREE OF BUILT-UP GRASS AND TRASH.
CLEAN AFTER EACH USE.
• The special mulchingblade willrecutthe grassclippings
many times and reduce them insize sothat as they fall
ontothe lawn they willdisperseintothegrass andnotbe
noticed. Also, the mulched grass will biodegrade
quickly to provide nutrientsfor the lawn. Always mulch
with your highest engine (blade) speed as this will
provide the best recuttingaction of the blades.
• Avoid cutting yourlawn when it iswet. Wet grasstends
toform clumps and interferes withthe mulchingaction.
The best time to mow your lawn isthe early afternoon.
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun.
• Forbest results, adjustthe mower cuttingheight sothat
the mower cuts off only the top one-third of the grass
blades (See Fig. 9). For extremely heavy mulching,
reduce your width ofcuton eachpass and mowslowly.
• Certain types of grass and grassconditions mayrequire
that an area be mulched a second time to completely
hide the clippings. When doing a second cut, mow
across or perpendicular to the first cut path.
• Change your cutting pattern from week to week. Mow
northto south one week then change toeast to west the
next week. This will help prevent matting and graining
ofthe lawn.
MAX 1/3
FIG. 9
CUSTOMER RESPONSIBILITIES
,SYOOCOMPL E
Check Brake Operation _
Check Tire Pressure
Check Operator Presence and
I T Interlock Systems I_
R Check for Loose Fasteners II_ _7 I_
T Lubrk_ationChart I_
0 Check Battery Level
A Sharpen/Replace Mower Blades i4
R Clean Battery and Terminals
Check Transaxle Cooling
Adjust Blade Belt(s) Tension _s i
AdjustMotion Drive Belt(s) Tension _s
Check Engine Oil Level _ I_
Change Engine Oil 1_,3 ll_
E Clean Air Filter
N Clean Air Screen
G InspectMuffler/SparkArrester
_1 Replace (3{I Filter (If equipped) 1_1,2
E Clean Engine Cooling Fins 1_2
Replace Spark Plug I_
Replace Air Filter Paper Cartddge
Replace Fuel Filter I_
1 .Changemoreo_enwh6noperatingunderaheavyloldorinhighambienttembora_ur'es. 5 -1f equippedwith adjustable system.
2 - Service mornoften when operatingin dirty or dusty conditions. 6 - Notrequiredif equipped withmaintenance-free batter_
3 - Ifequippedwithoil tiifer, changeoil every 50 hours. 7 - T_hten front axle pivotboltto 35 ft.-I/as,maximum.
4 - Replaceb4adesmore often when mowingin sandy soil. Donotoverltghte_.
GENERAL RECOMMENDATIONS
The warranty onthistractordoes not cover items that have
been subjectedtooperatorabuse or negligence. To receive
full value from the warranty, operator must maintain tractor
as instructed in this manual.
Some adjustments will need to be made pedodically to
properly maintain yourtractor.
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
• Once a yearyou should replace the spark plug, clean or
replace air filter, and check blades and belts for wear. A
new spark plug andclean air filter assure proper air-fuel
mixture and help your engine mn better and last longer.
BEFORE EACH USE
• Check engine oillevel.
° Checkbrake operation.
• Check tire pressure.
• Check operator presenceand
interlocksystems forproper operation,
• Check for loose fasteners.
LUBRICATION CHART
_)SPINDLE
ZERK ZERK
BEARING ZERK
is I
= I
I I
I t
I (J_GEARSHIFT
I I 1
I "r- • PIVOTS
(_)SAE 30 OR 10W30 MOTOR OIL
_GENERAL PURPOSE GREASE
@REFER TO CUSTOMER RESPONSlBILmES "ENGINE"
SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT
POINTS WHICH HAVE SPECIAL NYLON BEARINGS.
VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT
THAT WILL SHORTEN THE LIFE OF THE SELF-
LUBRICATING BEARINGS. IF YOU FEELTHEY MUST BE
LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE
TYPE LUBRICANT SPARINGLY.
14
"(_FRONT WHEEL
SEARING ZERK
CUSTOMER RESPONSIBILITIES
TRACTOR
Always observe safety rulas when performingany mainte-
nance.
BRAKE OPERATION
Iftractor requires more than six(6) feet stoppingdistance at
high speed in highest gear, then brake must be adjusted.
(See _'1"OADJUST BRAKE" inthe Serviceand Adjustments
section of this manual).
TIRES
• Maintain proper air pressure inalltims (See"PRODUCT
SPECIFICATIONS" section ofthis manual).
• Keep tires free of gasoline, oil,or insectcontrolchemi-
cals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent fiat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock systemsare work-
ing properly. If your tractor does notfunction as described,
repair the problem immediately.
• The engine should not start unless the clutch/brake
pedal is fullydepressed and attachement clutchcontrol
is in the disengaged position.
• When the engine isrunning,anyattempt bythe operator
to leave the seat without firstsetting the parking brake
should shut off the engine.
• When the engine isrunningandtheattachment clutch is
engaged, any attempt bythe operatorto leave the seat
should shut off the engine.
• The attachment clutchshouldnever operate unless the
operator is inthe seat.
BLADE CARE
Forbest results mower blades mustbe keptsharp. Replace
bent ordamaged blades.
TRAILING
EDGE UP BLADE
FLAT WASHER ,_
LOCK WASHER
_"-- HEX BOLT (GRADE 8)*
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIRED BY SiX UNES ON THE BOLT HEAD.
FIG. 10
TO SHARPEN BLADE (See Fig. 11)
NOTE: We donot recommend sharpening blade- but ifyou
do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An
unbalanced blade willcause excessive vibration and even-
tual damage to mower and engine.
• The blade can be sharpened witha file or on a grinding
wheel. Do notattempt to sharpen while on the mower.
• To check blade balance, you will need a 5/8" diameter
steel bolt,pin, ora conebalancer. (When using a cone
balancer,followthe instructionssuppliedwithbalancer.)
NOTE: Do not usea nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
• Slide blade ontoan unthreaded portion ofthe steel bolt
orpin and holdthe boltor pin parallel withthe ground, If
blade is balanced, it should remain in a horizontal
position. Ifeither end of the blade moves downward,
sharpen the heavy end untilthe blade is balanced.
CENTER HOLE / /_
5/8" BO_ BLADE
MANDREL
ASSEMBLY
BLADE REMOVAL (See Fig. 10)
• Raise mower to highest position to allow access to
blades.
• Remove hex bolt, lockwasher and flatwasher securing
blade.
• Install new or resharpened blade with trailing edge up
towards deck as shown.
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL
ASSEMBLY.
• Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
• Tighten bolt securely (27-35 Ft. Lbs.torque).
IMPORTANT: BLADE BOLTIS GRADE 8 HEAT TREATED.
OR PIN _
RG. 11
BATTERY
Your tractor has a battery charging system which is suffi-
cient for normal use. However, pedodic charging of the
battery with an automotive charger will extend its life.
• Keep battery and terminals clean,
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperas for 1 hour.
NOTE: The original equipment battery on your tractor is
maintenance free. Donotattempt toopen orremove caps or
covers. Adding or checking level of electrolyte is not
necessary.
15
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