Poulan Pro PR185H42STA Owner's Manual

IMPORTANT MANUAL Do Not Throw Away

OWNER'S MANUAL

MODEL:

PR185H42STA

LAWN TRACTOR

_k WARNING:

Read this Owner's Manual and follow all Warnings and Safety Instructions.

Failure to do so can result in serious injury.

ALWAYS WEAR EYE PROTECTION DURING OPERATION

279920 PR185H42STA

174399 2.16.00 RD

Printed in U.S.A.

SAFETY RULES

& Safe Operation Practices for Ride-On Mowers &

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT INSERIOUS INJURY OR DEATH.

I. GENERALOPERATION

• Read, understand, and follow allinstructions in the

manual and on the machine before starting.

• Only allow responsible adults,whoarefamiliarwiththe

instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could bepickedupand thrown bythe blade.

• Be surethe areais clearofotherpeople before mowing.

Stop machine ifanyone entersthe area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always lookdown and behindbefore and whilebacking.

• Beaware ofthe mower discharge directionand do not

point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before tuming.

• Never leave a running machine unattended, Always

turn off blades, set parking brake, stop engine, and remove keys before dismounting.

• Turn offblades when notmowing.

• Stop engine before removinggrass catcher orunclog-

ging chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while underthe influence

of alcohol or drugs.

• Watch for traffic when operating near or crossing

roadways.

• Use extracare when Ioedingor unloadingthemachine into a trailer or truck.

• Dataindicates thatoperators, age 60 yearsand above, are involved in a large percentage of dding mower- related injuries. These operators shouldevaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

II. SLOPEOPERA_ON Slopes are a major factor related to loss-of-control and

tipoveraccidents, whichcan resultin severe injuryordeath. • All slopes require extra caution. If you cannot back up the slope or ifyou feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, notacross.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tallgrass can hide obstacles.

• Use slow speed. Choose alow gear sothat youwillnot

have to stop or shift while on the slope.

• Followthe manutacturer's recommendationsforwheel

weights or counterweights to improve stability.

• Use extra care with grass catchers or other attach-

ments. These can changethe stabilityofthe machine.

• Keep all movement onthe slopesslowand gradual. Do

notmake sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose

traction, disengage the blades and proceed slowly

straight down the slope.

DO NOT:

• Do not turn on slopesunlessnecessary, and then, turn slowly and gradually downhill,ifpossible.

• Do not mow near drop-offs,ditches, or embankments. The mowercould suddenlytumover ifawheel isoverthe edge of a cliffor ditch,or if an edge caves in.

• Donotmowonwetgrass.Reducedtractionceuldcause

sliding.

• Do not try to stabilize the machine by puttingyour foot

on the ground.

• Do not use grass catcher on steep slopes. III. CHILDREN

Tragic accidents can occur ifthe operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the

watchful care of another responsible adult.

• Be alert and turn machine off ifchildren enter the area.

• Before and when backing, look behind and down for

small children.

• Never carry children. They may fall off and be sedously injured or interfere with safe machine operation.

• Never allow children tooperate the machine.

• Use extra care when approachingblindcomers, shrubs,

trees, or other objectsthat may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels, They are flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to coolbefore refueling. 13o not smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there isanopenflame,such as awater heater.

• Never run a machine insidea closed area.

• Keep nuts and bolts,especially blade attachment bolts,

tight and keep equipment ingoodcondition.

• Never tamper with safety devices. Check their proper

operation regularly.

• Keep machine free of grass, leaves, or other debds

build-up. Clean oilorfuelspillage. Allowmachine tocool before storing.

• Stop and inspect the equipment ifyou stdke an object.

Repair, ifnecessary, before restarting,

• Never make adjustments or repairs with the engine

running.

• Grass catcher components are subject to wear, dam- age, and deterioration,whichcouldexpose movingparts orallow objectstobe thrown. Frequently check compo- nents and replace with manufacturer's recommended parts, when necessary.

• Mower blades are sharpand can cut. Wrapthe blade(s) or wear gloves, and use extra caution when servicing

them.

• Check brake operationfrequently. Adjust and service as required.

SAFETY RULES

Safe Operation Practices for Ride-On Mowers &

• Besure thearea isclear ofother people beforemowing.

Stop machine if anyone enters the area.

• Never carrypassengers orchildren even withtbablades

off.

• Do notmow in reverse unless absolutely necessary.

Always lookdown and behind before and whilebacking.

• Never carry children. They may fall offand be sedously

injuredor interfere with safe machine operation.

• Keep children out of the mowing area and under the watchfulcare ofanother responsible adult.

• Be alert and turnmachine off ifchildren enter the area.

• Before and when backing, look behind and down for smallchildren.

• Mow up and down slopes (15 ° Max), not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could

overtum the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so thatyou willnot have to stop or shiftwhile on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straightdown the slope.

• If machine stops while going uphill, disengage blades, shiftinto reverse and back down slowly.

• Donotturn onslopes unless necessary, and then,turn slowlyand gradually downhill, if possible.

Look for this symbol to point out important

safety precautions. It means CAUTION!!!

BECOME ALERTff! YOUR SAFETY IS IN- VOLVED.

CAUTION: Do not coast down a hill in I

neutral, you may Josecontrol of the trec-

tor.

CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest

possible speed when on a slops. Too

heavy of a load, while on a slops, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

CAUTION: In order to prevent acciden-

tal starting when setting up, transport-

ing, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

i i ¸ i

A WARNING

The engine exhaust from this product contains chemicals known to the State of California to

cause cancer, birth defects, or other reproduc- J tive harm.

PRODUCT SPECIFICATIONS

GASOLINE CAPACITY AND TYPE:

2.0 GALLONS UNLEADED REGULAR

OILTYPE(API-SF/SC-JSH): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: 4.0 PINTS SPARK PLUG: CHAMPION RC12YC

GAP: .030")

VALVE CLEARANCE: INTAKE: .004"- .006"

EXHAUST: ,004" - .006"

GROUND SPEED (MPH): Forward: 0-4.5

Reverse 0-2.4

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING SYSTEM: 16 amps@3600 rpm

BA'I-I'ERY: AMP/HR: 30

MIN. CCA: 240 CASE SIZE: U1R

BLADE BOLT TORQUE: 27-35 FT, LBS.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety roles.

• Followa regular scheduleinmaintaining, caring for and usingyour tractor.

• Followthe instructionsunder the"Customer Responsi- bilities' and "Storage"sections ofthisowner's manual.

CONGRATULATIONS onyourpurchase of a new Tractor. Ithas been designed, engineered and manufactured togive

you the bestpossible dependability and performance. Should you expedence any problem you cannot easily

remedy, please contact your nearest authorized service center. We have competent, well-trained technicians and the proper toolsto service or repair thistractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor propedy.

Always observe the "SAFETY RULES'. WARNING: This tractoris equipped withan intemal com-

bustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arresteris used, itshould be maintained

in effectiveworking orderby the operator.

Inthestateof Califomiathe above isrequiredby law (Section

4442 oftheCalifomia PublicResources Code). Other states

may have similar laws. Federal lawsapply on federal lands.

TABLE OF CONTENTS

SAFETY RULES ........................................................ 2-3

PRODUCT SPECIRCATIONS ....................................... 4

CUSTOMER RESPONSIBILITIES ...................... 4, 15-18

ASSEMBLY ................................................................ 6.8

OPERATION ............................................................. 9-14

MAINTENANCE SCHEDULE ....................................... 15

SERVICE AND ADJUSTMENTS ............................. 19-24

STORAGE ................................................................... 25

TROUBLESHOOTING ............................................. 26-27

REPAIR PARTS - TRACTOR .................................. 30-43

WARRANTY ................................................................ 46

I i i I

UNASC;EMBLED PARTS

Steering Wheel

Steering t Sleeve

Steering Adapter

W Large Flat

asher

_x 1-1/4

Steedng

Wheellnse_

Steedng

Extension

Shaft

(1) Hex Bolt

3/8-16 x I

(1) Lock

washer 3/8

(1) Locknut

5/16-18

Seat

(1) Washer 17/32 x 1-3/16 x 12 Gauge

(1) Knob

(1) Shoulder Bolt 5/16-18

Slope Sheet

(2) Keys

(2) Mulch

ASSEMBLY

Your new tractorhas been assembled at thefactory with exception ofthose partsleft unassembled forshipping purposes, To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(1) 3/4" Socket w/drive ratchet Utility knife (1) 9/16" wrenchas Tire pressuregauge (2) 1/2" wrenches PhiliipsScrewdriver

When rightorlefthand ismentioned inthis manual, itmeans

when you are in the operating position (seated behind the steeringwheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton.

• Cut, from top to bottom,along lines on all four corners of carton, and lay panels fiat.

• Check for any additional loose parts or cartons and

remove.

BEFORE REMOVING TRACTOR FROM SKID

ATrACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

• Slide extension shaft onto lower steering shaft. Align mountingholes inextensionand lower shaftsand install 5/16 hex bolt and Iocknut. Tighten securely.

• Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

• Positionfront wheels of the tractor sothey are pointing straightforward.

• Removesteering wheeladapterfrom steeringwheel ancl slide adapter onto steering shaft extension.

• Positionsteeringwheel so crossbars are horizontal (left to right) and slide insideboot and onto adapter.

• Assemble large fiat washer, 3/8 lockwasher, 3/8 hex

boltand tighten securely.

• Snap steeringwheel insertintocenter ofsteedng wheel.

• Remove protectivematerialsfromtractor hood and grill.

IMPORTANT: CHECK FORAND REMOVE ANY STAPLES iN SKID THAT MAY PUNCTURE TIRES WH ERE TRACTOR IS TO ROLL OFF SKID.

INSERT

(_ LARGE FLAT

' WASHER

STEERING WHEEL

ADAPTER_

STEERING

BOOT

/ TAeS

EXTENSION SHAFT

._16 HEX BOLT

SLOTS

FIG. 1

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY (See Fig. 2)

• Lift seat pan to raised position and open batten] box

deer.

• If this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps.

(See "BATTERY" inCUSTOMER RESPONSIBILITIES sectionof this manual for charging instructions).

ASSEMBLY

BOX

LABEL

FIG. 2

INSTALL SEAT (See Fig. 3) Adjust seat before tightening adjustment knob.

• Remove adjustment knobandflatwasher secudng seat

tocardboard packing andsetasideforassembly of seat totractor.

• Pivot seat upward and remove from the cardboard packing. Remove cardboard packing and discard.

• Place seat on seat pan and assemble shoulder bolt. Tighten shoulder boltsecurely.

• Assembleadjustmentknobandflatwasherloosely. Do

nottighten.

• Lower seat into operating positionand siton seat.

• Slide seat until a comfortable positionisreached which

allowsyou to press clutch/brake pedalallthe way down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment knob securety.

SHOULDER BOLT

• FLAT WASHER

TO ROLL TRACTOR OFF SKID (See Operation

section, page 10, for location and function of controls)

• Press liftleverplungerand raise attachment lift lever to

its highest position.

• Release parkingbrakebydepressingclutclVorakepedal.

• Place freewheel control in freewheeling position to disengage transmission(See =TOTRANSPORT" inthe Operation section of this manual).

Roll tractor forward off skid. Remove banding holding discharge guard up against

tractor.

TO DRIVE TRACTOR OFF SKID (See Opera- tion section, page 10, for location and func- tion of controls)

_LWARNING: Before starting,read, understand and follow all instructionsin the Operation section of this manual. Be

sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

• Be sure all the above assembly steps have been

completed.

• Check engine oillevel and fillfuel tank with gasoline.

• Place freewheel controlin "transmission engaged" po-

sition.

• Sit on seat in operating position, depress clutch/brake

pedal and setthe parking brake.

• Place motion controllever in neutral (N) position.

• Press liftleverplunger andraise attachment liftlever to itshighest position.

• Startthe engine. Afterengine has started, move throttle

control to idleposition.

• Release parkingbrake.

• Slowlymove the motioncontrolleverforward and slowly

drive tractor off skid.

• Apply brake tostoptractor, set parking brake and place

motion controllever in neutral position.

• Turn ignition key to "OFF" positi()n. Continue withthe instructionsthat follow.

IMPORTANT: FOR SHIPPING PURPOSES, THE MULCHER PLATE WAS PREATTACHED TO YOUR

MOWER. THE MULCHER PLATE MUST ONLY BE USED WITH THE MULCHING BLADES THAT CAME PACKED SEPARATELY IN THE CARTON.

FIG. 3

NOTE: You may now rollor drive your tractor offthe skid. Follow the appropriate instruction below to remove the tractor from the skid.

YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH

PERFORMANCE 6LADES, WHICH ARE THE BEST BLADES FOR BAGGING AND DISCHARGING. TO USE

YOUR MOWER WtTH THE HiGH PERFORMANCE BLADES THE MULCHER PLATE MUST BE REMOVED FROM THE

MOWER (SEE FIG. 4).

TO SET UP YOUR MOWER FOR MULCHING

• Remove high performance blades and installmulcher

blades, (see BLADE REMOVAL in the CUSTOMER RESPONSABILITY section of thismanual).

ASSEMBLY

TO INSTALL MULCHER PLATE (See Fig. 4)

NOTE: Ifyouinstalledthemulchingbladesyouwillneedtoinstall

mulcherplate.

• Raise and hold deflector shield in upright position.

• Place front of mulcher plate over front of mower deck opening and slide into place, as shown.

• Hook front latch into hole on front of mower deck.

• Hook rear latch into hole on back of mower deck.

I P_ CAUTION: Do notremove deflector shield I | AJk from mower. Raise and hold guard when | | _ attaching mulcher plate and allow it to I

I _ rest on plate while in operation. I

DEFLECTOR MULCHER SHIELD PLATE

LATCH

HOOKS

FIG. 4

TO CONVERT TO BAGGING OR

DISCHARGING

NOTE: The mulcherblades willdischarge and baggrass, but

for bestbagging and discharginginstallthe highperformance blades.

• Remove mulcher plate and mulcher blades and install

highperformancebledes, (see BLADE REMOVALinthe

CUSTOMER RESPONSABILITYsection ofthismanual).

• Store mulcher blades and mulcher plate in a safe place. Yourmower is now ready for discharging or installation ofoptional grass catcher accessory.

CHECK TIRE PRESSURE

The tires onyour tractorwere overinflated at the factory for shipping purposes. Correct tire pressure is important for best cuttingperformance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS

Forbest cutting results, mower housing should be propedy leveled. See =TOLEVEL MOWER HOUSING" intheService

and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Vedfy that the belts are routed correctly.

CHECK BRAKE SYSTEM

Afteryou learn howto operate your tractor, checkto see that thebrake is properly adjusted. See =TOADJUST BRAKE" in the Service and Adjustments section of this manual.

•/ CHECKLIST

BEFORE YOU OPERA TEA ND ENJOY YOUR NEW TRAC- TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE

BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST: / All assembly instructions have been completed.

4' No remaining loose parts in carton.

/ Batteryispropedy prepared andcharged. (Minimum 1

hour at 6 amps). ,/ Seat is adjusted comfortably and tightened securely. ,/ All tires are propedy inflated. (For shippingpurposes,

the tires were ovednflated at the factow).

,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cuffing results. (Tires must be propedy inflated for leveling).

/ Check mower and drive belts. Be sure theyare routed

properly around pulleys and inside all belt keepers.

•/ Checkwidng. See that all connections are stillsecure

and wires are properly clamped.

,/ Before driving tractor, be sure freewheel control is in

ddve position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS: ,/ Engine oilis at proper level. / Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

/ Become familiar with all controls - their location and

function. Operate them before you startthe engine. / Be sure brake system is in safe operating condition. ,/ It isimportanttopurgethe transmissionbefore operating

your tractor for the firsttime. Follow properstartingand

transmission purging instructions (See "TO START

ENGINE"and "PURGE TRANSMISSION" inthe Opera-

tion section of this manual).

i i i i

OPERATION

These symbols may appear onyour tractoror in literature supplied with the product. Leam and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON

t\t 0

FUEL CHOKE MOWER HEIGHT PARKING BRAKE

LOCKED

UNLOCKED

MOWER LIFT

ATTACHMENT REVERSE

CLUTCH ENGAGED

H L

IGNITION

ATTACHMENT

CLUTCH DISENGAGED

NEUTRAL HIGH LOW

PARKING BRAKE

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETYRULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrationswith yourtractor to familiarize youmeffwiththe locations ofvadous controls and adjustments. Save this manual forfuture reference.

CHOKE

THROTTLE CONT

CLUTCH/BRAKE PEDAL

IGNITION

ATTACHMENT SWITCH SWITCH

AMMETER CLUTCH LEVER POSITION

UFTLEVER

PLUNGER

ATTACHMENT

UFTLEVER

HEIGHT ADJUSTMENT

BRAKE

FREE WHEEL CONTROL'

CONTROL

LEVER

FIG. 5

Our tractors conform to the safety standards of the Amedcan National Standards Institute.

ATFACHMENT CLUTCH LEVER: Used to engage the mower blades,orotherattachments mounted to yourtractor.

LIGHT SWITCH: Tums the headlights on and off.

AMMETER - Indicates charging (+) or discharging (-) of battery.

CHOKE CONTROL - Used when starting a cold engine.

THROTTLE CONTROL: Used for controllingenginespeed.

CLUTCH/BRAKE PEDAL: Used fordeclutching and brak- ingthe tractor and starting the engine.

PAR KING BRAKE: Locks clutch/brake pedal intothe brake position,

FREEWHEEL CONTROL: Disengages transmission for pushing or slowlytowing the tractor with the engine off.

MOTION CONTROL LEVER: Selects the speed and direction oftractor.

ATTACHMENT LIFT LEVER: Used to raise, lower, and adjust themower deck orotherattachments mountedtoyour

tractor.

LIFT LEVER PLUNGER: Used to release attachment lift

lever when changing its position.

IGNITION SWITCH: Used for starting and stopping the engine.

HEIGHTADJUSTMENT KNOB - Used toadjustthe mower

cuttingheight.

I i

OPERATION

The operation ofanytractor can result inforeign objects thrown into theeyes, whioh can

result insevere eye damage. Always wear safety glasses or eye shields while operating

your tractor or performing any adjustments or repairs. We recommend a wide vision

safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 6)

Yourtractor isequipped withan operator presence sensing switch. When engine isrunning,any attemptby the operator

to leave the seat without firstsetting the parking brake will shut offthe engine.

• Depress clutch/brake pedal into full =BRAKE" position

andhold.

• Place parking brake lever in "ENGAGED" position and

release pmssurefromclutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake

willholdtractor secure.

CHOKE CONTROL

LEVER

THROTTLE _

CONTROL

LEVER_

"BRAKE" POSITION

CLUTCWBRAKE

PEDAL"DRIVE" HEIGHT POSITION ADJUSTMENT

KNOB

ATTACHMENT CLUTCH LEVER

"ENGAGED" POSITION

jlGNITION KEY

N \ _\_1-_ -- POSITION

','_X\ \\\// /PARKING BRAKE

--'ENGAGE°"

• --" POSITION

MOTION "_

CONTROL

- LEVER

, PARK,NG.hAKE

"O.SENGAGEO"

POSITION

FIG. 6

STOPPING (See Fig. 6)

MOWER BLADES -

• To stop mower blades,move attachment clutchlever to "DISENGAGED" position.

GROUND DRIVE-

• To stop ground ddve, depress clutch/brake pedal into full "BRAKE" position.

• Move motioncontrol leverto neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED. ENGINE-

• Move throttle controltoslow position,

NOTE: Failure to movethmffie controlto slow position and allowing engine toidle beforestopping maycause engine to

"backfire".

• Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent

unauthorizeduse.

• Never use choke to stop engine.

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY

POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY TO BE DISCHARGED, (DEAD).

NOTE: Undercertainconditionswhen tractorisstandingidle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stoppingtractor on grass areas.

& CAUTION: Always stop tractor com- [

pletely, as described above, before leav- ing the operator's position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 6)

Always operate engine at fullthrottle.

• Operating engine at less than full throttle reduces the batterycharging rate.

• Full throttleoffers the best bagging and mower perfor-

mance.

TO USE CHOKE CONTROL (See Fig. 6)

Use choke controlwheneveryou are starting a coldengine. Do not use to starta warm engine.

• To engage choke control, pull knob out. Slowly push

knob into disengage.

TO MOVE FORWARD AND BACKWARD (See

Fig. 6)

The direction and speed of movement is controlled by the

motioncontrollever.

• Start tractor with motion control lever in neutral (N)

position.

• Release parking brake and clutch/brake pedal.

• Slowlymove motion control lever to desired position.

TO ADJUST MOWER CU'I-FING HEIGHT (See Fig. 6)

The cuffingheightis controlledby turningthe height adjust-

mentknob in desired direction.

• Turn knobclockwise (F_) to raise cutting height.

• Turn knob counterclockwise (_)to lower cutting

height.

The cuttingheight range isapproximately 1-1/2" to 4". The

heights are measured from the ground tothe blade tip with theengine notrunning. These heights are approximate and may vary depending upon soil conditions, height of grass and typesof grass being mowed.

• The average lawn should be cut toapproximately 2-1/2

inches during the cool season and to over 3 inches dudng hot months. For healthier and better looking

lawns,mow oftenand after moderate growth.

• For best cuffing performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high;the second to desired height.

m ii I i I

OPERATION

I i| i I i • ii ii i i

TO ADJUST GAUGE WHEELS (See Fig. 7) TO OPERATE ON HILLS

Gauge wheels are properly adjusted when theyare slightly

offthe ground when mower isat the desired cuttingheightin

operating position. Gauge wheels then keep the deck in

proper position to help prevent scalping in most terrain

conditions. * Adjust gauge wheels withtractor on a flat level surface. o Adjust mower to desired cutting height (See "TO AD-

JUST MOWER Cu3"rlNG HEIGHT" in the Operation

section of this manual).

° With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly offthe ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 lecknut and tighten

securely.

• Repeat foropposite side installinggauge wheel insame adjustment hole.

GUAGE WHEEL

3/SWASNER

GAUGE WHEEL

,SHOULDER

BOLT

RG. 7 ....

TO OPERATE MOWER (See Fig. 8)

Yourtractor isequipped withan operator presence sensing switch. Any attempt by the operator to leave the seat with theengine running and the attachment clutch engaged will shutoffthe engine.

• Select desired height of cut.

• Start mower blades by engaging attachment clutch

control.

• TO STOP MOWER BLADES - disengage attachment clutch control.,

IAc-oonoo-----I

without either the entire grass catcher, on mowers so equlpped, orthe deflector shield in place.

,i i

r& I

CAUTION: Do not driveup or down hills with slopes greeter than 15°and do not

drive across any slope.

• Choose the slowest speed before startingup or down hills.

• Avoid stopping or changing speed on hills.

* If slowing is necessary, move throttle control lever to

slower position.

, If stopping is absolutely necessary, push ctutch_rake

pedal quickly to brake position and engage parking

brake.

• Move motion control lever toneutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED.

• To restart movement, slowlyrelease parkingbrake and

clutch/brake pedal.

• Slowly move motion control leverto slowest setting.

• Make all turns slowly,

TO TRANSPORT (See Figs. 5 and 9) When pushing ortowing your tractor, be sure to disengage

transmission by placing freewheel controlin freewheeling position. Free wheel control islocated atthe reardrawbar of tractor.

• Raise attachment lift to highest position with attach- ment riftcontrol.

• Pull freewheel control out and down into the slot and release so it is held in the disengaged position.

• Donot push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting yourtractor on a truckora trailer,be surehoodisclosedand secured totractor. Use an appropriate means of tyinghood totractor (rope, cord, etc.).

FIG. 9

TOWING CARTS AND OTHER A'n'ACHMENTS

Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous, Tires canlose traction withthe ground and cause youto losecontrolofyourtractor.

OPERATION

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 15)

• The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

• Check engine oil with tractor on level ground.

• Remove oilfillcap/dipstick and wipe clean, reinsertthe dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If necessary, add oil until

"FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" inthe Customer Responsibilities section of this manual).

• Tochange engineoil,see theCustomer Responsibit_es section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimumof 87 octane. (Use of leaded

gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30

days to assure fuel freshness. IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experienceindicates thatalcohol blendedfuels

(called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of

an engine while instorage. To avoid engine problems, the fuel system shouldbe emptied before storage of 30 days or

longer. Drainthe gastank, startthe engine and letit rununtil the fuel lines and carburator are empty. Use fresh fuel next

season. See Storage Instructionsforadditional informalion. Never use engine orcarburetor cleaner products in thefuel

tank or permanent damage may occur.

CAUTION: Fill to bottom of gas tank I

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE (See Fig. 5)

When startingthe engine forthe firsttime oriftheengine has

run out of fuel, itwill take extra cranking time to move fuel

from the tank to the engine.

• Be surafreewheelcontrol isin thetransmis.Vionengaged

position.

• Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

• Place motioncontrollever in neutral (N) position.

• Move attachment clutch to _DISENGAGED" position.

• Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting proceduresbelow.

Insert key into ignition and tum key clockwise to "START" position and release key as soon as engine

starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast

position,wait a few minutes and try again. Ifengine still does not start, move the throttle control back to the

choke positionand retry.

WARM WEATHER STARTING (50 ° F and above)

• When engine starts, move the throttle controltothe fast

position.

• The attachments and ground ddve can now be used. If the engine does not accept the load, restart the engine

and allow itto warm up for one minute usingthe choke as descdbed above.

COLD WEATHER STARTING ( 50° F AND BELOW)

• When engine starts, allow engine to runwiththe throttle control in the choke position until the engine runs

roughly,then move throttle control tofast position.This may require an engine warm-up period from several

secondsto several minutes, depending onthe tempera-

ture,

AUTOMATIC TRANSMISSION WARM UP

• Befora ddvingthe unitincold weather, thetransmission shouldbe warmed up as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neutral. Release

the parking brake and let the clutch/brake s Io w Iy

returntooperating position.

• Allow one minute for transmission to warm up. This

can be done duringthe engine warm upperiod.

• The attachments can also be used during the engine warm-upperiodafterthe transmission hasbeenwarmed up.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may

need tobe adjusted for best engine performance. See =TO ADJUST CARBURETOR" in the Serv!ce and Adjustments section of this manual.

PURGE TRANSMISSION

I& AUTION: Neverengageordisengage I

freewheel lever while the engine is run- ning,

To ensure proper operation and performance, itis recom- mended that the transmission be purged before operating

tractor for the first time. This procedure will remove any trapped air inside thetransmission which may have devel-

opedduring shipping of your tractor. IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BEPURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR.

• Placetractor safely on level surface withengine off and

parking brake set.

• Disengagetransmission byplacing freewheelcontrolin

freewheeling position (See "TO TRANSPORT" inthis

section of manual).

OPERATION

• Sifting in the tractor seat, startengine. Afterthe engine

is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

• Move motion control lever to full forward position and

hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: Dudng this procedure there will benomovement of drive wheels, The air is being removed from hydraulic ddve system.

• Move motioncontrol lever toneutral (N) position.Shut- offengine and set parking brake.

• Engage transmission by placing freewheel control in ddving position (See "TO TRANSPORT" inthissection

of manual).

• Sifting in the tractor seat, start engine. After the engine isrunning, move throttle controlto half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

• Slowly move motion control lever forward, after the

tractor moves approximately five (5) feet, slowlymove motion controllever to reverse position.Afterthe tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motioncontrollever three (3) times.

• Your tractor is now purged and now ready for normal

operation.

MOWING TIPS

• Mower should be propedy leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

• The lefthand side ofmower shouldbe usedfortdmming.

• Drive so thatclippings are discharged ontothearea that

has been cut. Have the cut area to the right of the machine. This will result in a more even distdbutionof

clippings and more uniformcuffing.

• When mowing large areas, startbytuming to the dght so

that clippings will discharge away from shrubs,fences_ driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns untilfinished

(See Fig. 10).

• If grass is extremely tall, itshould be mowed twice to

reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when itis wet. Wet grass will plug mowerand leave undesirableclumps. AIIowgrasstodry

before mowing.

• Always operate engine at full throttle when mowing

to assure better mowing performance and proper dis- charge of material. Regulate groundspeed by selecting a low enough gear to give the mower cutting perfor- mance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suittheterrain and givebest performanceofthe attachment being used.

FIG, 10

MULCHING MOWING TIPS

IMPORTANT: FOR BESTPERFORMANCE, KEEPMOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE.

• The special mulchingbladewill recutthegrass clippings many times and reduce them insize so that as they fall

onto the lawn they willdisperse intothe grass and notbe

noticed. Also, the mulched grass will biodegrade quickly to provide nutrientsfor the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recuttingaction of the blades,

• Avoid cutting your lawnwhen itiswet. Wet grass tends

toform clumps and interferes withthe mulching action. The best time to mow your lawn is the eady aftemoon. At this time the grass has dded and the newly cut area will not be exposed tothe direct sun.

• For best results, adjustthe mower cuttingheight so that

the mower cuts off onlythe top one-third of the grass blades (See Fig. 11). For extremely heavy mulching,

reduce your widthofcuton each pass and mow slowly.

• Certain types of grassandgrassconditions may require that an area be mulched a second time to completely

hide the clippings. When doing a second cut, mow

across or perpendicular to the firstcut path.

• Change your cutting pattem from week to week. Mow

north tosouth one week then change toeast to west the next week. This will helpprevent matting and graining

of the lawn.

MAX 1/3

FIG. 11

CUSTOMER RESPONSIBILITIES

MA, r .A.CESC.EOUL

FILL IN DATES _.j_._/_, _ _./_/_S" AS YOU COMPLETE ..#_._O_._/_.._.'4,_._

BEGO'ARSERV'CE

Check Operator Presence and

T Inted°ck Systems

Check for Loose Fasteners 11_7 I_

A Sharpen/Replace Mower Blades _4

Lubrication Chart I_

T Check Battery Level

R Clean Battery and Terminals I_

Check Transaxle Cooling I1 # Adjust Blade Belt(s) Tension ll_s

Adjust Motion Drive Belt(s) Tension _s

Check Engine Oil Level l# # I_ Change Engine Oil ll_t2,_ I_

NE CleanAirFilter _;

Clean Air Screen

G Inspect Muffler/Spark Arrester I_

NI Replace Oil Filter (If equipped) _l_

E Clean Engine Cooling Fins

Replace Spark Plug I_

Replace Air Filter Paper Cartridge 11_2 Replace Fuel Filter ll_

1 - Change more often when operating under a heavy load or in high ambient temperatures. 5 - If equipped with adjustable system. 2 - Sewice more olten when operating in dirty or dusty condO. 3 - If equipped with oil fiRer, change oil ever/50 hours. 4 - Replace blades more olten when mowing in sandy soil

GENERAL RECOMMENDATIONS

6 - Not required if equipped with maintenance-free battery. 7 - Tighten front axle pivot bolt to 35 ft.*lbs, maximum.

Do not over'aghten,

LUBRICATION CHART

The warranty onthis tractor does not cover itemsthat have ZERK t-:.- _

been subjectedtooperator abuse ornegligence. To receive full value from the warranty, operator must maintain tractor (I)FRONT as instructed inthis manual. BEARINGZERK _.

Some adjustments will need to be made periodically to

propedymaintain your tractor. All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

• Once ayearyou shouldreplace the sparkplug, cleanor

replaceair filter, and check blades and beltsfor wear. A newspark plugand clean airfilter assure properair-fuel

mixtureand help yourengine runbetter and last longer.

ZERK

"(_FRONT WHEEL

BEARING ZERK

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Checktirepressure.

• Check operator presence and interlocksystems for proper operation.

• Check for loose fasteners.

(_)GENERAL PURPOSE GREASE

(_)REFER TO CUSTOMER RESPONSIBILmES "ENGINE"

SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI- CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

DERED GRAPHITE TYPE LUBRICANT SPARINGLY,

+ 33 hidden pages

Poulan Pro PR185H42STA Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual