Poulan PR18542STB Owner’s Manual
IMPORTANT MANUAL Do Not Throw Away
Poulan
OWNER'S MANUAL
MODEL:
PR18542STB
Read the Owner's Manual and follow
all Warnings and Safety Instructions.
Failure to do so can result in serious
injury.
LAWN TRA CTOR
Always Wear Eye Protection During Operation
279911 PR18542STB
WARNING:
174809 5.11.00 TR
Printed in U.S.A.
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
SAFETY RULES
I. GENERALOPERATION
• Read, understand, and follow all instructions in the
manual and on the machine before starting.
• Only allow responsible adults,who are familiar with the
instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire,
etc., whichcouldbe pickedup andthrown by theblade.
• Be sure thearea isclear ofotherpeople beforemowing.
Stop machine if anyone entersthe area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary.
Always lookdownand behind beforeandwhilebacking.
• Be aware of the mower discharge direction and do not
point it at anyone. Do not operate the mower without
either the entire grass catcher or the guard in place.
• Slow down before turning.
• Never leave a running machine unattended. Always
turn off blades, set parking brake, stop engine, and
remove keys before dismounting.
Turn offblades when not mowing.
• Stop engine before removinggrass catcher orunclog-
ging chute.
• Mow only indaylight or good artificial light.
• Do not operate the machinewhile underthe influence
of alcohol or drugs.
• Watch for traffic when operating near or crossing
roadways.
• Use extracare when loadingor unloadingthe machine
into a trailer or truck.
• Data indicates thatoperators, age 60 years and above,
are involved in a large percentage of riding mower-
related injuries. These operatorsshould evaluate their
ability to operate the riding mower safely enough to
protect themselves and othersfrom serious injury.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tipover accidents, which can result insevere injury or death.
All slopes require extra caution. Ifyou cannot back up the
slope or if you feel uneasy on it, do not mow it.
• Mow up and down slopes, not across.
• Remove obstacles such as recks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Ta!l grass can hide obstacles.
• Use slow speed. Choose alow gear so that you will not
have to stop or shift while on the slope.
• Followthe manufacturer's recommendations for wheel
weights or counterweights to improve stability.
• Use extra care with grass catchers or other attach-
ments. These can change the stability ofthe machine,
• Keepallmovementontheslopesslowandgradual. Do
not make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose
traction, disengage the blades and proceed slowly
straight down the slope.
DO NOT:
• Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, ifpossible.
• Do not mow near drop-offs, ditches, or embankments.
The mowercould suddenlyturnover ifawheel is over the
edge of a cliffor ditch, or if an edge caves in.
• Donotmowonwetgrass.Reducedtractionoouldcause
sliding.
• Do not try to stabilize the machine by putting your foot
on the ground.
• Do not use grass catcher on steep slopes.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that
children will remain where you last saw them.
• Keep children out of the mowing area and under the
watchful care of another responsible adult.
° Be alert and turn machine off if children enter the area.
• Beforeandwhenbacking, lookbehindanddownforsmall
children.
• Never carry children. They may fall off and be sedously
injured or interfere with safe machine operation.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE
• Use extracare inhandling gasoline and other fuels. They
are flammable and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel with the engine
running.AIIowenginetocoolbefore refueling. Donot
smoke.
Never refuel themachine indoors.
Never store the machine or fuel container inside
where there isanopenflame, suchas a water heater.
• Never runa machine insidea closed area.
• Keep nuts and bolts,especially blade attachment bolts,
tight and keep equipment in good condition.
Never tamper with safety devices. Check their proper
operation rogularly.
• Keep machine free of grass, leaves, or other debris build-
up. Clean oil or fuel spillage. Allow machine to cool
before storing.
• Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
• Never make adjustments or repairs with the engine
running.
Grass catcher components are subject towear, damage,
and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently check compo-
nents and replace with manufacturer's recommended
parts, when necessary.
• Mower blades are sharp and can cut. Wrap the blade(s)
or wear gloves, and use extra caution when servicing
them.
• Check brake operation frequently. Adjust and service as
required.
2
SAFETY RULES
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
Be sure the area isclear of other people before mowing.
Stop machine if anyone enters the area.
Never carry passengers or children even with the
blades off.
• Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while backing.
• Never carry children. They may fall off and beseriously
injured or interfere with safe machine operation.
• Keep children out of the mowing area and under the
watchful care of another responsible adult.
• Be alert and turn machine off ifchildren enterthe area.
• Before and when backing, look behind and down for
small children.
• Mow up and down slopes (15° Max), not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gearsothat you will not
have to stop or shift while on the slope.
• Avoid starting or stopping on a slope. If tires lose
traction, disengage the blades and proceed slowly
straight down the slope.
• If machine stops while going uphill, disengage blades,
shift into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
Look for this symbol to point out important
safety precautions. It means CAUTIONI!t
BECOME ALERT!!! YOUR SAFETY IS IN-
VOLVED.
CAUTION: Do not coast down a hill in
neutral, you may lose control of the trac-
tor.
CAUTION: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer
of your tractor. Use common sense
when towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of a load, while on a slope, is
dangerous, Tires can lose traction with
the ground and cause you to lose control
of your tractor.
CAUTION: In order to prevent acciden-
tal starting when setting up, transport-
ing, adjusting or making repairs, always
disconnect spark plug wire and place
wire where it cannot contact spark plug.
TABLE OF CONTENTS
SAFETY RULES ........................................................ 2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ...................... 4, 14-17
ASSEMBLY ................................................................ 6-8
OPERATION ............................................................. 9-13
MAINTENANCE SCHEDULE ....................................... 14
WARNING/k
The engine exhaust from this product contains
chemicals known to the State of California to
cause cancer, birth defects, or other reproduc-
tive harm.
SERVICE AND ADJUSTMENTS ............................. 18-23
STORAGE ................................................................... 24
TROUBLESHOOTING ............................................. 25-26
REPAIR PARTS ...................................................... 28-43
WARRANTY ................................................................ 45
3
= RODUCT SPECIFICATIONS
GASOLINE CAPACITY 2.00 GALLONS
AND TYPE: UNLEADED REGULAR
OILTYPE (API-SF/SG/SH): SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
OILCAPACITY: 4.0 PINTS
SPARK PLUG: CHAMPION RC12YC
GAP: .040")
VALVE CLEARANCE: INTAKE: .004" - .006"
EXHAUST: .004" - .006"
GROUND SPEED (MPH): FORWARD:
1st 1.2
2nd 1.5
3rd 2.4
4th 3.5
5th 4.8
6th 5.3
REVERSE: 1.5
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING SYSTEM: 16 @ 3600 RPMS
BATTERY: AMP/HR: 30
MIN. CCA: 240
CASE SIZE: U1R
BLADE BOLT TORQUE: 27-35 FT. LBS.
CONGRATULATIONS onyourpurchase of a newtractor. It
has been designed, engineered and manufactured togive
youthe best possible dependability and performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized service
center/department. We have competent, well-trained tech-
niciansand the propertools to service or repair this tractor.
Please read and retain this manual. The instructionswill
enable you to assemble and maintain you r tractor properly.
Always observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring forand
using your tractor.
• Follow the instructions under "Customer Responsibili-
ties" and "Storage" sections of this owner's manual.
WARNING: This tractor isequipped with an internal com-
bustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unlessthe engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(ifany). Ifa spark arrester is used, it should be maintained
in effectiveworking order by the operator.
A spark attester for the muffler is available through your
nearestauthorizedservice center/department (See REPAIR
PARTS section of this manual).
Inthestate ofCalifomia the above isreduiredbylaw (Section
4442 ofthe California PublicResources Code). Other states
mayhave similarlaws. Federal laws apply onfederal lands.
4
UNASSEMBLED HARDWARE
Steering Wheel
Steering
Extension
Shaft
©
Steering
Wheel Insert
r
(1) Hex Bolt
3/8-16 x 1
(1) Lock
washer
3/8
Seat
(1) Washer @
17/32 x 1-3/16 x 12 Gauge
(1) Knob
Keys
(2) Keys
(1) Shoulder
Bolt 5/16-18
Slope Sheet
(1) Large
Washer
(1) Hex Bolt 5/16-18 x 1-1/4
(1)
Locknut
5/16-18
(2) Mulch_
Steering
Wheel
Adapter
ASSEMBLY
Your newtractor has been assembled at the factory withexception of those parts left unassembled for shipping purposes. To
ensure safe andproper operation of your tractor allparts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socketwrench set will make assembly easier. Standard
wrench sizes are listed.
(2) 112"wrenches Utility knife
(1) 9/16" wrench Tire pressuregauge
Pliers
When rightorlefthand ismentioned inthis manual, itmeans
when you are inthe operating position (seated behind the
steeringwheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
• Remove all accessible loose parts and parts cartons
from carton.
Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.
• Check for any additional loose parts or cartons and
remove.
----'-----INSERT
_..._ 3/8HEXBOLT
(_r.----------_WASHER
BOOT
BEFORE REMOVING TRACTOR FROM
SKID
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
• Slide extension shaft onto lower steering shaft. Align
mounting holes inextension and lower shafts and install
5/16 hex bolt and Iocknut. Tighten securely.
• Place tabs of steedng boot over tab slots in dash and
push down to secure.
INSTALL STEERING WHEEL
• Position front wheels of the tractor so they are pointing
straight forward.
• Remove steering wheel adapter from steering wheel and
slide adapter onto steering shaft extension.
• Position steering wheel so cross bars are horizontal (left
to right) and slide inside boot and onto adapter.
• Assemble large flat washer, 3/8 lock washer, 3/8 hex'
bolt and tighten securely.
• Snap steedng wheel insert into center of steering wheel.
• Remove protective materials from tractor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.
ADAPTER _ITEFNTSIO N
BOLT
5116 HEX
5/16
LOCKNUT _ J,
I \ \1
LOWER __"
STEERING i _ _"
SHAFT _ _ _ _ _ _ -- _
TAB
SLOTS
FIG. 1
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY (See Fig. 2)
• Lift seat pan to raised position and open battery box
door.
• If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hourat 6-10 amps.
(See "BATTERY" inCUSTOM ER RESPONSIBILITIES
section of this manual for charging instructions).
6
ASSEMBLY
LABEL
BATTERY
BOX
TERMI!
FIG. 2
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob.
• Remove adjustment knob and flat washer secu ring seat
to card board packing and set aside for assembly of seat
to tractor.
Pivot seat upward and remove from the cardboard
packing. Remove the carboard packing and discard.
• Place seat on seat pan and assemble shoulder bolt.
Tighten shoulder bolt securely.
• Assemble adjustment knob and flat washer loosely. Do
not tighten.
• Lower seat into operating position and sit on seat.
• Slide seat until acomfortable position is reached which
allows you to press clutch/brake pedal all the way down.
• Get off seat without moving its adjusted position.
• Raise seat and tighten adjustment knob securely.
SEAT
SEAT PAN
TO ROLL TRACTOR OFF SKID (See Opera-
tion section, page 10, for location and
function of controls)
Press liftlever plunger and raise attachment lift lever to
its highest position.
Release parking brake by depressing clutch/brake pedal.
• Place gearshift lever in neutral (N) position,
Roll tractor forward off skid.
• Remove banding holding discharge guard up against
tractor.
TO DRIVE TRACTOR OFF SKID (See Opera-
tion section, page 10, for location and func-
tion of controls)
_1,WARNING: Before starting, read, understand and follow
all instructions inthe Operation section of thismanual. Be
sure tractoris in a well-ventilated area. Be sure the area in
front oftractor is clear of other people and objects.
Be sure all the above assembly steps have been
completed.
• Check engine oil level and fillfuel tank with gasoline.
Sit on seat in operating position, depress clutch/brake
pedal and setthe parking brake.
• Place gear shiftlever inneutral (N) position.
• Pressliftlever plunger and raise attachment lift lever to
its highest position.
• Startthe engine, Afterengine has started, move throttle
controlto idle position.
• Depress clutch/brake pedal intofull "BRAKE" position
and hold. Move gearshift lever to 1stgear.
• Slowly release clutch/brake pedal and slowly drive
tractor off skid.
• Apply braketo stop tractor, set parking brake and place
gearshift lever in neutral position.
• Turn ignitionkey to "OFF' position.
Continue with the instructionsthat follow.
SHOULDER
BOLT ,_._.
ADJUSTMENT
KNOB FLAT WASHER
FIG. 3
NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the
tractor from the skid.
7
ASSEMBLY
IMPORTANT: FOR SHIPPING PURPOSES, THE
MULCHER PLATE WAS PREATTACHED TO YOUR
MOWER. THE MULCHER PLATE MUST ONLY BE USED
WITH THE MULCHING BLADES THAT CAME PACKED
SEPARATELY IN THE CARTON.
YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH
PERFORMANCE BLADES, WHICH ARE THE BEST
BLADES FOR BAGGING AND DISCHARGING. TO USE
YOUR MOWER WITH THE HIGH PERFORMANCE BLADES
THE MULCHER PLATE MUST BE REMOVED FROM THE
MOWER (See Fig. 4).
TO SET UP YOUR MOWER FOR MULCHING
• Remove high performance blades and installmulcher
blades, (see BLADE REMOVAL in the CUSTOMER
RESPONSABILITY section of this manual).
TO INSTALL MULCHER PLATE (See Fig. 4)
(If previously removed)
NOTE: Ifyou installedthe mulching blades youwillneedto install
themulcher plate.
• Raise and hold deflector shield in upright position.
• Place front of mulcher plate over front of mower deck
opening and slide into place, as shown.
• Hook front latch into hole on front of mower deck.
Hook rear latch into hole on back of mower deck.
from mower, Raise and hold shield when
iAc, o.O°n°tr'm°ve " or' e'I
DEFLECTOR MULCHER
SHIELD
attaching mulcher plate and allow it to
rest on plate while in operation.
LATCH
HOOKS
FIG. 4
TO CONVERT TO BAGGING OR
DISCHARGING
NOTE: The mulcher blades willdischarge and bag grass, but
for best bagging and discharging install the high performance
blades.
Remove mulcher plate and mulcher blades and instatl
high performance blades, (see BLADE REMOVAL inthe
CUSTOMER RESPONSABILITY section ofthis manual).
Store mulcher blades and mulcher plate in a safe place.
Your mower is now ready for discharging or installation
of optional grass catcher accessory.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled. See "TO LEVEL MOWER HOUSING" inthe Service
and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
After you learn how tooperate your tractor, check to see that
the brake is properly adjusted. See "TO ADJUST BRAKE"
in the Service and Adjustments section of this manual.
,/'CHECKLIST
BEFORE YOU OPERA TE AND ENJOY YOUR NEW TRAC-
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE
BEST PERFORMANCE AND SATISFACTION FROM THIS
QUALITYPRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
,/ All assembly instructions have been completed.
,/ No remaining loose parts in carton.
/ Batteryis properly prepared and charged. (Minimum 1
hour at 6 amps).
,/ Seat is adjusted comfortably and tightened securely.
,/ All tires are properly inflated. (For shipping purposes,
the tires were ovednflated at the factory).
,/ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
,/ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
,/ Check wiring. See that all connections are still secure
and wires are properly clamped.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
,/ Engine oil is at proper level
,/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
,/ Become familiar with all controls - their location and
function. Operate them before you start the engine.
,/ Be sure brake system is in safe operating condition.
8
OPERATION
These symbolsmay appear on your tractor or in literature supplied withthe product. Learn and understand their meaning.
BA'I-I'ERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENG,NEONENG,NEOFFO,,PRESSOREL,GHTSONOV_,_MP I
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
R N
AI-FACHMENT REVERSE
CLUTCH ENGAGED
IGNITION
CLUTCH DISENGAGED
NEUTRAL HIGH LOW
ATTACHMENT
LOCKED
H L
PARKING BRAKE
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY
FREE WHEEL
(Automatic Models only)
9
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrationswith your tractor to familiarize yourselfwiththe locations of various controlsand adjustments. Save
this manual for future reference.
IGNITION
ATTACHMENT
CLUTCH LEVER POSITION
AMMETER
CHOKE
CLUTCH/
BRAKE
PEDAL
SWITCH LIGHT
LIFT LEVER
ATTACHMENT
LIFT LEVER
PLUNGER
THROTTLE
CONTROL
HEIGHT ADJUSTMENT BRAKE LEVER
KNOB
PARKING
Our tractors conform to the safety standards of the American National Standards Institute.
THROTTLE CONTROL: Used for starting and controlling
enginespeed.
CHOKE CONTROL: Used for starting a coldengine.
CLUTCH/BRAKE PEDAL: Used for clutching and braking
the tractor and starting the engine.
IGNITION SWITCH: Used for starting and stopping the
engine.
LIGHT SWITCH: Turns the headlights on and off.
AMMETER: Indicates charging (+) or discharging (-) of
battery.
GEARSHIFT
LEVER
FIG. 5
HEIGHT ADJUSTMENT KNOB: Used toadjustthe mower
cutting height
ATTACHMENT CLUTCH LEVER: Used to engage the
mowerblades, or otherattachmentsmountedtoyourtractor.
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position.
ATTACHMENT LIFT LEVER: Used to raise and lower the
mower deck orother attachments mountedto your tractor.
PARKING BRAKE LEVER: LocksClutch/Brake Pedal into
the brake position.
GEARSHIFT LEVER: Selects the speed and direction of
tractor.
10
OPERATION
The operation of any tractor can result inforeign objects thrown into the eyes, which can
result in severe eye damage. Always wear safety glasses or eye shields while operating
your tractor or performing any adjustments or repairs. We recommend a wide vision
safety mask over spectacles or sta nda rd safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 6)
Yourtractor is equipped with an operator presence sensing
switch. When engine is running, anyattempt bythe operator
to leave the seat without first setting the parking brake will
shut off the engine.
Depress clutch/brake pedal into full "BRAKE" position
and hold.
• Place parking brake lever in "ENGAGED" position and
release pressure from clutch/Drake pedal. Pedal should
remain in "BRAKE" position. Make sure parking brake
will hold tractor secure.
CHOKE "ENGAGED"
CONTROL POSITION
POSITION
CLUTCH/BRAKE
PEDAL "DRIVE"
POSITION
HEIGHT _ LEVER
ADJUSTMENT
KNOB PARKING BRAKE
FIG. 6
STOPPING (See Fig. 6)
MOWER BLADES -
• To stopmower blades,move attachment clutch leverto
"DISENGAGED" position.
GROUND DRIVE-
• To stop ground drive, depress clutch/Drake pedal into
full "BRAKE" position.
• Move gear shift lever to neutral (N) position.
ENGINE-
• Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and
allowing engine to idle before stopping may cause engine to
"backfire".
• Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
• Never use choke to stop engine.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "OFF" WILL CAUSE THE
BATTERY TO BE DISCHARGED, (DEAD).
NOTE: Undercettain conditions when tractor isstanding idle
with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
ATTACHMENT CLUTCH
POSITION
PARKING BRAKE
POSITION
GEAR SHIFT
"DISENGAGED" POSITION
CAUTION: Always stop tractor com-
pletely, as described above, before leav-
A
TO USE THROTTLE CONTROL (See Fig. 6)
Always operate engine at full throttle.
Operating engine at less than full throttle reduces the
battery charging rate.
• Full throttle offers the best bagging and mower perfor-
mance.
ing the operator's position; to empty
grass catcher, etc.
TO USE CHOKE CONTROL (See Fig. 6)
Usechoke controlwhenever you are starting a coldengine.
Do not use to start a warm engine.
• To engage choke control, pull knob out. Slowly push
knob into disengage.
TO MOVE FORWARD AND BACKWARD
(See Fig, 6)
The direction and speed of movement is controlled by the
gearshift lever.
• Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position.
Move gear shift lever to desired position.
• Slowly release clutch/brake pedal to start movement.
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO
DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE.
TO ADJUST MOWER CU'I'rlNG HEIGHT (See
Fig. 6)
The cutting heightis controlled byturning the heightadjust-
ment knobin desired direction.
Turn knobclockwise ( F_ ) to raise cutting height.
• Turn knob counterclockwise (b,_)to lower cutting
height.
The cutting height range isapproximately 1-1/2" to 4-1/2".
The heightsare measured from the ground to the bladetip
withtheengine not running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
• The average lawn should be cut toapproximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and batter looking
lawns, mow often and after moderate growth.
• For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS (See Fig. 6B)
Gauge wheels are properly adjusted when they are slightly
offthe ground when mower isat the desired cuttingheightin
operating position. Gauge wheels then keep the deck in
proper position to help prevent scalping in most terrain
conditions.
11
OPERATION
• Adjustgauge wheels with tractoron a fiat level surface. •
• Adjust mower to desired cutting height (See "TO AD-
JUST MOWER CUI-FING HEIGHT" in the Operation •
section of this manual).
• With mower in desired height of cut position, gauge •
wheels should be assembled so they are slightly off the
ground. Install gauge wheel in appropriate hole with
shoulder bolt, 3/8 washer, and 3/8-16 Iocknut andtighten •
securely.
• Repeat for opposite side installinggauge wheel in same •
adjustment hole.
3/8-16
LOCKNUT
GAUGE WHEEL
!MOUNTING
BRACKET
GAUGE WHEEL
SHOULDER
FIG. 6B
TO OPERATE MOWER (See Fig. 7)
Yourtractor isequipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutchengaged will
shut off the engine.
• Select desired height of cut.
• Lower mower with attachment liftcontrol.
• Start mower blades by engaging attachment clutch
control.
• TO STOP MOWER BLADES - disengage attachment
clutch control.
without either the entire grass catcher,
CAUTION: Do not operate the mower
on mowers so equipped, orthe deflector
shield in place.
"ENGAGED" POSITION
/
i. LIFT LEVER
HIGH POSITION
If slowing is necessary, move throttle control lever to
slower position.
If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
Move gearshift lever to 1st gear. Be sure you have
allowed room for tractor to roll slightly as you restart
movement.
To restart movement, slowly release parking brake and
clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment lifttohighestposition withattachment
lift control
• When pushing ortowingyour tractor, be sure gearshift
lever is in neutral (N) position.
• Do not push or tow tractor at morethan five (5) MPH.
NOTE: To protect hoodfrom damage whentransportingyour
tractor on a truck or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate means oftying hood
to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your
tractor. Use common sense when towing. Too heavy of a
load, while on a slope, is dangerous. Tires can lose traction
with the ground and cause you to lose control ofyou rtractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 12)
• The engine in your tractor has been shipped, from the
factory, already filledwith summer weight oil.
• Check engine oil withtractor on level ground.
• Remove oil fillcap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
"FULL" mark on dipstickis reached. Do not overfill
For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual).
• To change engine oil,seetheCustomerResponsibilities
section in this manual.
LOW
POSITION
A'R'ACHMENT
CLUTCH LEVER -_ =_
"DISENGAGED"
POSITION _,)
DEFLECTOR
SHIELD
FIG, 7
TO OPERATE ON HILLS
with slopes greater than 15° and do not
I & CAUTION: Donotdriveupordownhills I
Choose the slowest speed before startingup or down
hills.
• Avoid stopping or changing speed on hills,
drive across any slope.
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular unleaded gaso-
line with a minimum of 87 octane. (Use of leaded
gasoline will increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
WARNING: Experience indicates that alcohol blended fuels
(called gasoho! or using ethanol or methanol) can attract
moisture which leads to separation and formation of acids
during storage. Acidic gas can damage the fuel system of
an engine while in storage. To avoid engine problems, the
fuel system should be emptied before storage of 30 days or
longer. Drain the gas tank, start the engine and let it run until
the fuel lines and carburetor are empty. Use fresh fuel next
12
OPERATION
season. See Storage Instructions for additional information.
Never use engine or carburetor cleaner productsinthe fuel
tank or permanent damage may occur.
I& CAUTION: Fill to bottom of gas tank I
spilled oil or fuel. Do not store, spill or
filler neck. Do not overfill. Wipe off any I •
use gasoline near an open flame.
TO START ENGINE (See Fig. 6)
When startingthe engine forthe first time orifthe engine has
run out of fuel, it will take extra cranking time to move fuel
from the tank to the engine.
• Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.
• Place gear shift lever in neutral (N) position.
• Move attachment clutch to "DISENGAGED" position.
• Move throttle control to fast position
• Pullchokecontrol outfor a cold engine start attempt. For •
awarm engine start attempt the choke control may not
beneeded.
NOTE: Before starting, read the warm and cold starting
procedures below.
• Insert key into ignition and turn key clockwise to
"START" position and release key as soon as engine
starts. Do not run starter continuously for more than
fifteen seconds per minute. Ifthe engine does not start
after several attempts, push choke control in, wait a few
minutes and try again. If engine still does not start, pull
the choke control out and retry.
WARM WEATHER STARTING (50 ° Fand above)
• When engine starts, slowly push choke control in until
the engine begins to run smoothly. If the engine starts
torun roughly, puilthechoke control out slightlyforafew
seconds and then continue to push the control in slowly.
• The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow itto warm up for one minute using the choke
as described above.
COLD WEATHER STARTING (50 ° F and below)
• When engine starts, slowly push choke control in until
theengine begins to run smoothly. Continue to push the
choke control in small steps allowing the engine to
accept small changes in speed and load, until the choke
control isfully in. If the engine starts to run roughly, pull
the choke control out slightly for a few seconds and then
continue to push the control in slowly. This may require
an engine warm-up period from several seconds to
several minutes, depending on the temperature.
The attachments can be used du ring the engine warm-
upperiod and may require the choke control be pulledout
slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See "TO
ADJUST CARBURETOR" in the Service and Adjustments
section of this manual.
MOWING TIPS
Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual.
• The left hand side °f m°wer sh°uld be used f°r trimming
• Drive sothat clippings are discharged onto the areathat
has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more uniform cutting. 13
When mowing large areas, startbyturningtothe dghtso
that clippings will discharge away from shrubs, fences,
driveways, etc. After one or two rounds, mow in the
opposite direction making left hand turns until finished
(See Fig. 8).
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired height.
Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throttle when mowing
to assure better mowing performance and proper dis-
charge of material. Regulate ground speed byselecting
a low enough gear to give the mower cutting perfor-
mance as well as the quality of cut desired.
When operating attachments, select a ground speed
that will suit the terrain and give best performance of the
attachment being used.
FiG. 8
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER
HOUSING FREE OF BUILT-UP GRASS AND TRASH.
CLEAN AFTER EACH USE.
• The special mulching blade willrecutthegrassclippings
many times and reduce them in size so thatasthey fall
ontothe lawn they willdisperse into the grassand notbe
noticed. Also, the mulched grass will biodegrade
quicklyto provide nutrientsfor the lawn. Always mulch
with your highest engine (blade) speed as this will
provide the best recutting action ofthe blades.
Avoid cuttingyou rlawn when itiswet. Wetgrasstends
toform clumps and interferes with the mulchingaction.
The best time to mow your lawn isthe early afternoon.
Atthis time the grass has dried and the newly cut area
will not be exposed to the direct sun.
• For best results, adjust the mower cutting height sothat
the mower cuts off only the top one-third of the grass
blades (See Fig. 9). For extremely heavy mulching,
reduce your width of cut on each pass and mow slowly.
Certain types of grass and grass conditions may require
that an area be mulched a second time to completely
hide the clippings. When doing a second cut, mow
across or perpendicular to the first cut path.
• Change your cutting pattern from week to week. Mow
north to south one week then change to east to west the
next week. This will help prevent matting and graining
of the lawn.
MAX 1/3 I
FIG. 9
CUSTOMER RESPONSIBILITIES
MAINTENANCE SCHEDULE ___ _/,o_/_ _/_o_/
F,L ,NOAT S
AsYouCOMPLETE
REGULARSERVICE f_._.7 ¢ _/'_-'._F_y_,._-_.._SERVICE DATES
Check Operator Presence and
T Interlock Systems V'
R Check for Loose Fasteners If 1#17 V'
T Lubrication Chart V'
0 Check Battery Level
A Sharpen/Replace Mower Blades
R Clean Battery and Terminals I_#
Check Transaxle Cooling if
Adjust Blade Belt(s) Tension 1##5
Adjust Motion Drive Belt(s) Tension I_#'s!
i Check Engine Oil Level iI/
Change Engine Oil 1_1,2,: I_
E Clean Air Filter Vm2 1
Inspect Muffler/Spark Arrester _'
i (_1 Clean Air Screen t##2
Replace Oil Filter (If equipped) _22
N Clean Engine Cooling Fins
Replace Spark Plug _' If
Replace Air Filter Paper Cartridge V'2
Replace Fuel Filter V'
1 - Change more often when operating under a heavy load or in high ambient temperatures 5 - If equipped with adjustable system.
2 _ Service more often when operating in dirty or dusty conditions. 6 - Not required it equipped with maintenance-free batte N,
3 - if equipped with oil filter, change oil eve_ 50 hours. 7 - 13ghten front axle pivot bol_ to 35 ft.-Ibs maximum.
4 - Replace blades more often when mowing in sandy soil. Do not overtighten.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse ornegligence. To receive
full value from the warranty, operator must maintain tractor
as instructed in this manual,
Some adjustments will need to be made periodically to •
properly maintain your tractor.
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
• Once a year you should replace the spark plug, clean or
replace air filter, and check blades and belts for wear. A
new spark plug and clean airfilter assure proper air-fuel
mixture and help yourengine run better and last longer.
BEFORE EACH USE
• Check engine oil level,
• Checkbrakeoperation.
• Check tire pressure,
Check operator presence and
interlock systems forproper operation.
• Check for loose fasteners.
LUBRICATION CHART
_)SPINDLE
ZERK ZERK
(_FRONT
BEARING ZERK
_)SAE 30 OR 10W30 MOTOR OIL
_GENERAL PURPOSE GREASE
_)REFER TO CUSTOMER RESPONSIBILITIES "ENGINE"
SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT
POINTS WHICH HAVE SPECIAL NYLON BEARINGS.
VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT
THAT WILL SHORTEN THE LIFE OF THE SELF-
LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE
LUBRICATED, USE ONLYADRY, POWDERED GRAPHITE
TYPE LUBRICANT SPARINGLY.
14
'_)FRONT WHEEL
BEARING ZERK
i _)GEARSHIFT
- -' PIVOTS
NE
CUSTOMER RESPONSIBILITIES
TRACTOR
Always observe safety rules when performing any mainte-
nance.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance at
high speed in highest gear, then brake must be adjusted.
(See'TO ADJUST BRAKE"_inthe Service and Adjustments
section of this manual).
TIRES
• Maintain preper airpressure inalltires(See"PRODUCT
SPECIFICATIONS" section ofthis manual).
• Keep tires free ofgasoline, oil, or insect controlchemi-
cals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlocksystems are work-
ing properly. If you rtractor does not function as described,
repair the problem immediately.
• The engine should not start unless the clutch/brake
pedal isfully depressed and attechement clutch control
is in the disengaged position.
• When the engine is running, anyattempt bytheoperator
to leave the seat without first setting the parking brake
should shut offthe engine.
• When the engine is running and the attachment clutch is
engaged, any attempt by the operator to leave the seat
should shut off the engine.
• Theattachmentclutch should neveroperateunlessthe
operator is in the seat.
BLADE CARE
For best resultsmower blades mustbe keptsharp. Replace
bent or damaged blades,
TRAILING
EDGE UP BLADE
HOLE
FLAT WASHER,_
LOCK WASHER
HEX BOLT (GRADE 8)*
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SiX LINES ON THE BOLT HEAD.
MANDREL
ASSEMBLY
FIG. 10
TO SHARPEN BLADE (See Fig. 11)
NOTE: We donot recommend sharpening blade- but ifyou
do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An
unbalanced blade will cause excessive vibration and even-
tual damage to mower and engine.
• The blade can be sharpened with a file or on agdnding
wheel. Do not attempt to sharpen while on the mower.
• To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or acone balancer. (When using a cone
balancer, follow the instructions supplied with bal-
ancer.)
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
• Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt orpin parallelwith the ground. If
blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
CENTER HOLE/ j/
5/8" BO_ BLADE
BLADE REMOVAL (See Fig. 10)
• Raise mower to highest position to allow access to
blades.
• Remove hex bolt, Iockwasher and flat washer securing
blade.
• Install new or resharpened blade withtrailingedge up
towards deck as shown.
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL
ASSEMBLY.
• Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
Tighten bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.
OR PIN_
FIG. 11
BATTERY
Your tractor has a battery charging system which is suffi-
cient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
Keep small vent holes open.
• Recharge at 6-10 amperes for 1hour.
NOTE: The original equipment battery on your tractor is
maintenance free. Do not attempt to open or remove caps or
covers. Adding or checking level of electrolyte is not
necessary.
15
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