Poulan PP46SZ-967721801-00, 967721801-00 Owner’s Manual
Lea el manual de instrucciones detenidamente y
asegúrese de comprender las instrucciones antes
de utilizar la máquina.
La gasolina que contiene hasta 10 % de etanol
(E10) se puede usar en esta máquina. El uso de
gasolina que tenga más de 10 % de etanol (E10)
anulará la garantía del producto.
115 92 92-27 Rev A
English / Spanish
Operator Manual
Manual del operador
PP46SZ / 967 721801-00
Please read the operator manual carefully and make
sure you understand the instructions
before using the machine.
Gasoline containing a maximum of 10% ethanol
(E10) is permitted for use in this machine. The use of
gasoline with more than 10% ethanol (E10)
will void the product warranty.
CONFORMITY CERTIFICATES
USA requirements
Labels are placed on the engine and/or in the engine compartment stating that the machine
will fulll the requirements. This is also applicable to special requirements for any of the states,
(California emission rules etc.). Do not remove these labels. Certicates can also be supplied
with the machine at delivery or written in the Engine manual. Take care of them as they are
valuable documents.
WARNING! Failure to follow cautious
operating practices can result in dangerous
injury to the operator or other persons. The
owner must understand these instructions,
and must let only approved persons who
understand these instructions to operate the
mower.
Each person operating the mower must be of
sound mind and body and must not be under
the inuence of mind altering substances.
WARNING! Engine exhaust, some of its
constituents, and certain vehicle components
contain or emit chemicals known to the State of
California to cause cancer and birth defects or
other reproductive harm.
WARNING! Battery posts, terminals
and related accessories contain lead and lead
compounds, chemicals known to the State of
California to cause cancer and birth defects
or other reproductive harm. Clean your hands
after handling.
WARNING! Engine exhaust and certain
vehicle components contain or emit chemicals
considered to cause cancer, birth defects,
or other reproductive system damage. The
engine exhaust contains carbon monoxide,
which is an odorless, colorless, poisonous gas.
Do not use the machine in enclosed spaces.
When this product is worn out and no longer
used, return it to the reseller or other party for
recycling.
To implement improvements, specications and
designs can be altered without prior notication.
Note that no legal demands can be placed
based on the information contained in these
instructions.
Use only original parts for repairs. The use of
other parts voids the warranty.
Do not modify or install non-standard
equipment to the unit without consent from the
manufacturer. Modications to the unit may
cause unsafe operations or damage the unit.
©2017 All rights reserved.
Orangeburg, SC Printed in U.S.A.
CONTENTS
INTRODUCTION............................................... 4
Driving and Transport on Public Roads ....... 4
Towing ......................................................... 4
Operating ..................................................... 4
SYMBOLS AND DECALS ................................. 6
SAFETY ............................................................ 7
Protecting Children ...................................... 7
Personal Safety Equipment ......................... 8
Slope Operation ........................................... 8
Safe Handling of Gasoline ........................... 9
Transport ................................................... 10
Spark Arrestor ............................................ 10
CONTROLS .....................................................11
Motion Control Levers ............................... 12
Park Brake ................................................. 12
Ignition Switch ........................................... 12
Choke Conttrol ........................................... 12
Throttle Control .......................................... 13
Blade Switch .............................................. 13
Fuel Shut Off Valve .................................... 13
Service Meter ............................................ 13
Cutting Height Lever .................................. 13
Fuse ........................................................... 14
Tracking ..................................................... 14
Hydro Release Levers ............................... 14
Fuel Tank ................................................... 14
OPERATION ................................................... 16
Training ...................................................... 16
Operating on Hills ...................................... 18
Moving Machine By Hand .......................... 19
MAINTENANCE .............................................. 20
Battery ....................................................... 22
Safety System ........................................... 23
Park Brake ................................................. 23
Tire Pressures ........................................... 23
Cutting Blades ........................................... 23
Caster Wheels ........................................... 23
V-belts ........................................................ 24
Adjusting the Mower Deck ......................... 24
Anti-scalp Rollers ....................................... 25
Cleaning .................................................... 25
LUBRICATION ................................................ 26
Engine Oil .................................................. 27
Wheel and Deck Zerks .............................. 27
Transmission ............................................. 27
TROUBLESHOOTING .................................... 28
STORAGE ....................................................... 29
SCHEMATIC ................................................... 30
TECHNICAL DATA .......................................... 31
SERVICE JOURNAL ....................................... 33
INTRODUCCIÓN ..................................................... 37
Conducción y transporte en vías públicas . 37
Remolque .................................................. 37
Funcionamiento ......................................... 37
SÍMBOLOS Y RÓTULOS ......................................... 39
SEGURIDAD ............................................................ 40
Seguridad infantil ....................................... 40
Equipo de seguridad personal ................... 41
Funcionamiento en pendientes ................. 41
Manipulación segura de la gasolina .......... 42
Transporte ................................................. 44
Parachispas ............................................... 44
CONTROLES ........................................................... 45
Palancas de control de la dirección ........... 46
Freno de estacionamiento ......................... 46
Interruptor de arranque .............................. 46
Interruptor de la cuchilla ............................ 47
Medidor de servicio ................................... 47
Control del acelerador ............................... 47
Estrangulador ............................................ 47
Válvula de corte de combustible ................ 48
Palancas de liberación hidrostática ........... 48
Ajuste de la altura de corte ........................ 48
Fusible ....................................................... 48
Botón de seguimiento ............................... 49
Depósito de combustible ........................... 49
OPERACIÓN ........................................................... 50
Capacitación .............................................. 50
Trabajo en pendientes ............................... 52
Mover la máquina manualmente ............... 53
MANTENIMIENTO ................................................... 54
Batería ....................................................... 56
Sistema de seguridad ................................ 56
Freno de estacionamiento ......................... 57
Presión de los neumáticos ........................ 57
Discos de corte .......................................... 57
Ruedecillas ................................................ 57
Correas en V ............................................. 57
Ajuste del equipo de corte ......................... 58
Ruedas de apoyo ...................................... 59
Limpieza .................................................... 59
LUBRICACIÓN ........................................................ 60
Cambio de aceite del motor ....................... 61
Transmisión ............................................... 61
Engrasadores de rueda y equipo .............. 61
SOLUCIÓN DE PROBLEMAS ................................. 62
ALMACENAMIENTO ...............................................63
ESQUEMA ...............................................................64
DATA TÉCNICOS ..................................................... 65
REGISTRO DE SERVICIO ...................................... 67
INTRODUCTION
Congratulations
Thank you for purchasing a PoulanPro rideon mower. This machine is built for superior
efciency to rapidly mow primarily large areas.
A control panel easily accessible to the operator
and a hydrostatic transmission regulated by
steering controls both contribute to the machine’s
performance.
This manual is a valuable document. Read the
contents carefully before using or servicing the
machine. The following of instructions (use,
service, maintenance) by all who operate this
machine is important for the safety of the operator
and others. It can also considerably increase the
life span of the machine and increase its resale
value.
If you sell your machine, be sure to give the
operator manual to the new owner.
The nal chapter of this operator manual provides
a Service Journal. Make sure that service and
repair work are documented. A correctly kept
service journal reduces service costs for the
maintenance and affects the machine’s resale
value. Please contact your dealer for more
information. Take the operator manual along
when the machine is taken to your dealer for
service.
General
In this operator manual, left and right, backward
and forward are used in relation to the machine’s
usual driving direction.
Continuous dedication to improve our products
require that specications and design are subject
to change without notice.
Driving and Transport on Public Roads
Check applicable road trafc regulations before
transporting on public roads. If the machine is
transported, you must always use approved
fastening equipment and make sure that the
machine is correctly attached. DO NOT operate
this machine on public roadways.
Towing
If machine is equipped with a tow hitch, use much
more caution when towing. Do not let children or
others in or on the towed equipment. Make wide
turns to avoid jack-kning. Travel slowly and leave
more distance to stop.
Do not tow on sloped ground. The weight of the
towed equipment may cause loss of traction and
loss of control.
Follow the manufacturer's recommendation for
weight limits for towed equipment. Do not tow
near ditches, canals, and other hazards.
Operating
This machine is constructed only for mowing
grass on lawns and even ground without
obstacles such as stones, tree stumps, etc. The
machine can also be used for other tasks when
equipped with special accessories provided by
the manufacturer. Operating instructions for the
accessories are provided with delivery. All other
types of uses are incorrect. The manufacturer’s
directions concerning operation, maintenance,
and repairs must be carefully followed.
Lawn mowers and all power equipment, can
be potentially dangerous if used improperly.
Safety requires good judgement, careful use in
accordance with these instructions and common
sense.
The machine must only be operated, maintained,
and repaired by persons familiar with the
machine’s special characteristics and who are
also knowledgeable about the safety instructions.
Use only approved repair parts to maintain this
machine.
Accident prevention regulations, other general
safety regulations, occupational safety rules, and
trafc regulations must be followed without fail.
Unauthorized modications to the design of the
machine may absolve the manufacturer from
liability for resulting personal injury or property
damage.
4
INTRODUCTION
Good Service
PoulanPro's products are sold throughout the
world and only in specialized retail stores with
complete service. This ensures that you as a
customer receive only the best support and
service. Before the product is delivered, the
machine has, for example, been inspected and
adjusted by your retailer. See the certicate in the
Service Journal in this operator manual.
When you need spare parts or support in
service questions, warranty issues, etc., consult
the following professional:
This manual belongs to the machine with the
manufacturing number:
Manufacturing Number
The machine’s manufacturing number can be
found on the printed plate afxed to the engine
compartment.
Stated on the plate, from the top are:
• The machine’s type designation (I.D.).
• The manufacturer’s type number (Model).
• The machine’s serial number (Serial no.)
Please have the type designation and serial
number available when ordering spare parts.
Engine Transmission
The engine’s manufacturing number is stamped
on one of the valve covers.
The plate states:
• The engine’s model.
• The engine’s type.
• Code
Please have these available when ordering spare
parts.
The wheel motors and hydrostatic pumps have a
barcode decal afxed at the rear.
5
SYMBOLS AND DECALS
These symbols are found on the machine and in
the operator manual. Study them carefully until
you know what they mean.
WARNING! Xxxx xxxxxx xxxxx xxxx
xxxxxxxxx xxxxxx xxxxxxxxx.
Used in this publication to tell the reader of a
risk of personal injury or death, particularly if the
reader neglects to obey the instructions in the
manual.
IMPORTANT INFORMATION Xxxx xxxxxx
xxxxx xxxx xxxxxxxxx xxxxxx xxxxxxxxx.
Used in this publication to tell the reader of a
risk of material damage, particularly if the reader
neglects to obey the instructions in the manual.
Used also when there is a possibility for misuse or
misassembly.
R N
Reverse Neutral Fast Slow Choke Fuel Park Brake
Danger Use protective
glasses
Warning!
Battery acid is
corrosive, explosive
and ammable
Read Operator
Manual
Whole body
exposure to
thrown objects
Shut off engine,
before maintenance
or repair
Severing of ngers
and toes
Warning!
Do not
touch parts
Use protective
gloves
Keep away from
the discharge deck
Keep a safe
distance from
the machine
Do not open or
remove safety
shields wIth
engine running
Wear hearing
protection
Warning!
Use on slopes no
greater than 10° No passengers
Careful backing up,
watch for
other people
Do not
stand here
Warning!
Do not use
without deector
or grass catcher
Careful going
forward, watch for
other people
6
SAFETY
Safety Instructions
These instructions are for your safety. Read them
carefully.
WARNING! THIS CUTTING MACHINE
CAN AMPUTATE HANDS AND FEET AND
THROW OBJECTS. FAILURE TO OBEY
THE FOLLOWING SAFETY INSTRUCTIONS
COULD RESULT IN SERIOUS INJURY OR
DEATH.
WARNING! CHILDREN CAN BE
SERIOUSLY INJURED OR KILLED BY THIS
EQUIPMENT. Carefully read and obey all the
safety instruction that follow.
IMPORTANT INFORMATION The American
Academy of Pediatrics recommends that
children be a minimum of 16 years of age
before operating a riding lawn mower.
Protecting Children
Tragic accidents can occur if the operator is not
alert to the presence of children. Children are
frequently attracted to the machine and the
mowing activity. Do not think that children will
stay where you last saw them.
• Keep children out
of the mowing area
and in the watchful
care of a responsible
adult other than the
operator.
• Be alert and turn
machine off if a child
enters the area.
• Before and while backing, look behind and
down for small children.
• Do not carry
children, even with
the blades shut off.
They can fall off and
be seriously injured
or interfere with safe
machine operation.
Children who have
been given rides in the past can suddenly come
into the mowing area to ride again and be run
over or backed over by the machine.
• Do not let children to operate the machine.
• Use extreme care when going near blind
corners, shrubs, trees, or other objects that can
block your view of a child.
General Operation
• Read, understand,
and obey all
instructions on the
machine and in
the manual before
starting.
• It is recommended
that someone knows
that you are mowing and can give aid if there is
an injury or accident.
• Those who operate, maintain, and/or service
this machine must rst read and understand this
Operator Manual. Local laws can regulate the
age of the user. The owner is responsible for
training the users of this equipment.
• The owner and operator of this equipment
can prevent accidents and is responsible for
accidents or injuries occurring to themselves,
other persons and/or property.
• Do not put hands or feet near rotating parts
or under the machine. Keep away from the
discharge opening at all times.
• Only let responsible adults, who are familiar
with the instructions, to operate the machine.
• Clean the area of
objects such as
rocks, toys, wire,
etc., which could
be picked up and
thrown by the
blades.
• Be sure the area
is has no bystanders before operating. Stop
machine if someone enters the area.
• Do not mow in reverse unless fully necessary.
Always look down and behind before and while
backing.
• Do not point discharged material toward
someone. Avoid discharging material against a
wall or obstruction. Material can ricochet back
toward the operator. Stop the blades when
going across gravel surfaces.
• Do not operate machine without the full grass
catcher, discharge guard, or other safety
devices in place and working.
• Slow down before turning.
• Always turn off blades, move the steering
control lever out to the park brake position, stop
engine and remove keys before dismounting.
• Do not carry passengers. The machine is only
intended for use by one person.
• Operate the machine only in daylight or good
articial light.
7
SAFETY
• Disengage blades when not mowing. Shut off
engine and wait for all parts to come to a full
stop before cleaning the machine, removing
the grass catcher or unclogging the discharge
guard.
• Do not operate the machine while under the
inuence of alcohol or drugs.
• Look for trafc when operating near or going
across roadways.
• Use more care when loading or removing the
machine into a trailer or truck.
• Always wear eye protection when operating
machine.
WARNING! When using the machine,
approved personal protective equipment must
be used. Personal protective equipment cannot
remove the risk of injury but it will reduce the
degree of injury if an accident does occur.
Speak to your retailer for aid in choosing the
right equipment.
• Wear correct Personal Protective Equipment
(PPE) while operating this machine, including
(at a minimum) sturdy footwear, eye protection,
and hearing protection. Do not mow in shorts
and/or footwear with open toes.
• Data shows that operators age 60 years and
above are involved in a large percentage of
riding mower-related injuries. These operators
must evaluate if they can safely operate the
riding mower sufciently to protect themselves
and others from serious injury.
• Obey the manufacturer’s recommendation for
wheel weights or counterweights.
• Keep machine free of grass, leaves or other
debris buildup which can touch hot exhaust or
engine parts and burn. Do not let the mower
deck plow leaves or other debris that can cause
a buildup to occur. Clean oil or fuel spillage
before operating or storing the machine.
• Let machine cool before storage.
Personal Safety Equipment
• Make sure that rst
aid equipment is
near at hand when
using the machine.
• Do not use the
machine when
barefoot.
• Always wear
protective shoes or boots. Steel toe caps are
recommended.
8
• Always wear approved protective glasses or a
full visor when assembling or driving.
• Always wear gloves when handling the blades.
• Do not wear loose clothing that can become
caught in moving parts.
• Use ear protectors to avoid damage to hearing.
Slope Operation
Slopes are a major cause related to loss of
control and tip-over accidents, which can result in
severe injury or death. Operation on slopes
requires more care. If you cannot back up the
slope or if you feel uneasy on it, do not mow it.
• Mow up and down
slopes (10 degrees
maximum), not
across.
• Look for holes, ruts,
bumps, rocks, or
other hidden objects.
Uneven terrain
could overturn the machine. Tall grass can hide
obstacles.
• Select a low ground speed so it will not be
necessary to stop while on the slope.
• Do not mow on wet grass. Tires can lose
traction.
• Avoid starting, stopping, or turning on a slope. If
the tires lose traction, disengage the blades and
continue slowly straight down the slope.
• Move slowly and
gradually on slopes.
Do not make
sudden changes in
speed or direction,
which could cause
machine to roll over.
• Use more care while
operating machine with grass catchers or other
attachments; the stability of the machine can be
effected.
• Do not use on steep slopes.
• Do not try to stabilize the machine by putting a
foot on the ground.
• Do not mow near drop-offs, ditches, or
embankments. The machine could suddenly
roll over if a wheel is over the edge or the edge
caves in.
WARNING! Do not drive up or down hills
with slopes greater than 10 degrees. Do not
drive across slopes.
SAFETY
Safe Handling of Gasoline
To avoid personal injury or damage to property,
use care in handling gasoline. Gasoline is very
ammable and the vapors are explosive.
WARNING! The engine and the exhaust
system become very hot during operation.
There is a risk for burns if touched. Let engine
and exhaust system to cool before refueling.
• Do not fuel the
machine indoors.
• Extinguish all
cigarettes, cigars,
pipes, and other
sources of ignition.
• Use only approved
gasoline containers.
• Do not remove gas cap or add fuel with
the engine running. Let engine cool before
refueling.
• Do not keep the machine or fuel container
where there is an open ame, spark or pilot light
such as on a water heater or other appliance.
• Before you start refueling, keep the risk of static
electricity to a minimum by touching a metal
surface.
• Do not ll containers in a vehicle or on a truck
or trailer bed with plastic liner. Always put
containers on the ground away from the vehicle
when lling.
• Do not put too much fuel in the tank. Replace
gas cap and tighten securely.
• Remove gas-powered equipment from the truck
or trailer and refuel it on the ground. If this is not
possible, refuel such equipment with a portable
container, rather than from a gasoline dispenser
nozzle.
• Keep the nozzle in contact with the rim of the
fuel tank or container opening at all times until
fueling is complete. Do not use a nozzle lock-
open device.
• If fuel is spilled on clothing, change clothing
immediately.
• Do not start the engine near spilled fuel.
• Do not use gasoline as a cleaning agent.
• If leaks occur in fuel system, the engine must
not be started until problem has been resolved.
• Check the fuel level before each use and leave
space for the fuel to expand, because the heat
from the engine and the sun can otherwise
cause the fuel to expand and overow.
General Maintenance
• Do not use the
machine indoors or
in spaces lacking
correct ventilation.
The exhaust
fumes contain
carbon monoxide,
an odorless and
poisonous lethal gas.
• Make sure that the equipment is in good
condition and that all nuts and bolts, especially
those fastening the blade attachments, are
correctly tightened and torqued.
CAUTION! Use protective glasses
for maintenance work.
• Maintain or replace safety and instruction labels
as necessary.
• Do not interfere with the intended operation
of or reduce the protection given by a safety
device. Check their operation regularly. DO
NOT operate a machine with a safety device
that does not operate correctly.
• Check grass catcher components and the
discharge guard frequently and replace with
manufacturer’s recommended parts when
necessary.
WARNING! The engine must not
be started when the driver’s oor plate or
protective plates for the mower deck’s drive
belt is removed.
• Do not change the settings of engine controllers
and avoid running the engine at overly high
engine speeds. If you run the engine too fast,
machine components could be damaged.
• To reduce the risk of re, keep machine free of
grass, leaves or other debris buildup. Clean oil
or fuel spills and remove fuel-soaked debris. Let
machine cool before storing.
• Stop to do an inspection of the equipment if you
run over or into anything. If necessary, make
repairs before starting.
• Do not make adjustments or repairs with the
engine running.
• The blades are sharp and can cause cuts and
gashes. Wrap blades or use protective gloves
when handling them.
• Check the park brake’s operation regularly.
Adjust and service as necessary.
• Do not work with the starter circuit if there is
spilled fuel.
9
SAFETY
• Make sure that the fuel ller cap is mounted
tightly and no ammable substances are kept in
an open vessel.
• Sparking can occur
when working with
the battery and the
heavy cables of the
starter circuit. This
can cause battery
explosion, re or eye
injury. Sparking will
not occur after the grounding cable (normally
negative, black) is removed from the battery.
• Disconnect the grounding cable from the battery
rst and reconnect it last.
• Do not make a bridge short circuit across the
starter relay to run the starter.
• Be very careful when handling battery acid.
Acid on skin can cause serious corrosive burns.
If you spill battery acid on your skin, rinse
immediately with water.
• Acid in the eyes can cause blindness, contact a
doctor immediately.
• Be careful when
servicing the battery.
Explosive gases form
in the battery. Do
not do maintenance
on the battery when
smoking or near
open ames or
sparks. The battery can explode and cause
serious injury or damage.
• The machine is tested and approved only
with the equipment originally supplied or
recommended by the manufacturer. Only use
approved repair parts for the machine.
• The mulch blades must only be used in familiar
areas when higher quality mowing is necessary.
• Regularly clean the deck and the underside of
the deck. Avoid spraying engine and electrical
components with water.
Transport
• The machine is heavy and can cause serious
crushing injuries. Be more careful when it is
loaded on or removed from a vehicle or trailer.
• Use full width ramps for loading machine into a
trailer or truck.
• The two front and rear tie down straps must
be used and directed down and out from the
machine.
• Check and abide by local trafc regulations
before transporting the machine on roads.
• Use an approved trailer to transport the
machine. Turn off the fuel supply. Fasten the
machine down with approved devices such as
bands, chains or straps.
• Do not tow this machine, it can cause damage
to the drive system.
• Do not tow trailers, etc. with this mower. They
can jackknife or overturn, causing damage to
the mower and possible serious injury to the
operator.
• Load the unit onto truck or trailer by driving up
ramps of sufcient strength using a slow speed.
Do not lift! The machine is not intended to be
lifted by hand.
• When loading or removing this machine, do not
use more than the maximum recommended
operation angle of 10 degrees.
WARNING! Use extreme care when
loading the machine into a truck or trailer using
ramps. There is the possibility of serious injury
or death if the machine falls off the ramps.
IMPORTANT INFORMATION The park brake
is not sufcient to lock the machine in place
during transport. Make sure the machine is
correctly fastened to the transport vehicle.
Always reverse the machine onto the transport
vehicle to avoid tipping it over.
Spark Arrestor
This mower is equipped with an internal
combustion engine and must not be used on
or near unimproved forested, bush covered
or grassy lands unless the engine’s system is
equipped with a spark arrestor meeting applicable
local or state laws. Federal laws apply on federal
lands. If a spark arrestor is used, it must be
maintained in good working order by the operator.
A spark arrestor for the mufer is available
through your authorized PoulanPro dealer.
10
CONTROLS
This operator manual describes the PoulanPro
Zero Turn Rider. The rider is tted with a fourstroke overhead valve engine.
Transmission from the engine is made via
belt-driven hydraulic pumps. Using the left and
right steering controls, the ow is regulated and
thereby the direction and speed.
5
6
7
8
9
10
11
12
3
1
4
3
2
1. Motion control levers 5. Bypass linkages 9. Ignition switch
2. Park brake 6. Fuel shut off 10. Throttle control
3. Tracking bolts 7. Fuel tank 11. Service meter
4. Fuse 8. Blade switch 12. Deck lift
11
CONTROLS
Motion Control Levers
The machine’s speed and direction are
continuously variable using the two steering
controls. The steering controls can be moved
forward or backward about a neutral position.
There is a neutral position, which is locked if the
steering controls are moved out.
When both controls are in the neutral position (N),
the machine stands still. By equally moving both
controls forward or backward, the machine moves
in a straight line forward or backward.
Park Brake
The park brake is found on the left of the
machine. Pull the lever backward to operate the
brake and push forward to release it.
IMPORTANT INFORMATION The machine
must stand still when engaging the park brake.
Always set the park brake before dismounting.
Release the park brake before moving the
mower.
Ignition Switch
For example, to turn right while moving forward,
move the right control towards the neutral
position. The rotation of the right wheel is reduced
and the machine turns to the right.
Zero turn can be achieved by moving one control
backward (behind the neutral position) and
carefully moving the other steering control forward
from its neutral position. The rotation direction
when zero turning is determined by which
steering control is moved backward behind the
neutral position. If the left steering control is pulled
backward, the machine turns to the left. Use more
care when using this maneuver.
If the steering controls are in uneven positions
when standing still or do not t in the slots for
moving the controls out, they can be adjusted.
WARNING! The machine can turn very
rapidly if one steering control is moved much
further forward than the other.
12
The ignition switch is placed on the control panel
and is used to start and stop the engine. On
models equipped with headlights, turn the key
clockwise to ACCESSORY for headlight use.
Choke Conttrol
The choke is used for cold starts to provide the
engine with a richer fuel mixture. Push the throttle
control forward to the choke position.
CONTROLS
Throttle Control
The throttle control regulates the engine speed
and the rate of rotation of the blades, assuming
the blade switch is pulled out.
To increase or decrease the engine speed, the
control is moved forward or back respectively.
Avoid idling the engine for long periods, as there
is a risk of fouling the spark plugs. USE FULL
THROTTLE WHEN MOWING, for best mower
performance and battery charging.
Blade Switch
Service Meter
The service meter displays the total number of
hours the engine has run and indicates when the
engine and mower need servicing.
After every 50 hours of operation, an oil can icon
will appear and stay on for two hours, before
an automatic reset occurs. To manually reset
the meter, turn the key off and on ve times at
one second intervals. To service the engine and
mower, see the Service Journal of this manual.
NOTE: The service meter operates (clocks hours)
only when the engine is running. Be sure to turn
the key off when the unit is not in use, to prevent
meter hours from accumulating.
Cutting Height Lever
To engage the mower deck blades, pull the knob
up; the blades are disengaged when the knob is
pressed down.
Fuel Shut Off Valve
The fuel shut off valve is located at the left rear of
the seat. The valve is off when the handle tab is
turned perpendicular to the fuel line.
To set the desired deck cutting height, press the
release button and move the lever forward to the
cutting height pin. See Before Starting in the
Operation section to change the cutting height.
The cutting height range is from 1-1/2" (38 mm)
to 4" (102 mm) in 1/2" (13 mm) increments. The
heights are measured from the ground up to the
blade tip with the engine not running.
WARNING! Do not make adjustments
unless the engine is stopped and the park
brake is activated.
IMPORTANT INFORMATION Always raise the
deck to the highest position for transport.
13
CONTROLS
Fuse
The 20 amp primary fuse is located on the left
hand side of the machine. It is accessed by tilting
the seat forward. The fuse is a at pin type used
in automobiles.
Tracking
Hydro Release Levers
Transaxle bypass linkages must be engaged
when pushing or pulling the mower. The release
levers are located on each side of the rear of the
unit below the rear engine plate. See Moving
Machine By Hand in the Operation section.
WARNING! Bypass linkages are located
close to the mufer. To prevent burns, the
engine should be shut off and allowed to cool
before the bypass linkage levers are handled.
Fuel Tank
If the mower is not tracking straight, check the
air pressure in both rear tires. Recommended air
pressure for the rear tires is 15 psi (1 bar).
1. Tracking adjustments are made using the
tracking bolts. The tracking bolts act as
limiting devices for the motion control levers
when in the full-forward position.
2. For preliminary tracking adjustment, move
unit to an open, unobstructed area such as an
empty parking lot or open eld.
3. Back the tracking bolts out until ush with nut.
4. Test operate unit by driving it at full throttle
and the full forward position on both motion
control levers. Gradually turn in the tracking
bolt on the right hand side until the unit
noticeably starts drifting right.
5. Drive forward at full throttle with both motion
control levers in the full forward position.
Gradually turn in the left tracking bolt until unit
tracks straight.
14
Read the safety instructions before refueling. The
capacity for the tank is three gallons.
Regularly check the gas cap gasket for damage
and keep the cap properly tightened.
The engine will run on a minimum of 87-octane
unleaded gasoline (no oil mix). Environmentally
adapted alkylate gasoline can be used. See
Technical Data concerning ethanol fuel.
Methanol fuel is not allowed. Do not use E85
alcohol based fuel. Damage to the engine and
components may occur.
When operating in temperatures below 32°F, use
fresh, clean winter grade gasoline to help insure
good cold weather starting.
CONTROLS
WARNING! Gasoline is highly ammable.
Observe caution and ll the tank outdoors (see
the Safety section).
WARNING! Fill to bottom of ller neck.
Do not overll. Wipe off spilled oil or fuel. Do
not store, spill or use gasoline near an open
ame.
WARNING! The engine and the exhaust
system, become very hot during operation.
There is a risk for burns if touched. Let engine
and exhaust system to cool before refueling.
IMPORTANT INFORMATION Experience
indicates that alcohol blended fuels (called
gasohol, ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic gas
can damage the fuel system of an engine while
in storage. To avoid engine problems, the fuel
system must be emptied before storage of 30
days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and
carburetor are empty. Use fresh fuel the next
season. See Storage for more information. Do
not use engine or carburetor cleaners in the
fuel tank or permanent damage may occur.
15
OPERATION
Read the Safety section and following pages, if
you are unfamiliar with the machine.
Training
Due to unique steering capabilities, zero turn
mowers are far more maneuverable than typical
riding mowers.
This section must be reviewed in its entirety
prior to attempting to move the mower under its
own power. When rst operating the mower or
until becoming comfortable with controls, use
a reduced throttle speed and reduced ground
speed. DO NOT move control levers to the
furthest forward or reverse positions during initial
operation.
First time users must become familiar with the
mower’s movement on a hard surface, such
as concrete or blacktop PRIOR to attempting
to operate on turf. Until the operator becomes
comfortable with the mower controls and zero
turning capability, overly aggressive maneuvers
may damage turf.
Steering
To move forward and backward
The direction and speed of the mower’s
movements are effected by the movement of the
control lever(s) on each side of mower. The left
control lever controls the left wheel. The right
control lever controls the right wheel.
For rst time use, push the mower (see Moving
Machine By Hand in the Operation section) to
an open, at area without other people, vehicles
or obstacles nearby. To move the unit under
its own power, the operator must sit in the seat
and start the engine (see Before Starting in the
Operation section). Adjust the engine speed to
idle, disengage the park brake but do not engage
the blades at this time. Rotate control levers
inward. As long as the control levers have not
been moved forward or backwards, the mower
will not move.
Slowly move both control levers forward slightly.
This will let the mower start moving forward in a
straight line. Pull the control levers back to the
neutral position and the mower will stop moving.
Pull back slightly on control levers, allowing the
mower to move backwards. Push the control
levers forward to the neutral position and mower
will stop moving.
To turn to the right
While moving in a forward direction, pull the right
lever back towards the neutral position while
maintaining the position of the left lever, this will
slow the rotation of the right wheel and cause the
machine to turn in that direction.
To turn to the left
While moving in a forward direction pull the left
lever back towards the neutral position while
maintaining the position of the right lever, this will
slow the rotation of the left wheel and cause the
machine to turn in that direction.
To zero turn
While moving in a forward direction, rst pull both
control levers back until the mower stops or slows
dramatically.
Then by alternating one lever slightly to the
forward position and the other in the reverse
position, complete the turn.
WARNING! Make sure the work area is
free of stones and other objects that could be
thrown by the rotating blades.
Before Starting
1. Read the sections on Safety and Controls
before starting the machine.
2. Perform the daily maintenance before
starting (see Maintenance Schedule in the
Maintenance section).
3. Check that there is sufcient fuel in the fuel
tank.
4. Adjust the seat to the desired position.
5. Set the deck cutting height by inserting the lift
pin into the desired cut height.
16
OPERATION
The following conditions must be fullled before
the engine can be started:
• The blade switch must be pressed downward
into the disengaged position.
• The park brake must be up into the engaged
position.
• Both steering controls must be in the locked
(outer) neutral position.
Starting the Engine
1. Sit on the seat.
2. Raise the mower deck by pushing the release
button on the top of the lifting lever. Pull the
lifting lever backward to the locked (transport)
position.
3. Engage the park brake by pushing the release
button in and pulling the lever fully upwards.
4. Disengage the mower blades by pressing the
blade switch down.
5. Move the steering controls outward to the
locked (outer) neutral position.
6. Move the throttle to the middle position.
7. If the engine is cold, the throttle control should
be fully forward to the choke position.
8. Press in and turn the ignition key to the start
position.
IMPORTANT INFORMATION Do not run the
starter for more than ve seconds each time. If
the engine does not start, wait approximately
ten seconds before retrying.
9. When the engine starts, immediately release
the ignition key back to the run position. Pull
the throttle back gradually when the engine
has started.
10. Set the engine speed with the throttle. Allow
the engine to run at a moderate speed,
approximately mid throttle, for a short time
before use. USE FULL THROTTLE WHEN
MOWING.
Running
1. Release the park brake by moving the lever
down.
NOTE: The mower is equipped with an
operator presence system. If the engine is
running and the operator tries to leave the
seat without rst setting the park brake, the
engine will shut off.
2. Move the steering controls inwards, out of the
neutral position (N).
3. Push the release button on the cutting height
lever, move lever to the pin and then release
the button.
4. Move throttle control to full throttle.
5. Engage the mower deck by pulling the blade
switch up.
WARNING! Make sure that no one is
near mower when engaging blade switch.
6. Rotate control levers inward and slowly move
both control levers slightly forward to move
forward in a straight line.
17
OPERATION
Stopping the Engine
1. Move the throttle to the minimum position
(tortoise symbol).
2. Move the steering controls outward.
3. Disengage the mower deck by pressing the
blade switch down.
4. Raise the mower deck by pressing the release
button on the lever and pulling the lever
upward to the transport position.
5. When the machine is standing still, engage
the park brake by pushing the lever release
button and pulling the lever upward.
If the engine has been worked hard, allow it
to idle at least 60 seconds to attain a normal
operating temperature before stopping. To
prevent fouling the spark plugs, avoid idling
the engine for longer periods.
6. Turn the ignition key to the stop position and
remove the key. Always remove the key when
leaving the mower to prevent unauthorized
use.
IMPORTANT INFORMATION Leaving the
ignition switch in a position than OFF will cause
the battery to be discharged.
Operating on Hills
Read the Safety Instructions Driving on Slopes
in the Safety section.
• Use the slowest speed possible before starting
up or down hills.
• Avoid stopping or changing speed on hills.
• If stopping is necessary, pull drive levers into
the neutral position and push outward. Engage
the park brake.
• To restart movement, release the park brake.
• Pull the control levers back to the center of the
mower and press forward to regain forward
motion.
• Make all turns slowly.
WARNING! Do not drive the mower on
terrain that slopes more than 10 degrees. Mow
slopes up and down, never side to side. Do not
drive across slopes. Avoid sudden directional
changes.
Mowing Tips
• Observe and ag rocks and other xed objects
to avoid collisions.
• Begin with a high cutting height and reduce
it until the desired mowing result is attained.
Cut the average lawn to 2-1/2" during the cool
season and over 3" during the hot months. For
healthier and better looking lawns, mow often
after moderate growth.
• For best cutting performance, mow grass over
6" in height twice. Make the rst cut relatively
high; the second to the desired height.
• The mowing result will be best with a high
engine speed (the blades rotate rapidly) and
low speed (the rider moves slowly). If the grass
is not too long and dense, the driving speed can
be increased without negatively affecting the
mowing result.
• The nest lawns are obtained by mowing
often. The lawn becomes more even and the
grass clippings more evenly distributed over
the mown area. The total time taken is not
increased as a higher operating speed can be
used without poor mowing results.
• When mowing large areas, start by turning to
the right so that clippings will discharge away
from shrubs, fences, driveways, etc. After one
or two rounds, mow in the opposite direction
making left hand turns until nished.
• Avoid mowing wet lawns. The mowing result
is poorer because the wheels sink into the soft
lawn, clumps build, and grass clippings fasten
under the cowling.
• Hose the mower deck underside with water
after each use. When cleaning, raise the mower
into the transport position. Make sure the
mower is cooled and the engine is off.
• Use compressed air to clean top surface of
the deck. Avoid ooding water on top surface,
engine and electrical components.
• When the mulching kit is used, it is important
that the mowing interval is frequent.
18
OPERATION
Moving Machine By Hand
When pushing or pulling the mower, engage the
EZT bypass linkages. The EZT bypass linkages
are located on the rear of the frame, below the
rear engine guard.
1. Raise the deck into the highest cutting
position.
2. Engage the park brake.
3. Pull the EZT bypass linkages up and out of
the keyhole slots. Release the levers with the
head outside the frame and held in the bypass
position.
4. To reengage the EZT’s to drive, reverse the
above procedure.
Load the machine into truck or trailer by driving
slowly up the ramps. DO NOT LIFT! The machine
is not intended to be lifted by hand.
WARNING! Use extreme caution when
loading the machine into a truck or trailer using
ramps. There is the possibility of serious injury
or death if the machine falls off the ramps.
WARNING! Bypass linkages are located
close to the mufer. To prevent burns, the
engine should be shut off and allowed to cool
before the bypass linkage levers are handled.
19
MAINTENANCE
Maintenance Schedule
Following is a list of maintenance procedures
that must be performed on the machine. For
those points not described in this manual, visit an
authorized service workshop. An annual service
carried out by an authorized service workshop is
recommended to maintain your machine in the
best possible condition and to make sure of safe
operation.
Read General Maintenance in the Safety
section.
MAINTENANCE
CHECK
Park brake for adjustment
Engine’s oil level (each refueling)
Safety system
For fuel and oil leakages
For damage
For loose hardware (screws, nuts)
For mower deck damage
Tire pressures
Battery connections
CLEAN
Below the mower deck
Around the engine
Around belts, belt pulleys
Engine’s cooling air intake
Air cleaner foam pre-lter
Air cleaner paper lter cartridge
ALSO
Inspect mufer/spark arrestor
Start the engine & blades,
listen for unusual sounds
Sharpen
3)
/ Replace mower blades
2)
2)
DAILY
BEFORE AFTER 25 50 100 300
AT LEAST
ONCE
EACH
YEAR
MAINTENANCE INTERVAL
IN HOURS
●
■
●
♦
♦
♦
♦
● ● ● ●
● ● ● ● ●
●
♦
♦ ♦ ♦ ♦
■ ■
■ ■
2) 4)
■ ■
♦ ♦ ♦ ♦
♦
● ●
● = Described in this manual
♦ = Not described in this manual
■ = Refer to the engine manufacturer’s manual
1)
First change after 8-10 hours. When
operating with a heavy load or at high ambient
temperatures, replace at 50 hour intervals.
2)
In dusty conditions, cleaning and replacement
are required more frequently.
3)
Performed by authorized service workshop.
4)
If equipped.
20
WARNING! Before performing service or
adjustment:
• Engage the park brake.
• Place the blade switch in the disengaged
position.
• Turn the ignition switch to OFF position and
remove the key.
• Make sure the blades and all moving parts
have completely stopped.
MAINTENANCE
MAINTENANCE
CHECK
Throttle cable for adjustment
Mower deck for adjustment
Condition of belts, belt pulleys
Caster wheels (at 200 hour intervals)
Engine valve clearance
CHANGE
Spark plugs
Engine oil
Engine oil lter
Fuel lter
Paper air lter
Air cleaner foam pre-lter
ALSO
Do the 300-hour service
1)
2)
3)
2) 4)
3)
BEFORE AFTER 25 50 100 300
● = Described in this manual
♦ = Not described in this manual
■ = Refer to the engine manufacturer’s manual
1)
First change after 8-10 hours. When
operating with a heavy load or at high ambient
temperatures, replace at 50 hour intervals.
2)
In dusty conditions, cleaning and replacement
are required more frequently.
3)
Performed by authorized service workshop.
4)
If equipped.
DAILY
AT LEAST
ONCE
EACH
YEAR
MAINTENANCE INTERVAL
IN HOURS
● ●
● ●
● ●
♦ ♦
■ ■
■ ■
■ ■
■ ■
■ ■
■
♦ ♦
WARNING! Do not short battery
terminals by allowing a wrench or other objects
to contact both terminals at the same time.
Before connecting battery, remove metal
bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected rst to
prevent sparks from accidental grounding.
IMPORTANT INFORMATION The mower is
equipped with a 12-volt negative grounded
system. The other vehicle must also be a
12-volt negative grounded system. Do not use
your mower to start other vehicles.
■
21
MAINTENANCE
Battery
If the battery is too weak to start the engine, it
must be recharged.
Jumper Cable Use
1. Connect each end of the RED cable to the
POSITIVE (+) terminal on each battery, taking
care not to short against chassis.
2. Connect one end of the BLACK cable to the
NEGATIVE (-) terminal of the fully charged
battery.
3. Connect the other end of the BLACK cable
to a good CHASSIS GROUND on the mower
with the discharged battery, away from the
fuel tank and battery.
To remove cables, reverse order
1. Remove BLACK cable rst from chassis and
then from the fully charged battery.
2. Remove RED cable last from both batteries.
The mower is equipped with a maintenance
free battery and does not need servicing.
However, periodic charging of the battery with an
automotive type battery charger will extend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• See chart for charging times.
STD
STAT E
BATTERY
12.6V 100%
12.4V 75% 20 min. 35 min. 48 min. 90 min.
12.2V 50% 45 min. 75 min. 95 min. 180 min.
12.0V 25% 65 min. 115 min. 145 min. 280 min.
11.8V 0% 85 min. 150 min. 195 min. 370 min.
OF
CHARGE
*Charging time depends on battery capacity,
condition, age, temperature and efciency of charger
APPROXIMATE CHARGING TIME*
TO FULL CHARGE AT 80O F
Maximum Rate at:
50 Amps 30 Amps 20 Amps 10 Amps
- FULL CHARGE -
Cleaning the battery and terminals
Corrosion and dirt on the battery and terminals
can cause the battery to lose power.
3. Lift the seat and rotate fully forward until
supported by the seat rod.
4. Loosen the two wing nuts attached to the side
J bolts just enough that the battery mount
bracket slides down off the battery.
5. Lift seat and rotate forward.
6. Using two 1/2” wrenches disconnect BLACK
battery cable then RED battery cable.
7. Remove the battery from the machine.
8. Rinse the battery with plain water and dry.
9. Clean terminals and battery cable ends with
wire brush until shiny.
10. Coat terminals with grease or petroleum jelly.
Replacing battery
1. Install the new battery with terminals in the
same position as the old battery.
2. Connect RED battery cable rst to positive (+)
battery terminal.
3. Connect BLACK grounding cable to negative
(-) battery terminal.
4. Slide mount bracket back up over battery and
retighten wing nuts.
IMPORTANT INFORMATION Do not open
or remove caps or covers. Adding or checking
level of electrolyte is not necessary.
Always use two wrenches for the terminal
screws.
CAUTION! Always wear eye
protection when around batteries.
CAUTION! Lead-acid batteries generate
explosive gases. Keep sparks, ame and
smoking materials away from batteries.
22
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