Poulan Pro POULANPRO 96192001902 Owner's Manual

IMPORTANT MANUAL Do Not Throw Away

OWNER'S MANUAL

MODEL NUMBER:

96192001902

SNOW THROWER

WARNING: ..................

Read the Owner's Manual and

follow all Warnings and Safety

Instructions. Failure to do so can result in serious injury.

Always Wear Eye Protection During Operation

416804 09.20.07 SR

Printed in U.S.A.

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IMPORTANT

Safe Operation Practices for Walk-Behind Snow Throwers

This snow thrower is capable of amputating hands and feet and throwing objects.

Failure to observe the following safety instructions could result in serious injury.

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Look for this symbol to point out im- portant safety precautions. It means CAUTIONIH BECOMEALERT!H YOUR SAFETY IS INVOLVED.

WARNING: Always disconnect spark

plug wire and place it where it cannot contact plug in order to prevent acci-

dental starting when setting up, trans- porting, adjusting or making repairs.

WARNING: This snow thrower is for

use on sidewalks, driveways and other

ground level surfaces. Caution should

be exercised while using on sloping sur-

faces. Do not use snow thrower on surfaces above ground level such as

roofs of residences, garages, porches or other such structures or buildings.

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WARNING: Snow throwers have ex- posed rotating parts, which can cause

severe injury from contact, or from ma-

terial thrown from the discharge chute.

Keep the area of operation clear of all

persons, small children and pets at all times including startup.

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CAUTION: Muffler and other engine parts become extremely hot during

operation and remain hot after engine has stopped. To avoid severe burns on

contact, stay away from these areas.

WARNING: Engine exhaust, some of its constituents, and certain vehicle

components contain or emit chemi- cals known to the State of California

to cause cancer and birth defects or

other reproductive harm.

Training

1. Read, understand and follow all instructions on2.the machine and in the manual(s) before operating this

unit. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the

unit and disengage the controls quickly. Never allow chiIdren to operate the equipment. Never

allow adults to operate the equipment without proper instruction.

3. Keep the area of operation clear of all persons, par- ticularly small children.

4. Exercise caution to avoid slipping or falling, especially when operating the snow thrower in reverse.

Preparation

1. Thoroughly inspect the area where the equipment is to be used and remove all doormats, sleds, boards,

wires, and other foreign objects.

2. Disengage all clutches and shift into neutral before starting the engine (motor).

3. Do not operate the equipment withoutwearing adequate winter garments. Avoid loose fitting clothing that can

get caught in moving parts. Wear footwear that will

improve footing on slippery surfaces.

4. Handle fuel with care; it is highly flammable

(a) Use an approved fuel container. (b) Never add fuel to a running engine or hot en-

gine.

fuel tank indoors.

(d) Never fill containers inside a vehicle or on a truck

or trailer bed with a plastic liner. Always place containers on the ground, away from your vehicle,

before fitiing.

(e) When practical, remove gas-powered equipment

from the truck or trailer and refuel iton the ground.

If this is not possible, then refuel such equipment

on a trailer with a portable container, rather than from a gasoline dispensernozzle.

(f) Keep the nozzle in contact withthe rim of the fuel

tank or container opening at all times, until refuel- ing is complete. Do not use a nozzle lock-open

device.

(g) Replace gasoline cap securely and wipe up spilled

fuel.

(h) If fuel is spilled on clothing, change clothing im-

mediately.

Use extension cords and receptacles as specified by

the manufacturer for all units with electric drive motors

or electric starting motors.

Adjust the collector housing height to clear gravel or

crushed rock surface. Never attempt to make any adjustments while the

engine (motor) is running (except when specifically recommended by manufacturer).

Always wear safety glasses or eye shields during op-

eration or while performing an adjustment or repair to protect eyes from foreign objects that may be thrown

from the machine.

Operation

1. Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.

2. Exercise extreme caution when operating on or cross- ing gravel drives, walks, or roads. Stay alert for hidden

hazards or traffic.

3. After striking aforeign object, stop the engine (motor),

remove the wire from the spark plug, disconnect the cord on electric motors, thoroughly inspect the snow thrower for any damage, and repair the damage before

restarting and operating the snow thrower.

4. If the unit should start to vibrate abnormally, stop the

engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble.

5. Stop the engine (motor) whenever you leave the oper-

ating position, before unclogging the collector!impeller housing or discharge chute, and when making any

repairs, adjustments or inspections.

6. When cleaning, repairingor inspectingthe snowthrower, stop the engine and make certain the collector/impel-

ler and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent someone from accidentally starting the

engine.

7. Do not run the engine indoors, except when starting the engine and for transporting the snow thrower inor

out of the building. Open the outside doors; exhaust fumes are dangerous.

Exercise extreme caution when operating on slopes.

10.

11.

12.

16. Never touch a hot engine or muffler.

Clearing a Clogged Discharge Chute

Handcontactwiththerotatingimpellerinsidethedischarge

chute isthe most common cause of injury associated with snow throwers. Never use your hand to clean outthe dis-

charge chute. Toclear the chute:

1. SHUT THE ENGINE OFF!

2. Wait 10 seconds to be sure the impellerblades have stopped rotating.

Never operate the snowthrower without proper guards, and other safety protective devices in place and work-

ing. Never direct the discharge toward people or areas

where property damage can occur, Keep children and

others away. Do not overload the machine capacity by attempting

to clear snow at too fast a rate.

Never operate the machine at high transportspeeds

on slippery surfaces. Look behind and use care when operating in reverse.

13. Disengage power to the collector/impeller when snow thrower istransported or not in use.

14. Use only attachments and accessories approved by the manufacturer of the snow thrower (such as wheel

weights, counterweights, or cabs).

15. Never operatethe snow thrower without good visibility or light. Always be sureof your footing, and keep afirm

hold on the handles. Walk; never run,

3. Always use a clean-out tool, not your hands.

Maintenance and Storage

t. Check shear bolts andother boltsatfrequentintervals

for propertightnesstobe sure the equipmentisinsafe

workingcondition.

2. Never store the machine with fue! in the fuel tank

inside a buildingwhere ignitionsources are present such as hotwater heaters, space heaters, or clothes

dryers. Allow the engine to coolbefore storingin any enclosure.

3. Always referto operator's manual for important details if the snow thrower is to be stored for an extended

period.

4. Maintain or replace safety and instruction labels, as necessary,

5. Run the machine a few minutes after throwing snow

to prevent freeze-up of the collector/impeller.

IIIIHHIH I"ll"llll"l I I II I

CONGRATULATIONS on your purchase of a new snow

thrower. It has been designed, engineered and manu-

PRODUCT SPECIFICATIONS

Gasoline Capacity 4.0 Quarts (4,54 Liters) and Type: Unleaded Regularonly

Oil Type SAE 5W-30 or 10W-30

API SG-SL): (0°to +40°F)

SAE 0W-30 (below0°F)

Oil Capacity: 26 Ounces (0,74 Liters) Spark Plug Champion RJ19LM

Gap: 0.030" (0,072 mm)

factured to give best possible dependability and perfor-

manGe. Should you experience any problem you cannot easily

remedy, please contact your nearest authorized service center. We have competent, well-trained technicians and

the proper tools to service or repair this unit.

Please read and retain this manual. The instructions will enable you to assemble and maintain your snow thrower

properly. Always observe the "SAFETY RULES".

SERIAL NUMBER: DATE OF PURCHASE:

THE MODELAND SERIAL NUMBERSWILL BE FOUND ON A DECAL A-t-]-ACH EDTO THE REAR OF THE SNOW

THROWER HOUSING. YOU SHOULD RECORD BOTH SERIAL NUMBERAND

DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your snow thrower.

• Followthe instructions under "Maintenance" and "Stor- age" sections of this owner's manual,

TABLE OF CONTENTS

SAFETY RULES ........................................................ 2-3

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ................................ 3

ASSEMBLY / PRE-OPERATION ............................... 5-7

OPERATION ............................................................ 8-13

MAINTENANCE ..................................................... 14-15

MAINTENANCE SCHEDULE ..................................... 14

SERVICE AND ADJUSTMENTS ........................... 16-18

STORAGE................................................................... 18

TROUBLESHOOTING ................................................ 19

REPAIR PARTS..................................................... 20-31

WARRANTY ................................................................ 32

(1) POWER

(3) RETAINER SPRINGS

(1) DISCHARGE CHUTE

(1) AUGER CONTROL ROD _--

(1) TRACTION DRIVE CONTROL ROD \_\

EXTRA SHEAR BOLTS AND NUTS

(2) SHEAR BOLTS 1/4-20 x 1-3f4 (2) SPACERS

(2) LOCKNUTS

114-20

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SAFETY IGNITION KEY

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ROTATOR HEAD MOUNTING

(1) WASHER 3/8 (1) LOCKNUT 318

CHUTE DEFLECTOR REMOTE CONTROL

(1) LOCKNUT

5/16-18

(1) CARRIAGE

BOLT 5/16-18 x 5/8

(1) LOCKNUT

1/4=20

(1)NYLON

WASHER

(1)SHOULDER

BOLT 1_-20

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(1) SPRING

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ASSEMBLY / PRE-OPERATION

Read these instructions and this manual inits entirety before you attempt to assemble or operate your new snow thrower. Reading the entire manual will familiar- ize you with the unit, which will assist you in assembly, operation and maintenance of the product.

"Yournewsnow thrower hasbeen assembled atthe factory

with the exception ofthose parts left unassembled for ship-

ping purposes. All parts such as nuts, washers, bolts, etc.,

necessary to complete the assembly have been placed in the parts bag, Toensure safe and proper operation of your snow thrower, all parts and hardware you assemble must be tightened securely, Usethe correct tools as necessary to ensure proper tightness.

REMOVE SNOW THROWER FROM CARTON

1. Remove all accessible loose parts and parts boxes

from carton.

2. Cut down all four corners of carton and lay panels flat.

3. Remove the two (2) screws securing the auger housing

to the pallet.

4. Remove all packing materials except plastic tie holding speed control rod to lower handle.

5. Remove the two (2) plastic ties securing the upper handle to the pallet.

6. Remove snow thrower from carton and check carton thoroughly for additional loose parts.

HOW TO SET UP YOUR SNOW THROWER

TOOL BOX (See Fig, 10)

A toolbox is provided on your snow thrower. The toolbox is

located on top of the belt cover. Store the extra shear bolts, nuts and multi-wrench provided in parts bag in the toolbox.

NOTE: The multi-wrench may be used for assembly of the

chute rotator head to snowthrower and making adjustments to the skid plates.

UNFOLD UPPER HANDLE

1. Raise upper handleto the operatingposition and tighten handle knobs securely.

INSTALL SPEED CONTROL ROD (See Figs. 1 and 2)

1, Remove plastic tie securing rod to lower handle,

2, Insert rod into speed control bracket and secure with

retainer spring.

SPEED CONTROL

UPPER HANDLE

PLASTIC TIE

HANDLE KNOB

LOWER HANDLE

FIG. I

SPEED CONTROLROD

RETAINER SPRING

SPEED SPEED CONTROL CONTROL BRACKET LEVER

FIG. 2

ASSEMBLY / PRE-OPERATION

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INSTALL TRACTION DRIVE CONTROL ROD (See Figs. 3 and 4)

The tractiondrive controlrodhas the longlooponthe end ofthespring as shown.

1. Slide rubber sleeveup rodand hookendof springinto pivotbracketwith loopopeningdownas shown.

2. Withtop end ofrodpositionedunderleftsideof control panel,pushroddownandinserttopendofrodintohole

in drive controlbracket. Secure with retainer spring.

INSTALL AUGER CONTROL ROD (See Figs. 5 and 6) The auger controlrod has the shortlooponthe endofthe

springas shown.

1. Slide rubbersleeve uprodand hookend ofspringinto controlarm withloopopeningup as shown.

2. With top end of rod positionedunder right side of controlpanel, pushdown on rodand insertend ofrod

intohole inaugercontrolbracket. Securewithretainer spring.

DRIVE

CONTROL ROD

BRACKET

FIG. 3

DRIVE RETAINER

SPRING

CONTROL BRACKET

FIG. 4

CONTROL ARM

AUGER

FIG. 5

AUGER CONTROLROD AUGER

CONTROL

RETAINER LEVER SPRING

CONTROL BRACKET

FIG. 6

=_... = ==...,

BLY / PRE-OPERATION

INSTALL DISCHARGE CHUTE / CHUTE ROTATOR HEAD (See Fig. 7)

NOTE: The multi-wrench provided inyour parts bag may

be used to install the chute rotator head.

1. Place discharge chute assembly on top of chute base with discharge opening toward front of snow thrower.

2. Positionchuterotatorheadoverchutebracket. Ifneces- sary,rotatechuteassemblyto alignsquareand pinonun-

dersideofchute rotator headwithholesin chutebracket.

3. With chute rotator head and chute bracket aligned, position chute rotator head on pin and threaded stud

of mounting bracket.

4. Install 3/8 washer and locknut on threaded stud and

tighten securely.

CHUTE (_._

ROTATOR 3/8 LOCKNUT HEAD

3/8 WASHER

THREADED

STUD

ROTATOR HEAD

CHUTE ALIGN BEFORE MOUNTING BRACKET TIGHTENING LOCKNUT BRACKET

FIG. 7

INSTALL CHUTE DEFLECTOR REMOTE CONTROL (See Figs. 8 and 9)

1. Instal] remote cable bracket to discharge chute with 5/16-18 carriage bolt and 5/16-18 Iocknut as shown.

Tighten securely.

2, Install remote cable eyelet to chute deflector with

1,,'4-20shoulder bolt, nylon washer and 1/4-20 iocknut as shown, Tighten securely.

3. Install spring hooks between hex nuts on chute rotater head and into hole in chute deflector as shown.

1/4-20 SHOULDER

SPRING

CHUTE

NYLON WASHER

1/4-20 LOCKNUT

HOOK BETWEEN HEX NUTS ON CHUTE ROTATER HEAD

5/16-18

CARRIAGE

CABLE EYELET

_B _EMOTE

CABLE

RACKET

5/16-18 LOCKNUT

FIG. 8

CHUTE DEFLECTOR CONTROLLEVER

FIG. 9

CHECK TIRE PRESSURE

The tires on your snow thrower were overinflated at the fac- tory for shipping purposes. Correct and equaltire pressure is important for best snow throwing performance.

• Reduce tire pressure to 14-17 PSi (19-24,5 N-m).

KNOW YOUR SNOW THROWER RF_.ADTHIS OWNER'S MANUAL AND ALLSAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare

the illustrationswithyoursnowthrowerto familiarizeyourselfwiththe locationofvariouscontrolsand adjustments. Save this manual forfuturereference.

I II IIII III

These symbols may appear on your snow thrower or in literature supplied with the product. Learn and understand their meaning.

DANGER ENGINE ENGINE

OR WARNING ON OFF

I'.,i

FAST SLOW CHOKE PRIMER

FUEL OIL FORWARD REVERSE

READ AND FOLLOW ALL SAFETY INFORMATION

AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT.

KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE.

IGNITION KEY.

INSERT TO START

AND RUN,

PULL OUT TO STOP.

DISENGAGED

SNOW

DISCHARGE

ENGAGED

TRACTION

DRIVE CONTROL

OPERATION

SPARK

PLUG.

SAFETY

IGNITION

CHOKE CON-

THROTTLE / ENGINE CONTROL

RECOIL (AUXIL_R_

STARTER HANDLE

POWER CORD PLUG

PRIMER

NOTE: ITEMS ABOVE

ARE SHOWN IN THEIR TYPICAL

LOCATION ON THE

ENGINE. ACTUAL

LOCATION MAY VARY

WITH THE ENGINE

ON YOUR UNIT.

ELECTRIC

START

BUTTON

ENGINE OIL CAP AUGER

DIPSTICK CONTROL

LEVER DRIVE SPEED

FILLERcAP \-\\\_NTROL LEVER

CHUTE

DEFLECTOR

OIL PLUG

DISCHARGE CHUTE CONTROLLEVER

DEFLECTOR REMOTE

CONTROLLEVER

DRIVE

CONTROL

LEVER

TURN

TRIGGER

DISCHARGE

CHUTE

FUEL SHUT-OFF

VALVE OUT

TOOL

LIGHT

HANDLE

KNOB

MUFFLER

TOOLBOX

AUGERS

FIG. 10

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MEETS A.N.S.I. SAFETY REQUIREMENTS Our snowthrowersconformto the standardsof theAmerican National Standards Institute.

ilffll iii]]]]f] ilflll iiif ]r r]r]

Toolbox - used to store spare shear bolts, Iocknutsand wrench.

Safety ignition key - must be inserted for the engine to start and run. Remove when snow thrower is not in use.

Electric start button - used for starting the engine. Recoil (auxiliary) starter handle- usedfor starting engine. Drift cutter - used to cut throughdeep snowdrifts. Primer - pumpsadditionalfuel from the carburetorto the

cylinderfor use when starting a cold engine. Choke control - usedfor starting a coldengine. LH and RHturn triggers- usedtosteer the snowthrower.

Throttle/engine control - used to select either FAST or

SLOW engine speed and to STOP the engine. Traction drive control lever - used to engage power-pro-

pelled forward or reverse motion of snow thrower. Auger control lever- used to engage auger motion (throw

snow).

Discharge chute control lever - used to change the di- rection the snow is thrown.

Skid plate - used to adjust height of scraper bar from the ground.

Deflector remote control lever - used to change the distance the snow isthrown.

The operation ofany snow thrower canresult inforeign objects thrown intothe eyes, which canresultinsevere eyedamage. Always wear safetyglassesoreye shields whileoperating yoursnowthrower orperformingany adjust-

ments or repairs. We recommendstandard safety glasses or a wide vision safety mask worn over spectacles.

HOW TO USE YOUR SNOW THROWER

Know how to operate all controls before addingfuel or

attempting to start the engine.

STOPPING TRACTION DRIVE

• Releasetractiondrivecontrolleverto stop theforward or reverse movementofthe snowthrower.

AUGER

• Releasethe auger controlleverto stop throwingsnow.

ENGINE

1. Move throttlecontrolto "STOP" position.

2. Remove (do not turn) safety ignitionkey to prevent

unauthorizeduse.

NOTE: Never use choketo stop engine.

TO USE FUEL SHUT-OFF VALVE (See Fig. 11) The fuel shut-off valve is located beneath the fuel tank on

the engine.Always operatethe snow throwerwiththe fuel shut-off valve inthe OPEN position.

OFF

FIG. 11

TO USE THROTTLE CONTROL (See Fig. 12) The throttlecontrolis located onthe engine.Always operate

the snow throwerwiththe engine atfull throttle.Fullthrottle offersthe best snow throwerperformance.

FAST

SLOW

TO USE CHOKE CONTROL (See Fig. 13) The chokecontrolislocated on theengine.Usethe choke

controlwhenever you are starting a coldengine. Do not

use to start a warm engine.

, To engage choke, turn knob clockwise. Slowly turn

knob counterclockwise to disengage.

OFF

FIG. 13

TO CONTROL SNOW DISCHARGE (See Fig. 14)

i i i i i

WARNING: Snow throwers have ex-

posed rotating parts, which can cause

severe injury from contact, or from ma-

terial thrown from the discharge chute.

Keep the area of operation clear of all persons, small children and pets at all

times including startup.

Ifthe discharge chute or auger become clogged, shut-off engine and wait for all moving parts to stop. Usethe clean-outtoo], NOTYOUR HANDS,

to unclog the chute and/or auger.

The DIRECTION in which snow isto be thrown is controlled by the discharge chute control lever.

• To change the discharge chute position, press downward on discharge chute controt lever and move lever left

or right until chute is in desired position. Be sure lever springs back and locks into desired position.

DISCHARGE CHUTE

CONTROLLEVER

CHUTE DEFLECTOR

REMOTE CONTROL LEVER

FIG. 14

The DISTANCE that snow is thrown iscontrolled by the position of the chute deflector. Set the deflector low to throw snow a short distance; set the deflector higher to

throw snow farther.

Press downward on chute deflector control leverand move lever forward to lowerthedeflector and decrease

the distance. Move lever back to raise the deflector

and increase the distance. Be sure lever springs back and locks into desired position.FIG. 12 10

+ 22 hidden pages

Poulan Pro POULANPRO 96192001902 Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual