Poulan PO18542LT User Manual
ILLUSTRATED PARTS LIST
MFG ID NO. 96012008800
CUSTOMER CATALOG NO. PO18542LT
PRODUCT NO. 960 12 00-88
424778 Rev 1 04.13.09 TH Printed in U.S.A
REPAIR PARTS
TRACTOR - MODEL NUMBER PO18542LT (96012008800), PRODUCT NO. 960 12 00-88
DECALS
2
7
12
14
6
15
9
3
KEY PART
NO. NO. DESCRIPTION
10
8
8
4
KEY PART
NO. NO. DESCRIPTION
2 194691 Decal, Replacement
3 408820 Decal, Engine HP
4 170563 Decal, Warning
6 411658 Decal, Fender Warning (E&F)
7 189705 Decal, Ins Str Wh
8 425093 Decal, Side Panel
9 158166 Decal, Fender
WHEELS & TIRES
1
2
6
5,8
4,10
7
3,9
wheel_1
11
10 160396 Decal, V-Belt Sch.
12 194543 Decal, Hood RH
14 194544 Decal, Hood LH
15 145005 Decal, Caution, Battery
- - 420167 Decal, Warning Spark Arrestor
- - 138311 Decal, Handle Lft Height Adj.
- - 425182 Manual, Operator's, English & French
- - 424778 Manual, Parts, English & French
KEY PART
NO. NO. DESCRIPTION
1 59192 Cap, Tire Valve
2 65139 Stem, Valve
3 124157X Tire, Front
4 59904 Tube, Front (Service item only)
5 106732X624 Rim Assembly, 6" Front
6 278H Fitting, Grease (Front wheel only)
7 9040H Bearing, Flange (Front wheel only)
8 106108X624 Rim Assembly, 8" Rear
9 123969X Tire, Rear
10 7152J Tube, Rear (Service item only)
11 104757X428 Cap, Hub Axle
- - 144334 Sealant, Tire (10 oz. Tube)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
2
TRACTOR - MODEL NUMBER PO18542LT (96012008800), PRODUCT NO. 960 12 00-88
SCHEMATIC
SCH03
BATTERY
ELOS
N
DIO
RED
AMMETER
(OPTIONAL)
S
B
M
A1
G
L
A2
RED
A
RED
FUSE
WHITE
BLUE
BLACK
CLUTCH / BRAKE
(PEDAL UP)
BLACK
ATTACHMENT CLUTCH
(CLUTCH OFF)
(NOT OCCUPIED)
STARTER
M
BLACK
SEAT SWITCH
BLACK
BLUE
RED
LIGHT SWITCH
REVERSE SWITCH
NOT IN REVERSE
BLACK
BLACK/WHITE
BLUE
FUEL
LINE
FUEL SHUT-OFF
SOLENOID
LIGHTING SYSTEM OUTPUT
5 AMP AC @ 3600 RPM
ORANGE
BROWN
GRAY
IGNITION
UNIT
HOUR
METER
(OPTIONAL)
CHARGING SYSTEM OUTPUT
3AMPDC@3600RPM
ON TWIN CYL. ENGINES)
DIODE
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
SHORTING CONNECTOR
BLACK
SPARK PLUGS
GAP
(2 PLUGS
BLACK
28 VOLTS AC MIN. @ 3600 RPM
(CHARGING SYSTEM DISCONNECTED)
STATOR
GRAY
BLACK
IGNITION SWITCH
CIRCUITPOSITION
OFF
RUN/OVERRIDE
M+G+A1
B+S+A1START
B+A1
B+A1RUN
“MAKE”
L+A2
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST.
3
HEADLIGHTS
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS
WERE REMOVED FOR SERVICING OF
UNIT, THEY SHOULD BE RE-INSTALLED
TO PROPERLY SECURE YOUR WIRING.
L02
30
33
34
22
79
21
26
90
42
43
27
41
25
24
28
16
16
29
94
92
2
40
93
REPAIR PARTS
TRACTOR - MODEL NUMBER PO18542LT (96012008800), PRODUCT NO. 960 12 00-88
ELECTRICAL
4
REPAIR PARTS
TRACTOR - MODEL NUMBER PO18542LT (96012008800), PRODUCT NO. 960 12 00-88
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 163465 Battery
2 74760412 Bolt Hex Hd 1/4-20 unc x 3/4
8 176689 Box Battery
16 176138 Switch Interlock
21 175688 Harness Asm Light w/4152j
22 4152J Bulb Light #1156
24 421299 Cable Battery 6 Ga. 11" Red
25 421297 Cable Battery
26 175158 Fuse 20 AMP
27 73510400 Nut Keps Hex 1/4-20 unc
28 421298 Cable Ground 6 Ga. 12" Black
29 192749 Switch Seat
30 193350 Switch Ign
33 411935 Key/Chain
34 110712X Switch Light/Reset
40 197428 Harness Ign
41 71110408 Bolt Blk Fin Hex 1/4-20
42 131563 Cover Terminal Red
43 192507 Solenoid
79 175242 Socket Asm. Bulb Twistlock
90 180449 Cover Terminal Battery
92 196615 Harness Pigtail
93 192540 Screw Plastite 10-14 x 2.0
94 191834 Module Reverse ROS
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm.
5
REPAIR PARTS
TRACTOR - MODEL NUMBER PO18542LT (96012008800), PRODUCT NO. 960 12 00-88
CHASSIS
29
212
17
24
30
18
39
28
24
208
26
25
31
209
209
11
209
33
26
26
142
25
9
207
10
5
5
278
13
209
208
64
209
35
208
1
37
209
35
38
209
34
205
chassis-stlt_alpha_4_r1
142
2
38
209
205
35
145
37
26
6
REPAIR PARTS
TRACTOR - MODEL NUMBER PO18542LT (96012008800), PRODUCT NO. 960 12 00-88
CHASSIS
KEY PART
NO. NO. DESCRIPTION
1 174619 Chassis
2 176554 Drawbar, Stretch
5 155272 Bumper, Hood/Dash
9 193510X010 Dash
10 72140608 Bolt, Carriage 3/8-16 x 1
11 174996 Panel Dash LH
13 172105X010 Panel Slkscr Dash RH
17 187559X428 Hood
18 184921 Bumper Hood
24 74780616 Bolt Fin Hex 3/8-16 unc x 1 Gr. 5
25 19131312 Washer 13/32 x 13/16 x 12 Ga.
26 73800600 Nut Lock Hex w/Ins 3/8-16 unc
28 187598 Grille/Lens Asm. (Include Key Nos. 29 and 212)
29 187567X599 Lens Grille Bar
30 192526X428 Fender
31 136619 Bracket Fender Repl 109873X
33 179716X428 Footrest Pnt LH
34 179717X428 Footrest Pnt RH
35 72110606 Bolt Rdhd Sht Sqnk 3/8-16 x 3/4
37 17490508 Screw Thdrol 5/16-18 x 1/2 TYT
38 175710 Bracket Asm. Pivot Mower
39 187568 Bracket Pivot
64 154798 Dash Lower
142 175702 Plate Reinforcement
145 409167 Rod Pivot Chassis/Hood
205 17490608 Screw Thdrol 3/8-16 x 1/2
207 17670508 Screw 5/16-18 x 1/2
208 17670608 Screw Thdrol 3/8-16 x 1/2
209 17000612 Screw Hex Wsh Thdrol 3/8-16
212 187569 Insert Lens Reflect
278 416358 Screw #10 x 0.750 BOS Thread
--- 5479J Plug Button Blk 359 Dia Choke
- - 187801 Plug Dome Plastic
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm.
7
REPAIR PARTS
TRACTOR - MODEL NUMBER PO18542LT (96012008800), PRODUCT NO. 960 12 00-88
DRIVE
120
89
57
13
16
77
14
112
69
197
84
11
52
80
85
30
32
85
10
8
170
21
63
212
81
159
52
14
51
82
158
162
83
168
165
5
18
6
166
156
62
35
36
56
41
38
39
37
34
161
198
169
18
4
3
6
79
6
112
163
113
32
30
66
65
64
50
27
49
47
120
70
116
55
202
150
48
151
51
15
96
26
25
29
28
22
26
36
10
drive-stlt_Peerless_fender_8_r1
35
53
27
24
19
26
26
2
77
1
75
74
78
76
8
REPAIR PARTS
TRACTOR - MODEL NUMBER PO18542LT (96012008800), PRODUCT NO. 960 12 00-88
DRIVE
KEY PART
NO. NO. DESCRIPTION
1 - - - - - - Transaxle Peerless 206-545C
2 146682 Spring Return Brake T/a Zinc
3 123666X Pulley Transaxle 18" Tires
4 12000028 Ring Retainer # 5100-62
5 121520X Strap Torque 30 Degrees
6 17060512 Screw 5/16-18 x 3/4
8 192706 Rod Shift Fender Adjust Lt
10 76020416 Pin Cotter 1/8 x 1 Cad
11 105701X Washer Plate Shf 388 Sq Hole
13 74550412 Bolt 1/4-28 unf Gr. 8 w/Patch
14 10040400 Washer Lock Hvy Helical
15 74490544 Bolt Hex FLGHD 5/16-18 Gr. 5
16 73800500 Nut Lock Hex w/ins 5/16-18
18 74780616 Bolt, Fin Hex 3/8-16 unc x 1 Gr. 5
19 73800600 Nut Lock 3/8-16 unc
21 106933X Knob
22 130804 Rod Brake Blk Zinc 26 840
24 73350600 Nut Hex Jam 3/8-16 unc
25 106888X Spring Rod Brake 2 00 Zinc
26 19131316 Washer 13/32 x 13/16 x 16 Ga.
27 76020412 Pin Cotter 1/8 x 3/4 Cad
28 175765 Rod Brake Parking LT/YT
29 71673 Cap Brake Parking
30 174973 Bracket Mtg Transaxle
32 74760512 Bolt Hex Hd 5/16-18 unc x 3/4
34 175578 Shaft Asm Pedal Foot
35 120183X Bearing Nylon Blk 629 Id
36 19211616 Washer 21/32 x 1 x 16 Ga.
37 1572H Pin Roll 3/16 x 1"
38 179114 Pulley Composite Flat
39 72110622 Bolt RDHD 3/8-16 unc x 2-3/4 Gr. 5
41 175556 Keeper Belt Flat Idler
47 127783 Pulley Idler V Groove Plastic
48 154407 Bellcrank Asm
49 123205X Retainer Belt Style Spring
50 72110612 Bolt Carr. Sh. 3/8-16 x 1-1/2 Gr. 5
51 73680600 Nut Crownlock 3/8-16 unc
52 73680500 Nut Crownlock 5/16-18 unc
53 199652 Link Clutch
55 105709X Spring Return Clutch 6 75
56 17060620 Screw 3/8-16 x 1-1/4
57 138255 V-Belt Ground Drive
62 8883R Cover Pedal Blk Round
63 175410 Engine Pulley
64 173937 Bolt Hex
KEY PART
NO. NO. DESCRIPTION
65 10040700 Washer Lock Hvy Hlcl Spr 7/16
66 154778 Keeper Belt Engine Foolproof
69 142432 Screw Hex wsh HiLo 1/4 x 1/2 unc
70 134683 Guide Belt Mower Drive RH
74 137057 Spacer Axle
75 121749X Washer 25/32 x 1 1/4 x 16 Ga.
76 12000001 E-ring #5133-75
77 123583X Key Square 2 0 x 1845/ 1865
78 121748X Washer 25/32 x 1-5/8 x 16 Ga.
79 2228M Key Woodruff #9 3/16 x 3/4
80 131486 Arm Shift
81 165594 Shaft Asm Cross Tapered PMST/20
82 165711 Spring Torsion T/a
83 19171216 Washer 17/32 x 3/4 x 16 Ga.
84 166228 Link Transaxle
85 150360 Nut Lock Center 1/4 - 28 FNTHD
89 192053X428 Console Shift STLT
96 4497H Retainer Spring 1"
112 19091210 Washer 9/32 x 3/4 x 10 Ga.
113 127285X Strap Torque LT
116 72140608 Bolt Rdhd Sq Neck 3/8-16 x 1
120 73900600 Nut Lock Flg. 3/8-16 unc
150 175456 Spacer Retainer
151 19133210 Washer 13/32 x 2 x 10
156 166002 Washer Srrted 5/16ID x 1.125
158 165589 Bracket Shift Mount
159 183900 Hub Tapered Flange Shift Lt
161 72140406 Bolt Rdhd Sqnk 1/4-20 x 3/4
162 73680400 Nut Crownlock 1/4-20 unc
163 74780416 Bolt Hex Fin 1/4-20 unc x 1 Gr. 5
165 165623 Bracket Pivot Lever
166 17490510 Screw 5/16-18 x 5/8
168 165492 Bolt Shoulder 5/16-18 x .561
169 165580 Plate Fastening
170 187414 Keeper Belt Transaxle Gear
197 169613 Nyliner Snap-In
198 169593 Washer Nyliner
202 72110614 Bolt RdHd 3/8-16 unc x 1-3/4 Gr. 5
212 145212 Nut Hexflange Lock
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
9
REPAIR PARTS
TRACTOR - MODEL NUMBER PO18542LT (96012008800), PRODUCT NO. 960 12 00-88
STEERING
38
97
34
39
1
41
42
37
37
36
44
91
43
29
88
68
17
29
71
82
67
67
4
43
43
65
8
32
68
13
46
9
6
7
9
5
46
8
6
9
2
7
9
5
40
26
3
11
Steering-lt_OPP_1
15
29
10
10
28
30
95
8
REPAIR PARTS
TRACTOR - MODEL NUMBER PO18542LT (96012008800), PRODUCT NO. 960 12 00-88
STEERING
KEY PART
NO. NO. DESCRIPTION
1 186780 Wheel Steering
2 418168 Axle Asm
3 169840 Spindle Asm LH
4 169839 Spindle Asm RH
5 6266H Washer Thrust .75 x 1.230
6 121748X Washer 25/32 x 1-5/8 x 16 Ga.
7 19272016 Washer 27/32 x 1-1/4 x 16 Ga.
8 12000029 Ring Klip #t5304-75
9 3366R Bearing Col Strg Blk
10 175121 Link Drag
11 10040600 Washer Lock Hvy Hlcl Spr 3/8
13 136518 Spacer Brace Axle
15 145212 Hexflange Lock
17 411386 Shaft Asm Strg
26 126847X Bushing Link Drag Blk LR
28 19131416 Washer 13/32 x 7/8 x 16 Ga.
29 17000612 Screw 3/8-16 x 3/4
30 76020412 Pin Cotter 11/32 ID x 2 3/8 OD x 12 Ga.
32 192757 Rod Tie Wire Form 19 75 Mech
34 10040500 Washer Lock 5/16
36 155099 Bushing Strg 5/8 Id Dash
37 152927 Screw
38 192916 Cap Wheel Steer
39 19113812 Washer 11/32 x 2 3/8 OD x 12 Ga.
40 73540600 Nut Crownlock 3/8-24
41 186737 Adaptor Wheel Strg
42 145054X428 Boot Dash Mtl Steering Blk
43 121749X Washer 25/32 x 1 1/4 x 16 Ga.
44 190752 Extension Steering
46 121232X Cap Spindle Fr Top Blk
65 414736 Spacer Brace Axle
67 72110618 Bolt RDHD SQNK 3/8-16 x 2-1/4
68 169827 Brace Axle
71 175146 Steering Asm.
82 199978 Bracket Susp Chassis Front
88 175118 Bolt Shoulder 7/16-20
91 175553 Clip Steering
95 188967 Washer Harden .793 x 1.637 x 060
97 74780564 Bolt 5/16-18 x 4 Gr.5
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm.
11
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