Page 1
IMPORTANT MANUAL DO NOT THROW AWAY
5000
REPAIR PARTS MANUAL
MODEL:
WARNING:
Read this Man u al and follow all Warnings
and Safety Instructions. Fail ure to do so
can re sult in serious in ju ry.
PO12530LT
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
Visit our website: www.poulan-pro.com
433711
Page 2
TRACTOR - MODEL NO. PO12530LT (96042010500), PRODUCT NO. 960 42 01-05
SCHEMATIC
SCH18
RED
(OPTIONAL)
B
G
L
A
AMMETER
S
M
A1
A2
WHITE
FUSE
BATTERY
BLACK
BLACK
BLACK
SOLENOID
DER
CLUTCH/BRAKE
(PEDAL UP)
WHITE
2
3
1
6
JUNCTION
CONNECTOR
BLACK
BLACK
BLACK
BLACKBLACK
GRAY
BLACK
STARTER
M
M
ATTACHMENT CLUTCH
(CLUTCH OFF)
BLACK
GRAY
REVERSE SWITCH
(NOT IN REVERSE)
SEAT SWITCH
(NOT OCCUPIED)
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR
BRIGHTEST.
IGNITION SWITCH
POSITION
RUN/OVERRIDE
OFF
CIRCUIT
M+G+A1
B+A1
B+A1RUN
B+S+A1START
“MAKE”
L+A2
BLACK
CHASSIS HARNESS
BLUE
63
52
41
CONNECTOR
(MATING SIDE)
BLACK /WHITE
IGNITION
(OPTIONAL)
BLUE BLACK
FUEL
LINE
FUEL SHUT-OFF
SOLENOID
(IF SO EQUIPPED)
RED
CHASSIS
HARNESS
UNIT
HOUR
METER
CHARGING SYSTEM OUTPUT
3 AMP DC @ 3600 RPM
SPARK
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
POWER OUTLET
(OPTIONAL)
28 VOLTS AC MIN. @ 3600 RPM
(CHARGING SYSTEM DISCONNECTED)
DIODE
6
3
2
5
1
4
DASH HARNESS
CONNECTOR
(MATING SIDE)
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE RE-INSTALLED TO
PROPERLY SECURE YOUR
WIRING.
SHORTING
CONNECTOR
12V
ALTERNATOR
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
3
Page 3
TRACTOR - MODEL NO. PO12530LT (96042010500), PRODUCT NO. 960 42 01-05
ELECTRICAL
T31K
With 12V Outlet Option
103
59
With Service Minder Option
4646
26
87
40
33
30
27
43
42
41
25
28
16
90
2
29
55
71
94
92
93
4
Page 4
TRACTOR - MODEL NO. PO12530LT (96042010500), PRODUCT NO. 960 42 01-05
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 144924 Battery
2 74760412 Bolt Hex Hd 1/4-20 unc x 3/4
8 193228 Box Battery
16 176138 Switch Interlock
25 412894 Cable Starter Battery 6 Ga. BL/Red 14.5
26 175158 Fuse
27 73510400 Nut Keps Hex 1/4-20 unc
28 198885 Cable Ground 18" Rear Battery Blk 6 Ga.
29 192749 Switch Seat
30 193350 Switch Ign
33 411933 Key/Chain
40 401098 Harness Ign
41 17720408 Screw 1/4-20 unc x 1/2
42 131563 Cover Terminal Red
43 192507 Solenoid
55 17060512 Screw 5/16-18 x 3/4
71 400449 Harness Ign. Chass.
87 197802 Switch Interlock Clutch
90 400725 Cover Terminal
92 196615 Harness Pigtail Reverse Switch
93 192540 Screw Plastic 10-14 x 2.0
94 191834 Modual Reverse ROS
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
5
Page 5
TRACTOR - MODEL NO. PO12530LT (96042010500), PRODUCT NO. 960 42 01-05
CHASSIS
18
14
5
176
151
137
181
287
196
37
162
36
176
182
138
194
189
181
194
58
176
177
176
175
68
228
235
183
68
180
236
183
68
68
130
34
235
68
236
213
218
68
Chassis-tex_ALPHA_1
189
217
194
52
189
228
189
152
189
6
Page 6
TRACTOR - MODEL NO. PO12530LT (96042010500), PRODUCT NO. 960 42 01-05
CHASSIS
KEY PART
NO. NO. DESCRIPTION
5 197783X428 Dash
14 187559X428 Hood
18 433994X428 Grille
34 196125 Plate Engine
36 17060512 Screw 5/16-18 x 3/4
37 414872X505 Fender
52 73680500 Nut Lock 5/16-18
58 412280 Drawbar Upper
68 17490508 Screw Thdrol 5/16-18 x 1/2
130 416358 Screw #10 x 0.750
137 184921 Bumper Hood
138 193224X428 Cupholder
151 187568 Bracket Pivot
152 199535 Shield Browning/Debris
162 142432 Screw Hex Wsh Hi-Lo 1/4 x 1/2
175 193243 Crossmember
176 400776 Screw 10-24 x 5/8 Wshd Qdrx
177 195228 Bushing Steering
180 414685 Chassis
181 193102X428 Bushing Mtg. Fender Crgo.
182 193057 Dash Lower
183 74520520 Bolt 5/16-18 x 1-1/4
189 17000512 Screw 5/16-18 x 3/4
194 73900500 Nut Lock Hex Flange 5/16-18
196 414579 Console Asm. Deck Lift
213 74760512 Bolt 5/16-18 x 3/4
217 409167 Rod Pivot Hood
218 196395 X-Piece Hood Stop
228 195161 Stud Fastener
235 406129 Spacer Fender
236 73930500 Nut Center Lock 5/16-18
287 17600406 Screw 1/4-20 x 3/8
- - - 193640X428 Plug Switch Light
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
7
Page 7
TRACTOR - MODEL NO. PO12530LT (96042010500), PRODUCT NO. 960 42 01-05
DRIVE
70
185
56
74
221
184
125
172
139
140
141
157
61
2
42
202
116
35
134
192
155
287
188
178
22
158
160
192
160
160
203
23
64
176
167
159
174
175
193
15
17
233
232
166
165
161
166
15
159
195
190
125
49
172
125
186
189
187
50
51
52
51
29
73
1
1
26
2
183
205
37
33
drive-tex_peerless_fender_39
8
Page 8
TRACTOR - MODEL NO. PO12530LT (96042010500), PRODUCT NO. 960 42 01-05
DRIVE
KEY PART
NO. NO. DESCRIPTION
1 - - - - - - Transaxle, Peerless 203-569
2 123583X Key Square
15 19131316 Washer 13/32 x 13/16 x 16 Ga.
17 197297 Spring, Brake
22 197660 Rod Shift
23 106933X Knob
26 197455 Spring Brake RTN
29 197267 Rod, Brake
33 12000001 Ring E
35 197722 Rod, Brake, Park
37 121749X Washer 25/32 x 1-1/4 x 16 Ga.
42 8883R Cover, Foot Pedal
49 72110614 Bolt
50 194327 Pulley Idler Flat
51 73900600 Lock Nut 3/8-16
52 194326 Idler V-Groove
56 138255 V-Belt, Drive
61 165999 Pulley Transaxle
64 196200 Shaft Asm. Pedal Brake Control
70 429581X428 Console
73 74490544 Bolt 5/16-18 Gr. 5
74 142432 Screw 1/4 x 1/2
116 73900500 Nut Lock Hex Flange 5/16-18
125 17000512 Screw 5/16-18 x 3/4
134 197857 Arm Shift
139 74550412 Bolt 1/4-20 unf Gr. 8 w/Patch
140 10040400 Washer Lock Hvy Helical 1/4
141 19091210 Washer 9/32 x 3/4 x 10 Ga.
155 12000028 Ring Retainer
157 105701X Washer Plate Shf
158 194352 Keeper T/A
159 76020412 Pin Cotter 1/8 x 3/4
KEY PART
NO. NO. DESCRIPTION
160 169484 Retainer Clip
161 105709X Spring, Return, Clutch
165 196212 Busing Shaft Brake Hand Control
166 429164 Nut Push .625
167 405257 Latch Brake Parking
172 197657 Strap Torque LH
174 197289 Nut Push
175 197858 Shaft Asm Shift
176 196214 Arm Clevis Rod Shift
178 197456 Spring Shift
183 137057 Spacer, Axle
184 198403X505 Handle Parking Brake
185 72110622 Bolt
186 194321 Spacer Retainer
187 19133210 Washer
188 194323 Link Clutch Ground Drive
189 194317 Bellcrank Ground Drive
190 194318 Keeper Bellcrank Ground Drive
192 150360 Nut Lock Center 1/4-28
193 17060512 Screw 5/16-18 x 3/4
195 197332 Bracket Brake Rod
202 197859 Link Shift
203 19111116 Washer 11/32 x 11/16 x 16 Ga.
205 121748X Washer 25/32 x 1-5/8 x 16 Ga.
221 403187 Retainer Spring Clip Handle
232 74780716 Bolt 7/16-14 x 1 Gr. 5
233 405296 Washer Serrated
287 421648 Keeper Pulley T/A
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
9
Page 9
TRACTOR - MODEL NO. PO12530LT (96042010500), PRODUCT NO. 960 42 01-05
ENGINE
1
21
15
18
20
29
97
96
28
37
84
90
85
42
12
45
122
9
79
69
2
OPTIONAL EQUIPMENT
Spark Arrester
engine-tex_BS_30
10
Page 10
TRACTOR - MODEL NO. PO12530LT (96042010500), PRODUCT NO. 960 42 01-05
ENGINE
KEY PART
NO. NO. DESCRIPTION
1 - - - - - - Engine Briggs Model No.
219807-0389-B1
2 179758 Muffler
9 194319 Keeper Belt Engine
12 140186 Pulley Engine
15 407545 Tank Fuel 1.5
18 430220 Cap
20 170545 Control Throttle
21 416358 Screw #10 x 0.750
28 401137 Fuel Line
29 137180 Spark Arrester Kit
37 123487 Clamp Hose
42 10040700 Washer Lock 7/16
45 73510400 Nut Keps Hex 1/4-20 unc
69 165291 Gasket
79 192334 Screw 5/16 - 18 x .75
84 17060620 Screw 3/8-16 x 1-1/4
85 71170764 Bolt Hex 7/16-20 x 4 Gr. 5
90 17000616 Screw 3/8-16 x 1
96 19091416 Washer 9/32 x 7/8 x 16 Ga.
97 17670412 Screw 1/4-20 x 3/4
122 421922 Extension Drain Oil
NOTE: All component dimensions given in U.S. inches.
1 inch = 25.4 mm
For engine service and replacement parts, call the toll free
number for your engine manufacturer listed below:
Briggs & Stratton 1-800-233-3723
Engine Power Rating Information
The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive
Engineers) code J1940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained
and corrected in accordance with SAE J1995 (Revision 2002-05). Torque values are derived at 3060 RPM; horsepower
values are derived at 3600 RPM. Actual gross engine power will be lower and is affected by, among other things, ambient operating conditions and engine-to-engine variability. Given both the wide array of products on which engines are
placed and the variety of environmental issues applicable to operating the equipment, the gas engine will not develop
the rated gross power when used in a given piece of power equipment (actual “on-site” or net power). This difference is
due to a variety of factors including, but not limited to, accessories (air cleaner, exhaust, charging, cooling, carburetor,
fuel pump, etc.), application limitations, ambient operating conditions (temperature, humidity, altitude), and engine-toengine variability. Due to manufacturing and capacity limitations, Briggs & Stratton may substitute an engine of higher
rated power for this Series engine.
11
Page 11
TRACTOR - MODEL NO. PO12530LT (96042010500), PRODUCT NO. 960 42 01-05
STEERING
26
72
33
45
1
20
71
21
63
57
64
16
19
28
59
61
35
13
58
28
60
22
68
63
9
74
74
15
8
70
67
66
62
14
15
9
7
8
74
74
6
5
13
8
13
7
2
67
63
6
4
14
69
steering-tex_STDHRS_10
53
12
Page 12
TRACTOR - MODEL NO. PO12530LT (96042010500), PRODUCT NO. 960 42 01-05
STEERING
KEY PART
NO. NO. DESCRIPTION
1 414803X428 Wheel, Steering
2 418168 Axle Asm., Front
4 416845 Spindle Asm., LH
5 416846 Spindle Asm., RH
6 6266H Washer Thrust 0.75 x 1.23
7 121748X Washer 25/32 x 1-5/8 x 16 Ga.
8 12000029 Ring, Clip #T5304-75
9 121232X Cap, Spindle
13 121749X Washer 25/32 x 1-1/4 x 16 Ga.
14 10040600 Washer Lock 3/8
15 73540600 Nut, Crown Lock 3/8-24 unf
16 429374 Shaft Steering
19 194729 Plate Steering
20 198375X428 Boot, Steering
21 186737 Adapter, Wheel Steering
22 420537 Support, Strg. Lower
26 414854X428 Insert, Wheel Steering
28 17000612 Screw 3/8-16 x 3/4
33 10040500 Washer Lock 5/16
35 194732 Gear, Sector Plate
45 19113812 Washer 11/32 x 2-3/8 x 12 Ga.
53 188967 Washer Hardened .793 x 1.637 x .060
57 407465 Bracket Upstop
58 194747 Bolt Shoulder Sector Pivot CFM
59 194748 Washer Thrust Sector Steering
60 73971000 Nut Flange Lock 5/8-11
61 194740 Draglink, LH
62 194741 Draglink, RH
63 17000512 Screw 5/16-18 x 3/4
64 199849 Retainer Clip Spring Steering
66 71020748 Bolt Hex Fghd 7/16-14 x 3 Serr
67 194737 Bushing PM Front Axle
68 73900700 Nut Lock Flange 7/16-14 Gr. 5
69 199162 Washer 1.5 x .505 x .118
70 417065 Bracket Deck Susp. Front
71 190752 Shaft Ext. Steering
72 428982 Bolt 5/16-18 x 4 w/Patch
74 3366R Bearing
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
13
Page 13
TRACTOR - MODEL NO. PO12530LT (96042010500), PRODUCT NO. 960 42 01-05
14
7
1
3
6
14
3
2
20
11
9
8
2
KEY PART
NO. NO. DESCRIPTION
1 408813 Decal Engine HP
2 433818 Decal, Fender RH/LH
3 431983 Decal Hood
6 431912 Decal Warning, Keep Hand Away
7 431986 Decal Replacement Parts
8 411658 Decal Fender Warn S/F
9 425112 Decal Fender Logo
11 431982 Decal Ins Strg Whl
WHEELS AND TIRES
1
2
6
11
3
4
7
10
5
9
KEY PART
NO. NO. DESCRIPTION
14 421543 Decal V-Belt Schematic
20 145005 Decal Bat Dan/Psn
- - 193226X428 Pad Footrest LH
- - 193227X428 Pad Footrest RH
KEY PART
NO. NO. DESCRIPTION
1 59192 Cap Valve Tire
2 65139 Stem Valve
3 421554X471 Rim Asm Front
4 421652 Tube Front (Service Item Only)
5 123410X Tire F T
6 278H Fitting Grease (Front Wheel Only)
7 9040H Bearing Flange (Front Wheel Only)
8 104757X421 Cap Axle Blk 1 50 x 1 00
8
9 106230X Tire R T
10 7154J Tube Rear (Service Item Only)
11 421533X471 Rim Asm 8" Rear Service
- - 144334 Sealant, Tire (10 oz. Tube)
wheel_art_1-tex
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
14
Page 14
TRACTOR - MODEL NO. PO12530LT (96042010500), PRODUCT NO. 960 42 01-05
SEAT
1
8
16
14
15
42
12
19
10
21
8
8
7
7
8
6
37
5
6
37
13
2
17
seat-tex_knob_1
KEY PART
NO. NO. DESCRIPTION
1 403017 Seat
2 180166 Bracket Pivot Fender
3 140675 Strap, Asm Fender
5 145006 Clip Push-In Hinged
6 73800600 Nut, Lock w/Ins. 3/8-16 unc
7 124181X Spring, Seat Cprsn
8 171877 Bolt 5/16-18 unc x 3/4 w/Sems
10 199180 Pan, Seat
12 199370 Bracket Seat Mounting
13 121248X Bushing Snap
14 72050412 Bolt 1/4 - 20 X 1-1/2
21
3
KEY PART
NO. NO. DESCRIPTION
15 134300 Spacer Split
16 123740X Spring CPRSN Plate SW 1.310 Ga.
17 123976X Nut Lock 1/4 Gr.5
19 199372 Knob Seat
21 171852 Bolt, Shoulder 5/16-18
37 73800500 Nut, Lock 5/16-18 unc
42 199371 Washer Cup Seat
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
15
Page 15
TRACTOR - MODEL NO. PO12530LT (96042010500), PRODUCT NO. 960 42 01-05
MOWER DECK
152
43
11
26
20
11
42
23
40
27
42
41
22
24
70
7
37
10
9
32
7
11
12
16
13
67
14
8
15
11
20
19
17
18
21
5
4
38
2
6
3
71
34
33
25
1
30
39
2
38
6
31
29
28
tex-deck_SRD_1_r1
35
36
16
Page 16
TRACTOR - MODEL NO. PO12530LT (96042010500), PRODUCT NO. 960 42 01-05
MOWER DECK
KEY PART
NO. NO. DESCRIPTION
1 419272 Deck Weldment 30"Srd
2 195161 Stud Fastner w/'d'anti-Rotatio
3 73900500 Nut Lock Hex Flange 5/16 - 18
4 417645 Bracket Clutch Cable
5 17000510 Bolt 5/16-18
6 418863 Arm Susp Mower Rear Srd
7 416358 Screw #10 x 0.750 BOS Thread
8 420252 Arm Idler 30"Srd
9 199092 Spacer Retainer
10 17000616 Screw 3/8 - 16 X 1 Smgml Tap/R Blk
11 137729 Screw Thd Roll 1/4 - 20 X 5/8
12 199470 Arm Brake Mower 38" RH Tex
13 72110612 Bolt Carr Sh 3/8 - 16 X 1 - 1/2 Gr5
14 156085 Keeper Belt Idler
15 146763 Pulley Idler V-Groove Dim 4.25
16 73900600 Nut Lock FlG 3/8 - 16 unc
17 400234 Nut Flange Lock Top
18 187690 Washer Spacer Mandrel
19 110485X Bearing Ball Mandrel
20 173984 Screw Thd Roll Dod Pt Hex
21 416910 Keeper Belt Mandrel 30"
22 193198 Pulley Idler Flat Unplated
23 17490628 Screw Thdrol 3/8 - 16 X 1-3/4
24 19132012 Washer 13/32 X 1 - 1/4 X 12 Ga
25 420253 Keeper Belt 30"Srd
26 420255 Cover Mandrel Mwr 30"Black
27 419271 Drive, Belt
28 417344 Deflector
29 420895 Hinge Pin
30 197026 Spring Torsion
31 110452X Nut Push
KEY PART
NO. NO. DESCRIPTION
32 401872 Spring Return Deck 38/46"
33 187281 Housing Mandrel 4pt Service
34 192872 Shaft Asm Mndrl N/Greaseable 38
35 419274 Blade Mower Bagging Srd
36 193003 Bolt/Washer Asm 7/16 - 20 unf
37 19131316 Washer 13/32 x 13/16 x 16 Ga.
38 196539 Bolt Shoulder
39 105304X Cap Sleeve
40 419270 Keeper Belt Engine LH
41 419265 Keeper Belt Engine RH
42 17000612 Screw Hexwsh THDR 3/8-16 x 3/4 BL
43 416877 Pulley Mandrel 6 5 Pd 30"
67 198398X505 Handle clutch cable
70 198332 Clutch Asm. Manual
71 17670608 Screw 3/8-16 x 1/2
152 408714 Manual Clutch Cable
- - 192870 Mandrel Assembly (Includes Housing, Shaft Assembly, And Bearing
Only -Pulley/Nut/Washer And
Blade Bolt/Washers Not Included)
- - 431888 Replacement Mower Complete
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
17
Page 17
TRACTOR - MODEL NO. PO12530LT (96042010500), PRODUCT NO. 960 42 01-05
MOWER LIFT
87
90
87
98
7
10
113
3
97
100
2
88
97
91
lift-tex_11_r1
KEY PART
NO. NO. DESCRIPTION
2 422027 Shaft Asm.,Cross Lift
3 195231 Lever Asm., Lift RH
7 196492X428 Grip, Lever
10 196314 Spring Torsion
87 194209 Pin Cotter 7/16 Bow Tie Lock
88 410710 Spring Lift Assist
89 19191912 Washer Clear Zinc
90 194208 Pin Cotter 5/16 Bow Tie Lock
91 195181 Link Lift Susp Mower Rear
101*
89
*Key 91 may be substituted for Key 101
KEY PART
NO. NO. DESCRIPTION
97 17000612 Screw 3/8-16 x .75 Smgml Tap/R.Z
98 195264 Link Lift Susp. Front Mower
100 73930600 Nut Centerlock 3/8 -16 unc
101 407003 Link Asm Lift Fixed
113 19171912 Washer 17/32 x 1-3/16 x 12 Ga.
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
87
18
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