Poulan PLN3516F User Manual

Pouian*
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Manual de Instrucciones
WARNING:
A
Read and follow all Safety Rules and Operating Instructions before using this product. Failure to do so can result in serious injury.
ADVERTENCIA:
Lea el manual de instrucciones y siga todas las advertencias e instrucciones de seguridad. E! no hacerlo puede resultar en lesiones graves.
AVERTISSEMENT;
Lire le manuel d’instructions et bien respecter tous les avertisse ments et toutes les instructions de sécurité. Tout défaut de le faire pourrait entraîner des blessures graves,
Instruction Manual

PLN3516F

2^15157
Pouian 1030 Stevens Creek Road Augusta, GA 30907
850 Matheson Blvd, West
Pûuîan
Mississauga, Ontario L5V 0B4
9096-212604
INTRODUCTfON
TABLE OF CONTENTS
1 GENERAL INFORMATION .................................................3
1-1, General Identification 1-2. Safety Features 1 -3 Glossary 1- 4. Specificaiioin
2 SAFETY PRECAUTIONS.....................................................5
2- 1, Kickback Safety Labels 2-2. Important Safety Instructions 2-3. Other Safety Precautions 2-4. General Safety Precautions for chain saw users 2-5. More About Kickback 2- 6. International Symbols
3 ASSEMBLY INSTRUCTIONS...............................................9
3- 1. Introductioin 3-2. Assembly Requirements 3-3. Guide Bar / Saw Chain Installation 3-4. Saw Chain Tension Adjustment 3-5. Filling Oil Tank 3- 6. Selecting the Proper Extension Cord for Your Saw Model
4 OPERATING INSTRUCTIONS
4- 1. To Start Saw 4-2. To Stop Saw 4-3. Chain and Bar Lubrication 4-4. CHAIN BRAKE® / Hand Guard 4- 5. Extension Cords
5 GENERAL CUTTING INSTRUCTIONS
5- 1. Felling 5-2. Limbing 5-3. Bucking 5- 4. Bucking Using a Sawhorse
6 BAR/CHAIN MAINTENANCE
6- 1. Guide Bar Maintenance 6- 2, Chain Maintenance Instructions
..........................................11
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.......................................
13
15
7 BAR/CHAIN MAINTENANCE .......................................17
7- 1. Preventive maintenance 7-2. Chain Replacement Information
8 LIMITED WARRANTY ..................................................18
1 - GENERAL INFORMATION
1-1. GENERAL IDENTIFICATION
1. REAR HANDLE
2. OIL TANK CAP
3. TRIGGER START/STOP SWITCH
4. SPROCKET COVER
5. BAR BOLT KNOB
6. CHAIN TENSION RING
7. ELECTRIC MOTOR
8. ELECTRIC CORD
9. CHAIN BRAKE® LEVER / HAND GUARD
10. LOCK/OFF BUTTON
11. FRONT HANDLE
12. GUIDE BAR
13. SAW CHAIN
14. SPIKES
15. REAR HAND GUARD
16. SPROCKET
17. OIL TANK WINDOW
18. CORD RETAINER
19. CHAIN CATCHER
1-2. SAFETY FEATURES
Numbers preceding the descriptions correspond with the numbers on preceding page to help you locate the safety feature.
3 TRIGGER START / STOP SWITCH
stops saw motor when released.
7 ELECTRIC MOTOR is double
insulated for added safety.
9 CHAIN BRAKE® LEVER / HAND
GUARD activates the chain brake and protects the operator’s left hand in the event it slips off the front handle while saw is running.
10 LOCK / OFF BUTTON prevents
accidental acceleration of the saw motor.The trigger cannot be squee:;?ed unless lock/off button is depressed.
12 GUIDE BAR Reduced kickback guide
bar reduces the intensity of kickback,
13 LOW-KICKBACK CHAIN helps
significantly reduce kickback, or the intensity of kickback, due to specially designed depth gauges and Guard links.
of injury in the event saw chain breaks or derails during operation. The catcher is designed to intercept a whipping chain.
1-3. GLOSSARY 13. LOW-KICKBACK CHAIN - A chain
1. BUCKING - The process of cross that complies with the kickback cutting felled tree or log into lengths,
2. CHAIN BRAKE-A device used to Slop B175.M991 when tested on a
thp rhflin isflw representative sample of chain saws.
3. cSsrvi^POlVEffHEAO-Achain U. NORMAL CUTTING POSITION -
saw without the saw chain and guide I^ose positions assumed in performing u the bucking and felling cuts.
4. DRIVE SPROCKET OR SPliOCKET- IS. NOTCHING IMDERCUT-ArtOchcul
The toothed part that drives the saw
6. F£i.i./NO-The process of cutting ,, ? tT“''®'"'e n ai
down a tree 17. t?£/4f?W>tWDL£-The support handle
6. FELLING BACK CUT- The final cut in
a tree felling operation made on the ^apnijrFn KiCKRArK nuinp bar opposite side of the tree from the . tT u
not^hinn iinopmijt ^ guide bar which has been
16, OILER CONTROL - A system for oiling
7. FHONTH71«D1.£'-Thesupporthandlo demonstrated to reduce kickback
chain* °* *'*'* RAPIECEMENT SAW CHAIN - A
8. FRONT HANDLE GUARD . A chain lhat compiles with the kicki^ck
structural barrier between the Iron! grÎ?T^nt ° r. handle of a chain saw and the guide B175.1-1991 when tested vv, h sprteiic
bar, typically located close to the hand position on the front handle and pertorrnance requirements when used
fevefloTfoZ'Se"' ^0. SAW CHAfN-\ loop ol chain having
9. GUIDE BAR-A Lid ratted structure cuttirtg teeth, that cut the worçd, and
that supports and guides the saw
rhain supported by the guide bar,
lO.SBACK-Thebackwardorupward 21. sh7BUMPERJ-Sn/CE;-The
motion, or both of the guide bar '°“‘P^^
occurring when the saw chain near the ‘’““'''"a P'™‘ "'p
nose ol the lop area of the guide bar ,, 'SlTj-’'iF°ïT contacts any obieot such as a log or 22. SOTTCH-A device that when
branch, or when the wood closes In "P® *" complete or mtermpt an and pinches the saw chain in the cut. P““'
11. WCKB/tCK, PINCH-The rapid . pushback of the saw which can occur LINKAGE ■ The mechani^sm
Ivhen the wood closes in and pinches ^
iie tTriïïhÎmrPrÎe iJ," 2“. SWiTcH LOCKOUT- A movable stop
the top of the guide bar. , ... _ ,, . ^
12. KICKBACK, hTATIONAL-TM that proven s the unintentional
rapid upward and backward motion of ‘I®
the saw which can occur when the actuatea.
moving saw chain near the upper portion of the tip of the guide bar contacts and object, such as a log or branch.
1-4. SPECIFICATIONS
Model No
Input Peak Horsepower
No Load Speed.........................................................5500/min
Bar Length
Culling Speed............................................................10.5m/sec
Chain Oil Capacity Net Weight (Without guide bar and chain)
............................................................
.........................................................................
.....................................................
...............................................................
...................................................
..............
4
PLN3516F
120V-, 60H2, 13.5 Amp
3.5HP
16" (40cm)
180ml
4.2 kg (9.24 Lbs)
2 - SAFETY PRECAUTIONS
SAFETY PRECAUTIONS FOR CHAIN SAW USERS
(ANSI/UL 1662-1995) (CAN/CSA-Z62.1-03)
2-Í. KICKBACK SAFETY LABELS
1. Worst-case computed kickback angle.
2. Avoid bar nose contact.
3. Beware of kick back.
4. Do not attempt to hold saw with one hand.
RECOMMENDED 5, Hold Saw properly with both
hands,
2-2. IMPORTANT SAFETY
INSTRUCTIONS
1. REPLACEMENT PARTS - When servicing use only identical replacement parts.
2. POLARIZED PLUGS - To reduce the risk of electric shock, this equipment has a polarized plug {one blade is wider than the other). This plug will tit in a polarized extension cord only one way. If the plug does not fit fully in the extension cord, reverse the plug. Do not change the plug in any way.
3. KEEP THE WORK AREA CLEAN: Cluttered areas invite injuries. Do not start cutting until you have a clear work area, secure footing, and a planned retreat path from the falling tree.
4. CONSIDER THE WORK AREA ENVIRONMENT: Use extreme caution when cutting small sized brush and saplings because the slender material may catch the saw chain and be whipped toward you or pull you off balance. Do not operate a chain saw in a tree unless specifically trained to do so. When cutting a limb that is under tension, be alert for spring back so that you will not be struck when the tension in the wood fibers is released. Do not expose the chain saw to rain. Do not
use the chain saw in damp or wet locations. Do not use the chain saw in presence of flammable liquids or
gases.
5. GUARD AGAINST ELECTRIC SHOCK: Prevent body contact with
grounded surfaces. For example: metal
pipes, wire fences.
6. KEEP CHILDREN AWAY: Do not let
visitors contact the chain saw or
extension cord. All visitors should be kept away from the work area.
7. STORE IDLE CHAIN SAW: When not in use, chain saws should be stored in a dry, and high or locked-up place - out of the reach of children. When storing saw, use a scabbard or carrying case.
8. DO NOT FORCE CHAIN SAW: It will do the job better and safer at the rate
for which it was intended.
9. USE RIGHT TOOL: Cut wood only. Don’t use chain saw for purposes not inteded - for example - Don’t use the chain saw for cutting plastic, masonry, or nonwood building materials,
10. DRESS PROPERLY: Do not wear loose clothing or jewelry. They can get caught in moving parts. Rubber gloves and non-skid footwear are recommend ed when working outdoors.Wear prote ctive hair covering to contain long hair,
11. USE SAFETY GLASSES: Also use safety footwear; snug fitting clothing; protective gioves; head safely chaps protection.
12. CARRYING SAW: Carry the chain saw by the front handle with the saw stopped, finger off the switch, the guide bar and saw chain to the rear.
13. MAINTAIN CHAIN SAW WITH CARE:
Inspect chain saw cords periodically and if damaged, have repaired by authorized service facility. Keep cord dear of the chain and operator at all times. Never carry saw by the cord or pull it to disconnect from receptacle. Keep the cord free from oil and away from sharp edges. Inspect extension cords periodically and replace if damaged. Keep tools sharp and clean for better and safer performance.
Follow instructions for lubricating and changing accessories. Keep handles dry, dean and free from oil and grease.
14. DISCONNECT CHAIN SAW: Disconn ect the chain saw when not in use,
before servicing, and when changing accessories and attachments, such as saw chain and guard.
15. OUTDOOR EXTENSION CORDS: Use only extension cords intended for outdoor use and marked accordingly.
16. STAY ALERT; Watch what you are doing. Use common sense. Do not operate the chain saw when you are tired. Keep all parts of the body away from the saw chain when the motor is operating. Before you start the saw, make sure the saw chain is not contacting anything.
17. CHECK DAMAGED PARTS: Before further use of the chain saw, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated elsewhere in this instruction manual.
18. GUARD AGAINST KICKBACK:

WARNING:

Kickback may occur when the nose or tip of the guide bar touches an object, or when the wood closes in and pinches the saw chain in the cut. Tip contact in some cases may cause a lightening fast reverse action, kicking the guide bar up and back towards the operator. Pinching the saw chain along the top of the guide bar may push the guide bar rapidly back towards the operator. Either of these reactions may cause you to lose control of the saw which could result in serious injury to the user. The following precautions should be followed to minimize kickback:
A. GRIP SAW FIRMLY: Hold the chain
saw firmly with both hands when the motor is running. Use a firm grip with thumbs and fingers encircling the chain saw handies. Note : If a manual oiler control is provided, additional or modified instructions
regarding its use is to be provided. B. Do not over reach, C. Keep proper footing and balance at
ail times, D. Don’t let the nose of the guide bar
contact a log. branch, ground or
other obstruction. E. Do not cut above shoulder height. F. Use devices such as low kickback
chain, guide bar nose guards, chain
brakes and special guide bars that
reduce the risks associated with
kickback.
G. Only use replacement bars and
chains specified by the manufacturer or the equivalent,
H. There are no other replacement
components for achieving kickback protection,
19, POWER SUPPLY; Connect the chain
saw to correct voltage, that is, be sure that the voltage supplied is the same as that specified on the nameplate of the tool.
2-3. OTHER SAFETY PRECAUTIONS
1, DO NOT operate a chain saw that is
damaged, improperly adjusted, or not completely and securely assembled. Be sure that the saw chain stops moving when the trigger is released.
2, DO NOT attempt operations beyond
your capacity or experience,
3. DO NOT operate a chain saw with one hand! Serious injury to the operator, helpers, or bystanders may result from
one-handed operation, A chain saw is intended for two-handed use.
4. TO REDUCE potential for electric
shock, do not operate the saw on wet or slippery surfaces, or during snow
storms, rain storms, and other adverse
weather conditions.
6. Keep the handles dry, clean, and free
of oil or grease.
6. DO NOT allow dirt, debris or sawdust
to build up on the motor or outside air vents.
7. Follow the manufacturer’s sharpening and maintenance instructions for the saw chain,
8. Cut at high motor speeds.
9. Operation of a chain saw should be restricted to mature, properly instructed individuals.
10. Your chain saw is intended for occasional homeowner use. it is not made for continuous heavy duty use.
11. DO NOT FORCE a small saw to do a
job requiring a heavier duty unit.
12. EXAMINE THE ELECTRICAL SWITCHES. Do not use the chain saw if the switches do not properly turn on and off. Do not attempt to make any repairs to the electric switches. Take your saw to a Poulan Authorized Service Center,
13. MAINTAIN EXTENSION CORDS. Inspect the extension cords periodically and replace if damaged, Oniy use power cords that are suitably marked for outdoor use,
14. DO NOT OPERATE YOUR CHAIN SAW near or around flammable liquids or gases, whether in or out of doors. An explosion and/or fire may result.
15. All chain saw service, other than the items listed in the user manual safety and maintenance instructions, should be performed by competent chain saw personnel. Do not attempt to repair it yourself: there are no user serviceable parts inside.
16. NEVER REMOVE, modify or make inoperative any safety device furnished with your unit. The CHAIN BRAKE®/
Hand Guard is a major safety feature. The saw wil) not run when the CHAIN BRAKE® is tripped.
17. This electric powered saw is intended for infrequent use by homeowner's, cottagers and campers, and for such générai appiications such as clearing, pruning, cutting firewood, etc. It is not intended for prolonged use. if the intended use involves prolonged periods of operation, this may cause circulatory problems in the user’s hands due to vibration. It may be appropriate to use a saw having an anti-vibration feature,
18. Safety clothing required by your safety organizations, government regulations, or your employer should be used; otherwise, snug fitting clothing, safety footwear, safety chaps and hand and
ear protection should be worn.
19. When felling, keep at least two (2) tree
lengths between yourself and your
fellow workers,
2-4. GEN£RAL SAFETY PRECAU
TIONS FOR CHAIN SAW USERS
1. Fatigue causes carelessness. Be more cautious before rest periods and towards the end of your shift,
2. Personal protective clothing required by your safety organizations, government regulations, or your employer should be used. At all times when using a chain saw, snug-fitting clothing, safety chaps protective eye wear, safety footwear, and hand, leg, and hearing protection should be worn.
3. When felling, keep at least two (2) tree lengths away from your fellow workers.
4. Plan your work, ensuring an obstacle-
free work area and, in the case of felling, at least one escape path from the falling tree.
5. Follow the instructions in your operator’s manual for starting the chain saw and control the chain saw with a firm grip on both handles when it is in operation. Keep handies dry, clean, and free of oil.
6. When transporting your chain saw, use the appropriate transportation covers, which should be available for the guide bar and saw chain.
7. Never operate a chain saw that is damaged or improperly adjusted or that is not completely and securely assembled. Be sure that the saw chain stops moving when the power control system trigger is released. Never adjust the guide bar or saw chain when the motor is operating.
8. Do not attempt a pruning or limbing operation in a standing tree unless specifically trained to do so,
9. Guard against kickback. Kickback is the upward motion of the guide bar that occurs when the saw chain, at the
nose of the guide bar, contacts an object. Kickback can lead to dangerous loss of control of the chain saw.
10. A chain saw is intended for two-handed use. Serious injury to the operator, helpers, and/or bystanders could result from one-handed operation.
11. See section 1-6 for symbol defirmtions, page 14.
12. When carrying a chain saw with the
motor running, engage the chain brake.
13. Keep other persons or animals a safe
distance away from a running chain saw or the area where a tree is being
felled.
14. Use extreme caution when cutting
small brush and saplings because slender material can catch the saw
chain and be whipped toward you.
15. When cutting a limb that is under tension or compression, be alert for
springback.
2-5. MORE ABOUT KICKBACK

WARNING;

DANGER! BEWARE OF KICKBACK! Kickback can lead to dangerous loss of control of the chain saw and result in serious or fatal injury to the saw operator or to anyone standing close by. Always be alert because rotational kickback and pinch
kickback are major chain saw operational dangers and the leading cause of most accidents.
BEWARE OF: ROTATIONAL KICKBACK (Figure 2-5A) A = Kickback path B = Kickback reaction zone
THE PUSH (PINCH-KICKBACK) AND PULL REACTIONS (Figure 2-5B) A = Puli
B = Solid objects
C = Push
2-5B
2-6, {DENTfFtCATtON OF SAFETY SYMBOLS
KICKBACK may occur when the NOSE or
TIP of the guide bar touches an object, or
when wood closes in and pinches
the saw chain in the cut. Tip contact in some cases may cause a
lightening-fast reverse reaction, kicking the guide bar up and back toward the operator.
PINCHING the saw chain along the BOTTOM of the guide bar may PULL the saw forward, away from the operator. (See Fig. 2-5B “A")
PINCHING the saw chain along the TOP of the guide bar may PUSH the guide bar rapidly back toward the operator (See Fig, 2-5B "C”).
Any of these reactions may cause you to lose control of the saw, which could result in serious personal injury.
A
WARNING! This chain saw can be dangerous, careless or improper use can cause serious or even fatal injury.
Read and understand the instruction manual before using the chain saw.
Double insulated - When servicing use only identical replacement parts. Replace damaged cord immediately.
To reduce shock hazard, do not expose unit to water or operate on wet ground.
Contact of the guide bar tip with any object should be avoided. Tip contact may cause the guide bar to move suddenly upward and backward, which may cause serious injury.
Always use both hands when operating the chain saw.
There may be other replacement components for achieving Kickback protection.
Hearing protection should be worn.
3 - ASSEMBLY INSTRUCTIONS
3-i. INTRODUCTION
This unit is designed for occasiona) homeowner use and shouid not be used for commercial purposes or subjected to heavy continuous use. Your new chain saw can be used for a variety of projects such as cutting firewood, making fence posts, leiling small trees,
limbing, pruning at ground level, and iighl carpentry. Cut only wood or wood products with your saw,
3-2. ASSEMBLY REQUIREMENTS
Your new chain saw will require adjust ment of chain and filling the oil tank with lubricating oil before the unit is ready for operation. Do not start the saw motor until the unit is properly prepared. Read all instructions carefully. Do not install any other size bar and chain than what is recommended for your model,
3-3. GUIDE BAR/SAW CHAIN
INSTALLATION
CAUTION
Disconnect the chain saw from power souce before checking or adjusting the chain saw tension,
TO INSTALL GUIDE BAR & SAW CHAIN:
These instructions are for replacing a bar. The unit is fully assembled when shipped.
NOTE: Always wear heavy gloves when
handling the saw chain.
1. Place power unit on flat surface.
2. Loosen knob (B) slightly by turning
knob counter-ciockwise and then turn the chain tension ring (C) counter clockwise to relief chain tension. To remove the sprocket cover (A), turn knob (B) counter-clockwise, (Fig, 3-3A)
3. Remove saw chain form around the
guide bar and the sprocket. Siide the guide bar, with tension plate (D) attached, from the unit. (Fig. 3-3B)
4. Remove screw (C) from the tension
plate (D) to remove it from the old bar and attach it to the new bar. (Fig, 3-3B)
5. Spread the chain out with the cutting
edges (E) of the chain pointing in the DIRECTION OF ROTATION. (Fig. 3-3C)
To fit the chain links into the groove on the guide bar, turn the tension plate (D) counter-clockwise to the end. Install the chain and bar on the power unit, turn the tension plate (D) clockwise and then put the side cover (A) on.
(Fig. 3-3D)
Turn the knob clockwise, adjust the
chain tension ring (F) and then tighterr
the knob. After running the chain saw
about for one (1 ) hour - retension the
chain, if needed, based on figure 3-4A,
3~4. SAW CHAIN TENSION
ADJUSTMENT
Proper tension of the saw chain is extrem ely important and must be checked before starting, as well as during, any cutting operation. Taking the time to make needed adjustments to the saw chain will result in improved cutting performance and prolonged chain life, NOTE: A new chain and bar will need
readjustment after as few as 5 cuts. This is normal during the break-in period, and the interval between future adjustments will lengthen quickly (Figure 3-4A).

CAUTION

If a chain is TOO LOOSE or TOO TIGHT, the bar chain and saw bearings will wear more rapidly. Study Figure 3-4A for infor mation concerning correct cold tension (A), correct warm tension {B}, and as a guide for when saw chain needs adjustment (C).
TO ADJUST SAW CHAIN TENSION:
With no tools system - wear gloves while tensioning chain. NOTE: Make sure the CHAIN BRAKE® is disengaged. Disengage the CHAIN BRAKE*^^ (D) by pulling it backward (Figure 3-4B),
1. Tensioning the chain is easy. Turn bar boit knob (E) counter clock wise. Then
turn ring (F) counter clock wise to
loosen chain or clock wise to tighten
chain, (Fig, 3-4C)
2. After adjustment and while wearing heavy duty work gloves, move the saw chain back and forth on the guide bar
to be sure the chain moves freely and
is in proper mesh with sprocket,
NOTE: If the chain is difficult to rotate or if
it binds on the guide bar, too much tension has been applied and must be adjusted as described in step 1,
3. While tensioning the chain. Hold tip of
the bar up and then tighten the bar bolt
knob (E).
3-4 B
3-4C
3-5. FILLING OIL TANK
Using a funne!, fill oil tank with Genuine Factory Parts Chain, Bar and Sprocket oil. Wipe up any spills. Make sure no dirt gets into the oil tank. The saw chain requires lubrication while in use to minimize friction with the guide bar. The oi! tank holds 4.5 ozs of oli, enough to lubricate the chain for 12-15 minutes of sawing. We recommend using Genuine Factory Parts Chain, Bar and Sprocket Oil, which contains additives to reduce friction wear and reduce resin residue formations.

CAUTION

The oil tank level should be frequently checked during operation to avoid starving the bar and chain of lubrication. NOTE: Your chain saw is equipped with an Automatic Oiler system and is the ONLY source of lubrication for the bar and chain (Figure 3-5A).
OIL CAP
OIL TANK INSPECTION SLOT
3-5A
10
3~6. SELECTING THE PROPER EXTENSION CORD FOR YOUR SAW MODEL
Minimum Gauge Wire
Saw Mode!
PLN3516F
The extension cord is to be for outdoor use, marked with the suffix W or W-A following the cord type designation, for example - SJTW or SJTW-A. Make sure the extension cord is in good condition before using. Keep the cord away from the cutting area and to position cord so that it will not be caught on branches, and the like, during cutting.
Ampere
Rating
13.5 120 16 Gauge 16 Gauge
Volts AC
25 ft. / 7.5m
Length of Power Cord
50 ft./15m
100 ft./30m
14 Gauge
4 - OPERATING INSTRUCTIONS
4-1. TO START SAW
1. Make sure the CHAIN BRAKE® IS DiSENGAGED.The motor will not start if the CHAIN BRAKE® is in the ENGAGED position. Disengage the CHAIN BRAKE® by pulling backward
toward the motor {Figure 4-1 A).

WARNING

Ensure the extension cord is of the proper
size and type for your saw,
2. An extension cord retainer (A) (Fig. 4-1B) is built into the rear handle that prevents the extension cord from pulling out of the handle. To use this feature, simply double the extension cord, about a foot from the end, and insert it through the hole at the end of the handle. Hook the loop formed by doubling the cord over the tab. Gently tug on the cord to ensure that it is firmly
retained in the saws handle. Plug the receptacle end of the extension cord
into the tool’s power supply cord.

WARNING

Make sure the extension cord does not come in contact with the guide bar and saw chain.
3. Grip the saw with both hands, left hand holding the front handle (DO NOT
HOLD CHAIN BRAKE®) and the right hand holding the rear handle. Thumbs and fingers should encircle both handles (Figure 4-1C),
4. With your RIGHT THUMB, depress the LOCt^OFF button (C) on the top of the rear handle, and at the same time
squeeze the trigger. To stop the saw,
release the trigger (Figure 4-1D).
NOTE: It is not necessary to maintain
pressure on the LOCK/OFF button once the trigger is squeezed and the motor is
running. The LOCK/OFF button is a safety device to avoid accidental starting.
4-1D
11
4-2. TO STOP MOTOR
The saw motor wiN automalicaily stop when the trigger is released. The LOCK/ OFF button will have to be depressed and
the trigger squeezed to restart the motor.
4-3. CHAIN AND BAR LUBRICATION
Adequate iubrication of the saw chain during cutting operations is essential to minimize friction with the guide bar. Your chain saw is equipped with an automatic oiler system. The oiler automatically delivers the proper amount of oil to the bar and chain. There is no flow adjustment, The oif tank level can be checked in the inspection slot {A} provided on the right Side of the saw. Tank is full when oil is at the top of the slot (Figure 4-3A).

CAUTION

Never starve the bar and chain of lubrication oil. Running the saw DRY or with TOO LITTLE OIL will decrease cutting
efficiency, shorten chain saw life, and cause rapid dulling of the chain and excessive wear of the bar from overheating. Too iittie is evidenced by smoke or bar discoloration.
NOTE: The saw chain stretches during
use, particuiarly when it is new, and occasional adjustment will be needed. A new chain requires more frequent adjustment during the break-in period. This is normal. See Section 3-4, Saw Chain Tension Adjustment instructions,

WARNING / CAUTION

A loose chain can jump off the bar while you are cutting, as well as wear the bar and chain. A chain that is too tight can damage the saw. Either situation, chain too loose or too tight, could cause serious
personal injury.
4-3A
4-4. CHAIN BRAKB^ / HAND GUARD
This Poulan chain saw is equipped with chain brake/hand guard. The Hand Guard protects your left hand in the event it slips off the front handle. The CHAIN BRAKE® is a safety feature which is activated if pressure is applied
against the guard or when, in the event of kickback, the operator’s hand strikes the lever. When the CHAIN BRAKE® is activated, chain movement abruptly stops and the power supply to the motor is
immediately cut off.
The purpose of the CHAIN BRAKE® is to
reduce the possibility of injury due to kickback. The CHAIN BRAKE® cannot, however, provide the measure of intended protection if the saw is carelessly operated.
The CHAIN BRAKE® is disengaged (chain
can move) when the brake is pulled back and locked. This is the norma! running
position (Figure 4-4A). The CHAIN BRAKE® is engaged (chain cannot move) when the brake is in forward
position (Figure 4-4B),
NOTE: The motor will not start if the
CHAIN BRAKE® is in the engaged
position.

CAUTION

The CHAIN BRAKE® should not be used
for starting and stopping the saw during
normal operation.
4-4B
CHAIN BRAKES TEST
Before cutting with your saw, the CHAIN BRAKE® shouid be tested as follows:
A. Make sure the CHAiN BRAKE® is
disengaged (Figure 4-4A).
B,
Place the saw on a firm, flat, dry surface that is clear of any debris. Do not let the saw come in contact with any objects.
Plug the unit into the power source.
Grasp the front handle (not the CHAIN BRAKE*/Hand Guard Lever) with your left hand. Thumb and fingers should encircle the handle.
12
E. Grasp the rear handle with your right
hand. Thumb and fingers should encircle the handle,
F. Depress the LOCK/OFF button with
your right thumb. Squeeze the trigger with your index finger. (See Fig.4-1D).
G. While the motor is running, activate the
CHAIN BRAKE® by rolling your left hand forward against the lever.
H. Chain and motor should stop abruptly.
WARNING
If the chain and motor fail to stop when the CHAIN BRAKE® is engaged, take the saw
to the nearest Authorized Service Center.
Do not use the saw if the CHAIN BRAKE® is not in proper working order.
4~5. EXTENSION CORDS
When using an electric chain saw, plug it into the extension cord oniy when you are ready to cut wood. Connect the extension cord to a 110/120 voltage outlet, see chart
CAUTION
A cord that is hot to the touch is overloaded.
WARNING
Do not operate your chain saw in a wet or damp environment. Do not expose the saw to rain, snow or sleet, Moisture will cause short circuits. Replace or repair any
damaged or frayed extension cords before using your saw. Keep the cord away from the cutting area and position the cord so that it will not be caught on branches or other objects during cutting.
DOUBLE INSULATION ©WHEN SERVICING USE ONLY IDENTICAL REPLACEMENT PARTS
Do not use if the cord or plug is damaged. Your appliance is double insulated to help protect against electric shock. Double insulation construction consists of 1wo(2) separate ‘layers" of electrical insulation. Appliances built with this insulation system are not intended to be grounded. As a result, the extension cord used with your appliance can be plugged into any conventional 120 volt electrical outlet. Normal safety precautions must be observed when operating an electrical appliance. The double insulation system is only for added protection against injury resulting from a possible internal electrical insulation failure,
WARNING
Your double insulated appliance has no serviceable parts inside. Do not attempt to repair it yourself. For service information, contact the Poulan Product Service Department tolFfree number listed on the back cover of this manual.
5 - GENERAL CUTTING INSTRUCTIONS
5-1. FELLING
Felling is the term for cutting down a tree. Small trees up to 6-7 inches (15-18cm) in diameter are usually cut in a single cut. Larger trees require notch cuts. Notch cuts determine the direction the tree wiil fall.
FELLING A TREE:
WARNING
A retreat path (A) should be planned and cleared as necessary before cuts are started, The retreat path should extend back and diagonally to the rear of the expected line of fall, as illustrated in Figure 5-1 A.
CAUTION
If felling a tree on sloping ground, the chain saw operator should keep on the uphill side of the terrain, as the tree is likely to roll or slide downhill after it is felled.
NOTE: Direction of fall (B) is controlled by
the notching cut. Before any cuts are made, consider the location of larger branches and natural lean of the tree to determine the way the tree will fail.
WARNING
Do not cut down a tree during high or changing winds or if there is a danger to property. Consult a tree professional. Do not cut down a tree if there is a danger of striking utility wires; notify the utility company before making any cuts.
GENERAL GUIDELINES FOR FELLING
TREES:
Normally felling consists of two (2) main cutting operations, notching (C) and making the felling cut (D). Start making the upper notch cut (C) on the side of the tree facing the felling direction (E). Be sure you don’t make the lower cut too deep into the trunk.
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The notch (C) should be deep enough to create a hinge (F) of sufficient width and strength. The notch should be wide enough to direct the fall of the tree for as long as possible.

WARNING

Never walk in front of a tree that has been notched. Make the felling cut (D) from the other side of the tree and 1.5 - 2.0 inches (3~5 cm} above the edge of the notch (C) {Figure 5-1B), Never saw completely through the trunk. Always leave a hinge. The hinge guides the tree. If the trunk is completely cut through, control over the felling direction is lost. insert a wedge or feiling lever in the cut well before the tree becomes unstable and starts to move. This will prevent the guide bar from binding in the feiling cut if you have misjudged the falling direction. Make sure no bystanders have entered the range of the tailing tree before you push it over.

WARNING

Before making the final cut, always recheck the area for bystanders, animals or obstacles,
FELLING CUT:
1. Use wooden or plastic wedges (G) to prevent binding the bar or chain (H) in
the cut. Wedges also control felling (Figure 5-1C).
2, When diameter of wood being cut is
greater than the bar length, make 2
cuts as shown (Figure 5-1D),

WARNING

As the feiling cut gets dose to the hinge, the tree should begin to fall. When tree begins to fall, remove saw from cut, stop engine, put chain saw down, and leave area along retreat path (Figure 5-1 A).
I i|"^
a a^-4 _ t
i'JlZ
.
' '[Bi c
u. .
5-1B
5-1C
5-2. LIMBING
Limbing a tree is the process of removing the branches from a fallen tree. Do not remove supporting iimbs (A) until after the log is bucked (cut) into lengths (Figure 5-2A). Branches under tension should be cut from the bottom up to avoid binding the chain saw.

WARNING

Never cut tree limbs while standing on tree trunk.
5-3. BUCKING
Bucking is cutting a fallen log into lengths. Make sure you have a good footing and stand uphill of the log when cutting on sloping ground. If possible, the log should be supported so that the end to be cut off is not resting on the ground. If the log is supported at both ends and you must cut in the middle, make a downward cut halfway through the log and then make the undercut. This will prevent the log from pinching the bar and chain. Be careful that the chain does not cut into the ground when bucking as this causes rapid dulling of the chain.
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When bucking on a slope, always stand on the uphill side.
1. Log supported along entire length; Cut from top (overbuck), being careful to avoid cutting into the ground (Figure 5-3A).
2. Log supported on 1 end: First, cut from bottom (underbuck) 1/3 diameter of log to avoid splintering. Second, cut from above (overbuck) to meet first cut and avoid pinching (Figure 5-3B).
3. Log supported on both ends: First, overbuck 1/3 diameter of log to avoid splintering. Second, underbuck to meet first cut and avoid pinching (Figure 5-3C).
NOTE: The best way to hold a log while
bucking is to use a sawhorse. When this is not possible, the log should be raised and supported by the limb stumps or by using supporting logs. Be sure the log being cut is securely supported.
5-3C
5^4. BUCKING USING A SAWHORSE
For personal safety and ease of cutting, the correct position for vertical bucking is essential (Figure 5-4A).
VERTICAL CUTTING:
A. Hold the saw firmly with both hands
and keep the saw to the right of your body while cutting.
B. Keep the left arm as straight as
possible.
C. Keep weight on both feet.

CAUTION

While the saw is cutting, be sure the chain and bar are being properly lubricated,
6 - BAR/CHAIN MAINTENANCE
6-1. GUIDE BAR MAINTENANCE

WARNING

Ensure that the power cord is disconnect ed before performing any maintenance on your saw.
Proper maintenance of the guide bar, as explained in this section, is essential to keep your saw in good working order.
SPROCKET TIP LUBRICATION:
(For units supplied with sprocket tip guide bars only.)

CAUTION ©

Failure to lubricate the guide bar sprocket tip as explained below will result in poor performance and seizure, voiding the manufacturer’s warranty.
Lubrication of the sprocket tip is recomme nded after each saw use. Always thoroughly clean the guide bar sprocket tip before lubrication. Tool for lubrication: Poulan Lube Gun (disposable) This grease gun is designed to fit the small lubrication point on the guide bar. The disposable Lube Gun is packed with grease. For information on where to purchase a lube gun, contact the Poulan Product Service Department toll-free number listed on the back cover of this manual.
15
TO LUBRICATE SPROCKET TIP:

WARNING

Wear heavy duty work gloves when
performing this application to reduce risk of personal injury, 1, Unplug the chain saw from the power
source.
NOTE: It is not necessary to remove the
saw chain to lubricate the guide bar sprocket tip. Lubrication can be done on the job,
2. Clean the guide bar sprocket tip.
Using disposable Lube gun, insert tip
3. of lube gun into the lubrication hole and inject grease until it appears at the outside edge of the sprocket tip (Figure 6-1 A).
4.
Make sure that the CHAIN BRAKE® is deactivated. Rotate the saw chain by hand. Repeat the lubrication procedure until the entire sprocket tip has been greased.
OIL PASSAGES - Oil passages at bar pad
should be cleaned to ensure proper lubrication of the bar and chain during operation. This can be done using a soft wire small enough to Insert into the oil
discharge hole,
NOTE: The condition of the oil passages
can be easily checked. If the passages are
clear, the chain will automatically give off a
spray of oil within seconds of starting the saw.Your saw is equipped with an automatic oiler system.
TO CLEAN GUIDE BAR RAILS:
1. Remove sprocket cover, bar and chain, (see Section 3-3)
2. Using a screwdriver, putty knife, wire brush or other similar instrument, clear residue from the rails on the guide bar. This will keep the oil passages open to provide proper lubrication to the bar and chain (Figure 6-1B).
3. Reinstall the bar, chain, sprocket cover and bar bolt knob. (See Section 3-3),
aUlDE BAR MAINTENANCE
Most guide bar problems can be prevented
merely by keeping the chain saw well
maintained. Incorrect filing and non-uniform cutter and
depth gauge settings cause most guide bar
problems, primarily resulting in uneven bar wear. As the bar wears unevenly, the rails widen, which may cause chain clatter and difficulty in making straight cuts.
Insufficient guide bar lubrication and operating the saw with a chain that is TOO TIGHT will contribute to rapid bar wear
(see Section 6-2). To help minimize bar wear, the foiiowing guide bar maintenance is recommended.
BAR WEAR - Turn guide bar frequently at
regular intervals (for example, after 5 hours
of use), to ensure even wear on top and
bottom of bar.
BAR GROOVES - Bar grooves (or rails
which support and carry the chain) should
be cleaned if the saw has been heavily
used or if the saw chain appears dirty.
Rails should always be cleaned every time
the saw chain is removed.
6-2. CHAIN MAINTENANCE
INSTRUCTIONS

WARNING

Unless you have experience and specializ ed training for dealing with kickback (see Safety Precautions), always use a low­kickback saw chain, which significantly reduces the danger of kickback. Low-kick­back saw chain does not completely eliminate kickback, A low-kickback or "safety chain", should never be regarded as total protection against injury. A low-kickback saw chain should always be used in conjunction with other kickback protection devices such as the CHAIN BRAKE®/Hand Guard furnished with your unit. Always use a replacement saw chain designed as “low-kickback" or a saw chain which meets the iow-kickback performance requirements of ANSI (American National Standards Institute). A standard saw chain (a chain which does not have the kickback reducing guard links) should only be used by an experien ced professional chain saw operator.
16
WHAT IS A LOW-KICKBACK SAW
CHAIN?
A low-kickback saw chain is a chain which has met the kickback performance requirements of ANSI B175,1. By keeping the CHAIN BRAKES and saw chain in good working condition and correctly serviced as recommended in this manual, you will be able to maintain the safety system of your chain saw over the life of the product.

WARNING

Never remove, modify or make inoperative any safety device furnished with your unit. The CHAIN BRAKE®/Hand Guard and low-kickback saw chain are major safety features provided for your protection.

WARNING

Always wear heavy duty protection work gloves and disconnect the extension cord when working on the saw chain.
CHAIN TENSION:
Check the chain tension frequently and adjust as often as necessary to keep the chain snug on the bar, but loose enough to be pulled around by hand. (See Section 3-4, Saw Chain Tension Adjustment).
BREA KING IN A NEW W CHAIN
A new chain and bar will need readjust ment after as few as five (5) cuts. This is normal during the break-in period, and the interval between future adjustments will begin to lengthen quickly.
Over a period of time, however, the moving parts of the saw chain will become worn, resulting in what is called CHAIN STRETCH. This is normal. When it is no longer possible to obtain correct chain tension adjustment, a link will have to be
removed to shorten the chain. See your nearest Authorized Service Center to have
this repair performed.

WARNING / CAUTION

Never have more than three (3) links removed from a loop of chain. This could cause damage to the sprocket.
CHAIN LUBRICATION:
Always make sure the automatic oiler system is working properly, Keep the oil lank fiiled with Genuine Factory Parts Chain, Bar and Sprocket Oil. Adequate lubrication of the bar and chain during cutting operations is essential to
minimize friction with the guide bar. Never starve the bar and chain of
lubricating oil. Running the saw dry or with too little oil will decrease rapid cutting efficiency, shorten saw chain life, cause rapid dulling of the chain, and lead to excessive wear of the bar from overheating. Too little oil is evidenced by smoke or bar discoloration.
7 - PREVENTIVE MAINTENANCE
7-1. PREVENTIVE MAINTENANCE

WARNING©

SERVICING A DOUBLE INSULATED APPLIANCE
In this double insulated appliance. 2 systems of insulation, instead of grounding, are provided. No grounding means is provided on a double insulated appliance, nor should a means for grounding be added to the appliance. No serviceable parts are inside. A double insulated appliance is marked with the words, “DOUBLE INSULATION" or "DOUBLE INSULATED", The symbol m (square within a square) may also be marked on the appliance.
1, Place switch in OFF position and
unplug the power supply before the appliance is serviced, cleaned, or maintenance is performed.
2, Keep the air intake clean and air vents
free of debris to avoid overheating the
motor.
3, Clean with a damp sponge and miid
soap. Do not squirt with a water hose
or douse with water or other liquids,
4, Inspect the saw chain for proper
tension before each use and frequently during cutting. Sharpen as required.
5, Clean the guide bar and bar pad to
ensure free path for oil.
6, Turn the bar over after each use to
achieve even wear.
7, No motor lubrication is necessary. The
motor is equipped with lifetime lubricated bearings.
17
8. If the saw does not operate, turn switch
to OFF position and disconnect the extension cord, first from the power supply, then from the saw. Check the power supply for blown fuses or tripped circuit breakers, if it stiil does not
7-2. CHAIN REPLACBM£NT INFORMATION
Drive Links
55 DL 966-051301
There may be other quality equivalent replacement components for achieving kickback protection.
Bar
Length
16" 966-051603
operate, contact the Poulan Product Service Department, through the toll-
free number listed on the back cover of this manual, for service information. Do not attempt to repair It yourself. No serviceable parts are inside.
Chain
P/N Length
16"
Gauge
0.05
Pitch
3/8"
8 - LIMITED WARRANTY
Poulan, a division of Husqvama Consumer Outdoor Products N,A,. Inc., warrants to the original
consumer purchaser that each new Poulan brand electric or cordless product is free from defects in materia! and workmanship and agrees to repair or replace under this warranty any defective Poulan brand electric product within one (1) year from the originai date of purchase. If your Poulan brand electric or cordless product should faif within the limited warranty period, you may return it in complete condition, prepaid, with proof of purchase to the dealer from whom it was purchased for repair or replacement at the optiori of Poulan. This warranty is not transferable and does not cover damage or liability caused by improper handling, improper maintenance or alteration, or the use of accessories and/or attachments not specifically recommended by Poulan for this product. This warranty does not cover parts that will wear and require replacement with reasonable use during the warranty period. This warranty does not cover pre-delivery setup or normal adjustments explained in the instruction manual. Should you have any unanswered questions regarding this warranty, please contact:
Poulan, a division of Husqvama
Consumer Outdoor Products N.A. 1030 Stevens Creek Road Augusta, GA 30907 1-800-554-6723
Inc.
In Canada, contact:
Poulan
850 Matheson Blvd. West
Mississauga. Ontario L5V 0B4 Giving the model number, serial number and date of purchase of your product and the name and
address of the authorized dealer from whom it was purchased,
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY HAVE OTHER
RIGHTS WHICH VARY FROM STATE TO STATE.
NO CLAiMS FOR CONSEQUENTIAL OR OTHER DAMAGES WILL BE ALLOWED, AND THERE ARE NO OTHER EXPRESS WARRANTIES EXCEPT THOSE EXPRESSLY STIPULATED HEREIN.
SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY
LASTS OR THE EXCLUSION OR LIMITATIONS OF INCIDENTAL OR CONSEQUENTIAL
DAMAGES, SO THE ABOVE LIMITATIONS OR EXCLUSION MAY NOT APPLY TO YOU. This is a limited warranty within the meaning of that term as defined in the Magnuson-Moss Act
of 1975. The policy of Poulan is to continuously improve its products. Therefore, Poulan reserves the
right to change, modify, or discontinue models, designs, specifications, and accessories of all products at any time without notice or obligation to any purchaser.
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