Poulan Pro PC1538C User Manual
OWNER'S MANUAL
MODELNO.PC1538C
15 HP38 Inch
LawnTractor
Assembly
• Operation
• Maintenance
• Service and Adjustments
• Storage
• Troubleshooting
• Repair Parts
|
For Parts and Service, contact our authorized distdbutor: call 1-800-849-1297
ForTechnical Assistance: call 1-800-829-5886
Poulan
186888 2.5.03 RD
PRINTED IN U.S.A.
SAFETY RULES
_ SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS ,_
IMPORTANT:THIS CUTTING"RIACHINEIS CAPABLEOFAMPUTATINGHANDS AND FEET ANDTI_ING OBJECTS. FAILURE
TO OBSERVETHE FOLLOWING SAFETY INSTRUCTIONSCOULD RESULT IN SERIOUS INJURYOR DEATH.
I. GENERAL OPERATION
• Read, understand, and follow all instructions in the
manual and on the machine before starting.
Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
• Be sure the area is clear of other people before mow-
ing. Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while back-
ing.
• Be aware of the mower discharge direction and do not
point it at anyone. Do not operate the mower without
either the entire grass catcher or the guard in place.
• Slow down before turning.
• Never leave a running machine unattended. Always
turn off blades, set parking brake, stop engine, and
remove keys before dismounting.
Turn off blades when not mowing.
• Stop engine before removing grass catcher or un-
clogging chute.
• Mow only in daylight or good artificial light.
• Do not operate the machine while under the influence
of alcohol or drugs.
Watch for traffic when operating near or crossing road-
ways.
• Use extra care when loading or unloading the machine
into a trailer or truck.
• Data indicates that operators, age60 years and above,
are involved in a large percentage of riding mower-re-
lated injuries. These operators should evaluate their
ability to operate the riding mower safely enough to
protect themselves and others from serious injury.
• Keep machine free of grass, leaves or other debris
build-up which can touch hot exhaust / engine parts
and burn. Do not allow the mower deck to plow leaves
or other debris which can cause build-up to occur.
Clean any oil or fuel spillage before operating or
storing the machine. Allow machine to cool before
storage.
II. SLOPE OPERATION
Slopes are a majorfactor relatedto loss-of-control and tipover
accidents, which can result insevereinjury or death. All slopes
require extracaution. If you cannot back up the slope or if you
feel uneasyon it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts,or bumps. Uneven terraincould
overturn the machine. Taflgrass can hide obstacles.
• Use slow speed. Choose a low gear so that you will
not have to stop or shiftwhile on the slope.
• Followthe manufacturer'srecommendations forwheel
weights or countenNeights to improve stability.
• Use extra care withgrass catchers or other attachments.
These can change the stability of the machine.
• Keep all movement on the slopes slow and gradual
Do not make sudden changes in speed or direction.
• Avoid starting or stopping on a slope. Iftires lose trac-
tion, disengage the blades and proceed slowly straight
down the slope.
DO NOT:
• Do not turn on slopes unless necessary, and then,
turn slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments.
The mower could suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge caves in.
• Do not mow on wet grass. Reduced traction could
cause sliding.
• Do not try to stabilize the machine by putting your foot
on the ground.
• Do not use grass catcher on steep slopes.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the machine and the mowing activity. Never assume that
children will remain where you last saw them.
• Keep children out of the mowing area and under the
watchful care of another responsible adult.
• Be alert and turn machine off if children enter the
area.
Before and when backing, look behind and down for
small children.
Never carry child ren. They may fall off and be seriously
injured or interfere with safe machine operation.
Never allow children to operate the machine.
• Use extra care when approaching blindcorners, shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE
• Use extra care in handling gasoline and other fuels.
They are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
• Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts,
tight and keep equipment in good condition.
• Never tamper with safety devices. Check their proper
operation regularly.
• Keep machine free of grass, leaves, or other debris
build-up. Clean oil or fuel spillage. Allow machine to
cool before storing.
• Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
• Never make adjustments or repairs with the engine
running.
• Grass catcher components are subject towear, dam-
age, and deterioration, which could expose moving
parts or allow objects to be thrown. Frequently check
components and replace with manufacturer's recom-
mended parts, when necessary.
• Mower blades are sharp and can cut.Wrap theblade(s)
or wear gloves, and use extra caution when servicing
them.
Check brake operation frequently. Adjust and service
as required.
2
SAFETY RULES
'_Safe Operation Practices for Ride-On Mowers _lb
Be sure the area is clear of other people before mowing.
Stop machine if anyone enters the area.
Never carry passengers or children even with the blades
off.
Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing.
Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
Keepchildren out of the mowing area and under the watchful
care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small
children.
Mow up and down slopes (15° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could over-
turn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will net
have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.
If machine stops while going uphill, disengage blades, shift
into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
WARNING: In order to prevent ac-
&
cidental starting when setting up,
transporting, adjusting or making
repairs, always disconnect spark
plug wire and place wire where it
cannot contact spark plug.
in neutral, you may lose control of
WARNING: Do not coast down a hill
the tractor.
WARNING
Engine exhaust, some of its constituents, and cer-
tain vehicle components contain or emit chemicals
known to the State of California to cause cancer and
birth defects or other reproductive harm.
WARNING
Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands
after handling.
3
PRODUCT SPECIFICATIONS
GASOLINE CAPACITY
AND TYPE:
OIL TYPE (API-SF-SJ):
OIL CAPACITY: 3 PINTS
SPARK PLUG: CHAMPION RC12YC
GAP: .030")
GROUND SPEED (MPH): FORWARD:
TIRE PRESSURE: FRONT: 14 PSI
CHARGING SYSTEM: 3 AMPS BATTERY
BATTERY: AMP/HR: 28
BLADE BOLT TORQUE: 27-35 FT. LBS.
1,25 GALLONS
UNLEADED REGULAR
SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
1st 1,1
2nd 2.2
3rd 3.3
4th 4.4
5th 4.9
REVERSE: 1.4
REAR: 12 PSI
5 AMPS HEADLIGHTS
MIN. CCA: 230
CASE SIZE: U1R
CONGRATULATIONS on your purchase of a new tractor.
It has been designed, engineered and manufactured to give
you the best possible dependability and performance.
Should you experience any problem you cannot easily rem-
edy, please contact your nearest authorized service center/
department. We have competent, well-trained technicians
and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for
and using your tractor.
• Followthe instructionsunder "Maintenance" and
"Storage"sections ofthis owner's manual.
WARNING: This tractor is equipped with an internal com-
bustion engine and should not be used on or near any
unimprovedforest-covered, brush-coveredorgress-covered
land unless the engine's exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if
any). If a spark arrester is used, it should be maintained
ineffective working order by the operator.
A spark arrester for the muffler is available through your
nearestauthorizedservicecenter/department (See REPAIR
PARTS section of this manual).
TABLE OF CONTENTS
SAFETY RULES ......................................................... 2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ................................. 4
ASS EM BLY ................................................................. 6-8
OPERATION ............................................................. 9-13
MAINTENANCE SCHEDULE ...................................... 14
MAINTENANCE ..................................................... 14-18
SERVICE AND ADJUSTMENTS ............................ 19-23
STORAGE .................................................................... 24
TROUBLESHOOTING ............................................ 25-26
REPAIR PARTS ...................................................... 28-43
WARRANTY ................................................................. 45
4
UNASSEMBLED PARTS
Steering Wheel
Insert
Steering Wheel
Seat
@
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(1) Lock
Washer 1/2
Steering
Boot
i i
Steering Wheel
Adapter
(1) Large Flat Washer (1) Locknut 1/2-20
Steering
Extension
Shaft
(1) Bolt
(1) Oil Drain Tube
For Future Use
Keys
1111,e,s
Slope Sheet
@
(1) Hex Bolt 1/4-28 x 1-1/4
(1) Locknut 1/4-28
5
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
(2) 1/2" wrenches Pliers
(1) 9/16" wrench Tire pressure gauge
Utility knife
When right orleft hand is mentioned inthis manual, it means
when you are in the operating position (seated behind the
steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
• Remove alt accessible loose parts and parts cartons
from carton.
• Cut along dotted tines on all four panels of carton.
Remove end panels and lay side panels flat.
• Check for any additional loose parts or cartons and
remove.
114HEX BOLT
BEFORE REMOVING TRACTOR FROM
SKID
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
• Slide extension shaft onto lower steering shaft. Align
mounting holes inextension and Iowershafts and install
1/4 hex bolt and Iocknut. Tighten securely.
IMPORTANT:TIGHTEN BOLTAND NUT SECURELYTO 10-12
FT.LBS TORQUE.
• Place tabs of steering boot over tab slots in dash and
push down to secure.
INSTALL STEERING WHEEL
• Position front wheels of the tractor so they are pointing
straight forward.
• Remove steering wheel adapter from steering wheel
and slide adapter onto steering shaft extension.
• Position steering wheel so cross bars are horizontal
(left to right) and slide inside boot and onto adapter.
• Assemble large flat washer, 1/2 hex nut and tighten
securely.
• Snap steering wheel insert into center of steering
wheel.
• Remove protective materials from tractor hood and
grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
ISTO ROLLOFF SKID.
FIG. 1
6
HOW TO SET UP YOUR TRACTOR
ASSEMBLY
INSTALL SEAT (See Fig. 2)
Adjust seat before tightening adjustment bolt.
Remove adjustment bolt, lock washer andfiat washer
securing seat to cardboard packing and set aside for
assembly of seat to tractor.
Pivotseat upwardand removefrom the cardboard pack-
ing. Remove the cardboard packing and discard.
• Place seat on seat pan so head of shoulder bolt is
positioned over large slotted hole inpan.
Push down on seat to engage shoulder bolt inslotand
pull seat towards rear oftractor.
Pivot seat and pan forward and assemble adjust-
ment bolt, Iockwasher and flat washer loosely. Do not
tighten
Lower seat into operating position and sit on seat.
• Slide seat until a comfortable position is reached
which allows you to press clutch/brake pedal all the
way down.
• Get off seat without moving its adjusted position.
• Raise seat and tighten adjustment bolt securely.
\
SEAT PAN
LABEL
FIG. 3
NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the
tractor from the skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and function
of controls)
Press lift lever plunger and raise attachment lift lever
to its highest position.
• Release parking brake by depressing clutch/brake
pedal.
• Place gearshift lever in neutral (N) position.
• Roll tractor forward off skid.
• Remove banding holding deflector shield up against
tractor.
SHOULDER
BO_
FLATWASHER
LOCKWASHER_
ADJUSTMENT
BOLT
FIG. 2
CHECK BATTERY (See Fig. 3)
• Lift seat pan to raised position.
If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hourat 6-10 amps.
(See =BA'I-I'ERY" in the Maintenance section of this
manual for charging instructions).
TO DRIVE TRACTOR OFF SKID (See Op-
eration section for location and function of
controls)
A,WARNING: Before starting, read, understand and follow
all instructionsin the Operation section of this manual Be
sure tractor is ina well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.
• Be sure all the above assembly steps have been com-
pleted.
Check engine oi_level and fill fuel tank with gasoline.
Sit on seat in operating position, depress clutch/brake
pedal and set the parking brake.
• Place gear shift lever in neutral (N) position.
• Press lift lever plunger and raise attachment lift lever
to its highest position.
• Start the engine.After engine has started, movethrottle
control to idle position.
• Depress clutch/brake pedal into full "BRAKE" position
and hold. Move gearshift lever to 1st gear.
• Slowly release clutch/brake pedal and slowly drive
tractor off skid.
Apply brake to stop tractor, set parking brake and place
gearshift lever in neutral position.
• Turn ignition key to "OFF" position.
Continue with the instructions that follow.
7
ASSEMBLY
CHECKTIRE PRESSURE ,/CHECKLIST
The tires on your tractor were overinflated at the factory
for shipping purposes. Correct tire pressure is important
for best cutting performance.
• Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled. See'q'o LEVEL MOWER HOUSING"in the Service
and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
Afteryou learn how to operate you rtractor,check to see that
the brake is properly adjusted. See "TO ADJUST BRAKE"
in the Service and Adjustments section of this manual.
BEFORE YOUOPERATE AND ENJOYYOUR NEW TRAC-
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE
BESTPERFORMANCEAND SATISFACTION FROMTHIS
QUALITY PRODUCT
PLEASE REVIEW THE FOLLOWING CHECKLIST:
•/ All assembly instructions have been completed.
,z No remaining loose parts in carton.
,/ Battery is properly prepared and charged. (Minimum
1 hour at 6 amps).
,z Seat is adjusted comfortably and tightened securely.
•/ All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
4 Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
,/ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
,/ Check wiring. See that all connections are still secure
and wires are properly clamped.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
•/ Engine oil is at proper level.
•/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
,/ Become familiar with all controls - their location and
function. Operate them before you start the engine.
,/ Be sure brake system is in safe operating condition.
8
OPERATION
These symbols may appear on your tractoror in literature supplied with the product. Learn and understand their meaning.
R N H L I\1
REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION
ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE
LOCKED UNLOCKED
OVER TEMP FUEL OIL PRESSURE BAI-rERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT
LIGHT
ATFACHMENT A'I-rACHMENT
CLUTCH ENGAGED CLUTCH DISENGAGED
DANGER, KEEP HANDS
AND FEET AWAY
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
FREE WHEEL
(Automatic Models only)
&
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
&
&
&
_HOT SURFACES indicates a hazard which,
. if not avoided, could result in death, serious injury
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
9
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.
Save this manual for future reference.
ATTACHMENT IGNITION POSITION
CLUTCH LEVER SWITCH
THRO'I-rL_CHOKE
CLUTCH/BRAKE
PEDAL /_
LIGHT SWITCH
ATTACHMENT
LIFT LEVER
MOWERDECK
"HEIGHT ADJUSTMENT
POSITIONS
PARKING
BRAKE
GEARSHIFT
LEVER
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor.
LIGHT SWITCH POSITION: Turns the headlights on and
off.
THROTTLE/CHOKE CONTROL: Used for starting and
controfling engine speed.
CLUTCH/BRAKE PEDAL: Used for declutchingand brak-
ingthe tractor and starting the engine.
PARKING BRAKE: Locks clutch/brake pedal intothe brake
position.
FIG. 4
GEARSHIFT LEVER: Selects the speed and direction
of tractor.
ATTACHMENT LIFT LEVER: Used to raise, lower, and
adjust the mower deck or other attachments mounted to
your tractor.
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing itsposition.
IGNITION SWITCH: Used for starting and stopping the
engine.
10
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which
can result in severe eye damage. Always wear safety glasses or eye shields while op-
erating your tractor or performing any adjustments or repairs. We recommend a wide
vision safety mask over spectacles or standard safety glasses.
HOWTO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 5)
Your tractor is equipped with an operator presence sens-
ing switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
Depress clutch/brake pedal into full "BRAKE" position
and hold.
Place parking brake lever in"ENGAGED" position and
release pressure from clutch/brake pedal. Pedal should
remain in "BRAKE" position. Make sure parking brake
will hold tractor secure.
ATTACHMENT CLUTCH LEVER
"ENGAGED" POSITION
THROl-f LE/C HO KE--'_-
CONTROL LEVER
POSITION
CLUTCH/BRAKE PEDAL
"DRIVE" POSITION
STOPPING (See Fig. 5)
MOWER BLADES -
• To stop mower blades,move attachment clutch lever
to "DISENGAGED" position.
GROUND DRIVE -
• To stop ground drive, depress clutch/brake pedal into
full "BRAKE" position.
• Move gearshift lever to neutral (N) position.
ENGINE -
• Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and
allowing engine to idle before stopping may cause engine
to "backfire".
• Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
Never use choke to stop engine.
PAR K]I_G B_AKE
"DISENGAGED" POSITION
FIG.5
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHERTHAN "OFF" WILL CAUSETHE BATTERY
TO BE DISCHARGED,(DEAD).
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility, al-
ways stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor com- I
pletely, as described above, before
I
leaving the operator's position; to
empty grass catcher, etc.
TO USETHROTTLE CONTROL (See Fig. 5)
Always operate engine at full throttle.
• Operating engine at less than full throttle reduces the
battery charging rate.
• Full throttle offersthe best bagging and mower perfor-
mance.
TO MOVE FORWARD AND BACKWARD
(See Fig. 5)
The direction and speed of movement is controlled by the
gearshift lever.
• Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position.
• Move gearshift lever to desired position.
• Slowly release clutch/brake pedal to start move-
ment.
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS, FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE.
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 5)
The position of the attachment lift lever determines the
cutting height.
• Grasp lift lever.
• Press plunger with thumb and move lever to desired
position.
The cutting height range is approximately 1-1/2 to 4".
The heights are measured from the ground to the blade tip
with the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
• For best cutting performance, grass over 6 inches
in height should be mowed twice. Make the first cut
relatively high; the second to desired height.
11
I
I
OPERATION
TO OPERATE MOWER (See Fig. 6)
Yourtractor isequipped withan operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutchengaged will
shut off the engine.
Select desired height of cut.
• Start mower blades by engaging attachment clutch
control.
• TO STOP MOWER BLADES - disengage attachment
clutch control.
CAUTION: Do not operate the mower I
without either the entire grass catcher,
I
CLUTCH LEVER
"DISENGAGED"
POSITION
ATTACHMENT (_
on mowers so equipped,or the deflector
shield in place.
"ENGAGED" POSITION
ATTACHMENT LIFT LE-
LOW
POSITION
TO TRANSPORT
• Raise attachment liftto highest position withattachment
lift control.
• When pushing or towing your tractor, be sure gearshift
lever is in neutral (N) position.
• Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.).
!
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow onlythe attachments that are recommended by and
I
complywith specifications ofthe manufacturer ofyour trac-
ton Use common sense whentowing.Too heavy of a load,
while on a slope, isdangerous.Tires can losetractionwith
the ground and cause you to lose controlof yourtractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
• The engine inyour tractor has been shipped, from the
factory, already filled with summer weight oil.
• Check engine oil with tractor on level ground.
• Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
=FULL"mark on dipstick is reached. Do not overfill.
• For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Maintenance section of this manual).
• To change engine oil, see the Maintenance section in
this manual.
DEFLECTOR
SHIELD
FIG. 6
TO OPERATE ON HILLS
I _ WARNING: Do not drive up or down I
• Choose the slowest speed before startingup or down
hills.
Avoid stopping or changing speed on hills.
• If slowing is necessary, move throttle control leverto
slower position.
• Ifstopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
• Move gearshift lever to 1st gear. Be sure you have
allowed room for tractor to roll slightly as you restart
movement.
• To restart movement, slowly release parking brake and
clutch/brake pedal.
Make all turns slowly.
hills with slopes greater than 15° and
do not drive across any slope.
ADD GASOLINE
• Fill fuel tank to bottom of filler neck. Do not overfill.
Use fresh, clean, regular unleaded gasoline with a
minimum of 87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce
valve life). Do not mix oil with gasoline. Purchase fuel
in quantities that can be used within 30 days to assure
fuel freshness.
,_ CAUTION: Wipe off any spilled oil or J
J fuel. Do not store, spill or use gasoline
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
12
near an open flame.
I
OPERATION
CAUTION: Alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract moisturewhich
leads to separation andformation of acids during stor-
age. Acidicgascan damage the fuel system ofan engine
while in storage. To avoid engine problems, the fuel
system should be emptied before storage of 30 days
or longer. Drain the gas tank, start the engine and let
it run untilthe fuel lines and carburetor are empty. Use
fresh fuel next season. See Storage Instructionsfor
additional information. Never use engine orcarburetor
cleaner products inthefuel tank or permanent damage
may occur.
TO START ENGINE (See Fig. 5)
When starting the engine forthe first time or ifthe engine
has run out of fuel, itwilltake extra cranking time to move
fuel from the tank to the engine.
• Siton seat in operating position, depress clutch/brake
pedal and set parking brake.
• Place gear shift lever in neutral (N) position.
• Move attachment clutch to "DISENGAGED" position.
Move throttle control to choke position.
NOTE: Before starting, read the warm and cold starting
procedures below.
• Insertkeyintoignitionandturnkeyclockwiseto=START "
position and release key as soon as engine starts.
Do not run starter continuously for more than fifteen
seconds per minute. Ifthe engine does not start after
several attempts, move throttle control to fast position,
wait a few minutes and try again. If engine still does
not start, move the throttle control back to the choke
position and retry.
WARM WEATHER STARTING (50° F and above)
• When engine starts, move the throttle control to the
fast position.
• The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow itto warm up for one minute using the choke
as described above.
COLD WEATHER STARTING ( 50 ° F and below)
• When engine starts, allow engine to run with the
throttle control in the choke position until the engine
runs roughly, then move throttle control to fast posi-
tion.This may require an engine warm-up periodfrom
several seconds to several minutes, depending on the
temperature.
• The attachments can also be used during the engine
warm-up period.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) thecarburetor fuel mixture may
need to be adjusted for best engine performance.See "TO
ADJUST CARBURETOR" inthe Service and Adjustments
section of this manual.
MOWING TIPS
• Mower should be properly leveled for bestmowing per-
formance. See "TO LEVEL MOWER HOUSING" inthe
Service and Adjustments section of this manual.
The left hand side of mower should be used for trim-
ming.
Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine. This willresult in a more even distribution of
clippings and more uniform cutting.
When mowing largeareas, start byturningtotheright so
thatclippings will discharge away from shrubs, fences,
driveways, etc. After one or two rounds, mow in the
opposite direction making left hand turns untilfinished
(See Fig. 7 ).
f
1
)L
(
FIG. 7
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired height.
• Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
Always operate engine at full throttle when mow-
ing to assure better mowing performance and proper
discharge of material. Regulate ground speed by se-
lecting a low enough gear to give the mower cutting
performance as welt as the quality of cut desired.
• When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
13
MAINTENANCE
FILL tN DATES
ASYOOCOMPLETE
REGULAR SERVICE !'_4"_""£-q_'/_£'_F SERVICE DATES
Check Brake Operation _
Check Tire Pressure
Check Operator Presence and
T Interlock Systems _1_
Check for Loose Fasteners 1_5 !l/
A Sharpen/Replace Mower Blades _l_a
Lubrication Chart if
T Check Battery Level 1_4
R Clean Battery and Terminals li/ li/
Check Transaxle Cooling v'
Check V-Belts I_
Check Engine Oil Level I_ I_
Change Engine Oil (with oil filter) I/1,2 I_
E Change Engine Oil (without oil filter) I_#'l.2 I_
N Clean Air Filter 1_2
G Clean Air Screen 1_2
Inspect Muffler/Spark Arrester I_
E Replace Oil Filter (If equipped) ll_t2
Clean Engine Cooling Fins If 2
Replace Spark Plug I_ I_
Replace Air Filter Paper Cartridge I/2
Replace Fuel Filter
1 - Change more often when operating under a heavy lead or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
GENERAL RECOMMENDATIONS
3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.
5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.
Do not overtighten.
LUBRICATION CHART
The warranty onthis tractor does not cover items that have ZERK ---
been subjected to operator abuse or negligence. Toreceive '__:
full value from the warranty, operator must maintain tractor
as instructed in this manual. OFRONTWHEEL i i
BEARINGZERK <-_-
Some adjustments will need to be made periodically to
properly maintain your tractor.
A!I adjustments in the Service and Adjustments section
of this manual should be checked at least once each
season.
• Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for wear.
A new spark plug and clean air filter assure proper
air-fuel mixture and help your engine run better and
last longer.
BEFORE EACH USE
• Check engine oil leve!.
Check brake operation.
• Checktire pressure.
• Check operator presence and
interlock systems for proper operation.
• Check for loose fasteners.
OGENERAL PURPOSE GREASE
_REFER TO MAINTENANCE "ENGINE" SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH
HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL
ATTRACT DUST AND DIRT THAT WILL SHORI'EN THE LIFE OF THE
SELF-LUBRICATING BEARINGS. IFYOU FEEL THEY MUST BE LUBRI-
CATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT
SPARINGLY.
14
ZERK
"OFRONT WHEEL
BEARING ZERK
MAINTENANCE
TRACTOR
Always observe safety rules when performing any main-
tenance.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance
at high speed inhighest gear, then brake must be adjusted.
(See"TO ADJUST BRAKE" in the Service and Adjustments
section of this manual).
TIRES
• Maintainproperairpressureinalltires(See"PRODUCT
SPECIFICATIONS" section of this manual).
• Keep tiresfree of gasoline, oil, or insect control chemi-
cals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlocksystems are work-
ing properly. Ifyour tractor does not function as described,
repair the problem immediately.
The engine should not start unless the clutch/brake
pedal isfully depressed and attachement clutch control
is in the disengaged position.
• When the engine isrunning, any attempt bythe operator
to leave the seat without first setting the parking brake
should shut off the engine.
• When the engine is running and the attachment clutch
is engaged, any attempt by the operator to leave the
seat should shut off the engine.
• The attachment clutch should never operate unless
the operator is in the seat.
BLADE CARE
Forbest resultsmower blades must be kept sharp, Replace
bent or damaged blades.
TRAILING
EDGE UP
CENTER
HOLE
LOCK WASHER
FLAT WASHER
_ BLADE BOLT
(GRADE 8)*
*A GRADE 8 HEATTREATED BOLT CAN BE
IDENTIFIED BY SiX LINES ON THE BOLT HEAD.
MANDREL
ASSEMBLY
STAR
FIG. 8
TO SHARPEN BLADE (See Fig. 9)
NOTE: We do not recommend sharpening blade - but if
you do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An un-
balanced blade will cause excessive vibration and eventual
damage to mower and engine.
• The blade can be sharpened with a file or on a grind-
ing wheel. Do not attempt to sharpen while on the
mower.
• To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a
cone balancer, follow the instructions supplied with
balancer.)
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
• Slide blade onto an unth readed portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
BLADE REMOVAL (See Fig. 8)
• Raise mower to highest position to allow access to
blades.
• Remove blade bolt, lock washer and flat washer se-
curing blade.
• Install new or resharpened blade withtrailing edge up
towards deck as shown.
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL
ASSEMBLY.
• Reassemble blade bolt, lock washer and flat washer
in exact order as shown.
• Tighten blade bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED.
CENTER HOLE /
5/8" BOLT BLADE
OR PIN
FIG. 9
15
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