Poulan PB24TH54YT User Manual
IMPORTANT MANUAL DO NOT THROW AWAY
03076
REPAIR PARTS MANUAL
WARNING:
MODEL:
Read this Man u al and follow all Warnings
and Safety Instructions. Fail ure to do so can
re sult in serious in ju ry.
PB24TH54YT
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
Visit our website: www.poulan-pro.com
PRINTED IN U.S.A.411262 REV. 1 02.21.07 AP /KB
TRACTOR - MODEL NO. PB24H54YT (96042003900), PRODUCT NO. 960 42 00-39
SCHEMATIC
02929-194276_Regulated-Tex
RED RED
WHITE
S
M
B
A1
G
A2
L
BATTERY
FUSE
RED
BLACK
PTO SWITCH
(DISENGAGED)
BLACK
BLACK
BLACK
SOLENOID
WHITE
RED
BLACK
WHITE
CLUTCH/BRAKE
(PEDAL UP)
2
3
1
6
JUNCTION
CONNECTOR
BLACK
BLACK
BLACKBLACK
GRAY
BLACK
STARTER
M
M
ELECTRIC CLUTCH
GRAY
REVERSE SWITCH
(NOT IN REVERSE)
SEAT SWITCH
(NOT OCCUPIED)
BLACK
IGNITION SWITCH
CIRCUITPOSITION
M+G+A1
OFF
RUN/OVERRIDE
B+S+A1START
B+A1
B+A1RUN
“MAKE”
L+A2
BLACK
02929
BLACK /WHITE
BLUE
BLUE
FUEL SHUT-OFF
(IFSOEQUIPPED)
ORANGE
LIGHT
SWITCH
63
52
41
CHASSIS HARNESS
CONNECTOR
(MATING SIDE)
FUEL
SOLENOID
RED
DASH HARNESS
(MATING SIDE)
IGNITION
UNIT
(OPTIONAL)
HOUR
METER
LINE
CHARGING SYSTEM OUTPUT
16 AMP DC @ 36 RPM
BROWN
6
3
5
2
4
1
CONNECTOR
CHASSIS
HARNESS
SPARK
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
POWER OUTLET
(IF SO EQUIPPED)
REGULATOR
28 VOLTS AC @ 3600 RPM (REGULATOR DISCONNECTED)
HEADLIGHTS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE REPLACED TO
PROPERLY SECURE YOUR
WIRING.
BLACK
12V
SHORTING
CONNECTOR
S TATO R
BLACK
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
2
TRACTOR - MODEL NO. PB24H54YT (96042003900), PRODUCT NO. 960 42 00-39
DECALS
1
13
11
2
4
10
7
5
KEY PART
NO. NO. DESCRIPTION
1 186163 Decal, Hood RH
2 186164 Decal, Hood LH
3 408796 Decal, Side Panel
4 172740 Decal, Fender
5 408842 Decal, Engine
6 411658 Decal, Fender Operator's
7 411185 Decal, Lower Dash
8 170563 Decal, Warning
9 145005 Decal, Battery Dnge/Poi
10 408948 Decal Fender RH
6
3
8
9
15
3
12
7
14
KEY PART
NO. NO. DESCRIPTION
11 402274 Decal, Replacement
12 408949 Decal Fender LH
13 172743 Decal, Steering Wheel
14 198785 Decal, Mower Schematic
15 178502 Decal, Caution
- - 400981x428 Pad Foot Pedal Control
- - 166960 Decal, Bypass
- - 193226X428 Pad, Footrest, LH
- - 411261 Manual, Operator's (Eng/French)
- - 411262 Manual, Parts
WHEELS AND TIRES
1
2
6
11
3
7
wheel_art_1-vgt
KEY PART
NO. NO. DESCRIPTION
1 59192 Cap, Valve, Tire
2 65139 Stem, Valve
3 106732X421 Rim Assembly, Front
4
10
4 59904 Tube, Front
5 106222X Tire, Front
6 278H Fitting, Grease
5
9
8
7 9040H Bearing, Flange
8 104757X421 Cap, Axle (Front Wheel Only)
9 138468 Tire, Rear
10 7152J Tube, Rear
11 106108X421 Rim Assembly, Rear
- - 144334 Sealant, Tire (10 oz. Tube)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
3
TRACTOR - MODEL NO. PB24H54YT (96042003900), PRODUCT NO. 960 42 00-39
ELECTRICAL
22
90
21
41
101
24
27
42
43
2
1
91
8
99
27
100
40
33
30
25
34
Battery _28
4646
50
28
26
16
71
29
55
194276G
4
TRACTOR - MODEL NO. PB24H54YT (96042003900), PRODUCT NO. 960 42 00-39
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 144927 Battery
2 74760412 Bolt Hex Head 1/4-20 x 3/4
8 186491 Box Battery
16 176138 Switch Interlock Push-In
21 183759 Harness Socket Light W/4152J
22 4152J Bulb Light
24 400253 Cable Battery
25 401662 Cable Starter
26 175158 Fuse
27 73510400 Nut Keps Hex 1/4-20 unc
28 145491 Cable, Ground
29 401545 Switch, Seat
30 193350 Switch, Ign
33 140401 Key, Ignition
34 110712X Switch Light / Reset
40 401104 Harness Ign. Dash
41 17720408 Screw Thd Cut 1/4-20 x 1/2
42 131563 Cover, Terminal
43 192507 Solenoid
46 401763 Gauge Hourmeter
50 174653 Switch PTO
55 17490512 Screw Thdrol 5/16-18 x 3/4 TYTT
71 194276 Harness Chassis
90 400724 Cover Terminal Battery
91 190270 Strap Battery Mount Front
99 17670412 Screw Hexwsh Thdrol 1/4-20 x 3/4
100 19091416 Washer 9/32 x 7/8 x 16 Ga.
101 198317 Pigtail
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
5
TRACTOR - MODEL NO. PB24H54YT (96042003900), PRODUCT NO. 960 42 00-39
CHASSIS
15
137
14
18
208
207
25
186
181
37
222
196
181
161
233
182
36
176
2
176
5
162
99
138
165
177
194
228
176
176
175
194
235
236
228
235
183
68
130
150
217
152
151
130
159
180
68
chassis-tex_17-Lt-Tex Elite
233
159
6
TRACTOR - MODEL NO. PB24H54YT (96042003900), PRODUCT NO. 960 42 00-39
CHASSIS
KEY PART
NO. NO. DESCRIPTION
2 194263 Drawbar
5 199648X428 Dash
14 183393X428 Hood
15 183834X599 Lens Grille LH
18 183828 Grille (Included Key #'s 15,25,191)
25 183835X599 Lens Grille RH
36 17060512 Screw 5/16 - 18 x 3/4
37 401120X428 Fender
68 17490508 Screw 5/16-18 x 1/2
99 403376 Rod Asm Bypass
130 191611 Screw 10 x 3/4 Single Lead-Hex
137 184921 Bumper Hood
138 193224X428 Cupholder
150 189350 Duct Heat Hood
151 407807 Bracket Pivot
152 194329 Shield Browning/Debris
159 17000612 Screw Hexwsh Thdrol 3/8-16 x 3/4
161 193229X428 Window Fuel
162 142432 Screw Hex Wsh Hi-Lo 1/4 x 1/2 UNC
165 194330 Bracket Support Tank
175 193243 Crossmember
176 400776 Screw 10-24 x 5/8 Wshd Qdrx
177 195227 Bushing Steering
180 194260 Chassis
181 193102X428 Bushing Mtg. Fender Crgo.
182 193057 Dash Lower
183 74780520 Bolt Fin Hex 5/16-18 x 1-1/4
186 183829X428 Insert Grille
194 73900500 Nut Lock Hex Flange 5/16-18
196 410584 Console Asm. Deck Lift
207 183833 Bezel RH
208 183832 Bezel LH
217 156524 Rod Pivot Chassis/Hood
222 137729 Screw thd Roll 1/4-20 x 5/8
228 195161 Stud Fastener
233 196539 Bolt Shoulder
235 406129 Spacer Fender
236 73930500 Nut Lock 5/16 - 18
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
7
TRACTOR - MODEL NO. PB24H54YT (96042003900), PRODUCT NO. 960 42 00-39
DRIVE
56
213
125
206
207
26
209
33
92
221
185
171
51
64
116
190
52
184
186
189
187
50
51
35
49
160
159
203
15
15
29
159
125
167
160
188
17
80
161
211
116
51
162
170
153
163
231
208
125
215
125
214
210
211
166
42
162
2
116
197
196
222
205
37
183
169
1
drive-tex_18
169
2
37
183
205
33
8
TRACTOR - MODEL NO. PB24H54YT (96042003900), PRODUCT NO. 960 42 00-39
DRIVE
KEY PART
NO. NO. DESCRIPTION
1 - - - - - - Transaxle, Hydro HG0510
(Order Parts from Transaxle
Manufacturer)
2 123583X Key
15 19131316 Washer 13/32 x 13/16 x 16 Ga.
17 197296 Spring, Brake
26 199679 Spring Return Cruise
29 199467 Rod, Brake
33 12000001 Ring E
35 197722 Rod, Brake, Park
37 121749X Washer 25/32 x 1-1/4 x 16 Ga.
42 8883R Cover, Foot Pedal
49 72110614 Bolt
50 194327 Pulley Idler Flat
51 73900600 Lock Nut 3/8-16
52 194326 Idler V-Groove 910" Offset
56 140218 V-Belt, Drive
64 197865 Shaft Asm. Pedal Brake Control
80 400507 Bracket Strap Torque
92 74760520 Bolt Fin Hex 5/16-18 unc x 1.25
116 73900500 Nut Lock Hex Flange 5/16-18
125 17000512 Screw 5/16-18 x 3/4
153 4497H Retainer Spring
159 76020412 Pin Cotter 1/8 x 3/4
160 169484 Retainer Clip
161 195403 Spring, Return, Clutch
162 195785 Spacer Transaxle
163 199000 Rod Pedal Control
166 197290 Nut Push .625
KEY PART
NO. NO. DESCRIPTION
167 405257 Latch Brake Parking
169 74490560 Bolt Hex 5/16-18 x 3.75
170 194322 Keeper Belt Centerspan
171 72110622 Bolt
183 137057 Spacer Axle
184 198403X505 Handle Parking Brake
185 72110620 Bolt
186 194321 Spacer Retainer
187 19133210 Washer
188 194323 Link Clutch Ground Drive
189 194317 Bellcrank Ground Drive
190 194318 Keeper Bellcrank Ground Drive
196 17000616 Screw 3/8-16 x 1
197 195804 Link Clutch Anti Rotation
203 19111116 Washer 11/32 x 11/16 x 16 Ga.
205 121748X Washer 25/32 x 1-5/8 x 16 Ga.
206 197867 Bracket Mount Latch Cruise
207 197868 Latch Control Cruise
208 197869 Gear Sector Control Cruise
209 400769 Rod Control Cruise
210 400980 Rockr Asm. Pdeal Control
211 120183X Bearing Nylon
213 400799 x428 Knob control Cruise
214 197302 x428 Pad Pedal Forward
215 197301 x428 Pad Pedal Reverse
222 79212010 Washer 21/32 x 1-1/4 10 Ga.
231 407287 Idler V-Groove
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
9
TRACTOR - MODEL NO. PB24H54YT (96042003900), PRODUCT NO. 960 42 00-39
STEERING ASSEMBLY
26
45
51
1
64
20
21
16
28
13
68
63
59
22
50
69
steering-tex_6-vgt
19
35
58
70
60
65
57
54
13
54
66
13
53
8
65
63
61
6
4
15
50
9
8
7
2
14
67
55
67
62
9
8
7
14
15
55
6
5
10
TRACTOR - MODEL NO. PB24H54YT (96042003900), PRODUCT NO. 960 42 00-39
STEERING ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1 186093X428 Wheel, Steering
2 195968 Axle Asm., Front
4 403087 Spindle Asm., LH
5 403088 Spindle Asm., RH
6 6266H Bearing, Race Thrust Harden
7 121748X Washer 25/32 x 1-5/8 x 16 Ga.
8 12000029 Ring, Klip #T5304-75
9 121232X Cap, Spindle
13 121749X Washer 25/32 x 1-1/4 x 16 Ga.
14 10040600 Washer, Lock Hvy Hlcl Spr 3/8
15 73540600 Nut, Crown Lock 3/8-24 unf
16 194746 Shaft Steering
19 194729 Plate Steering
20 199743X428 Boot, Steering
21 186737 Adapter, Wheel Steering
22 194845 Bushing, Strg. Blk
26 186095X428 Insert, Wheel Steering
28 17000612 Screw 3/8-16 x 3/4
35 194732 Gear, Sector Plate
45 19183812 Washer 9/16 x 2-3/8 x 12 G.
50 73900600 Nut Lock 3/8-16 UNC
51 73940800 Nut Hex Jam Toplock 1/2-20 unf
53 188967 Washer Hardened .793 x 1.637 x .060
54 74760636 Bolt Hex 3/8-16 UNC x 2-1/4
55 197636 Spacer Brace Axle
57 197246 Bracket Upstop
58 194747 Bolt Shoulder Sector Pivot CFM
59 194748 Washer Thrust Sector Steering
60 73971000 Nut Flange Lock 5/8-11
61 194740 Draglink LH
62 194741 Draglink, RH
63 17000512 Screw 5/16-18 x 3/4
64 199849 Retainer Clip Spring Steering
65 194734 Brace Axle Front
66 71020748 Bolt Hex Fghd 7/16-14 x 3 Serr
67 194737 Bushing PM Front Axle
68 73900700 Nut Lock Flange 7/16-14 Gr. 5
69 199162 Washer 1.5 x .505 x .118
70 196197 Bracket Deck Susp. Front
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
11
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