Poulan PB20H46LT user manual
IMPORTANT MANUAL Do Not Throw Away
03076
REPAIR PARTS MANUAL
WARNING:
MODEL:
Read this Man u al and follow all Warnings
and Safety Instructions. Fail ure to do so can
re sult in serious in ju ry.
PB20H46LT
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
Visit our website: www.poulan-pro.com
411275 Rev. 1 02.21.07 AP/KB
Printed in U.S.A.
REPAIR PARTS
TRACTOR - - MODEL NUMBER PB20H46LT (96042004200), PRODUCT NO. 960 42 00-42
SCHEMATIC
02836_193374 / 390
BATTERY
RED
AMMETER
(OPTIONAL)
S
B
M
A1
G
L
A2
RED
A
RED
FUSE
WHITE
BLUE
BLACK
BLACK
BLACK/WHITE
CLUTCH / BRAKE
(PEDAL UP)
BLACK
REVERSE SWITCH
IGNITION
UNIT
NOT IN REVERSE
ATTACHMENT CLUTCH
(CLUTCH OFF)
(NOT OCCUPIED)
GRAY
SHORTING CONNECTOR
SPARK PLUGS
GAP
(2 PLUGS
ON TWIN CYL. ENGINES)
SOLENOID
STARTER
M
BLACK
SEAT SWITCH
BLACK
GRAY
BLACK
IGNITION SWITCH
CIRCUITPOSITION
OFF
RUN/OVERRIDE
M+G+A1
B+S+A1START
B+A1
B+A1RUN
“MAKE”
L+A2
BLUE
RED
LIGHT SWITCH
BLUE
FUEL
LINE
FUEL SHUT-OFF
SOLENOID
LIGHTING SYSTEM OUTPUT
5 AMP AC @ 3600 RPM
ORANGE
BROWN
HOUR
METER
(OPTIONAL)
CHARGING SYSTEM OUTPUT
3 AMP DC @ 3600 RPM
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST.
02836
2
BLACK
28 VOLTS AC MIN. @ 3600 RPM
(CHARGING SYSTEM DISCONNECTED)
DIODE
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
HEADLIGHTS
NON-REMOVABLE
CONNECTIONS
ALTERNATOR
BLACK
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS
WERE REMOVED FOR SERVICING OF
UNIT, THEY SHOULD BE REPLACED
TO PROPERLY SECURE YOUR WIRING.
REPAIR PARTS
TRACTOR - - MODEL NUMBER PB20H46LT (96042004200), PRODUCT NO. 960 42 00-42
DECALS
11
9
7
16
4
3
4
1
20
12
5
2
14
KEY PART
NO. NO. DESCRIPTION
1 411658 Decal Fend. INS/WRN.
2 408835 Decal Engine H.P.
3 186164 Decal Hood LH
4 408794 Decal Side Panel
5 411180 Decal Lwr Dash
6 170563 Decal Warning, Keep Hand Away
7 411360 Decal Replacement Parts
8 166960 Decal Bypass
9 172740 Decal Fender Logo
6
5
KEY PART
NO. NO. DESCRIPTION
11 172743 Decal Ins Strg Whl
12 408948 Decal Fender SD RH
13 408949 Decal Fender SD LH
14 160396 Decal V-Belt Schematic
16 186163 Decal Hood Rh
20 145005 Decal Bat Dan/Psn
- - 193226X428 Pad Footrest LH
- - 193277X428 Pad Footrest RH
- - 411274 Manual Operator's E&F
- - 411275 Manual Parts
8
13
WHEELS AND TIRES
1
2
6
5,8
7
4,10
3,9
11
KEY PART
NO. NO. DESCRIPTION
1 59192 Cap Valve Tire
2 65139 Stem Valve
3 106222X Tire F T 15 x 6 0 - 6 Service
4 59904 Tube Front (Service Item Only)
5 106732X421 Rim Asm 6" front Service
6 278H Fitting Grease (Front Wheel Only)
7 9040H Bearing Flange (Front Wheel nly)
8 106108X421 Rim Asm 8" rear Service
9 106268X Tire R T 18 x 9.5-8 Service
10 7152J Tube Rear (Service Item Only)
11 104757X421 Cap Axle Blk 1 50 x 1 00
- - 144334 Sealant, Tire ( 10 oz. Tube)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
3
REPAIR PARTS
TRACTOR - - MODEL NUMBER PB20H46LT (96042004200), PRODUCT NO. 960 42 00-42
ELECTRICAL
41
90
22
21
42
25
43
27
40
33
30
34
16
26
28
55
29
71
92
94
93
400449E
4
REPAIR PARTS
TRACTOR - - MODEL NUMBER PB20H46LT (96042004200), PRODUCT NO. 960 42 00-42
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 163465 Battery
2 74760412 Bolt Hex Hd 1/4-20 unc x 3/4
8 193228 Box Battery
16 176138 Switch Interlock
21 183759 Harness Socket Light
22 4152J Bulb, Light # 1156
25 401662 Cable Battery 6 Ga. Red 14.5
26 175158 Fuse
27 73510400 Nut Keps Hex 1/4-20 unc
28 198885 Cable Ground 18" Rear Battery Blk 6 Ga.
29 401545 Switch Seat
30 193350 Switch Ign
33 140401 Key Ign Molded Generic
34 110712X Switch Light/Reset
40 401098 Harness Ign
41 17720408 Screw 1/4-20 unc x 1/2
42 131563 Cover Terminal Red
43 192507 Solenoid
55 17060512 Screw 5/16-18 x 3/4
71 400449 Harness Ign. Chass.
90 400725 Cover Terminal
92 196615 Harness Pigtail Reverse Switch
93 192540 Screw Plastic 10-14 x 2.0
94 191834 Modual Reverse ROS
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
5
REPAIR PARTS
TRACTOR - - MODEL NUMBER PB20H46LT (96042004200), PRODUCT NO. 960 42 00-42
DRIVE
56
70
185
171
74
184
15
42
35
160
80
114
167
159
188
64
161
29
159
175
17
125
2
162
23
178
176
22
153
174
166
277
226
125
165
166
125
279
170
51
231
162
186
189
187
50
51
190
52
51
125
125
125
121
49
122
73
99
116
205
1
183
37
2
205
73
drive-tex_2-lt-hydro_T2
33
6
REPAIR PARTS
TRACTOR - - MODEL NUMBER PB20H46LT (96042004200), PRODUCT NO. 960 42 00-42
DRIVE
KEY PART
NO. NO. DESCRIPTION
1 - - - - - - Transaxle, Hydro Gear T2
(See Transaxle Breakdown)
2 123583X Key Square
15 19131316 Washer 13/32 x 13/16 x 16 Ga.
17 197296 Spring, Brake
22 197660 Rod Shift
23 409154X421 Knob
29 408391 Rod, Brake
33 12000001 Ring E
35 197722 Rod, Brake, Park
37 121749X Washer 25/32 x 1-1/4 x 16 Ga.
42 8883R Cover, Foot Pedal
49 72110614 Bolt
50 194327 Pulley Idler Flat
51 73900600 Lock Nut 3/8-16
52 194326 Idler V-Groove 910" Offset
56 125907X V-Belt, Drive
64 196200 Shaft Asm. Pedal Brake Control
70 193220X428 Console
73 74490544 Bolt Hex 5/16-18 Gr. 5
74 142432 Screw 1/4 x 1/2
80 408393 Strap Torque
99 408418 Rod Spring Bypass
114 73800500 Nut Lock 5/16-18 UNC
116 73900500 Nut Lock Hex Flange 5/16-18
121 175611 Bracket Strap Torque
122 72010520 Bolt 5/16-18 x 2.50
125 17000512 Screw 5/16-18 x 3/4
153 4497H Retainer Spring 1"
KEY PART
NO. NO. DESCRIPTION
159 76020412 Pin Cotter 1/8 x 3/4
160 169484 Retainer Clip
161 195403 Spring, Return, Clutch
162 408784 Adapter Transaxle
165 196212 Bushing
166 197290 Nut Push .625
167 405257 Latch Brake Parking
170 194322 Keeper Belt Centerspan
171 72110622 Bolt
174 197289 Nut Push
175 408539 Shaft Asm Shift
176 196214 Arm Clevis Rod Shift
178 197456 Spring Shift
183 156972 Spacer Axle
184 198403X505 Handle Parking Brake
185 72110620 Bolt
186 194321 Spacer Retainer
187 19133210 Washer
188 194323 Link Clutch Ground Drive
189 194317 Bellcrank Ground Drive
190 194318 Keeper Bellcrank Ground Drive
205 121748X Washer 25/32 x 1-5/8 x 16 Ga.
226 74780716 Bolt 7/16-14 x 1 Gr 5
227 405296 Washer Serrated
231 407287 Idler V-Groove 1.688" Offset
279 408538 Link Shift
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
7
REPAIR PARTS
TRACTOR - - MODEL NUMBER PB20H46LT (96042004200), PRODUCT NO. 960 42 00-42
CHASSIS
208
15
25
36
182
176
137
176
18
14
5
176
177
175
150
207
186
151
130
181
222
196
181
37
159
230
162
2
138
194
99
165
159
176
200
235
219
194
219
chassis-tex_55-elite sv pro
130
159
152
180
197
68
183
8
REPAIR PARTS
TRACTOR - - MODEL NUMBER PB20H46LT (96042004200), PRODUCT NO. 960 42 00-42
CHASSIS
KEY PART
NO. NO. DESCRIPTION
2 194263 Drawbar
5 197783X428 Dash
14 183393X428 Hood
15 183834X599 Lens Grille LH
18 183828 Grille
25 183835X599 Lens Grille RH
36 17060512 Screw 5/16-18 x 3/4
37 193218X428 Fender
68 17490508 Screw Thdrol 5/16-18 x 1/2
99 408418 Rod Asm Bypass
130 191611 Screw 10 x 3/4 Single Lead-Hex
137 184921 Bumper Hood
138 193224X428 Cupholder
150 184322 Duct Heat Hood
151 407807 Bracket Pivot
152 194329 Shield Browning/Debris
159 17000612 Screw Hexwsh Thdrol 3/8-16 x 3/4
162 142432 Screw Hex Wsh Hi-Lo 1/4 x 1/2
175 193243 Crossmember
176 400776 Screw 10-24 x 5/8 Wshd Qdrx
177 195228 Bushing Steering
180 194260 Chassis
181 193102X428 Bushing Mtg. Fender Crgo.
182 193057 Dash Lower
183 74780520 Bolt Fin Hex 5/16-18 x 1-1/4
186 183395X428 Insert Grille
194 73900500 Nut Lock Hex Flange 5/16-18
196 410584 Console Asm. Deck Lift
197 156524 Rod Pivot Chassis
200 73930500 Nut center Lock 5/16-18
207 183833 Bezel Grille RH
208 183832 Bezel Grille LH
219 195161 Stud Fastener
222 137729 Screw Thd Roll 1/4-20 x 5/8
230 170165 Bolt Shoulder 5/16-18
235 406129 Spacer Fender
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
9
REPAIR PARTS
TRACTOR - - MODEL NUMBER PB20H46LT (96042004200), PRODUCT NO. 960 42 00-42
ENGINE
1
21
15
18
20
29
28
37
84
90
82
85
42
12
45
79
81
69
9
2
OPTIONAL EQUIPMENT
Spark Arrester
engine-bs-1cyl-tex_4
10
REPAIR PARTS
TRACTOR - - MODEL NUMBER PB20H46LT (96042004200), PRODUCT NO. 960 42 00-42
ENGINE
KEY PART
NO. NO. DESCRIPTION
1 - - - - - - Engine B&S Model No. 31P977
2 137352 Muffler
9 194319 Keeper Belt Engine
12 405140 Pulley Engine
15 407545 Tank Fuel 1.50
18 197725 Cap Asm
20 176636X421 Control Throttle/Choke
21 191611 Screw 10 x 3/4 Single Lead-Hex
28 401137 Fuel Line
29 137180 Spark Arrester Kit
37 123487X Clamp Hose
42 10040700 Washer Lock 7/16
KEY PART
NO. NO. DESCRIPTION
45 73510400 Nut Keps Hex 1/4-20 unc
69 165291 Gasket
79 192334 Screw Socket Hd 5/16-18 x .75
81 148456 Tube Drain Oil Easy
82 181654 Plug Drain Oil
84 17060620 Screw 3/8-16 x 1-1/4
85 173937 Bolt Hex 7/16-20 x 4 x Gr. 5-1.5
90 17000616 Screw 3/8-16 x 1.0
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
Engine Power Rating Information
The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive Engineers) code J11940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained and
corrected in accordance with SAE J1995 (Revision 2002-5). Actual gross engine power will be lower and is affected by,
among other things, ambient operating conditions and engine-to-engine variability. Given both the wide array of products on which engines are placed and the variety of environmental issues applicable to operating the equipment, the
gas engine will not develop the rated gross power when used in a given piece of power equipment (actual “on-site” or
net horsepower). This difference is due to a variety of factors including, but not limited to, accessories (air cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature,
humidity, altitude), and engine-to-engine variability. Due to manufacturing and capacity limitations, Briggs & Stratton
may substitute an engine of higher rated power for this Series engine.
11
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