Poulan Pro PB19546LT/96042003502, PB19546LT, 96042003502 Repair Parts Manual

IMPORTANT MANUAL Do Not Throw Away

03076

REPAIR PART'S MANUAL

MODEL: 96042003502

Read this Man ual and follow all Warnings
and Safety Instructions. Fail ure to do so can
result in serious in jury.

PB19546LT

LAWN TRACTOR

ALWAYS WEAR EYE PROTECTION DURING OPERATION

WARNING:

Visit our website: www.poulan-pro.com

419057 01.08.08 SR Printed in U.S.A.

REPAIR PARTS

TRACTOR - - MODEL NUMBER PB19546LT (96042003502), PRODUCT NO. 960 42 00-35

SCHEMATIC

SCH11

NOTE

YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR

BRIGHTEST.

RED

(OPTIONAL)

B

G

L

BLACK

A

AMMETER

S

M

A1

A2

WHITE

BATTERY

FUSE

BLACK

BLACK

BLACK /WHITE

BLUE

BLUE

FUEL SHUT-OFF

SOLENOID

(IF SO EQUIPPED)

RED

LIGHT SWITCH

DER

BLACK

IGNITION

(OPTIONAL)

FUEL

LINE

LIGHTING SYSTEM OUTPUT
5 AMP AC @ 3600 RPM

ORANGE

BROWN

SOLENOID

CLUTCH/BRAKE

(PEDAL UP)

2

3
1

6

JUNCTION

CONNECTOR

CHASSIS

HARNESS

UNIT

HOUR

METER

CHARGING SYSTEM OUTPUT
3 AMP DC @ 3600 RPM

DIODE

14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)

STARTER

BLACK

WHITE

REVERSE SWITCH

BLACK

BLACK

BLACK
BLACKBLACK

GRAY

PLUGS GAP

(2 PLUGS ON

TWIN CYL. ENGINES)

(NOT IN REVERSE)

SEAT SWITCH

(NOT OCCUPIED)

SPARK

BLACK

12V

POWER OUTLET

(OPTIONAL)

28 VOLTS AC MIN. @ 3600 RPM
(CHARGING SYSTEM DISCONNECTED)

ALTERNATOR

M

M

ATTACHMENT CLUTCH

(CLUTCH OFF)

BLACK

GRAY

SHORTING

CONNECTOR

BLACK

IGNITION SWITCH

OFF

RUN/OVERRIDE

CIRCUITPOSITION

M+G+A1

B+S+A1START

B+A1
B+A1RUN

“MAKE”

L+A2

63

52

41

CHASSIS HARNESS

CONNECTOR

(MATING SIDE)

6

3

5

2

4

1

DASH HARNESS

CONNECTOR

(MATING SIDE)

2

HEADLIGHTS

WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE RE-INSTALLED TO
PROPERLY SECURE YOUR
WIRING.

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

REPAIR PARTS

TRACTOR - - MODEL NUMBER PB19546LT (96042003502), PRODUCT NO. 960 42 00-35

11

9

8

12 13

5 5

7

2

14

KEY PART
NO. NO. DESCRIPTION

2 408834 Decal Eng. H.P.
3 186164 Decal Hood LH
4 408794 Decal Side Panel Logo
5 411174 Decal Lwr Dash
6 170563 Decal Warning, Keep Hand Away
7 413417 Decal Replacement Parts
8 411658 Decal Fender Warn S/F
9 172740 Decal Fender Logo
11 172743 Decal Ins Strg Whl

16

4

6

3

4

KEY PART
NO. NO. DESCRIPTION

12 408948 Decal Fend SD RH
13 408949 Decal Fend SD LH
14 160396 Decal V-Belt Schematic
16 186163 Decal Hood RH
20 145005 Decal Bat Dan/Psn

- - 193226X428 Pad Footrest LH

- - 193227X428 Pad Footrest RH

- - 413437 Manual Operator's (Eng/French)

- - 419057 Manual Parts (Eng/French)

20

WHEELS AND TIRES

1

2

6

5,8

4,10

7

3,9

11

KEY PART
NO. NO. DESCRIPTION

1 59192 Cap Valve Tire
2 65139 Stem Valve
3 106222X Tire F T 15 x 6 0 - 6 Service
4 59904 Tube Front (Service Item Only)
5 106732X421 Rim Asm 6" front Service
6 278H Fitting Grease (Front Wheel Only)
7 9040H Bearing Flange (Front Wheel nly)
8 106108X421 Rim Asm 8" Rear Service
9 106268X Tire R T 18 x 9.5-8C Service
10 7152J Tube Rear (Service Item Only)
11 104757X421 Cap Axle Blk 1 50 x 1 00

- - 144334 Sealant, Tire (10 oz. Tube)

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

3

REPAIR PARTS

TRACTOR - - MODEL NUMBER PB19546LT (96042003502), PRODUCT NO. 960 42 00-35

ELECTRICAL

T02S

With 12V Outlet Option

103

59

79

22

21

87

33

30

With Service Minder Option

4646

90

26

16

34

71

40

27

43

42

41

25

2

28

55

94

29

92

93

4

REPAIR PARTS

TRACTOR - - MODEL NUMBER PB19546LT (96042003502), PRODUCT NO. 960 42 00-35

ELECTRICAL

KEY PART
NO. NO. DESCRIPTION

1 163465 Battery
2 74760412 Bolt Hex Hd 1/4-20 unc x 3/4
8 193228 Box Battery
16 176138 Switch Interlock
21 183759 Harness Socket Light
22 4152J Bulb, Light # 1156
25 401662 Cable Battery 6 Ga. Red 14.5
26 175158 Fuse
27 73510400 Nut Keps Hex 1/4-20 unc
28 198885 Cable Ground 18" Rear Battery Blk 6 Ga.
29 401545 Switch Seat
30 193350 Switch Ign
33 411935 Key/Chain
34 110712X Switch Light/Reset
40 401098 Harness Ign
41 17720408 Screw 1/4-20 unc x 1/2
42 131563 Cover Terminal Red
43 192507 Solenoid
55 17060512 Screw 5/16-18 x 3/4
71 400449 Harness Ign. Chass.
79 175242 Socket Asm. Bulb
87 197802 Switch Interlock Clutch
90 400725 Cover Terminal
92 196615 Harness Pigtail Reverse Switch
93 192540 Screw Plastic 10-14 x 2.0
94 191834 Modual Reverse ROS

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

5

REPAIR PARTS

TRACTOR - - MODEL NUMBER PB19546LT (96042003502), PRODUCT NO. 960 42 00-35

CHASSIS

208

18

207

15

25

181

196

37

176

176

14

137

5

137

176

177

175

150

36

182

194

176

186

151

130

159

287

181

189

58

189

Chassis-tex_elite-sv-pro_11_r1

162

189

230

159

138

194

236

235

228

194

228

2

159

180

235

152

236

217

68

183

6