Poulan lo21h48c Parts List

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YTH2148

Owner's Manual

02777

For Parts and Service, call 1-800-448-7543

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SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE

TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the in struc tions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mow ing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while back ing.

• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or un clog ging chute.

• Mow only in daylight or good artiﬁ cial light.

• Do not operate the machine while under the inﬂ uence of alcohol or drugs.

• Watch for trafﬁ c when operating near or crossing road ways.

• Use extra care when loading or unloading the machine into a trailer or truck.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them selves and others from serious injury.

• Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability.

• Use extra care with grass catchers or other at tach ments. These can change the stability of the machine.

• Keep all movement on the slopes Do not make sudden changes in speed or direction.

Tall grass can hide obstacles.

slow

and

gradual

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly down the slope.

DO NOT:

•

Do not

turn slowly and gradually downhill, if possible.

•

Do not

The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

•

Do not

cause sliding.

•

Do not

on the ground.

•

Do not

turn on slopes unless necessary, and then,

mow near drop-offs, ditches, or embankments.

mow on wet grass. Reduced traction could

try to stabilize the machine by putting your foot

use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma chine and the mowing activity. children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

Never

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are ﬂ ammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where

there is an open ﬂ ame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices. Check their proper op er a tion regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine run ning.

• Grass catcher components are subject to wear, dam age, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check com po nents and replace with manufacturer's rec om mend ed parts, when nec es sary.

• Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

straight

assume that

down

for

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SAFETY RULES

Safe Operation Practices for Ride-On Mowers

• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

• Never carry passengers or children even with the blades off.

• Do not mow in reverse unless absolutely necessary. Al ways look down and behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (15° Max), not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

• Do not tur n on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

WARNING: In order to prevent ac ci - den tal starting when setting up, trans port ing, ad just ing or making repairs, al ways dis con nect spark plug wire and place wire where it can not contact spark plug.

WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.

WARNING: Tow only the attachments that are rec om mend ed by and comply with spec i ﬁ ca tions of the man u fac tur er of your tractor. Use common sense when towing. Operate only at the low est possible speed when on a slope. Too heavy of a load, while on a slope, is dan ger ous. Tires can lose trac tion with the ground and cause you to lose control of your tractor.

WARNING

Engine exhaust, some of its con stit u ents, and cer tain vehicle com po nents contain or emit chem i cals known to the State of Cal i for nia to cause can cer and birth de fects or oth er re pro duc tive harm.

Battery posts, terminals and related ac ces so ries contain lead and lead compounds, chem i cals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc tive harm. Wash hands after handling.

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WARNING

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PRODUCT SPECIFICATIONS

Gasoline Capacity 4 Gallons and type: Unleaded Regular

Oil Type (API-SF-SJ): SAE 30 (above 32°F) SAE 5W-30 (below 32°F)

Oil Capacity: W/ Filter: 4.0 Pints W/O Filter: 3.75 Pints

Spark Plug: Champion QC12YC (Gap: .030")

Ground Speed (MPH): Forward: 0 – 5.5 Reverse: 0 – 2.4

Tire Pressure: Front: 14 PSI Rear: 10 PSI

Charging System: 16 AMPS @ 3600 RPM

Battery: AMP/HR: 35 MIN. CCA: 280 Case Size: U1R

Blade Bolt Torque: 45-55FT. LBS.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manu fac tured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized servicecenter/ de part ment We have competent, well-trained tech ni cians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor prop erly. Always observe the “SAFETY RULES”.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your tractor.

• Follow the instructions under “Maintenance” and “Stor age” sec tions of this own er’s manual.

WARNING: This tractor is equipped with an internal com bus tion engine and should not be used on or near any un im proved forest-covered, brush-covered or grass-cov ered land unless the en gine’s exhaust system is equipped with a spark arrester meeting ap pli ca ble local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.

A spark arrester for the mufﬂ er is available through your nearest authorized service center/depar tment (See RE PAIR PARTS section of this manual).

TABLE OF CONTENTS

SAFETY RULES .........................................................2-3

PRODUCT SPECIFICATIONS ....................................... 4

CUSTOMER RESPONSIBILITIES................................. 4

ASSEMBLY .................................................................6-9

OPERATION ........................................................... 10-15

MAINTENANCE SCHEDULE ...................................... 16

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MAINTENANCE ..................................................... 16-19

SERVICE AND AD JUST MENTS ............................ 20-25

STORAGE ....................................................................26

TROU BLE SHOOT ING ............................................ 27-28

REPAIR PARTS - TRACTOR ..................................30-45

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UNASSEMBLED PARTS

Steering Wheel

Steering Wheel Adapter

(4) Adjusting Bars

(4) Retainer Springs

(4) Locknuts 3/8-16

(double loop)

Steering

Wheel Insert

Gauge Wheels

(2)Flanged

Pins

(1)Front Plate

Assembly

(2) Retainer Springs

(single loop)

(4) Wheels

(4) Clevis Pins

Mower

(5) Retainer Springs

(double loop)

(4) Shoulder Bolts

(4) Washers

3/8 x 3/4 x 14 Ga.

(2) Locknuts

5/16 x 18

Nose Roller

Retainer Spring

Nose Roller

Rod

(2) Hex Bolts

5/16x18x1

Nose Roller Brackets

Seat

(1) Washer 17/32 x 1-3/16 x 12 Gauge

Keys

(2) Keys

(1) Oil Drain Tube For Future Use

(1) Knob

Slope Sheet

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02746

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ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Stan dard wrench sizes are listed.

(1) Tire pressure gauge (2) 3/4" wrenches (1) Utility knife (2) 7/16" wrenches (1) 3/4" socket w/drive ratch et (1) Pliers When right or left hand is mentioned in this man ual, it means

when you are in the operating po si tion (seated be hind the steer ing wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton .

• Cut along dotted lines on all four panels of carton. Remove end panels and lay side panels ﬂ at.

• Remove mower and packing materials.

• Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRAC TOR FROM SKID

STEER ING WHEEL INSERT

1/2 HEX NUT

LARGE FLAT WASHER

STEERING WHEEL

ADAPTER

STEERING SHAFT

ATTACH STEERING WHEEL (See Fig. 1)

• Remove locknut and large ﬂ at wash er from steering shaft.

• Position front wheels of the tractor so they are pointing straight forward.

• Position steering wheel so cross bars are horizontal (left to right) and slide onto steering wheel adapter.

• Secure steering wheel to steering shaft with locknut and large ﬂ at wash er pre vi ous ly removed. Tight en securely.

• Snap steering wheel insert into cen ter of steering wheel.

• Remove protective materials from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.

FIG. 1

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY (See Fig. 2)

• Lift hood to raised position.

• If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BAT TERY" in Maintenance section of this manual for charging instructions).

LABEL

FIG. 2

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ASSEMBLY

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob.

• Remove adjustment knob and ﬂ at washer securing seat to cardboard packing and set aside for assembly of seat to tractor.

• Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

• Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.

• Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.

• Pivot seat and pan forward and assemble adjustment knob and ﬂ at washer loosely. Do not tighten.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its ad just ed position.

• Raise seat and tighten adjustment knob securely.

SEAT

SEAT PAN

SHOULDER BOLT

TO DRIVE TRAC TOR OFF SKID (See Op er a tion section for location and function of con trols)

WARNING: Before start ing, read, un der stand and fol low

all in struc tions in the Op er a tion section of this man u al. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other peo ple and objects.

• Be sure all the above assembly steps have been completed.

• Check engine oil level and ﬁ ll fuel tank with gasoline.

• Place freewheel control in "trans mis sion en gaged" po si tion (see "TO TRANSPORT" in Op er a tion section of this manual).

• Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

• Place motion control lever in neutral (N) position.

• Press lift lever plunger and raise attachment lift lever to its highest position.

• Start the engine. After engine has star ted, move throttle control to idle position.

• Release parking brake.

• Slowly move the mo tion control lever for ward and slowly drive tractor off skid.

• Apply brake to stop trac tor, set park ing brake and place motion con trol lever in neutral po si tion.

• Turn ignition key to "STOP" position.

Continue with the in struc tions that follow.

FLAT WASHER

ADJUSTMENT KNOB

02464

FIG. 3

NOTE: You may now roll or drive your tractor off the skid.

Follow the appropriate instruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See Op er a tion section for location and function of con trols)

• Press lift lever plunger and raise attachment lift lever to its highest po si tion.

• Release parking brake by de press ing clutch/brake ped al.

• Place freewheel control in "trans mis sion dis en gaged position" (See “TO TRANS PORT” in the Op er a tion section of this manual).

• Roll tractor forward off skid.

TO ATTACH NOSE ROLLER (See Fig. 4)

• Assemble brackets "A" and "B" to the inside of mower mounting brack ets as shown. Tighten securely.

NOTE: Be sure bracket tabs are positioned in tab holes in mower brackets.

• Position nose roller between brackets and install rod and retainer spring.

TAB HOLE

RETAINER SPRING

02612

LOCK NUT

"A" BRACKET

HEX BOLT

ROD

"B" BRACK ET

NOSE ROLLER

FIG. 4

ASSEMBLE GAUGE WHEELS TO MOWER DECK (See Fig. 5)

The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are prop er ly adjusted to ensure optimum mower per for mance.

• Slide gauge wheel bar down into bracket channel, Be sure that gauge wheel bar aligning holes are on top. As sem ble gauge wheels as shown using shoulder bolts, 3/8 washers and 3/8-16 center locknuts and tighten securely.

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ASSEMBLY

• For ease of mower to tractor assembly, raise gauge wheels to highest position and retain with clevis pins and spring retainers.

• Adjust gauge wheels before operating mower. See “TO ADJUST GAUGE WHEELS” in the Operation sec tion of this manual.

RETAINER SPRING

AD JUST ING

SHOULDER BOLT

GAUGE WHEEL

3/8 WASH ER

BAR

3/8-16 CENTER LOCKNUT

FIG. 5

INSTALL MOWER AND DRIVE BELT (See Figs. 6 and 7)

Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage park ing brake.

• Cut and remove ties securing anti-sway bar and belts. Swing anti-sway bar to left side of mower deck.

• Slide mower under tractor with deﬂ ector shield to right side of tractor.

IMPORTANT: Check belt for proper routing in all mower pulley grooves.

• If equipped, turn height ad just ment knob coun ter clock wise until it stops.

• Lower mower linkage with attachment lift control.

• Install belt into electric clutch pulley groove.

• Place the suspension arms on outward pointing deck pins. Retain with double loop re tain er spring with loops up as shown.

• Install front plate assembly to tractor suspension brack ets and retain with single loop retainer springs as shown.

• Position front plate assembly between front mower brack ets. Raise deck and plate assembly to align holes and insert ﬂ anged pins. Secure pins with double loop retainer springs between the plate and mower brackets.

NOTE: To assist in locating hole in ﬂ anged pin, the hole in pin is inline with notch on head of pin. If necessary, move mower side-to-side to give space between plate and mower brackets.

IMPORTANT: Check belt for proper routing in all mower pulley grooves.

• Connect anti-sway bar to chassis bracket under left foot rest and retain with double loop retainer spring.

• If equipped, turn height adjustment knob clock wise to remove slack from mower sus pen sion.

• Raise deck to highest position.

• Adjust gauge wheels before op er at ing mower as shown in the Operation section of this manual.

GAUGE WHEEL

DOUBLE LOOP RETAINER SPRING

USE PLIERS FOR

RETAINER SPRINGS

CHASSIS BRACKET

LOOP UP

ANTI-SWAY BAR

SUSPENSION

ARMS DOUBLE LOOP RETAINER SPRING (OUTWARD POINTING DECK PINS)

FRONT MOWER BRACKET

FIG. 6

ELECTRIC CLUTCH PULLEY

02509

FRONT SUS PEN SION BRACKETS

DOUBLE LOOP RE TA IN ER SPRING

FLANGED PIN

FRONT PLATE AS SEM BLY

SINGLE LOOP RETAINER SPRINGS

DE FLEC TOR SHIELD

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ASSEMBLY

CHECK TIRE PRESSURE

The tires on your tractor were overinﬂ ated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in “PRODUCT SPEC I FI CA TIONS” section of this manual.

CHECK MOWER LEV EL NESS

For best cutting results, mower should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the ﬁ gures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.

✓

CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PER FOR MANCE AND SATISFACTION FROM THIS QUALITY PROD UCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

✓ All assembly instructions have been completed. ✓ No remaining loose parts in carton. ✓ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

✓ Seat is adjusted comfortably and tightened securely. ✓ All tires are properly inﬂ ated. (For shipping purposes,

the tires were overinﬂ ated at the factory).

✓ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inﬂ ated for leveling).

✓ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

✓ Check wiring. See that all connections are still secure

and wires are properly clamped.

✓ Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EX TRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

✓ Engine oil is at proper level. ✓ Fuel tank is ﬁ lled with fresh, clean, regular unleaded

gas o line.

✓ Become familiar with all controls - their location and

function. Operate them before you start the engine.

✓ Be sure brake system is in safe operating condition. ✓ It is important to purge the transmission before op er -

at ing your tractor for the ﬁ rst time. Follow proper starting and transmission purging instructions (See “TO START EN GINE” and “PURGE TRANSMISSION” in the Op er a tion section of this manual).

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OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

REVERSE

ENGINE OFF

OVER TEMP

LIGHT

ATTACHMENT

CLUTCH ENGAGED

FREE WHEEL

(Automatic Models only)

NEUTRAL

LIGHTS ON

FUEL

ATTACHMENT

CLUTCH DISENGAGED

ENGINE ON

OIL PRESSURE

HIGH

LOW

ENGINE START

BATTERY

DANGER, KEEP HANDS

AND FEET AWAY

CHOKE

PARKING BRAKE

REVERSE

DANGER indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

FAST

FORWARD

KEEP AREA CLEAR

SLOW

PARKING BRAKE

LOCKED

MOWER HEIGHT

SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

IGNITION

PARKING BRAKE

UNLOCKED

MOWER LIFT

Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety information about hazards which can result in death, serious injury and/or property damage.

CAUTION when used without the alert symbol, indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

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OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference.

CLUTCH/BRAKE PEDAL

FREEWHEEL CONTROL

AMMETER

THROTTLE CONTROL

CHOKE CONTROL

HOURMETER

AT TAC H MENT CLUTCH SWITCH

ELAPSEDTIME

60 0 60

0000000000

HOURS 1/10

AMPS

IGNITION SWITCH

02772

LIGHT SWITCH POSITION

LIFT LEVER PLUNGER

ATTACHMENT LIFT LEVER

PARKING BRAKE

MOTION CONTROL LEVER

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH SWITCH - Used to engage the mow er blades, or other attachments mounted to your tractor.

LIGHT SWITCH POSITION - Turns the headlights on.

THROTTLE CONTROL - Used to control engine speed.

CHOKE CONTROL - Used when starting a cold engine.

FREE WHEEL CONTROL - Disengages transmission for

pushing or slowly towing the tractor with the engine off.

CLUTCH/BRAKE PEDAL - Used for declutching and brak ing the tractor and starting the engine.

HOURMETER- Indicates hours of operation.

AMMETER - Indicates charging (+) or discharging (-) of

battery.

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FIG. 7

PARKING BRAKE - Locks clutch/brake pedal into the

brake position.

MOTION CONTROL LEVER - Selects the speed and di rec tion of tractor.

ATTACHMENT LIFT LEVER - Used to raise, lower and adjust the mower deck or other attachments mounted to your tractor.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.

IGNITION SWITCH - Used for starting and stopping the engine.

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OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any adjustments or repairs. We rec om mend a wide vision safety mask over spectacles

00155

or stan dard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

Your tractor is equipped with an operator presence sens ing switch. When engine is running, any attempt by the op er a tor to leave the seat without ﬁ rst setting the parking brake will shut off the engine.

• Depress clutch/brake pedal into full “BRAKE” position and hold.

• Place parking brake lever in “ENGAGED” position and re lease pressure from clutch/brake pedal. Pedal should re main in “BRAKE” position. Make sure parking brake will hold tractor secure.

THROTTLE CONTROL

CHOKE

02774

“BRAKE” PO SI TION

CLUTCH/BRAKE PEDAL “DRIVE” POSITION

PUSH IN TO “DISENGAGE”

IG NI TION KEY

“DISENGAGED” POSITION

PA RK ING BRAKE “EN GAGED” PO SI TION

FIG. 8

STOPPING (See Fig. 8)

MOWER BLADES -

• To stop mower blades,move attachment clutch switch to “DIS EN GAGED” po si tion.

GROUND DRIVE -

• To stop ground drive, depress clutch/brake pedal into full “BRAKE” position..

• Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/ BRAKE PEDAL IS DEPRESSED.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to “backﬁ re”.

• Turn ignition key to “OFF” position and remove key. Always remove key when leaving tractor to prevent un author ized use.

• Never use choke to stop engine.

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY TO BE DIS CHARGED, (DEAD).

ATTACHMENT CLUTCH LEVER PULL OUT TO “ENGAGE”

MOTION CON TROL LEVER

NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com plete ly, as described above, before leav ing the operator's position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 8)

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging rate.

• Full throttle of fers the best bagging and mower per for mance.

TO USE CHOKE CONTROL (See Fig. 8)

Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out. Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD (See Fig. 8)

The direction and speed of movement is controlled by the motion control lever.

• Start tractor with motion control lever in neutral (N) position.

• Release parking brake.

• Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 8)

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move lever to desired position.

The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the ﬁ rst cut relatively high; the second to desired height.

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OPERATION

TO ADJUST GAUGE WHEELS (See Fig. 9)

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.

NOTE:Adjust gauge wheels with tractor on a ﬂ at level surface.

• Adjust mower to desired cutting height (See “TO AD JUST MOWER CUT TING HEIGHT” in the Operation sec tion of this manual).

• Remove retainer spring and clevis pin which secure each gauge wheel bar.

• Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.

• Replace retainer spring into clevis pin.

• Be sure all gauge wheels are in the same setting.

IMPORTANT: BE SURE TO READJUST GAUGE WHEELS IF YOU CHANGE THE CUTTING HEIGHT OF THE MOWER DECK.

RETAINER SPRING

019

CLEVIS PIN

FIG. 9

TO OPERATE MOWER (See Fig. 10)

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills.

• Select desired height of cut.

• Start mower blades by engaging attachment clutch control.

• TO STOP MOWER BLADES - disengage attachment clutch con trol.

CAUTION: Do not operate the mower without either the en tire grass catcher, on mowers so equipped, or the de ﬂ ec tor shield in place.

AT TAC H MENT CLUTCH SWITCH PULL OUT TO "ENGAGE"

PUSH IN TO "DISENGAGE"

AT TAC H MENT LIFT LEVER HIGH POSITION

LOW POSITION

DE FLEC TOR SHIELD

FIG. 10

TO OPERATE ON HILLS

WARNING: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.

• Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/ BRAKE PED AL IS DEPRESSED.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Slowly move motion control lever to slowest setting.

• Make all turns slowly.

TO TRANSPORT (See Figs. 7 and 11)

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in free wheel ing po si tion. Free wheel control is located at the rear drawbar of tractor.

• Raise attachment lift to highest position with at tach ment lift control.

• Pull freewheel control out and down into the slot and release so it is held in the disengaged position.

• Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

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OPERATION

02219

FIG. 11

TOWING CARTS AND OTHER AT TACH MENTS

Tow only the attachments that are recommended by and comply with speciﬁ cations of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already ﬁ lled with sum mer weight oil.

• Check engine oil with tractor on level ground.

• Remove oil ﬁ ll cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overﬁ ll.

• For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART” in the Maintenance sec tion of this manual).

• To change engine oil, see the Maintenance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of ﬁ ller neck. Do not overﬁ ll. Use fresh, clean, regular un lead ed gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan ti ties that can be used within 30 days to assure fuel freshness.

CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open ﬂ ame.

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE GAS O LINE TO HELP INSURE GOOD COLD WEATHER START ING.

CAUTION: Alcohol blended fuels (called gas o hol or using ethanol or methanol) can attract moisture which leads to sep a ra tion and for ma tion of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next sea son. See Storage In struc tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE (See Fig. 8)

When starting the engine for the ﬁ rst time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

• Be sure freewheel control is in the transmission en gaged position.

• Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

• Place motion control lever in neutral (N) position.

• Move attachment clutch to “DISENGAGED” position.

• Move throttle control to fast position

• Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed.

NOTE: Before starting, read the warm and cold starting procedures below.

• Insert key into ignition and turn key clockwise to “START” position and release key as soon as engine starts. Do not run starter continuously for more than ﬁ fteen sec onds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50° F and above)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50° F and below)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several sec onds to several minutes, depending on the temperature.

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OPERATION

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the trans mis sion should be warmed up as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neu tral. Re lease the parking brake and let the clutch/ brake slowly return to operating po si tion.

• Allow one minute for transmission to warm up. This can be done during the engine warm up period.

• The attachments can be used during the engine warmup period after the transmission has been warmed up and may require the choke con trol be pulled out slight ly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.

PURGE TRANSMISSION

CAUTION: Never engage or dis en gage freewheel lever while the en gine is run ning.

To ensure proper operation and performance, it is rec om mend ed that the transmission be purged before operating tractor for the ﬁ rst time. This procedure will remove any trapped air inside the transmission which may have de vel oped during shipping of your tractor.

IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR.

• Place tractor safely on level surface with engine off and parking brake set.

• Disengage transmission by placing freewheel control in freewheeling position (See “TO TRANSPORT” in this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

• Move motion control lever to full forward position and hold for ﬁ ve (5) seconds. Move lever to full reverse position and hold for ﬁ ve (5) seconds. Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system.

• Move motion control lever to neutral (N) position. Shutoff engine and set parking brake.

• Engage transmission by placing freewheel control in driving position (See “TO TRANSPORT” in this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

• Slowly move motion control lever forward, after the tractor moves approximately ﬁ ve (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately ﬁ ve (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.

• Your transmission is now purged and now ready for normal op er a tion.

MOWING TIPS

• Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trim ming.

• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even dis tri bu tion of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until ﬁ nished (See Fig. 12).

FIG. 12

• If grass is extremely tall, it should be mowed twice to reduce load and possible ﬁ re hazard from dried clip pings. Make ﬁ rst cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle when mow- ing to assure better mowing performance and proper dis charge of material. Regulate ground speed by se lect ing a low enough gear to give the mower cut ting per for mance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the at tach ment being used.

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MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES AS YOU COMPLETE REGULAR SERVICE

Check Brake Operation

Check Tire Pressure

Check Operator Presence and Interlock Systems

Check for Loose Fasteners

R A

Sharpen/Replace Mower Blades

Lubrication Chart

Check Battery Level

Clean Battery and Terminals

Check Transaxle Cooling

Check V-Belts

Check Engine Oil Level

Change Engine Oil (with oil filter)

Change Engine Oil (without oil filter)

Clean Air Filter

N G

Clean Air Screen

Inspect Muffler/Spark Arrester

Replace Oil Filter (If equipped)

Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must main tain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.

• At least once a year you should replace the spark plug, clean or replace air ﬁ lter, and check blades and belts for wear. A new spark plug and clean air ﬁ lter assure proper air-fuel mixture and help your engine run better and last longer.

EVERY 8 HOURS

BEFORE EACH USE

EVERY 25 HOURS

1,2

SPINDLE ZERK

➀

FRONT

➀

WHEEL BEARING ZERK

BEFORE STORAGE

EVERY 50 HOURS

1,2

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.

Do not overtighten.

EVERY SEASON

EVERY 100 HOURS

SERVICE DATES

LUBRICATION CHART

SPINDLE ZERK

FRONT

➀

WHEEL BEARING ZERK

ENGINE

➁

maint_sch-tractore.new1

➀

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and

interlock systems for proper operation.

• Check for loose fasteners.

General Purpose Grease

➀

Refer to Maintenance “ENGINE” Section

➁

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LU BRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORT EN THE LIFE OF THE SELF-LU BRI CAT ING BEARINGS. IF YOU FEEL THEY MUST BE LU BRI CAT ED, USE ONLY A DRY, POW DERED GRAPHITE TYPE LU BRI CANT SPARINGLY.

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MAINTENANCE

TRACTOR

Always observe safety rules when performing any main te nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Ad just ments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See “PROD UCT

SPECIFICATIONS” section of this man ual).

• Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent ﬂ at tires due to slow leaks, tire sealant may be purchased from your

local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock sys tems are work ing properly. If your tractor does not function as described, repair the problem immediately.

• The engine should not start unless the clutch/brake

pedal is fully depressed and attachement clutch control is in the disengaged position.

• When the engine is running, any attempt by the op er a tor

to leave the seat without ﬁ rst setting the parking brake should shut off the engine.

• When the engine is running and the at tach ment clutch

is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless

the operator is in the seat.

BLADE

BLADE BOLT (SPECIAL)

CENTER HOLE

FIG. 13

MANDREL ASSEMBLY

STAR

TO SHARPEN BLADE (See Fig. 14)

NOTE: We do not recommend sharp en ing blade - but if

you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even tual damage to mower and engine.

• The blade can be sharpened with a ﬁ le or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with bal anc er.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

CENTER HOLE

5/8" BOLT OR PIN

BLADE

BLADE CARE

For best results mower blades must be kept sharp. Re place bent or damaged blades.

BLADE REMOVAL (See Fig. 13)

• Raise mower to highest position to allow access to blades.

NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

• Remove blade bolt by turning counterclockwise.

• Install new or resharpened blade with stamped "THIS SIDE UP" facing deck and mandrel assembly.

IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY.

• Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT: SPECIAL BLADE BOLT HEAT TREATED.

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FIG. 14

BATTERY

Your tractor has a battery charging system which is suf ﬁ cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause

the battery to “leak” power.

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MAINTENANCE

• Remove terminal guard.

• Disconnect BLACK battery cable ﬁ rst then RED bat tery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See “REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this man u al).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not ad just able. Re place belts if they begin to slip from wear.

TRANSAXLE COOLING

The transmission fan and cooling ﬁ ns should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent pos si ble damage to seals, do not use high pressure water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades are intact and clean.

• Inspect cooling ﬁ ns for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling ﬁ ns.

Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil ﬁ ll cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Figs. 15 and 16)

Determine temperature range expected before oil change. All oil must meet API service classiﬁ cation SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil ﬁ ll cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

• Remove yellow cap from bottom ﬁ tting of drain valve and install the drain tube onto the ﬁ tting.

OIL DRAIN VALVE

CLOSED AND LOCKED POSITION

YELLOW CAP

DRAIN TUBE

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and ﬂ uid main te nance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your near est au tho rized ser vice center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classiﬁ cation SF-SJ. Select the oil’s SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

SAE 30

5W-30

-20 0 30 40

-30

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

-20 0

-10

20 30 40

FIG. 15

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)

improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

100

oil_visc_chart1_

FIG. 16

• Unlock drain valve by pushing inward and turning coun ter clock wise.

• To open, pull out on the drain valve.

• After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

• Remove the drain tube and replace the cap onto to the bottom ﬁ tting of the drain valve.

• Reﬁ ll engine with oil through oil ﬁ ll dipstick tube. Pour slowly. Do not overﬁ ll. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this man u al.

• Use gauge on oil ﬁ ll cap/dipstick for checking level. Insert dipstick into the tube and rest the oil ﬁ ll cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at “FULL” line on dipstick. Tighten cap onto the tube securely when ﬁ nished.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine dam age from overheating. Clean with a wire brush or compressed air to re move dirt and stubborn dried gum ﬁ bers.

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MAINTENANCE

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen, cooling ﬁ ns, and other external surfaces of the engine are kept clean at all times.

Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling ﬁ ns and external surfaces as necessary. Make sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling ﬁ ns, and/or cooling shrouds re moved will cause engine damage due to overheating.

AIR FILTER

Your engine will not run properly using a dirty air ﬁ lter. Service air cleaner more often under dusty conditions. See Engine Manual.

ENGINE OIL FILTER

Replace the engine oil ﬁ lter every season or every other oil change if the tractor is used more than 100 hours in one year.

MUFFLER

Inspect and replace corroded mufﬂ er and spark arrester (if equipped) as it could create a ﬁ re hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs ﬁ rst. Spark plug type and gap setting are shown in “PROD UCT SPECIFICATIONS” section of this manual.

IN-LINE FUEL FIL TER (See Fig. 17)

The fuel ﬁ lter should be re placed once each season. If fuel ﬁ l ter becomes clogged, ob struct ing fuel ﬂ ow to car bu re tor, re place ment is re quired.

• With engine cool, remove ﬁ lter and plug fuel line sec tions.

• Place new fuel ﬁ lter in position in fuel line with arrow point ing towards carburetor.

• Be sure there are no fuel line leaks and clamps are properly positioned.

• Immediately wipe up any spilled gas o line.

CLAMP

FUEL FILTER

FIG. 17

CLAMP

CLEANING

• Clean engine, battery, seat, ﬁ nish, etc. of all foreign matter.

• Keep ﬁ nished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmission are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower.

ENGINE OIL FILTER

Replace the engine oil ﬁ lter every season or every other oil change if the tractor is used more than 100 hours in one year.

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SERVICE AND ADJUSTMENTS

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR AD JUST MENTS:

• Depress clutch/brake pedal fully and set parking brake.

• Place motion control lever in neutral (N) position.

• Place attachment clutch in “DISENGAGED” position.

• Turn ignition key to “STOP” and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact

with plug.

TRACTOR

TO REMOVE MOWER (See Fig. 18)

• Place attachment clutch in “DIS EN GAGED” position.

• If equipped, turn height adjustment knob to low est set ting.

• Lower mower to its lowest position.

• Remove retainer spring holding anti-swaybar to chas sis bracket and dis en gage anti-swaybar from bracket.

• Remove four retainer springs from front plate assembly and remove plate.

• Remove retainer springs from sus pen sion arms at deck and dis en gage arms from deck.

• Raise attachment lift to its highest position.

• Slide mower forward and remove belt from electric clutch pulley.

• Slide mower out from under right side of tractor.

SUSPENSION ARMS

CHASSIS BRACK-

TO INSTALL MOWER

Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage park ing brake.

• Swing anti-sway bar to left side of mower deck.

• Slide mower under tractor with deﬂ ector shield to right side of tractor.

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES.

• If equipped, turn height ad just ment knob coun ter clock wise until it stops.

• Lower mower linkage with attachment lift control.

• Install belt into electric clutch pulley groove.

• Place the suspension arms on outward pointing deck pins. Retain with double loop re tain er spring with loops up as shown.

• Install front plate assembly to tractor suspension brack ets and retain with single loop retainer springs as shown.

FRONT MOWER BRACKET

ELECTRIC CLUTCH PULLEY

FRONT PLATE AS SEM BLY

DOUBLE LOOP RETAINER SPRING

RETAINER SPRING

USE PLIERS FOR

RETAINER SPRINGS

LOOP UP

ANTI-SWAY BAR

SUSPENSION ARMS DOUBLE LOOP RETAINER SPRINGS (Out ward pointing deck pins)

FIG. 18

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SINGLE LOOP REATINER SPRING

FLANGED PINS

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SERVICE AND ADJUSTMENTS

• Position front plate assembly between front mower brackets. Raise deck and plate assembly to align holes and insert ﬂ anged pins. Secure pins with double loop retainer springs between the plate and mower brackets.

NOTE: To assist in locating hole in ﬂ anged pin, the hole in pin is inline with notch on head of pin. If necessary, move mower side-to-side to give space between plate and mower brack ets.

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES.

• Connect anti-sway bar to chassis bracket under left foot rest and retain with double loop retainer spring.

• If equipped, turn height adjustment knob clock wise to remove slack from mower sus pen sion.

• Raise deck to highest position.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inﬂ ated (See “PROD UCT SPECIFICATIONS” section of this manual). If tires are over or underinﬂ ated, you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 19 and 20)

• Raise mower to its highest position.

• Measure height from bottom edge of mower to ground level at front cor ners of mower. Distance “A” on both sides of mower should be the same.

• If adjustment is necessary, make adjustment on one side of mower only.

• To raise one side of mower, tighten lift link ad just ment nut on that side.

• To lower one side of mower, loosen lift link ad just ment nut on that side.

NOTE: Each full turn of adjustment nut will change mower height about 3/16".

• Recheck measurements after ad just ing.

FRONT-TO-BACK ADJUSTMENT (See Figs. 21 and 22)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK AD JUST MENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE.

To obtain the best cutting re sults, the mower blades should be adjusted so the front tip is ap prox i mate ly 1/8" to 1/2" lower than the rear tip when the mower is in its highest position.

CAUTION: Blades are sharp. Protect your hands with gloves and/or wrap blade with heavy cloth.

Check adjustment on right side of trac tor. Position any blade so the tip is pointing straight forward. Measure distance "B" at front and rear tip of the blade.

• Before making any necessary ad just ments, check that both front plate links are equal in length.

• If links are not equal in length, adjust one link to same length as other link.

• To lower front of blade, loosen nut “C” on both front links an equal number of turns.

NOTE: Each full turn of nut “C” will change distance. “B” by approximately 3/16".

• When distance “B” is 1/8" to 1/2" lower at front than rear, tighten nut “D” against trunnion on both front links.

• To raise front of blade, loosen nut “D” from trunnion on both front links. Tighten nut “C” on both front links an equal number of turns. The two front links must remain equal in length.

• When distance “B” is 1/8" to 1/2" lower at front than rear, tighten nut “D” against trunnion on both front links.

• Recheck side-to-side adjustment.

BLADE

BOTTOM EDGE OF MOWER TO GROUND

00598

GROUND LINE

FIG. 19

SUSPENSION ARM

FIG. 20

BOTTOM EDGE

OF MOWER TO

GROUND

01553

LIFT LINK AD JUST MENT NUT

BOTH FRONT PLATE LINKS MUST BE

NUT “D”

FRONT PLATE AS SEM BLY

“B”

FIG. 21

EQUAL IN LENGTH

02516

FIG. 22

“B”

NUT “C”

TRUN NION

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02515

For Parts Call K&T 606-678-9623 or 606-561-4983

SERVICE AND ADJUSTMENTS

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL (See Fig. 23)

• Park tractor on a level surface. En gage parking brake.

• Lower mower to its lowest position.

Remove screws from R.H. mandrel cover and remove

cover.

• Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface.

• Disconnect R.H. suspension arm from rear deck bracket by removing retainer spring.

• Roll belt over the top of R.H. mandrel pulley carefully.

• Remove belt from electric clutch pulley.

• Remove belt from idler pulleys.

• Check primary idler arm and two idlers to see that they rotate freely.

• Be sure spring is securely hooked to primary idler arm and spring arm.

MOWER DRIVE BELT INSTALLATION (See Fig. 23)

• Install belt in both idlers.

• Install new belt onto electric clutch pulley.

• Roll belt into upper groove of R.H. mandrel pulley carefully.

• Carefully check belt routing making sure belt is in the grooves correctly.

• Reconnect R.H. suspension arm to rear deck bracket with retainer spring.

• Reassemble R.H. mandrel cover.

RH MAN DREL COVER

ELEC TRIC CLUTCH PUL LEY

IDLER PUL LEYS

TO REPLACE MOWER BLADE (SEC OND ARY) DRIVE BELT (See Fig. 24)

Park the tractor on level surface. En gage parking brake.

• Remove mower (See “TO REMOVE MOWER” in this section of manual).

• Remove screws from R.H. and L.H. mandrel covers and re move covers.

REMOVE MOWER DRIVE BELT (Refer to “TO REMOVE MOWER DRIVE BELT” il lus tra tion

in this section of manual).

• Carefully roll belt over the top of R.H. mandrel pulley.

• Remove belt from idler pulleys.

• Check primary idler arm and two idlers to see that they rotate freely.

• Be sure spring is securely hooked to primary idler arm and spring arm.

REMOVE MOWER BLADE (SECONDARY) DRIVE BELT

• Carefully roll belt off L.H. mandrel pulley.

• Remove belt from center mandrel pulley, idler pulley, and R.H. man drel pulley.

• Remove any dirt or grass which may have ac cu mu lat ed around mandrels and entire upper deck surface.

• Check secondary idler arm and idler pulley to see that they rotate freely.

• Be sure spring is hooked in sec ond ary idler arm and secondary spring arm.

INSTALL NEW MOWER BLADE (SECONDARY) DRIVE BELT

• Install new belt in lower groove of R.H. mandrel pulley, idler pulley, and center mandrel pulley as shown.

• Carefully roll belt over L.H. mandrel pulley. Make sure belt is in all grooves properly.

REINSTALL MOWER DRIVE BELT (Refer to “TO REMOVE MOWER DRIVE BELT” illustration

in this section of man u al).

• Install belt into upper groove of R.H. mandrel pulley and around both idlers. Pull belt to front of mower to remove slack.

• Reinstall mandrel covers and se cure ly tighten all screws.

• Carefully check belt routing making sure belt is in all grooves correctly.

• Reinstall mower to tractor (See “TO INSTALL MOWER” in this section of manual).

SPRING ARM

RH SUS PEN SION ARM

PRI MA RY IDLER ARM

R.H. MANDREL

FIG. 23

02514

L.H. MAN DREL

IDLER PUL LEY

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R.H. MAN DREL

FIG. 24

SEC OND ARY IDLER ARM

SPRING

SEC OND ARY SPRING ARM

CEN TER MAN DREL

01511

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SERVICE AND ADJUSTMENTS

TO CHECK AND ADJUST BRAKE (See Fig. 25)

Your tractor is equipped with an ad just able brake system which is mounted on the right side of the transaxle.

If tractor requires more than ﬁ ve (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be checked and ad just ed.

TO CHECK BRAKE

• Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake.

• Disengage transmission by placing freewhel control in “transmission disengaged” position. Pull freewheel con trol out and into the slot and release so it is held in the disengaged position.

The rear wheels must lock and skid when you try to manually push the tractor forward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced.

TO ADJUST BRAKE

• Depress clutch/brake pedal all the way down and en gage parking brake.

• Measure distance between brake operating arm and nut “A” on brake rod.

• If distance is other than 1-9/16", loosen jam nut and turn nut “A” until distance becomes 1-9/16". Retighten jam nut against nut “A”.

• Engage transmission by placing freewheel control in “trans mis sion engaged” position.

• Road test tractor for proper stopping distance as stated above. Readjust if nec es sary. If stopping distance is still greater than ﬁ ve (5) feet in high est gear, further main te nance is nec es sary. Replace brake pads or contact a qualiﬁ ed service center.

WITH PARKING BRAKE “ENGAGED”

1-9/16”

TO REPLACE MOTION DRIVE BELT (See Fig. 26)

Park the tractor on level surface. En gage parking brake. For as sis tance, there is a belt installation guide decal on bottom side of left footrest.

BELT REMOVAL -

• Remove mower (See “TO RE MOVE MOWER” in this section of manual).

NOTE: Observe entire motion drive belt and position of all belt guides and keepers.

• Disconnect clutch wire harness.

• Remove clutch locator.

• Remove belt from stationary idler and clutching idler.

• Remove belt downward from engine pulley and around electric clutch.

• Pull belt slack toward rear of trac tor. Carefully remove belt up wards from trans mis sion input pulley and over cooling fan blades.

• Remove belt from center span keeper and pull belt away from tractor.

BELT INSTALLATION -

• Carefully work new belt down around transmission cool ing fan and onto the input pulley.

• Slide belt into the center span keeper.

Pull belt toward front of tractor and roll belt around

electric clutch and onto engine pulley.

• Install belt through stationary idler and clutch ing idler.

• Reinstall clutch locator and tighten nut securely.

• Reconnect clutch harness.

• Make sure belt is in all pulley grooves and in side all belt guides and keep ers.

• Install mower (See “TO IN STALL MOWER” in this sec tion of manual).

NUT “A”

JAM NUT

OPERATING ARM

01513

DO NOT TOUCH THIS NUT. IF FURTHER BRAKE AD JUST MENT IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT

FIG. 25

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ELECTRIC CLUTCH

CLUTCH ING IDLER

STATIONARY IDLER

CENTER SPAN KEEPER

TRANS MIS SION INPUT PULLEY

CLUTCH LOCATOR

CLUTCH WIRE HAR NESS

FIG. 26

663

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SERVICE AND ADJUSTMENTS

TRANSAXLE MOTION CONTROL LE VER NEUTRAL ADJUSTMENT (See Fig. 27)

The motion control lever has been pre set at the factory and adjustment should not be necessary.

• Loosen adjustment bolt in front of the right rear wheel, and lightly tighten.

• Start engine and move motion control lever until tractor does not move forward or backward.

• Hold motion control lever in that position and turn engine off.

• While holding motion control lever in place, loosen the adjustment bolt.

• Move motion control lever to the neutral (N) (lock gate) position.

• Tighten adjustment bolt securely.

NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest osition. After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral position, follow these steps:

• Loosen the adjustment bolt.

• Move the motion control lever 1/4 to 1/2 inch in the direction it is trying to creep.

• Tighten adjustment bolt securely.

• Start engine and test.

• If tractor still creeps, repeat above steps until satisﬁ e d .

MOTION CONTROL LEVER

NEUTRAL LOCK GATE

TO REMOVE WHEEL FOR REPAIRS (See Fig. 28)

• Block up axle securely.

• Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose).

• Repair tire and reassemble.

• On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.

• Replace washers and snap retaining ring securely in axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and prevent ﬂ at tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

WASHERS

RETAINING

AXLE COVER

SQUARE KEY (REAR WHEEL ONLY)

RING

FIG. 28

TO START ENGINE WITH A WEAK BATTERY(See Fig. 29)

ADJUSTMENT

02239

BOLT

FIG. 27

TRANSMISSION REMOVAL/RE PLACE MENT

Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See “PURGE TRANS MIS SION” in the Operation section of this manual.

TO AD JUST STEER ING WHEEL ALIGN MENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer ing wheel and reassemble per instructions in the Assembly section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department.

WAR NING: Lead-acid batteries gen- er ate ex plo sive gases. Keep sparks, ﬂ ame and smoking ma te ri als away from bat ter ies. Always wear eye pro tec tion when around batteries.

If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE sec tion of this man u al).

If “jumper ca bles” are used for emer gen cy starting, follow this pro ce dure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

• Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis.

• Connect one end of the BLACK ca ble to the NEGA TIVE (-) terminal (C) of fully charged battery.

• Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and bat tery.

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable ﬁ rst from chassis and then from the fully charged battery.

• RED cable last from both batteries.

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SERVICE AND ADJUSTMENTS

WEAK OR DEAD BATTERY

REPLACING BATTERY (See Fig. 30)

WARNING: Do not short battery ter mi nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected ﬁ rst to prevent sparking from ac ci den tal grounding.

FULLY CHARGED BATTERY

FIG. 29

02614

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.

• Check wiring. See electrical wiring diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 31)

• Raise hood.

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.

• To replace, reverse above procedures.

HOOD

• Lift hood to raised position.

• Disconnect BLACK battery cable ﬁ rst then RED battery cable and carefully remove battery from tractor.

• Install new battery with terminals in same position as old battery.

• First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely. Slide terminal cover over terminal.

• Connect BLACK grounding cable to negative (-) ter mi nal with remaining hex bolt and keps nut. Tighten se cure ly.

HEX BOLT

NEGATIVE (BLACK) CABLE

KEPS NUT

TER MI NAL COVER

02747

POSITIVE (RED) CABLE

FIG. 30

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the backside of the grill.

• Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.

• Close hood.

HEADLIGHT WIRE CONNECTOR

02778

FIG. 31

ENGINE

TO AD JUST THROTTLE CON TROL CABLE

The throttle control has been preset at the factory and ad just ment should not be necessary. If adjustment is nec es sary, see engine manual.

TO AD JUST CHOKE CON TROL

The choke control has been preset at the factory and ad just ment should not be necessary. If adjustment is necessary, see engne manual.

TO ADJUST CARBURETOR

Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment.

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STORAGE

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.

WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open ﬂ ame or spark. Allow the engine to cool before storing in any en clo sure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thor oughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

• Clean entire tractor (See “CLEANING” in the Main te nance section of this manual).

• Inspect and replace belts, if necessary (See belt re place ment instructions in the Service and Adjustments section of this manual).

• Lubricate as shown in the Maintenance section of this man ual.

• Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery may require recharging.

• To help prevent corrosion and power leakage during long periods of storage, battery cables should be dis con nect ed and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMINALS” in the Maintenance sec tion of this manual).

• After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals.

• If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.

• Empty the fuel tank by starting the engine and let it run until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor age. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of this man ual).

CYLINDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark plug hole(s) into cylinder(s).

• Turn ignition key to “START” position for a few seconds to distribute oil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover it to give protection from dust and dirt.

• Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE EN GINE AND EXHAUST AREAS ARE STILL WARM.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS

FROM FORMING IN ES SEN TIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FIL TER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOIS TURE WHICH LEADS TO SEPARATION AND FOR MA TION OF ACIDS DURING STOR AGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.

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TROUBLESHOOTING POINTS

PROBLEM CAUSE CORRECTION

Will not start 1. Out of fuel. 1. Fill fuel tank.

2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section.

3. Engine ﬂ ooded. 3. Wait several minutes before attempting to start.

4. Bad spark plug. 4. Replace spark plug.

5. Dir ty air ﬁ lter. 5. Clean/replace air ﬁ lter.

6. Dir ty fuel ﬁ lter. 6. Replace fuel ﬁ lter.

7. Water in fuel. 7. Empty fuel tank and carburetor, reﬁ ll tank with fresh gasoline and replace fuel ﬁ lter.

8. Loose or damaged wiring. 8. Check all wiring.

9. Carburetor out of adjustment. 9. See “To Adjust Carburetor” in Service Adjustments section.

10. Engine valves out of adjustment. 10. Contact an authorized service center/department.

Hard to start 1. Dirty air ﬁ lter. 1. Clean/replace air ﬁ lter.

2. Bad spark plug. 2. Replace spark plug.

3. Weak or dead battery. 3. Recharge or replace battery.

4. Dir ty fuel ﬁ lter. 4. Replace fuel ﬁ lter.

5. Stale or dir ty fuel. 5.

6. Loose or damaged wiring. 6. Check all wiring.

7. Carburetor out of adjustment. 7. See “To Adjust Carburetor” in Service Adjustments section.

8. Engine valves out of adjustment. 8. Contact an authorized service center/department.

Empty fuel tank and reﬁ ll tank with fresh, clean gasoline.

Engine will not turn over 1. Brake pedal not depressed. 1. Depress brake pedal.

2. Attachment clutch is engaged. 2. Disengage attachment clutch.

3. Weak or dead battery. 3. Recharge or replace battery.

4. Blown fuse. 4. Replace fuse.

5. Corroded battery terminals. 5. Clean battery terminals.

6. Loose or damaged wiring. 6. Check all wiring.

7. Faulty ignition switch. 7. Check/replace ignition switch.

8. Faulty solenoid or starter. 8. Check/replace solenoid or starter.

9. Faulty operator presence switch(es). 9. Contact an authorized service center/department.

Engine clicks but will not 1. Weak or dead battery. 1. Recharge or replace battery. start 2. Corroded battery terminals. 2. Clean battery terminals.

3. Loose or damaged wiring. 3. Check all wiring.

4. Faulty solenoid or starter. 4. Check/replace solenoid or starter.

Loss of power 1. Cutting too much grass/too fast. 1. Raise cutting height/reduce speed.

2. Throttle in “CHOKE” position. 2. Adjust throttle control.

3. Build-up of grass, leaves and trash under mower. 3. Clean underside of mower housing.

4. Dir ty air ﬁ lter. 4. Clean/replace air ﬁ lter.

5. Low oil level/dirty oil. 5. Check oil level/change oil.

6. Faulty spark plug. 6. Clean and regap or change spark plug.

7. Dir ty fuel ﬁ lter. 7. Replace fuel ﬁ lter.

8. Stale or dir ty fuel. 8.

9. Water in fuel. 9. Empty fuel tank and carburetor, reﬁ ll tank with fresh gasoline and replace fuel ﬁ lter.

10. Spark plug wire loose. 10. Connect and tighten spark plug wire.

11. Dir ty engine air screen/ﬁ ns. 11. Clean engine air screen/ﬁ ns.

12. Dir ty/clogged mufﬂ er. 12. Clean/replace mufﬂ er.

13. Loose or damaged wiring. 13. Check all wiring.

14. Carburetor out of adjustment. 14. See “To Adjust Carburetor” in Service Adjustments section.

15. Engine valves out of adjustment. 15. Contact an authorized service center/department.

Empty fuel tank and reﬁ ll tank with fresh, clean gasoline.

Excessive vibration 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.

2. Bent blade mandrel. 2. Replace blade mandrel.

3. Loose/damaged par t(s). 3. Tighten loose part(s). Replace damaged parts.

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TROUBLESHOOTING POINTS

PROBLEM CAUSE CORRECTION

Engine continues to run 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not when operator leaves seat corrected, contact an authorized service center/ with attachment clutch department. engaged

Poor cut - uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.

2. Mower deck not level. 2. Level mower deck.

3. Buildup of grass, leaves, and trash under mower. 3. Clean underside of mower housing.

4. Bent blade mandrel. 4. Replace blade mandrel.

5. Clogged mower deck vent holes from buildup of 5. Clean around mandrels to open vent holes. grass, leaves, and trash around mandrels.

Mower blades will not 1. Obstruction in clutch mechanism. 1. Remove obstruction. rotate 2. Worn/damaged mower drive belt. 2. Replace mower drive belt.

3. Frozen idler pulley. 3. Replace idler pulley.

4. Frozen blade mandrel. 4. Replace blade mandrel.

Poor grass discharge 1. Engine speed too slow. 1. Place throttle control in “FAST” position.

2. Travel speed too fast. 2. Shift to slower speed.

3. Wet grass. 3. Allow grass to dry before mowing.

4. Mower deck not level. 4. Level mower deck.

5. Low/uneven tire air pressure. 5. Check tires for proper air pressure.

6. Worn, bent or loose blade. 6. Replace/sharpen blade. Tighten blade bolt.

7. Buildup of grass, leaves and trash under mower. 7. Clean underside of mower housing.

8. Mower drive belt worn. 8. Replace mower drive belt.

9. Blades improperly installed. 9. Reinstall blades sharp edge down.

10. Improper blades used. 10. Replace with blades listed in this manual.

11. Clogged mower deck vent holes from buildup of 11. Clean around mandrels to open vent holes. grass, leaves, and trash around mandrels.

Headlight(s) not working 1. Switch is “OFF”. 1. Turn switch “ON”. (if so equipped) 2. Bulb(s) or lamp(s) burned out. 2. Replace bulb(s) or lamp(s).

3. Faulty light switch. 3. Check/replace light switch.

4. Loose or damaged wiring. 4. Check wiring and connections.

5. Blown fuse. 5. Replace fuse.

Battery will not charge 1. Bad battery cell(s). 1. Replace battery.

2. Poor cable connections. 2. Check/clean all connections.

3. Faulty regulator (if so equipped). 3. Replace regulator.

4. Faulty alternator. 4. Replace alternator.

Loss of drive 1. Freewheel control in “disengaged” position. 1. Place freewheel control in “engaged” position.

2. Motion drive belt worn, damaged, or broken. 2. Replace motion drive belt.

3. Air trapped in transmission during shipment 3. Purge transmission. or servicing.

Engine “backﬁ res” when 1. Engine throttle control not set at “SLOW” 1. Move throttle control to “SLOW” position and allow turning engine “OFF” position for 30 seconds before stopping engine. to idle for 30 seconds before stopping engine.

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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

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ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL

15 DEGREES MAX.

WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

WARRANTY STATEMENT

SECTION 1: LIMITED WARRANTY

Husqvarna Forest & Garden Company (“Husqvarna”) warrants Husqvarna product to the original purchaser to be free from defects in material and workmanship from the date of purchase for the “Warranty Period” of the product as set forth below:

Lifetime Warranty: All tiller tines against breakage, trimmer shafts, ignition coils and modules on hand held prod uct.

3 Year Warranty: Spindles (on Zero Turn Riders and Commercial Walk-Behinds)

2 Year COMMERCIAL-Warranty: Husqvarna Commercial Turf Equipment—zero turn riders, wide area walks,

and ground engaging commercial equipment.

2 Year NON-COMMERCIAL Warranty: Automatic Mower, Riding lawn mowers, yard and garden tractors, walk behind mowers, tillers, chain saws, trimmers, brushcutters, clearing saws, snow blowers, handheld blowers,

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backpack blowers, hedge trimmers, electrical products and power-assist collection systems for non com mer cial, nonprofessional, noninstitutional or nonincome producing use, except as herein stated.

Emission control system components necessary to comply with CARB-TIER-II and EPA regulations, except for those components which are part of engine systems manufactured by third party engine manufacturers for which the purchaser has received a separate warranty with product information supplied at time of purchase.

1 Year Warranty: Power cutters, stump grinder, pole pruners and pole saws for non-commercial, non-professional, non-institutional or non-income producing use. All trimmers, brushcutters, clearing saws, hovering trimmers, stick edgers, backpack blowers, hand held blowers, hedge trimmers, power-assist collection systems used for commercial, institutional, professional or income producing purposes or use.

Batteries have a one-year prorated limited warranty with 100% replacement during the ﬁ rst 6 months.

90 Day Warranty: Automatic Mower, Chain saws, power cutters, stump grinders, pole saws, pole pruners,

snow throwers, model series 580 & 600 walk-behind mowers and commercial turf equipment or any Husqvarna product used for commercial, institutional, professional, or income producing purposes or use except as otherwise provided herein.

Husqvarna Safety Apparel carries a 90-day warranty from the date of the customer’s original purchase for defects in material and workmanship. Normal wear, tear or abuse is not covered under warranty. Product must be returned to Charlotte with a warranty claim form. All care and maintenance instructions must be followed as stated by the manufacturer on the care label. The ﬁ t of the protective apparel/boot is not covered under warranty.

30 Day Warranty: Replacement parts, accessories including bars and chains, tools and display items.

SECTION 2: HUSQVARNA’S OBLIGATIONS UNDER THE WARRANTY

Husqvarna will repair or replace defective components without charge for parts or labor if a component fails because of a defect in material or workmanship during the warranty period.

SECTION 3: ITEMS NOT COVERED BY THIS WARRANTY

The following items are not covered by this warranty: (1)Normal customer maintenance items which become worn through normal regular use, including, but not limited to, belts, blades, blade adapters, bulbs, ﬁ lters, guide bars, lubricants, rewind springs, saw chain, spark plugs, starter ropes and tines; (2)Natural discoloration of material due to ultraviolet light; (3)Engine and drive systems not manufactured by Husqvarna; these items are covered by the respective manufacturer’s warranty as provided in writing with the product information supplied at the time of pur chase; all claims must be sent to the appropriate manufacturer; (4)Lawn and garden attachments are covered by a third party which gives a warranty, all claims for war ranty should be sent to the manufacturer; and (5)Emission Control System components necessary to comply with CARB-TIER-II and EPA regulations which are manufactured by third party engine manufacturer.

SECTION 4: EXCEPTIONS AND LIMITATIONS

This warranty shall be inapplicable to defects resulting from the following: (1)Accident, abuse, misuse, negligence and neglect, including stale fuel, dirt, abrasives, moisture, rust, corrosion, or any adverse reaction due to incorrect storage or use habits; (2)Failure to operate or maintain the unit in accordance with the Owner’s/Operator’s manual or instruc tion sheet furnished by Husqvarna; (3)Alterations or modiﬁ cations that change the intended use of the product or affects the product’s per formance, operation, safety, or durability, or causes the product to fail to comply with any applicable laws; or: (4)Additional damage to parts or components due to continued use occurring after any of the above.

REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THE PUR CHAS ER. HUSQVARNA SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON THESE PRODUCTS EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ON THESE PRODUCTS IS LIMITED IN DURATION TO THE WARRANTY PERIOD AS DEFINED IN THE LIMITED WARRANTY STATEMENT. HUSQVARNA RE SERVES THE RIGHT TO CHANGE OR IMPROVE THE DESIGN OF THE PRODUCT WITHOUT NO TICE, AND DOES NOT ASSUME OBLIGATION TO UPDATE PREVIOUSLY MANUFACTURED PROD UCTS.

Some states do not allow the exclusion of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives you speciﬁ c legal rights, and you may also have other rights which vary from state to state.

SECTION 5: CUSTOMER RESPONSIBILITIES

The product must exhibit reasonable care, maintenance, operation, storage and general upkeep as written in the maintenance section of the Owner’s/Operator’s manual. Should an operational problem or failure occur, the product should not be used, but delivered as is to an authorized Husqvarna dealer for evaluation. Proof of purchase, as explained in section 6, rests solely with the customer.

SECTION 6: PROCEDURE TO OBTAIN WARRANTY CONSIDERATION

It is the Owner’s and Dealer’s responsibility to make certain that the Warranty Registration Card is properly ﬁ lled out and mailed to Husqvarna Forest & Garden Company. This card should be mailed within ten (10) days from the date of purchase in order to conﬁ rm the warranty and to facilitate post-sale service.

Proof of purchase must be presented to the authorized Husqvarna dealer in order to obtain warranty service. This proof must include date purchased, model number, serial number, and complete name and address of the selling dealer.

To obtain the beneﬁ t of this warranty, the product believed to be defective must be delivered to an authorized Husqvarna dealer in a timely manner, no later than thirty (30) days from date of the operational problem or failure. The product must be delivered at the owner’s expense. Pick-up and delivery charges are not covered by this warranty. An authorized Husqvarna dealer can be normally located through the “Yellow Pages” of the local telephone directory or by calling 1-800-HUSKY62 for a dealer in your area.

HUSQVARNA

7349 Statesville Road

Charlotte, NC 28269

531 83 81-23 2002

For Parts Call K&T 606-678-9623 or 606-561-4983

532 19 18-27 Rev. 1 4.14.04 rad/MH

Printed in U.S.A.

www.mymowerparts.com

Poulan lo21h48c Parts List

Specifications and Main Features

Frequently Asked Questions

User Manual