Poulan Lawn Mower PPH23B48 User Manual

IMPORTANT MANUAL DO NOT THROW AWAY
03076
REPAIR PARTS MANUAL
WARNING:
MODEL:
PPH23B48
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION Visit our website: www.poulan-pro.com
427119 02.06.09 SR Printed in the U.S.A.
HOW TO USE THIS MANUAL
This manual is designed to provide the customer with a means to identify the parts on his/her tractor when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore, it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some hardware and parts are drawn larger in order to more readily identify them.
Each tractor has its own model number. The model number for your tractor can be found on the fender under the seat. When ordering parts, always give the following information:
• Product - “Tractor”
• MODEL NUMBER -
• Part Number
• Part Description
PPH23B48 (96042008100)

TABLE OF CONTENTS

SCHEMA TIC ................................................................................................................3
ELECTRICAL ............................................................................................................4-5
CHASSIS ..................................................................................................................6-7
DRIVE........................................................................................................................8-9
ENGINE .................................................................................................................10-11
STEERING ............................................................................................................12-13
SEAT ..........................................................................................................................14
DECALS .....................................................................................................................15
MOWER DECK .....................................................................................................16-17
MOWER LIFT .............................................................................................................18
WARRANTY ...............................................................................................................19
2
TRACTOR - MODEL NO. PPH23B48 (96042008100), PRODUCT NO. 960 42 00-81

SCHEMATIC

SCH12
(OPTIONAL)
B
G
L
A
AMMETER
S
M A1
A2
WHITE
BLACK
RED
RED
FUSE
(DISENGAGED)
C
A
B
BATTERY
PTO SWITCH
BLACK
BLACK
BLACK
RED
H
D
E
WHITE
RED
BLACK
SOLENOID
2
3 1
6
JUNCTION
CONNECTOR
BLACK
WHITE
CLUTCH/BRAKE
(PEDAL UP)
BLACK
BLACK BLACKBLACK
GRAY
STARTER
M
M
ELECTRIC CLUTCH
GRAY
REVERSE SWITCH (NOT IN REVERSE)
SEAT SWITCH
(NOT OCCUPIED)
BLACK
NOTES
IGNITION SWITCH
POSITION
OFF
RUN/OVERRIDE
RUN
START
H
FC
B
A
E D
G
PTO SWITCH
(MATING SIDE)
CIRCUIT M+G+A1
B+A1 B+A1
B+S+A1
“MAKE”
L+A2
BLACK
BLACK /WHITE
BLUE
ORANGE
SWITCH
3
6
52
41
CHASSIS HARNESS
CONNECTOR
(MATING SIDE)
BLUE
FUEL
LINE
FUEL SHUT-OFF
SOLENOID
(IF EQUIPPED)
RED
LIGHT
DASH HARNESS
CONNECTOR
CHASSIS
HARNESS
IGNITION
UNIT
(OPTIONAL)
HOUR
METER
BLUE
CHARGING SYSTEM OUTPUT 9-16AMPDC@3600 RPM
REGULATOR
BROWN
6
3
5
2
1
4
SHORTING
CONNECTOR
SPARK
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
BLACK
12V
POWER OUTLET
(OPTIONAL)
STATOR
28 VOLTS AC @ 3600 RPM (REGULATOR DISCONNECTED)
HEADLIGHTS
BLACK
BLACK
WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE RE-INSTALLED TO PROPERLY SECURE YOUR WIRING.
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
3
TRACTOR - MODEL NO. PPH23B48 (96042008100), PRODUCT NO. 960 42 00-81

ELECTRICAL

T11S
90
79
26
55
27
99
100
34
2
1
91
8
28
22
21
41
40
30
24
27
43
33
42
25
With 12V Outlet Option
103
59
With Service Minder Option
4646
16
71
102
29
105
4
TRACTOR - MODEL NO. PPH23B48 (96042008100), PRODUCT NO. 960 42 00-81
ELECTRICAL
KEY PART NO. NO. DESCRIPTION
1 163465 Battery 2 74760412 Bolt Hex Head 1/4-20 x 3/4 8 186491 Box Battery 16 176138 Switch Interlock Push-In 21 183759 Harness Socket Light w/4152J 22 4152J Bulb Light 24 400253 Cable Battery 25 412894 Cable Starter 26 175158 Fuse 27 73510400 Nut Keps Hex 1/4-20 unc 28 145491 Cable, Ground 29 401545 Switch, Seat 30 193350 Switch, Ign 33 411935 Key/Chain 34 110712X Switch Light / Reset 40 401104 Harness Ign. Dash 41 17720408 Screw Thd Cut 1/4-20 x 1/2 42 131563 Cover, Terminal 43 192507 Solenoid 46 401763 Gauge Hourmeter 50 174651 Switch PTO 55 17060512 Screw Thdrol 5/16-18 x 3/4 TYTT 71 194276 Harness Ign. 79 175242 Socket Asm Bulb Twistlock 90 400724 Cover Terminal Battery 91 190270 Strap Battery Mount Front 99 17670412 Screw Hexwsh Thdrol 1/4-20 x 3/4 100 19091416 Washer 9/32 x 7/8 x 16 Ga. 102 404454 Harness Pigtail 105 407568 Switch Reverse TT Pedal Control
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
5
TRACTOR - MODEL NO. PPH23B48 (96042008100), PRODUCT NO. 960 42 00-81

CHASSIS

15
176
208
18
14
5
137
207
25
186
181
196
287
176
182
161
36
162
138
181
177
36
194
176
233
176
175
37
165
235
68
34
228
236
194
183
68
228
150
235
68
236
130
180
189
213
68
152
218
217
189
151
213
68
52
Chassis-tex_elite-sv-pro_19
233
6
Loading...
+ 14 hidden pages