Poulan C36C, 532140600, 954 04 05-06 User Manual

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OWNER’S MAN U AL
Model No. C36C
Product Number 954 04 05-06

36 Inch Mower
Grass Catcher

• Assembly

• Operation

• Customer Re spon si bil i ties

• Repair Parts

532140600 Rev. 6 11.23.04 rad

Printed in U.S.A.

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE

TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

• Data indicates that operators, age 60 years and above,

WARNING: In order to prevent ac­ ci den tal starting when setting up,
trans port ing, ad just ing or making re­pairs, al ways dis con nect spark plug
wire and place wire where it can not
contact spark plug.

WARNING: Do not coast down a hill
in neutral, you may lose control of the
tractor.

WARNING: Tow only the attachments
that are rec om mend ed by and com­ply with spec i fi ca tions of the man u ­fac tur er of your tractor. Use common
sense when towing. Operate only at
the low est possible speed when on a
slope. Too heavy of a load, while on
a slope, is dan ger ous. Tires can lose
trac tion with the ground and cause you
to lose control of your tractor.

I. GENERAL OPERATION

• Read, understand, and follow all instructions on the
machine and in the manual before starting.

• Do not put hands or feet near rotating parts or under
the machine. Keep clear of the discharge opening at
all times.

• Only allow responsible adults, who are familiar with the
in struc tions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blades.

• Be sure the area is clear of bystanders before operat­ing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Al­ways look down and behind before and while back ing.

• Never direct discharged material toward anyone. Avoid
discharging material against a wall or obstruction. Ma­terial may ricochet back toward the operator. Stop the
blades when crossing gravel surfaces.

• Do not operate machine without the entire grass catcher,
discharge guard, or other safety devices in place and
working.

• Slow down before turning.

• Never leave a running machine unattended. Always
turn off blades, set parking brake, stop engine, and
remove keys before dismounting.

• Disengage blades when not mowing. Shut off engine
and wait for all parts to come to a complete stop before
cleaning the machine, removing the grass catcher, or
unclogging the discharge guard.

• Operate machine only in daylight or good artifi cial
light.

• Do not operate the machine while under the infl uence
of alcohol or drugs.

• Watch for traffi c when operating near or crossing road­ ways.

• Use extra care when loading or unloading the machine
into a trailer or truck.

• Always wear eye protection when operating machine.

2

are involved in a large percentage of riding mower-re­lated injuries. These operators should evaluate their
ability to operate the riding mower safely enough to
protect them selves and others from serious injury.

• Follow the manufacturer's recommendation for wheel
weights or counterweights.

• Keep machine free of grass , leaves or other debris
build-up which can touch hot exhaust/engine parts
and burn. Do not allow the mower deck to plow leaves
or other debris which can cause build-up to occur.
Clean any oil or fuel spillage before operating or
storing the machine. Allow machine to cool before
storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss of control and
tip-over accidents, which can result in severe injury or
death. Operation on all slopes requires extra caution. If
you cannot back up the slope or if you feel uneasy on it,
do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden
objects. Uneven terrain could overturn the machine.
Tall grass can hide obstacles.

• Choose a low ground speed so that you will not have
to stop or shift while on the slope.

• Do not mow on wet grass. Tires may lose traction.

Always keep the machine in gear when going down

slopes. Do not shift to neutral and coast downhill.

• Avoid starting, stopping, or turning on a slope. If the
tires lose traction, disengage the blades and proceed
slowly straight down the slope.

• Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction,
which could cause the machine to roll over.

• Use extra care while operating machine with grass
catchers or other at tach ments; they can affect the
stability of the machine. Do no use on steep slopes.

• Do not try to stabilize the machine by putting your foot
on the ground.

• Do not mow near drop-offs, ditches, or embankments.
The machine could suddenly roll over if a wheel is over
the edge or if the edge caves in.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the ma chine and the mowing activity.
children will remain where you last saw them.

• Keep children out of the mowing area and in the watchful
care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the
area.

• Before and while backing, look behind and down for
small children.

• Never carry children, even with the blades shut off. They
may fall off and be seriously injured or interfere with
safe machine operation. Children who have been given
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may block your view of a
child.

Never

assume that

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IV. TOWING

• Tow only with a machine that has a hitch designed for
towing. Do not attach towed equipment except at the
hitch point.

• Follow the manufacturer's recommendation for weight
limits for towed equipment and towing on slopes.

• Never allow children or others in or on towed equip­ment.

• On slopes, the weight of the towed equipment may
cause loss of traction and loss of control.

• Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme
care in handling gasoline. Gasoline is extremely fl ammable
and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other
sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine run­ning. Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel container where there
is an open fl ame, spark, or pilot light such as on a water
heater or other appliances.

• Never fi ll containers inside a vehicle or on a truck or
trailer bed with plastic liner. Always place containers
on the ground away from your vehicle when fi lling.

• Remove gas-powered equipment from the truck or trailer
and refuel it on the ground. If this is not possible, then
refuel such equipment with a portable container, rather
than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank
or container opening at all times until fueling is complete.
Do not use a nozzle lock-open device.

• If fuel is spilled on clothing, change clothing immedi­ately.

• Never overfi ll fuel tank. Replace gas cap and tighten
securely.

GENERAL SERVICE

• Never operate machine in a closed are.

• Keep all nuts and bolts tight to be sure the equipment
is in safe working condition.

• Never tamper with safety devices. Check their proper
operation regularly.

• Keep machine free of grass, leaves, or other debris
build-up. Clean oil or fuel spillage and remove any fuel­soaked debris. Allow machine to cool before storing.

CONGRATULATIONS on your purchase of a Grass Catcher. It has been designed, en gi neered and manu fac tured to give
you the best pos sible de penda bil ity and per form ance.

Should you experience any prob lems you can not easily remedy, please contact your nearest au tho rized service center/
department. They have com pe tent, well trained tech ni cians and the prop er tools to service or repair this unit.

Please read and retain this manual. The in struc tions will enable you to assemble and main tain your Grass Catch er properly.
Always observe the "SAFETY RULES".

• If you strike a foreign object, stop and inspect the
machine. Repair, if necessary, before restarting.

• Never make any adjustments or repairs with the engine
run ning.

• Check grass catcher components and the discharge
guard frequently and replace with manufacturer's rec­ommended parts, when necessary.

• Mower blades are sharp. Wrap the blade or wear
gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service
as required.

• Maintain or replace safety and instruction labels, as
necessary.

• Be sure the area is clear of bystanders before operat­ing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary.
Al ways look down and behind before and while back­ing.

• Never carry children, even with the blades shut off. They
may fall off and be seriously injured or interfere with
safe machine operation. Children who have been given
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.

• Keep children out of the mowing area and in the watchful
care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the
area.

• Before and while backing, look behind and down for
small children.

• Mow up and down slopes (15° Max), not across.

• Be alert and turn machine off if a child enters the
area.

• Choose a low ground speed so that you will not have
to stop or shift while on the slope.

• Avoid starting, stopping, or turning on a slope. If the
tires lose traction, disengage the blades and proceed
slowly straight down the slope.

• If machine stops while going uphill, disengage blades,
shift into reverse and back down slowly.

• Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.

TABLE OF CONTENTS

SAFETY RULES ...................................................................2-3

BAG OF PARTS ....................................................................4-5

ASSEMBLY.............................................................................. 6

OPERATION .......................................................................... 11

CUSTOMER RESPONSIBILITIES......................................... 12

STORAGE .............................................................................. 12

PREPARATION...................................................................... 13

REPAIR PARTS................................................................. 14-15

3

KNOW YOUR GRASS CATCHER

GROUP "A"

GROUP "B"

ASSEMBLY

LOCATION

HARDWARE SHOWN ACTUAL SIZE

BAG OF PARTS CONTENTS

(4) Shoulder Bolt, Self-Tapping

(3) Carriage Bolt 5/16 - 18 x 3/4

(3) Locknut 5/16-18

(2) Bolt 5/16 - 18 x 1

(2) Locknut 5/16-18

(2) Nut, Acorn 5/16-18

(1) Bracket Support Pin

(1) Retainer Spring

(3) Tubing End Caps

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE ASSEMBLING OR OPERATING YOUR GRASS CATCH ER.
Compare the illustrations with the carton contents to familiarize yourself with the parts before starting the assembly. Study
the operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to
prevent injury to yourself and others. Save this manual for future reference.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in
severe eye damage. Always wear safety glasses or eye shields be fore starting your trac tor and
while mow ing. We recommend wide vision safety mask for over the spec tacles or stan dard safety
glasses.

00155

UNPACKING INSTRUCTIONS

• Remove all parts and packing materials from carton.

• Fold fl aps to inside of car ton and turn carton upsidedown
on fl oor of work area. To protect grass catcher cover
during assembly place cover upsidedown on overtur ned
carton.

• Check carton contents against list. Be sure all parts
are there.

CARTON CONTENTS:

(2) Container Tops
(2) Container Bottoms
(1) Upper Chute
(1) Lower Chute
(1) Support Post

(1) Mounting Bracket
(1) Cover Assembly
(1) Cover Seal
(1) Bag of Parts
(1) Owner's Manual
(2) Wheel Weights

NOTE: For ease of assembly, aside of your work area, lay out all hardware in the following groups. Each step of the as­sembly instructions will identify the group needed for that step.

LATCH HOOK
ATTACHMENT

TO

MOWER

DECK

REAR

MOUNTING

BRACKET

TO

DRAW BAR

SUPPORT

POST

TO

CORNER

SUPPORT

SUPPORT

POST

TO

MOUNTING

BRACKET

GROUP "C"

GROUP "D"

4

BAG OF PARTS CONTENTS (continued)

GROUP "F"

GROUP "E"

CHUTE
LATCH

ASSEMBLY

to
UPPER
CHUTE

(1) Screw #10 x 1-1/8

(2) Washer 3/16 x 3/4 x 16 Ga. (1) Nut, Acorn #10

(1) Spacer, Split #10

(1) Rubber Latch

LOWER

CHUTE

ASSEMBLY

TO

MOWER

DECK

GROUP "G"

CHUTE
LATCH

ASSEMBLY

to

LOWER

CHUTE

GROUP "H"

(2) "U" Bolt (4 ) Locknut

**ITEMS NOT SHOWN FULL SIZE**

WHEEL

WEIGHTS

TO

FRONT

WHEELS

(2) Nut, Weld #10

(2) Washer, Lock #10

(2) Washer 3/16 x 3/4 x 16 Ga.

(2) Screw #10 x 5/8

(2) Latch Hook Assembly

(1) Nut, Weld #10

(1) Washer, Lock #10

(1) Washer 3/16 x 3/4 x 16 Ga.

(1) Screw #10 x 5/8

5

ASSEMBLY

BEFORE YOU START TO ASSEMBLE THE GRASS CATCHER

Some mower models may need minor modifi cations before you can mount the grass catcher to the unit. Look carefully
at the mower deck on your unit and compare the deck mandrel to the illustrations below. If your mower deck mandrel
looks like STYLE "A", your unit is ready - proceed with the grass catcher assembly. If your mower deck mandrel

looks like STYLE "B", go to the PREPARATION section in this manual.

DECK MANDREL

STYLE "A"

PARTS IDENTIFICATION

DECK MANDREL

STYLE "B"

COVER

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UPPER CHUTE

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FULL
BAG
INDICATOR

CHUTE LATCH

WHEEL
WEIGHT

U-BOLT

084

2

GRASS
CATCHER
CONTAINERS

0

LOWER CHUTE
ATTAC HI NG

LOWER CHUTE

STRAPS

NOTE: When right hand (R.H.) and left hand (L.H.) are mentioned in this manual, it means when you are seated on the

tractor, in the operator's position.

THESE ARE THE TOOLS YOU WILL NEED TO AS­SEMBLE YOUR GRASS CATCHER:

(1) 3/8" Wrench
(1) 1/2" Socket
(1) 9/16" Socket

(1) Drive Ratchet
(1) 3" or longer Extension
(1) Short Handle
Phillips Screwdriver

CAUTION: BEFORE ASSEMBLING GRASS CATCHER TO TRACTOR:

• Depress clutch/brake pedal fully and set parking brake.

• Place gearshift/motion control lever in neutral (N) position.

• Place attachment clutch in "DISENGAGED" position.

• Turn ignition key "OFF" and remove key.

• Make sure the blade and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug.

6