Poulan 156235, C342B, 954 04 05-03 User Manual

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02079
OWNER’S MANUAL Model No. C342B
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Product No. 954 04 05-03 42 Inch Mower Grass Catcher
• Assembly
• Operation
• Customer Responsibilities
• Repair Parts
Printed in U.S.A.
156235 Rev. 6 5.16.03 rad
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE
TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I. GENERAL OPERATION
• Read, understand, and follow all instructions in the manual and on the machine before starting.
• Only allow responsible adults, who are familiar with the instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.
• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.
• Slow down before turning.
• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass catcher or unclogging chute.
• Mow only in daylight or good artifi cial light.
• Do not operate the machine while under the infl uence of alcohol or drugs.
• Watch for traffic when operating near or crossing roadways.
• Use extra care when loading or unloading the machine into a trailer or truck.
• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
Keep machine free of grass , leaves or other debris build-up
which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine.
• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
• Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability.
• Use extra care with grass catchers or other attachments. These can change the stability of the machine.
• Keep all movement on the slopes make sudden changes in speed or direction.
• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly slope.
Tall grass can hide obstacles.
slow
and
gradual
straight
. Do not
down the
DO NOT:
Do not
turn on slopes unless necessary, and then, turn slowly
and gradually downhill, if possible.
Do not
mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Do not
mow on wet grass. Reduced traction could cause
sliding.
Do not
try to stabilize the machine by putting your foot on the ground.
Do not
use grass catcher on steep slopes.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the pres­ence of children. Children are often attracted to the ma chine and the mowing activity. where you last saw them.
• Keep children out of the mowing area and under the watchful care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and children.
• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
Never
assume that children will remain
down
for small
IV. SERVICE
• Use extra care in handling gasoline and other fuels. They are fl ammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an open fl ame, such as a water heater.
• Never run a machine inside a closed area.
• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
• Never tamper with safety devices. Check their proper operation regularly.
• Keep machine free of grass, leaves, or other debris build­up. Clean oil or fuel spillage. Allow machine to cool before storing.
• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
• Never make adjustments or repairs with the engine running.
• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.
• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
• Check brake operation frequently. Adjust and service as required.
2
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
• Never carry passengers or children even with the blades off.
• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.
• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
• Keep children out of the mowing area and under the watchful care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and down for small children.
• Mow up and down slopes (15° Max), not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
Look for this symbol to point out im por tant safety precautions. It means CAU TION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.
CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor.
CAUTION: Tow only the attachments that are recommended by and comply with specifications of the ma nu fac tu rer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
CONGRATULATIONS on your purchase of a new Grass Catcher. It has been designed, en gi neered and manu fac tured to
give you the best pos sible de penda bil ity and per form ance. Should you experience any prob lems you can not easily remedy, please contact your nearest au tho rized service center/
department. They have com pe tent, well trained tech ni cians and the proper tools to service or repair this unit. Please read and retain this manual. The in struc tions will enable you to assemble and main tain your Grass Catch er properly.
Always observe the "SAFETY RULES".
TABLE OF CONTENTS
SAFETY RULES .........................................................2-3
BAG OF PARTS ..........................................................4-5
ASSEMBLY ...............................................................6-11
OPERATION ................................................................ 12
CUSTOMER RESPONSIBILITIES............................... 13
STORAGE ....................................................................13
PREPARATION....................................................... 14-15
REPAIR PARTS...................................Center of Manual
3
KNOW YOUR GRASS CATCHER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE ASSEMBLING OR OPERATING YOUR GRASS CATCH ER. Compare the illustrations with the carton contents to familiarize yourself with the parts before starting the assembly. Study the operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to prevent injury to yourself and others. Save this manual for future reference.
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields be fore starting your trac tor and while mow ing. We recommend a wide vision safety mask for over the spec tacles or stan dard safety glasses.
UNPACKING INSTRUCTIONS
• Remove all parts and packing materials from carton.
• Fold fl aps to inside of car ton and turn carton upsidedown on fl oor of work area. To protect grass catcher cover during assembly place cover upsidedown on overturned carton.
• Check carton contents against list. Be sure all parts are there.
NOTE: For ease of assembly, aside of your work area, lay out all hardware in the following groups. Each step of the as­sembly instructions will identify the group needed for that step.
CARTON CONTENTS:
(3) Container Tops (3) Container Bottoms (1) Upper Chute (1) Lower Chute (1) Support Post
(1) Support Tube (1) Mounting Bracket (1) Cover Assembly (1) Cover Seal (1) Bag of Parts (1) Owner's Manual
BAG OF PARTS CONTENTS
ASSEMBLY
LOCATION
REAR
MOUNTING
BRACKET
AND
SUPPORT
TUBE
TO
DRAW BAR
GROUP "A"
(4) Shoulder Bolt 5/16 - 18 Self Tapping
HARDWARE SHOWN ACTUAL SIZE
(4) Bolt 5/16 - 18 x 3/4
(2) Wing Nut
(1) Support Plate
NOT SHOWN FULL SIZE
(4) Locknut 5/16-18
SUPPORT
POST
TO
COVER
ASSEMBLY
(2) Washer 11/32 x 1-1/2 x 10 Ga.
GROUP "B"
(3) Carriage Bolt 5/16 - 18 x 3/4
(2) Lock Washer 5/16
(3) Locknut 5/16-18
4
BAG OF PARTS CONTENTS (continued)
SUPPORT
TUBE
TO
COVER
ASSEMBLY
SUPPORT
POST
TO
MOUNTING
BRACKET
LOWER
CHUTE
ASSEMBLY
TO
MOWER
DECK
GROUP "C"
(1) Bolt 5/16 - 18 x 3/4
GROUP "D"
(1) Retainer Spring
GROUP "E"
(1) Bolt 5/16 - 18 x 2-1/4
(1) Bracket Support Pin
(2) Locknut 5/16-18
(4) Tubing End Caps
(2) Latch Hook Assembly
CHUTE LATCH
ASSEMBLY
to UPPER CHUTE
CHUTE LATCH
ASSEMBLY
to
LOWER
CHUTE
(2) Screw #10 x 5/8
GROUP "F"
(1) Screw #10 x 1-1/8
GROUP "G "
(1) Screw #10 x 5/8
(2) Washer, Lock #10
(2) Washer 3/16 x 3/4 x 16 Ga. (1) Nut, Acorn #10
(1) Rubber Latch
(1) Washer, Lock #10
(2) Washer 3/16 x 3/4 x 16 Ga.
(1) Spacer, Split #10
(1) Washer 3/16 x 3/4 x 16 Ga.
5
(2) Nut, Weld #10
(1) Nut, Weld #10
02321
ASSEMBLY
BEFORE YOU START TO ASSEMBLE THE GRASS CATCHER
Some tractor models may need minor modifi cations before you can mount the grass catcher to the tractor. Look carefully at the drawbar on your tractor and compare to the illustrations below. If your drawbar looks like STYLE "A" (has the upper corner ribs), your tractor is ready - proceed with the grass catcher assembly.
If your drawbar looks like STYLE "B" (does not have the upper corner ribs), go to the PREPARATION section in this manual.
UPPER
CORNER
RIBS
TRACTOR DRAWBAR
STYLE "A"
PARTS IDENTIFICATION
COVER
W
o D
02079
GRASS CATCHER CONTAINERS
TRACTOR DRAWBAR
STYLE "B"
20
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DUMP BAG INDICATOR
CHUTE LATCH
LOWER CHUTE
LOWER CHUTE ATTAC HI NG STRAPS
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NOTE: When right hand (R.H.) and left hand (L.H.) are mentioned in this manual, it means when you are seated on the tractor, in the operator's position.
THESE ARE THE TOOLS YOU WILL NEED TO ASSEMBLE YOUR GRASS CATCHER:
(1) 3/8" Wrench (1) 1/2" Wrench (2) 9/16" Wrenches (1) 1/2" Socket
(1) Drive Ratchet (1) 3" or longer Extension (1) Short Handle Phillips Screwdriver
CAUTION: BEFORE ASSEMBLING GRASS CATCHER TO TRACTOR:
• Depress clutch/brake pedal fully and set parking brake.
• Place gearshift/motion control lever in "NEUTRAL" position.
• Place attachment clutch in "DISENGAGED" position.
• Turn ignition key "OFF" and remove key.
• Make sure the blade and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
6
02352
REAR MOUNTING BRACKET and
02353
SUPPORT TUBE
1
(See Figs. 1A, 1B & 1C)
Use Hardware - - GROUP "A"
Before continuing with assembly, you must fi rst determine which type of drawbar your tractor is equipped with. Com­ pare your drawbar with the illustrations of "BEFORE YOU START TO AS SEM BLE THE GRASS CATCHER" and follow instructions given.
DRAWBAR WITH UPPER CORNER RIBS - STYLE "A" NOTE: If your tractor already has four (4) shoulder bolts
installed on the rear draw bar, simply hang the mounting bracket, lanced tabs towards bottom, on the bolts (See Fig. 1A).
1. Assemble the support tube to drawbar as shown. From backside of drawbar place reinforcement plate so that weld screws go through holes in left side of drawbar. Place support tube over weld screws and assemble fl at washer, lockwasher, and wing nut as shown Do not tighten at this time.
2. Discard remaining hardware in hardware GROUP "A".
SUPPORT TUBE
REINFORCEMENT PLATE
FLAT WASHERS
LOCK WASHERS
WING NUTS
4
5 3 02
UPPER CORNER RIBS
SUPPORT TUBE
REINFORCEMENT PLATE
FLAT WASHERS
LOCK WASHERS
WING NUTS
LANCED TABS TOWARD BOTTOM
SELF TAPPING SHOULDER BOLTS
FIG. 1B
UPPER CORNER RIBS
DRAWBAR WITHOUT UPPER CORNER RIBS - STY LE "B" (See Fig. 1C)
1. Assemble the mounting bracket, lanced tabs towards bottom, using the four smaller inside holes on the drawbar.
2. Install the four hex bolts and locknuts as shown and tighten securely.
3. Assemble the support tube to drawbar as shown. From backside of drawbar place reinforcement plate so that weld screws go through holes in left side of drawbar. Place support tube over weld screws and assemble fl at washer, lockwasher, and wing nut as shown Do not tighten at this time.
4. Discard remaining shoulder bolts in hardware GROUP "A".
SHOULDER
LANCED TABS TOWARD BOTTOM
FIG. 1A
BOLTS
If your tractor does not have four (4) shoulder bolts in­stalled on the drawbar, follow the instructions below (See Fig. 1B).
1. Using the four formed holes in the drawbar, install the four self tapping shoulder bolts as shown and tighten securely.
2. Hang the mounting bracket, lanced tabs towards bottom, on the bolts.
3. Assemble the support tube to drawbar as shown. From backside of drawbar place reinforcement plate so that weld screws go through holes in left side of drawbar. Place support tube over weld screws and assemble fl at washer, lockwasher, and wing nut as shown Do not tighten at this time.
4. Discard remaining hex bolts and locknuts in hardware GROUP "A".
7
FLAT WASHERS
LOCK WASHERS
WING NUTS
LOCKNUTS
SUPPORT TUBE
REINFORCEMENT PLATE
HEX BOLTS
LANCED TABS TOWARD BOTTOM
FIG. 1C
COVER SEAL (See Fig. 2)
02
0
90
2
No hardware required
1. Align mark on seal with mark at cover opening.
2. Work seal into opening so cover sits between fl anges of seal.
6
8
0
02
ALIGNMENT MARKS
MOUNTING TO TRACTOR (See Fig. 4) Use Hardware - - GROUP "C & D"
4
NOTE: For ease of assembly, you may wish to obtain the
as sis tance of another person for mounting assembly to tractor.
1. Raise seat on tractor to allow assembly to be mounted.
2. With cover closed, lift assembly and place support post inside mounting bracket. Allow assembly to rest on lanced tabs of mounting bracket.
3. Line up holes in mounting bracket with holes in support post and insert bracket support pin. Secure with retainer spring.
4. Unlatch and open cover.
5. Secure cover assembly to support tube using short hex bolt, long hex bolt, and locknuts as shown. Tighten all hardware securely.
NOTE: Hardware securing support tube to drawbar must be tightened at this time.
6. Install the four (4) tubing end caps onto container support. Tap each end cap onto container support tubes to seat securely.
COVER SEAL
FIG. 2
SUPPORT POST (See Fig. 3) Use Hardware - - GROUP "B"
3
1. Rotate cover assembly onto its side as shown.
2. Assemble support post to container support with the three (3) carriage bolts and locknuts. Tighten securely.
CARRIAGE BOLTS
SUPPORT POST
LOCKNUTS
02092
LONG HEX BOLT
END CAP
SHORT HEX BOLT
SHORT HEX BOLT
LONG HEX BOLT
SUPPORT TUBE
COVER ASSEMBLY
LOCKNUTS
BRACKET SUPPORT PIN
RETAINER SPRING
LOCKNUTS
FIG. 3
SUPPORT POST
MOUNTING BRACKET
LANCED TABS
FIG. 4
8
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CONTAINER ASSEMBLY (See Fig. 5)
5
No hardware required
1. Place bottom half inside of top half, as shown.
2. Place one foot inside bottom half and lift top half to meet bottom half.
3. Press halves tightly together while lifting top to lock into place as shown.
IMPORTANT: BEFORE LOCKING THE TABS, HOOKED EDGES ON BOTH HALVES MUST OVERLAP TO FORM SEAL AS SHOWN IN INSET.
4. Repeat for other containers.
CONTAINER BOTTOM HALF
2089
0
CONTAINER TOP HALF
39
027
CONTAINER TOP HALF
PRESS TOGETHER TO FORM SEAL WHILE LIFTING TOP HALF
CONTAINER MOUNTING (See Fig. 6)
6
1. Install one container to left side fi rst with warning to outside of unit. Install other container to right side.
NOTE: Right con tain er should always over lap left con tain er at center sup port.
2. Close cover and lock latch handle over center support tube.
COVER LATCH HANDLE
CONTAINER WARNING
CONTAINER HANDLE
No hardware required
CENTER SUPPORT TUBE
CONTAINER WARNING
CONTAINER BOTTOM HALF
LOCKING TAB
FIG. 5
ASSEMBLY CHECK: Squeeze sides of lower half of con­ tain er and check that there is no gap between upper and lower halves. If a gap appears, unlock tabs to separate container halves and repeat instructions above.
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02097
n
FIG. 6
9
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B
B
LOWER CHUTE (See Figs. 7A & 7B) Use Hardware - - GROUP "E"
7
1. Press weld nut into rubber latch and install two latch hook assemblies to lower chute using screw, washer, and lock washer nut as shown.
2. Tighten hardware securely.
3. Lower mower deck to its lowest cutting position.
NOTE: If equipped, remove mulch cover from mower deck and store in a safe place.
4. With your right hand, raise and hold defl ector shield in upright position.
5. With your left hand, hold lower chute as shown and position lower rear edge of chute between gauge wheel bracket tab and mower housing, then carefully release defl ector shield and hook rear latch to mower deck.
6. Raise defl ector shield and align "B" on lower chute extended edge with "B" on mower housing.
7. With your right hand, push fi rmly on the lower chute until the extended edge slides under the defl ector shield and along side the hinge bracket as shown.
8. With chute in proper position, hold the chute securely, so it does not move, while hooking the front latch to the mower deck.
NOTE: While hooking the latches, the defl ector shield may try to push the chute away from the mower deck opening. It is important to hold the chute in position while hooking the latches to the mower deck.
• If your tractor is equipped with gage wheels on the deck, then it will be necessary to hook the rear latch into the hole in the R.H. gage wheel bracket.
CAUTION: Do not remove discharge guard from mower. Raise and hold guard when attaching lower chute and allow it to rest on chute while in operation.
02094
SCREW
LOCK WASHER
OPTIONAL GAUGE WHEEL AND BRACKET
FIG. 7B
EXTENDED EDGE "B" Must be under defl ector shield and along side the hinge bracket
PLACE LOWER REAR EDGE BETWEEN GAUGE WHEEL BRACKET TAB AND MOWER HOUSING, THEN HOOK REAR LATCH
ALIGN CHUTE "B" WITH MOWER "B"
B
B
PUSH IN
DEFLECTOR SHIELD HINGE BRACKET
WASHER
WELD NUT
R.H. GAGE WHEEL BRACKET
WITH GAGE WHEELS
FIG. 7A
REAR LATCH
LATCH
WELD NUT
10
DEFLECTOR SHIELD
WITHOUT GAGE WHEELS
02445
FRONT LATCH
REAR LATCH
02101
CHUTE LATCH ASSEMBLY (See Fig. 8)
8
Use Hardware - - GROUP "F & G"
1. Assemble hardware shown (latch pin) to upper chute.
2. Press weld nut into rubber latch and assemble rubber latch to lower chute, as shown.
3. Tighten all hardware securely.
WASHERS
#10 X 1-1/8" SCREW
UPPER CHUTE
3/16 X 3/4 X 16 GA.
SPLIT SPACER
ACORN NUT
UPPER CHUTE (See Figs. 9A & 9B)
9
1. Lower mower deck to its lowest cutting position.
2. Assemble upper chute by inserting curved end into hole in back of cover.
NOTE: Handle carefully so as not to damage dump bag indicator.
3. Push in and turn upper chute until it is in line with lower chute.
4. Align the bosses on lower chute with alignment slots on upper chute and slide together.
5. Secure with rubber latch by hooking hole in latch over latch pin.
COVER
No hardware required
DUMP BAG UPPER CHUTE
INDICATOR
HANDLE
#10 X 5/8" SCREW
LOWER CHUTE
WASHER 3/16 X 3/4 X 16 GA.
FIG. 8
0
2102
LOCK WASHER
RUBBER LATCH
WELD NUT
LOWER CHUTE
FIG. 9A
ALIGNMENT SLOT
LATCH PIN
0
2100
RUBBER LATCH
BOSSES
FIG. 9B
LEVEL MOWER DECK
10
Be sure deck is properly leveled for best mower per for mance. See your tractors owner's manual for in struc tions.
11
OPERATION
TIPS FOR IMPROVED BAGGING OPE RA TION:
Follow the mower operation instructions in your tractor owner's manual.
When operating your grass catcher on a lawn where grass and leaf bagging equipment has not been used, you are picking up thatch and debris that has accumulated for long periods of time. The amount collected and the total time of operation may be greater than you will experience with regular use of your grass catcher.
• Always run throttle at full speed when bagging.
• Select a gear low enough to give good mower cutting performance, good quality cut and good bagging per for man ce.
NOTE: It may be necessary to overlap width of cut to suit your conditions.
• If grass is extremely tall, it should be mowed twice. The fi rst time relatively high, the second time to desired height.
• Use left hand side of mower for trimming.
• Plastic trash bags can be inserted inside grass catcher containers for ease of debris disposal. To remove the plastic trash bags when full:
a. Disengage blades, shift into neutral, en ga ge the
par king brake and stop the engine. b. Raise seat. Unlatch and raise cover. c. Remove one container at a time by grasping
con tai ner handles and pulling toward the rear, off
of the tube rails. d. With the container resting on the ground, close
and secure the top of the plastic lawn bag. e. Tip the container on its side and slide the fi lled bag
from the container. f. Install a new plastic lawn bag with the edges of the
bag draped over upper lip of the container. g. Repeat for other containers. h. Reinstall containers making sure right con tai ner
overlaps left container at center supports. j. Close cover and secure latches over center support
tubes.
• Avoid cutting wet grass or in the morning while the dew is still heavy. Grass clippings collected under these conditions tend to be sticky and adhere to the walls of the fl ow path causing clogging.
• Your bagger is equipped with a dump bag indicator. As the bags become full, the fl ow indicating ball will drop down in its slot, indicating that the bags are full or the chutes have become clogged. Care should be taken not to damage the parts and that the ball moves freely at the beginning of each use.
NOTE: To help prevent clogging of chutes, check/empty bags when ball begins to drop down in the slot. Experience will teach you the best time to empty the bags.
• If the grass catcher fails to pick up cut grass or leaves, it is an indication that clogging has occurred in the system or that the grass catcher containers are full.
a. Disengage blades, shift into neutral, en ga ge the
parking brake and stop the engine.
- Raise seat. Unlatch and raise cover.
- Slide out containers and dispose of clippings .
- Replace containers, close cover, and latch.
b. Unlatch chutes and check for clogging
- Remove all debris in chutes.
- Reassemble and latch chutes
c. Check to insure dump bag indicator has not become
clogged.
- The air passage hole must be clear of debris. Gently insert a small twig or wire into pas sage way to clear.
CAUTION
• Do not operate mower with grass catch er par tial ly installed.
• Disengage blades and stop engine be fore leav ing tractor seat to empty con tain ers, un clog ging chutes, etc.
• Close cover before starting.
• Disengage mower when crossing drive ways or gravel surfaces and other areas where thrown objects could be a hazard.
• Do not attempt to vacuum up cans or other potentially hazardous pro jec tiles.
12
CUSTOMER RESPONSIBILITIES
GENERAL RECOMMENDATIONS
Always observe safety rules when performing any main­ te nance.
• Before each use check for loose fasteners.
• Clean unit thoroughly after each use.
BLADE CARE
For best results mower blades must be kept sharp. Re place bent or damaged blades.
• See BLADE CARE instructions in your tractor owner's manual.
CAUTION: BEFORE PERFORMING ANY
MAIN TE NANCE, SERVICE OR AD JUST ­MENTS:
• Depress clutch brake pedal fully and
set parking brake.
• Place gearshift/motion control lever in
"NEU TRAL" position.
• Place clutch control in "DIS EN GAGED"
po si tion.
• Turn ignition key to "OFF" position.
• Make sure blades and all moving parts
have completely stopped.
• Disconnect spark plug wire(s) from
spark plug(s) and place wire where it cannot come in contact with plug.
STORAGE
When grass catcher is to be stored for a period of time, clean it thoroughly, remove all dirt, grass, leaves, etc. Store in a clean, dry place.
CAUTION: Do not leave grass in bagger containers. Empty containers after each use and before storing. Failure to do so may result in spontaneous com bus tion which could develop into a fi re.
CAUTION: Grass catcher components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.
13
PREPARATION
CAUTION: BEFORE PROCEEDING WITH PREPARATION OF TRACTOR:
• Depress clutch/brake pedal fully and set parking brake.
• Place gearshift/motion control lever in "NEUTRAL" position.
• Place attachment clutch in "DISENGAGED" position.
• Turn ignition key "OFF" and remove key.
• Make sure the blade and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
NOTE
ON SOME MODEL TRACTORS, MINOR MODIFICATIONS MAY BE NECESSARY TO MOUNT YOUR NEW GRASS CATCHER. NOT ALL MODEL TRACTORS WILL NEED THE FOLLOWING MODIFICATIONS. CHECK EACH STEP CARE FUL LY TO DETERMINE IF MODIFICATION IS REQUIRED. ONCE YOUR MODEL TRACTOR CONFORMS TO THIS SECTION PRO CEED TO ASSEMBLY.
To Prepare your Grass Catcher you may need:
(1) Drill Motor (1) 7/16" Drill Bit
DRILL SUPPORT TUBE MOUNTING HOLES IN DRAWBAR (See Template)
On some model tractors, two 7/16" holes must be drilled in left side of the drawbar for mounting the support tube. NOTE: To ease in drilling 7/16" holes, it may be necessary to drill smaller pilot holes at the locations indicated.
14
DRILL TWO
7/16" HOLES
1) CUT OUT TEMPLATE.
2) ALIGN BOTTOM AND LEFT EDGE OF TEMPLATE AND DRAWBAR.
3) TAPE IN POSITION.
4) MARK AND DRILL 7/16" HOLES NOTE: DRILL SMALLER PILOT HOLES PRIOR TO DRILLING 7/16" HOLES
5) PROCEED WITH STEP 1 OF ASSEMBLY INSTRUCTIONS
15
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NOTES
17
REPAIR PARTS / PIÈCES DE RECHANGE
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REPAIR PARTS / PIÈCES DE RECHANGE
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342B
KEY PART DESCRIPTION NO. NO.
2 532069180 Nut, Crown lock #10-24 Écrou auto-serrant #10-24 3 532127533 Screen, Cover Écran de couvercle 4 532139850 Cover Assembly Couvercle (Includes 3, 37, 38, 39) (Y compris 3, 37,38,39) 5 532126840 Chute, Upper Glissière supérieure 6 818021008 Screw, Special #10-14x1/2 Vis spéciale #10-14x1/2 7 532140572 Dump Bag Indicator Indicateur de sac plein 8 532087175 Screw, #10-24 x 1-1/8 Vis #10-24 x 1-1/8 9 819061216 Washer 3/16x3/4x16 Ga. Rondelle 3/16x3/4x16 Ja.
10 532007206 Spacer, Split Entretoise fendue
19
11 532060867 Nut, Acorn #10-24 Écrou borgne #10-24 12 810071000 Washer, lock Rondelle frein 13 532109808 Latch, Chute Loquet de glissière 14 532125004 Nut, Weld Axe de loquet 15 532130760 Latch, Hook Crochet de loquet 16 532130759 Rubber, Latch Loquet de caoutchoc 18 532162803 Chute, Lower Glissière inférieure 20 871161010 Screw #10-24 x 5/8 Vis #10-24 x 5/8 24 532126813 Post, Support Poteau de soutien 25 532063124 Locknut 5/16 x 18 Écrou frein 5/16 x 18 26 532124670 Spring, Retainer Ressort de retenue
KEY PART DESCRIPTION
NO. NO.
27 874760512 Bolt, Hex 5/16-18 x 3/4 Boulon H 5/16-18 x 3/4 28 532170053 Bracket, Mounting Support de montage 29 532170165 Shoulder Bolt,Self Tapping Boulon autotaraudeuse 30 532131137 Pin, Support Post Goupille du poteau de soutien 31 532174083 Plug, Tubing End Capuchon d’extrémité de tuyau 32 532134639 Bagger, Frame Cadre de ramasse-herbe 33 532128600 Pin, Hinge Goupille de charnière 34 532127534 Gasket, Cover Garniture de couvercle 35 532183286 Container, Top Bac à gazon supérieur 36 532129586 Container, Bottom Bac à gazon inférieur 37 532134637 Seal, Cover Sceau de couvercle 38 532130895 Latch Handle, Cover Poignée de loquet de cou ver cle 39 532186601 Strip, Reinforcement Bande 40 871141008 Screw #10-24 x 1/2 Vis #10-24 x 1/2 41 532156006 Bagger, Support Tube Tuyau de soutien du bac à gazon 42 532145186 Reinforcement Plate Plaque de renforcement 43 819112410 Washer 11/32x1.5x10 Ga. Rondelle 11/32x1.5x10 Ja. 44 810040500 Washer, lock Rondelle frein 45 532128638 Nut, Wing Écrou à oreilles 46 874760536 Bolt, Hex 5/16-18 x 2-1/4 Boulon H 5/16-18 x 2-1/4 47 872110506 Carriage Bolt 5/16-18 x 3/4 Boulon de chariot 5/16-18 x 3/4
— 532156235 Owner's Manual Manuel de propriétaire
02480
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