Page 1
Please do not return unit to retailer.
Por favor, no devuelva el aparato al lugar de compra.
Veuillez ne pas retourner l’outil au détaillant.
1--800--554--6723
www.poulan--pro.com
Instruction Manual
Manual de Instrucciones
Manuel d’Instructions
IMPORTANT MANUAL -- Do not throw away
MANUAL IMPORTANTE -- No lo descarte
MANUEL IMPORTANT -- À Conserver
BP406
R
ENGLISH
ESPAÑOL
WARNING:
Read the operator’s manual and follow all warnings and safety
instructions. Failure to do so can result in serious injury. Always wear
eye protection.
ADVERTENCIA:
Lea el manual del operador y siga todas las advertencias e instrucciones de seguridad. El nohacerlo puede resultar en lesionesgraves.
AVERTISSEMENT:
Lire le manuel de l’utilisateur et bienrespecter tous les avertissements et toutes les instructions de sécurité. Tout défaut de le faire
pourrait entraîner des blessures graves.
Poulan PR O
1030 Stevens Creek Road
Augusta, GA 30907
Mississauga, Ontario L5V 3E4
545140903 Rev. 1 1/17/07 BRW
Poulan PRO
5855 Terry Fox Way
46012--427
FRANÇAIS
Page 2
SAFETY RULES
WARNING: Failure to follow all
Safety Rules and Precautions can result in
serious injury.
KNOW YOUR UNIT
S Read your instruction manual carefully until
you completely understand and can follow
all warnings and safety rules before operating the unit.
D Restrict unit to users who understand and
will follow all warnings and safety rules in
this manual.
WARNING: Inspect area before start-
ing unit. Remove all debris and hard objects
such as rocks, glass, wire, etc. tha t can ricochet, be thrown, or otherwise cause injury or
damage during operation.
Use your unit as a blower for:
D Sweeping debris or grass clippings from
driveways, sidewalks, patios, etc.
D Blowing grass clippings, straw, or leaves into
piles, around joints, or between bricks.
PLAN AHEAD
D Always wear eye protection when operating,
servicing, or performing maintenance on unit.
Wearing eye protection will help to prevent
rocks or debris from being blown or ricocheting into eyes and face which can result in
blindness and/or serious injury. Eye protection should be marked Z87.
D Always wear foot protection. Do not go
barefoot or wear sandals.
D Always wear respirator or face mask when
working with unit in dusty environments.
D Secure hair above shoulder length. Secure
or remove jewelry, loose clothing, or clothing with loosely hanging straps, ties, tassels, etc. They can be caught in moving
parts.
D Do not operate unit when you are tired, ill, up-
set, or if you are under the influence of alcohol, drugs, or medication.
D Keep children, bystanders, and animals
away from work area a minimum of 30 feet
(10 meters) when starting or operating unit.
Do not point the blower nozzle in the direction of people or pets.
HANDLE FUEL WITH CAU TION, IT IS
HIGHLY FLAMMABLE
D Eliminate all sources of sparks or flame (in-
cluding smoking, open flames, or work that
can cause sparks) in the areas where fuel is
mixed, poured, or stored.
D Mix and pour fuel in an outdoor area; store
fuel in a cool, dry, well ventilated place; use
an approved, marked container for all fuel
purposes.
D Do not smoke while handling fuel or while
operating the unit.
D Make sure the unit is properly assembled
and in good operating condition.
D Do not fill fuel tank while engine is hot or
running.
D Avoid spilling fuel or oil. Wipe up fuel spills
before starting engine.
D Move at least 10 feet (3 meters) away from
fuel and fueling site before starting engine.
D Always store gasoline in a container ap-
proved for flammable liquids.
OPERATE YOUR UNIT SAFELY
D Inspect unit before each use for worn,
loose, missing, or damaged parts. Do not
use until unit is in proper working order.
D Keep outside surfaces free of oil and fuel.
D Never start or run engine inside a closed
room, building or other unventilated area.
Breathing exhaust fumes can kill.
D T o avoid static electricity shock, do not
wear rubber gloves or any other insulated
gloves while operating unit.
D Do not set unit on any surface except a
clean, hard area while engine is running.
Debris such as gravel, sand, dust, grass,
etc. could be picked up by the air intake and
thrown out through discharge opening,
damaging unit, property, or causing serious
injury to bystanders or operator.
D Avoid dangerous environments. Do not use
in unventilated areas or where explosive
vapors or carbon monoxide build up could
be present.
D Do not overreach or use from unstable sur-
faces such as ladders, trees, steep slopes,
rooftops, etc. Keep firm footing and balance at all times.
D Never place objects inside the blower
tubes; always direct the blowing debris
away from people, animals, glass, and solid
objects such as trees, automobiles, walls,
etc. The force of air can cause rocks, dirt, or
sticks to be thrown or to ricochet which can
hurt people or animals, break glass, or
cause other damage.
D Never run unit without the proper equip-
ment attached. When using your unit as a
blower, always install blower tubes.
D Check air intake opening and all blower
tubes frequently, always with engine
stopped and spark plug disconnected.
Keep vents and discharge tubes free of debris which can accumulate and restrict
proper air flow.
D Never place any object in the air intake open-
ing as this could restrict proper air flow and
cause damage to the unit.
D Never use for spreading chemicals, fertiliz-
ers, or other substances which may contain
toxic materials.
D T oavoid spreading fire, do not use near leaf
or brush fires, fireplaces, barbecue pits,
ashtrays, etc.
D Use only for jobs explained in this manual.
MAINTAIN YOUR UNIT PROPERLY
D Have all maintenance other than the rec-
ommended procedures described in the instruction manual performed by an authorized service dealer.
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Page 3
D Disconnect spark plug before performing
maintenance except for carburetor adjustments.
D Use only recommended Poulan PRO re-
placement parts; use of any other parts
may void your warranty and cause damage
to your unit.
D Empty fuel tank before storing the unit. Use
up fuel left in carburetor by starting engine and
letting it run until it stops.
D Do not use any accessory or attachment
other than those recommended by manufac turer for use with your unit.
D Do not store the unit or fuel in a closed area
where fuel vapors can reach sparks or an
open flame from hot water heaters, electric
motors or switches, furnaces, etc.
D Store in a dry area out of reach of children.
SPECIAL NOTICE: This unit is equipped
with a temperature limiting muffler and spark
arresting screen which meets the requirements of California Codes 4442 and 4443. All
U.S. forest land and the states of California,
Idaho, Maine, Minnesota, New Jersey, Oregon, and Washington require by law that
many internal combustion engines be
ASSEMBLY
equipped with a spark arresting screen. If you
operate in a locale where such regulations exist, you are legally responsible for maintaining
the operating condition of these parts. Failure
to do so is a violation of the law. Refer to the
MAINTENANCE section for information on
maintenance of the muffler and spark arresting screen.
SAFETY NOTICE: Exposure to vibrations
through prolonged use of gasoline powered
hand tools could cause blood vessel or nerve
damage in the fingers, hands, and joints of
people prone to circulation disorders or abnormal swelling. Prolonged use in cold
weather has been linked to blood vessel damage in otherwise healthy people. If symptoms
occur such as numbness, pain, loss of
strength, change in skin color or texture, or
loss of feeling in the fingers, hands, or joints,
discontinue the use of this tool and seek
medical attention. An antivibration system
does not guarantee the avoidance of these
problems. Users who operate power tools on
a continual and regular basis must monitor
closely their physical condition and the condition of this tool.
CARTON C ONTENTS
1. Spark plug
2. Choke
3. Air filter
4. Starter handle
5. Fuel tank
6. Harness
7. Muffler
8. Control handle
9. Air nozzle
10. Blower outlet tube
11. Flexible tube
12. Throttle control
13. ON/STOP switch
14. Throttle adjuster
WARNING: If you receive your unit
assembled, check each step to insure your
unit is properly assembled and all fasteners
are secure. Follow all safety information in the
manual and on the unit.
1. Locate and identify all components.
2. Connect the flexible tube to the outlet tube
on the engine. Tighten the hose clamp.
3. Remove bottom screw from control handle. Install the control handle against the
flared area on the base tube with the ON/
STOP switch facing the engine.
4. Connect the base tube to the flexible tube.
Tighten the hose clamp.
5. Assemble the air nozzle to the middle
tube and connect the assembly to the
base tube by pushing the tubes together
and turning them until they lock in place.
6. Remove throttle cable clamp from flexible
tube. Place throttle cable in clamp and reinstall on flexible tube.
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Page 4
OPERATION
KNOW YOUR BLOWER
READ THIS INSTRUCTION MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT .
Compare the illustrations with your unit to familiarize yourself with the location of the various controls
and adjustments. Save this manual for future reference.
Control
Handle
Base
Tube
ON/STOP
Switch
Throttle Trigger
Air Nozzle
Choke Lever
Spark Plug
Harness
Throttle
Adjuster
Air Filter
Starter Handle
Fuel tank
ON/STOP SWITCH
The ON/STOP SWITCH is used to stop the engine. To stop the engine, move the switch to the
STOP position.
PRIMER BUTTON
The PRIMER BUTTON removes air from the
carburetor and fuel lines and fills them with fuel.
Thisallowsyoutostarttheenginewithfewer
pulls on the starter rope. Activate primer button
by pressing it and allowing it to return to its original position.
OPERATING POSITION
Eye Protection
OPERATING TIPS
S To reduce the risk of hearing loss
associated with sound level(s), hearing
protection is required.
S To reduce the risk of injury associated with
contacting rotating parts, stop the engine before installing or removing attachments. Do
not operate without guard(s) in place.
Middle Tube
Muffler
CHOKE LEVER
The CHOKE helps to supply fuel to the engine
toaidincoldstarting.Activatethechokeby
moving the choke lever to the CLOSE position.
Once engine starts, move choke lever to the
OPEN position.
THROTTLE ADJUSTER
The THROTTLE ADJUSTER can be used to
select the speed of air flow. To avoid holding
your finger on the throttle trigger all the time,
the required speed can be set with the throttle
adjuster. Full throttle is obtained by squeezing the throttle trigger and moving the throttle
adjuster clockwise until it stops.
S Operate power equipment only at reasonable
hours- -not early in the morning or late at night
when people might be disturbed. Comply with
times listed in local ordinances. Usual recommendations are 9:00 a.m. to 5:00 p.m.,
Monday though Saturday.
S To reduce noise levels, limit the number of
pieces of equipment used at any one time.
S To reduce noise levels, operate power
blowers at the lowest possible throttle
speed to do the job.
S Use rakes and brooms to loosen debris be-
fore blowing.
S In dusty conditions, slightly dampen sur-
faces or use a mister attachment when water is available.
S Conserve water by using power blowers
instead of hoses for many lawn and garden
applications, including areas such as gutters,
screens, patios, grills, porches, and gardens.
S Watch out for children, pets, open windows,
or freshly washed cars. Blow debris away
safely.
-- 4 --
Page 5
S Use the full blower nozzle extension so the
air stream can work close to the ground.
S After using blowers and other equipment,
CLEAN UP! Dispose of debris in trash receptacles.
BEFORE STARTING ENGINE
WARNING: Be sure to read the fuel
information in the safety rules before you begin. If you do not understand the safety rules,
do not attempt to fuel your unit. Contact your
authorized service dealer or call
1--800--554--6723.
FUELING ENGINE
WARNING: Remove fuel cap slowly
when refueling.
This engine is certified to operate on
unleaded gasoline. Before operation,
gasoline must be mixed with a good quality
synthetic 2-cycle air-cooled engine oil
designed to be mixed at a ratio of 50:1. A 50:1
ratio is obtained by mixing 2.6 ounces of oil
with 1 gallon of unleaded gasoline. DO NOT
USE automotive oil or boat oil. These oils will
cause engine damage. When mixing fuel,
follow the instructions printed on container.
Once oil is added to gasoline, shake
container momentarily to assure that the fuel
is thoroughly mixed. Always read and follow
the safety rules relating to fuel before fueling
your unit.
IMPORTANT
Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or
methanol) can attract moisture which leads to
separation and formation of acids during
storage. Acidic gas can damage the fuel
system of an engine while in storage. Toavoid
engine problems, empty the fuel system
before storage for 30 days or longer. Drain the
gas tank, start the engine and let it run until the
fuel lines and carburetor are empty. Use fresh
fuel next season. Never use engine or
carburetor cleaner products in the fuel tank or
permanent damage may occur.
TO STOP THE ENGINE
D To stop the engine, move the ON/STOP
switch to the STOP position.
WARNING: YouMUSTmakesure
the tubes are secure before using the unit.
WARNING: Try on the unit and adjust
the shoulder straps for fit and comfort before
starting the engine to avoid losing control of
the unit. Always start and run the unit in an upright position.
D Fuel engine. Move at least 10 feet (3 me-
ters) away from the fueling site.
D Hold the unit in the starting position as
shown. Make sure the blower end is directed away from people, animals, glass,
and solid objects.
STARTING
POSITION
WARNING: When starting engine,
hold the unit as illustrated. Do not set unit on any
surface except a clean, hard area when starting
engine or while engine is running. Debris such
as gravel, sand, dust, grass, etc. could be
picked up by the air intake and thrown out
through the discharge opening, damaging the
unit or property, or causing serious injury to bystanders or the operator.
WARNING: Avoid contact with the
muffler. A hot muffler can cause serious
burns.
ST ARTI NG A COLD ENGINE (or warm
engine that has run out of fuel)
1. Move ON/STOP switch to the ON position.
2. Move the choke lever to the CLOSE position.
3. Slowly press the primer button (located
under the carburetor) 6 times.
Choke Lever
Primer Button
4. Squeeze throttle trigger and turn throttle
adjuster clockwise until it stops.
Throttle
Adjuster
Throttle Trigger
5. Pull starter rope sharply until engine runs.
NOTE:Only short pulls are necessary. Nev-
er pull the starter cord to its fullest extension.
Never let go of the starter handle until it is at
the fully returned position.
6. Once the engine has started, slowly move
the choke lever to the OPEN position.
7. Turn throttle adjuster counterclockwise to
release throttle trigger and allow unit to idle.
STOP position
-- 5 --
START
position
Control
Handle
Page 6
STARTING A WARM ENGINE
1. Move the choke lever to the OPEN position.
2. Squeeze throttle trigger and turn throttle
adjuster clockwise until it stops.
3. Pull starter rope sharply until engine runs.
4. Turn throttle adjuster counterclockwise to
allow unit to idle.
DIFFICULT STARTING (or starting a
flooded engine)
1. Move the choke lever to the OPEN posi-
.
tion
2. Squeeze throttle trigger and turn throttle
adjuster clockwise until it stops.
3. Pull rope to clear engine of excess fuel.
This could require pulling the starter rope
many times. Continue to pull rope until engine starts.
4. Turn throttle adjuster counterclockwise to
release throttle trigger and allow unit to idle.
If unit still doesn’t start, refer to the TROUBLESHOOTING TABLE or call 1- -800- -554--6723.
BLOWER OPERATION
When the engine has warmed up, the blower
can be positioned on the back of the operator.
Once the blower is positioned and ready for
operation, utilize the throttle trigger to maintain an operating speed necessary to accomplish the task.
NOTE: Always run the engine at idle speed
for a few minutes to allow cooling before stopping the engine.
SERVICE AND ADJUSTMENTS
PERIODIC MAINTENANCE CHART
WARNING: Accidental engine starting can cause injury. Always remove the spark
plug cap before servicing the engine to prevent accidental starting.
Every
Every
Maintenance
Check and replenish fuel
Check for fuel leakage
Check bolts, nuts and screws for
looseness and loss
Check throttle lever operation
Check engine switch operation
Check shoulder harness condition
Clean fuel filter
* Clean air filter element
Tighten bolts, nuts and screws
Clean spark plug and adjust electrode
gap
Remove dust and dirt from cylinder fins
Remove carbon deposits on piston
head and inside cylinder
Remove carbon deposits in the exhaust
pipe of muffler
Clean spark arrestor screen
Check the sliding portion of crankshaft,
connecting rod, etc.
Fuel tube
These items must be performed with proper tools. See your authorized Poulan PRO
dealer for service.
* The service intervals indicated are to be used as a guide. Service with an asterisk (*)
should be performed more frequently if required by operating conditions.
Daily
First 20
hours
20
hours
n
n
n
n
n
n
n
nn
Replacement is recommended every 3 years.
50
hours
n
n
Every
100
hours
n
n
n
Every
200
hours
n
n
-- 6 --
Page 7
WARNING: Avoid touching muffler
unless engine and muffler are cold. A hot
muffler can cause serious burns.
GENERAL RECOMMENDATIONS
The warranty on this unit does not cover items
that have been subjected to operator abuse
or negligence. To receive full value from the
warranty, the operator must maintain unit as
instructed in this manual. Various adjustments will need to be made periodically to
properly maintain your unit.
CHECK FOR LOOSE
FASTENERS AND PARTS
S Spark Plug Boot
S Air Filter
S Housing Screws
CHECKFORDAMAGEDORWORN
PAR TS
Contact an authorized service dealer for replacement of damaged or worn parts.
S ON/STOP Switch -- Ensure ON/STOP switch
functions properly by moving the switch to the
STOP position. Make sure engine stops; then
restart engine and continue.
S Fuel Tank - - Do not use unit if fuel tank shows
signs of damage or leaks.
INSPECT AND CLEAN UNIT AND
DECALS
S After each use, inspect complete unit for
loose or damaged parts. Clean the unit and
decals using a damp cloth with a mild detergent.
S Wipe off unit with a clean dry cloth.
CLEAN AIR FILTER
Air Filter
INSPECT MUFFLER AND SPARK
ARRESTING SCREEN
WARNING: The muffler on this prod-
uct contains chemicals known to the State of
California to cause cancer.
WARNING: Avoid touching muffler
unless engine and muffler are cold. A hot
muffler can cause serious burns.
As the unit is used, carbon deposits build up
on the muffler and spark arresting screen,
and must be removed to avoid creating a fire
hazard or affecting engine performance.
Replace the spark arresting screen every 50
hours of operation or if any damage or breaks in
the screen are noted.
NOTE: Do not attempt to clean the spark ar-
resting screen.
1. Loosen and remove two screws from the
heat shield. Remove the heat shield.
2. Loosen and remove both muffler screws
and the muffler from the unit.
Screws
Heat shield
Muffler
Air Filter Cover
Cleaning the air filter:
A dirty air filter decreases engine performance and increases fuel consumption and
harmful emissions. Always clean or replace
air filter after every 20 hours of operation or
yearly, whichever comes first.
NOTE: To avoid damage, do not wash the
paper air filter with water. Do not use pressurized air to clean or dry the air filter. Always replace a damaged air filter.
1. Clean the cover and the area around it to
keep debris from falling into the carburetor chamber when the cover is removed.
2. Remove parts as illustrated.
3. Clean the air filter by gently tapping to remove dust and debris.
4. Replace parts.
Screws
3. Remove the spark arresting screen.
Spark
Arresting
Screen
Muffler with catalyst
4. Install new spark arresting screen.
5. Reinstall muffler and both muffler screws.
Tighten screws securely.
6. Reinstall heat shield and two screws.
Tighten screws securely.
NOTE: If any part of the muffler is cracked,
broken or damaged, we recommend that the
muffler be replaced.
-- 7 --
Page 8
REPLACE SPARK PL UG
Replace spark plug each year to ensure the
engine starts easier and runs better. Set
spark plug gap at 0.034 inch (0.85 mm). Ignition timing is fixed, nonadjustable.
1. T wist, then pull off spark plug boot.
2. Remove spark plug from cylinder and discard.
3. Replace with NGK BPMR71-9 spark plug
and tighten securely with a 3/4 inch (19
mm) socket wrench.
4. Reinstall the spark plug boot.
CARBURETOR ADJUSTMENTS
Your carburetor is equipped with limiter caps.
Carburetor adjustment is a complicated task.
We recommend that you take your unit to an
authorized service dealer. Damage may occur if
you turn the needles beyond the limiter stops.
TROUBLESHOOTING TABLE
WARNING: Always stop unit and disconnect spark plug before performing any of the
recommended remedies below other than remedies that require operation of the unit.
TROUBLE
Engine will not
start.
Engine will not
idle properly.
Engine will not
accelerate,
lacks power, or
dies under a
load.
Engine smokes
excessively.
Engine runs hot.
CAUSE REMEDY
1. Engine flooded.
2. Fuel tank empty.
3. Spark plug not firing.
4. Fuel not reaching
carburetor.
5. Compression low.
1. Fuel not reaching
carburetor.
2. Carburetor requires
adjustment.
3. Crankshaft seals worn.
4. Compression low.
1. Air filter dirty.
2. Fuel not reaching
carburetor.
3. Spark plug fouled.
4. Carburetor requires
adjustment.
5. Carbon build up.
6. Compression low.
1. Choke partially on.
2. Fuel mixture incorrect.
3. Air filter dirty.
4. Carburetor requires
adjustment.
1. Fuel mixture incorrect.
2. Spark plug incorrect.
3. Carburetor requires
adjustment.
4. Carbon build up.
1. See “Starting a Flooded Engine”
in Operation section.
2. Fill tank with correct fuel mixture.
3. Install new spark plug.
4. Check for dirty fuel filter; replace.
Check for kinked or split fuel line;
repair or replace.
5. Contact an authorized service dealer.
1. Check for dirty fuel filter; replace.
Check for kinked or split fuel line;
repair or replace.
2. See “Carburetor Adjustment” in
Service and Adjustments section.
3. Contact an authorized service dealer
4. Contact an authorized service dealer.
1. Clean or replace air filter.
2. Check for dirty fuel filter; replace.
Check for kinked or split fuel line;
repair or replace.
3. Clean or replace spark plug
and re-gap.
4. See “Carburetor Adjustment” in
Service and Adjustments section.
5. Contact an authorized service dealer.
6. Contact an authorized service dealer.
1. Adjust choke.
2. Empty fuel tank and refill with
correct fuel mixture.
3. Clean or replace air filter.
4. See “Carburetor Adjustment” in
Service and Adjustments section.
1. See “Fueling Engine” in Operation
section.
2. Replace with correct spark plug.
3. See “Carburetor Adjustment” in
Service and Adjustments section.
4. Contact an authorized service dealer.
-- 8 --
Page 9
LIMITED WARRANTY
Poulan PRO warrants to the original purchaser
that each new Poulan PRO brand gasoline tool
or attachment is free from defects in material
and workmanship and agrees to repair or replace under this warranty any defective gasoline product or attachment as follows from the
original date of purchase.
2YEARS--Parts and Labor, when used for
household purposes.
90 DAYS -- Parts and Labor, when used for
commercial, professional, or income producing
purposes.
30 DAYS -- Parts and Labor, if used for rental
purposes.
This warranty is not transferable and does not
cover damage or liability caused by improper
handling, improper maintenance, or the use of
accessories and/or attachments not specifically
recommended by PoulanPRO for this tool. Additionally, this warranty does not cover tune-ups,
spark plugs, filters, starter ropes, starter springs,
cutting line, or rotating head parts that will wear
and require replacement with reasonable use
during the warranty period. This warranty does
not cover predelivery setup or normal adjustments explained in the instruction manual.
THIS WARRANTY GIVES YOU SPECIFIC
LEGAL RIGHTS, AND YOU MAY HAVE
OTHER RIGHTS WHICH VAR Y FROM
STATE TO ST ATE.
NO CLAIMS FOR CONSEQUENTIAL OR
OTHER DAMAGES WILL BE ALLOWED,
AND THERE ARE NO OTHER EXPRESS
WARRANTIES EXCEPT THOSE EXPRESSLY STIPULATED HEREIN.
SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR THE EXCLUSION OR
LIMI TATI ONS O F I NCI DEN TAL O R C O NSE QUENTIAL DAMAGES, SO THE ABOVE
LIMITA T IONS OR EXCLUSION MA Y NOT
APPLY TO YOU.
The policy of Poulan PRO is to continuously
improve its products. Therefore, Poulan
PRO reserves the right to change, modify, or
discontinue models, designs, specifications,
and accessories of all products at any time
without notice or obligation to any purchaser.
-- 9 --
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