Poulan BC2126 Owner’s Manual

EN Operator's manual, pp. 2-28 FR Manuel d'utilisation, pp. 29-55
ES Manual de instrucciones, pp. 56-82
Please readtheseinstructionsand make sure you understand them before using the
machine. Life attentivement etbien assimiler le manuel
d_utilisationavantd_utiliserla machine Lea detenidamente el manualde instrucciones
y aseg(_resedeentender sucontenido antes de utiRzarla m_quina.
SYMBOL EXPLANATION
Symbols
WARNING: Clearing saws, brush- L_
cutters and trimmers can be dan- fro\ gerous! Careless or incorrect use it _ can result in serious or fatal /
injury to the operator or others.
Please read the operator's manual
carefully and make sure you r[]I ri.] understand the instructions
before using the machine.
A protective helmet where there is a risk of falling objects
Always wear: @
Hearing protection
Approved eye protection
Max. speed of output shaft, rpm
Beware of thrown objects and _., "_
ricochets.
The operator of the machine shall ensure, while working,
that no persons or animals come closer than 50 feet (15 meters).
Machines fitted with saw blades or grass blades can be thrown
violently to tt_e side when the blade comes into contact with
a fixed object. The blade is capable of amputating an arm
or leg. Always keep people and animals at least 50 feet
(15 meters) from the machine.
Arrows which show limits for
handle mounting. _ t
max
10000 rpm
A
Use unleaded or quatity leaded %. /t_-_-)__. gasoiine and two-stroke oil
mixed at a ratio of 2% (t :50).
Other symbols/decals on the machine refer to special certification requirements for certain markets.
Stop the engine by pushing and holding the stop switch
in the STOP position. CAUTION! The stop switch automaticalIy
returns to the start position. In order to prevent unintentional starting, the spark plug cap must be
removed from the spark plug when assembling, checking and/or performing maintenance.
Regular cleaning is required. _-]
Visual check.
always be used.
Approved eye protection must
Always wear approved protective gloves.
Use anti-slip and stable boots.
Only use non-metalHc, flexible cutting attachments, i.e. trimmer heads with trimmer line.
CONTENTS
Contents
KEY TO SYMBOLS
Symbols ......................... 2
CONTENTS
Contents ........................ 3
Note the following before starting .... 3
WHAT IS WHAT?
What is what? ................... 4
GENERAL SAFETY PRECAUTIONS
Important ........................ 5
Personal protective equipment ...... 5
Machine's safety equipment ........ 6
Cutting equipment ................. 8
ASSEMBLY
Fitting the handlebar ............... 10
Fitting the harness and harness clamp 10
Fitting blades and trimmer heads .... 11
Fitting a blade guard, grass blade and
grass cutter ...................... 11
Fitting the trimmer guard and
trimmer head ..................... 12
FUEL HANDLING
Fuel safety ....................... 13
Fuel ............................ 13
Fuelling ......................... 14
STARTING AND STOPPING
Check before starting .............. t 5
Starting and stopping .............. 15
WORKING TECHNIQUES
General working instructions ........ 17
MAINTENANCE
Carburetor ....................... 20
Muffler .......................... 20
Spark plug ....................... 21
Air filter .......................... 21
Bevel gear ....................... 22
Sharpening grass cutters and grass
blades .......................... 22
Maintenance schedule ............. 23
TECHNICAL DATA
Technical data .................... 24
EMISSION CONTROL
WARRANTY STATEMENT ......... 25
Note the following before starting:
Please read the operator's manual carefully. Maintenance, replacement, or repair of the emission control devices and system may
be performed by any nonroad engine repair establishment or individual,
Jonsered has a policy of continuous product development and therefore reserves the right
to modify the design and appearance of prod- ucts without prior notice.
to noise can result in permanent I
hearing impairment. Always use ap-
_ WARNING: Long-term exposure
proved hearing protection.
The Emissions Compliance Period referred to on the Emissions Compliance label indi- cates the number of operating hours for
which the engine has been shown to meet Federal emissions requirements,
Category C = 50 hours, B= 125 hours, and A = 300 hours.
4t I 61 I 81 I
WARNING
Theengine exhaust fromthisproduct
contains chemicalsknownto the State
ofCalifornia to causecancer,birth
defectsor other reproductiveharm.
For reference, please fill out the following information that will be needed for future
servicing of your trimmer:
Model Number:
Serial Number:
Purchase Date:
Purchased From:
WARNING: A clearingsaw,
&
brushcutter or trimmer can be dangerous if used incorrectly or
carelessly, and can cause serious or fatal injury to the operator or others. It is extremely important
that you read and understand the contents of this operator's manual.
WARNING: Under no circum-
&
stances may the design of the machine be modified without the
permission of the manufacturer. Always use genuine accessories.
Non-authorized modifications and/or accessories can result
in serious personal injury or the death of the operator or others.
Your warranty may not cover damage or liability caused by the use of non-authorized accesso-
ries or replacement parts.
©®
WHAT IS WHAT?
@
@
@
What is what?
1. Blade
2. Grease filler cap
3. Bevel gear
4. Cutting attachment guard
5. Shaft
6. Handlebar
7. Throttle control
8. Stop switch
9. Throttle lock
10. Harness clamp
11. Cylinder cover
12. Starter handle
13. Fuel tank
14. Choke control
15. Primer bulb
@
16. Air filter cover
17. Handle adjustment
18. Locking nut
19. Support flange
20. Support cup
21. Drive disc
22. Trimmer head
23. Socket spanner
24. Transport guard
25. Hex wrench
26. Locking pin
27. Harness
28. Start throttle button
29. Adjusting the throttle wire
30. Operator's manual
®
GENERAL SAFETY PRECAUTIONS
Important
IMPORTANT? The rnechine is only designed
for trimming grass, grass clearing and/or forestry clearing.
The only accessories you can operate with this engine unit are the cutting attachments we
recommend in the section on Technical data, Never use the machine if you are tired, if you
have drunk alcohol, or if you are taking medi-
cation that could affect your vision, your judge-
ment or your co-ordination. Never use the machine in extreme weather
conditions such as severe cold, very hot and/ or humid climates.
Wear personaI protective equipment. See in- structions under the heading Personal protec-
tive equipment.
Never use a machine that has been modified in any way from its original specification,
Never use a machine that is faulty, Carry out
the checks, maintenance and service instruc- tions described in this manual. Some mainte-
nance and service measures must be carried
out by trained and qualified specialists, See
instructions under the heading Maintenance, All covers and guards must be fitted before starting, Make sure the spark plug cap and
lead are not damaged. Otherwise you could get an electric shock, The machine operator
must ensure that no people or animals come closer than 50 feet (15 meters) while working,
When several operators are working in the same area, the safety distance should be at
least 50 feet (15 meters).
,_ WARNING: Using an incorrect
cutting attachment or an incorrectly
filed blade can increase the risk of
accidents.
_ WARNING: Never allow children
to use or be in the vicinity of the
machine. As the machine is equipped
with a spring-loaded stop switch and
can be started by low speed and
force on the starter handle, even
small children under some circum- stances can produce the force neces-
sary to start the machine. This can
mean a risk of serious personal inju- ry. Therefore remove the spark plug
cap when the machine is not under
close supervision.
Personal protective equipment
IMPORTANT? A clearing saw, brushcutter
or trimmer can be dangerous if used incor-
rectly or carelessly, and can cause serious or fatal injury to the operator or others. It is extremely important that you read and un-
derstand the contents of this operator's
manual. You must use approved personal
protective equipment whenever you use the
machine. Personal protective equipment cannot eliminate the risk of injury but it will
reduce the degree of injury if an accident does happen. Ask your dealer for help in choosing the right equipment.
i_ WARNING: Listen out for warn-
ing signals or shouts when you are I
wearing hearing protection, Always I
remove your hearing protection as
soon as the engine stops.
HELMET A helmet should be worn if the brush being
cleared is taller than 6 feet (2 meters).
HEARING PROTECTION Wear hearing protection that provides
adequate noise reduction.
EYE PROTECTION Always wear approved eye protection, if
you use a visor then you must also wear approved protective goggles. Approved
protective goggles must comply with stan- dard ANSI Z87.1.
GLOVES
Gloves should be worn when necessary,
e.g., when fitting cutting attachments.
BOOTS Wear sturdy, non-slip boots.
GENERAL SAFETY PRECAUTIONS
CLOTHING Wear clothes made of a strong fabric and avoid loose clothing that can catch on shrubs and branches. Always wear heavy,
long pants. Do not wear jewelry, shorts sandals or go barefoot. Secure hair so it is
above shoulder level. FIRST AID KIT
A first aid kit should be carried by opera- tors of clearing saws, brushcutters or trim-
mers.
Machine's safety equipment
This section describes the machine's safe- ty equipment, its purpose, and how checks
and maintenance should be carried out to ensure that it operates correctly. See the
"What is what" section to locate where this equipment is positioned on your machine.
The life span of the machine can be re- duced and the risk of accidents can in-
crease if machine mah_tenance is not car- ried out correctly and if service and/or re-
pairs are not carried out professionally, if you need further information please contact
your nearest service workshop. IMPORTANT! All servicing and repair work
on the machine requires special training. This is especially true of the machine's safety
equipment, if your machine fails any of the checks described below you must contact
/our service agent. When you buy any of our 3roducts we guarantee the availability of pro-
=essional repairs and service. If the retailer
who sells your machine is not a servicing
dealer, ask him for the address of your near- est service agent.
Make sure the throttle control is locked at the idle setting when the throttle lock is re-
leased,
Press the throttIe lock and make sure it re- turns to its original position when you re-
lease it.
Check that the throttle control and throttle
lock move freely and that the return springs work properly.
that has faulty safety equipment! Follow the control, maintenance
and service instructions described in this section, If your machine fails
l& ARNING: Never use a machine
any of these checks contact your service agent to get it repaired.
Throttle lock
The throttle _ock is designed to prevent ac- cidental operation of the throttle control When you press the lock (A) (i.e. when you
grasp the handle) it releases the throttle control (B). When you release the handle.
the throttle control and the throttle lock both move back to their original positions. This
movement is controlled by two independent return springs. This arrangement means
that the throttle control is automatically locked at the idle setting.
See instructions under the heading Start,
Start the machine and apply full throttle,
Release the throttle and check that the cutting attachment stops and remains at a
standstill If the cutting attachment rotates with the throttle in the idle position then the
carburettor idle setting must be checked.
See instructions under the heading
Maintenance, _(_
GENERAL SAFETY PRECAUTIONS
Stop switch
Make sure the engine stops when you push and hold the stop switch.
Cutting attachment guard
Harness quick release
There is an easily accessible, harness quick release fitted at the front in case of an emergency that requires you to free your-
self from the machine and harness. See instructions under the heading Adjust-
ing the harness.
This guard is intended to prevent loose objects from being thrown towards the
operator. The guard also protects the operator from accidental contact with the cutting attachment.
Check that the guard is undamaged and not cracked. Replace the guard if it has been
exposed to impact or is cracked.
Always use the recommended guard for the cutting attachment you are using. See the
"Technical data" section.
I_l ARNING: Never use a cutting
attachment without an approved guard. See the section on "Technical
data". If an incorrect or faulty guard is fitted this can cause serious
persona injury.
Use of incorrectly wound trimmer line or an incorrect cutting attachment increases the
level of vibration.
_ WARNING: Overexposure to
vibration can lead to circulatory damage or nerve damage in people who have impaired circulation.
Contact your doctor if you experi- ence symptoms of overexposure to
vibration. Such symptoms include numbness, loss of feeling, tingling, pricking, pain, loss of strength,
changes in skin color or condition. These symptoms normally appear in the fingers, hands or wrists. The
risk increases at low temperatures.
Check that the harness straps are correctly positioned. Once the harness and machine
have been adjusted, check that the harness quick release works correctIy.
Muffler
The muffier is designed to reduce the noise level and to direct the exhaust gases away from the operator.
CAUTION? Muffler is fitted with a catalytic converter designed to reduce harmful ex-
haust gases.
The muffler on this unit is equipped with a special spark arrestor mesh. The mesh should be checked and. if necessary.
cleaned by a servicing dealer. A blocked
mesh will cause the machine to overheat,
which can lead to serious damage. Never
use a muffler with a defective spark arrestor mesh. See the Maintenance section.
Muffler bolts
_$park arrestor mesh
GENERAL SAFETY PRECAUTIONS
For mufflers, it is very important that you follow the instructions on checking, main- taining, and servicing your machine.
Never use a machine that has a faulty muffler.
0
Regularly check that the muffler is securely attached to the machine.
_ WARNING: Mufflers fittedwith
catalytic converters get very hot dur- ing use and remain so for some time
after stopping. This also applies at idle speed. Contact can result in
burns to the skin. Remember the risk of fire!
_ WARNING: The inside of the
muffler contain chemicals that may be carcinogenic. Avoid contact with
these elements in the event of a damaged muffler.
_1 WARNING: Bear in mind that:
Engine exhaust fumes contain car- bon monoxide, which can cause carbon monoxide poisoning. For
this reason you should not start or run the machine indoors, or any- where that is poorly ventilated.
The exhaust fumes from the engine are hot and may contain sparks
which can start a fire. Never start the machine indoors or near com-
bustible material!
Locking nut
A locking nut is used to secure some types of cutting attachment.
When fitting, tighten the nut in the opposite
direction to the direction of rotation of the cutting attachment. To remove it. undo the
nut in the same direction as the cutting at-
tachment rotates. (CAUTION! The nut has
a left-hand thread.) Tighten the nut using
the socket spanner.
The nylon lining inside the locking nut must not be so worn that you can turn it by
hand. The lining should offer a resistance of at least 1.5 Nm. The nut should be re-
)laced after it has been put on approx. 10
times.
Cutting equipment
This section describes how to choose and maintain your cutting equipment in order to:
Reduce the risk of blade thrust.
Obtain maximum cutting performance.
Extend the life of cutting equipment.
IMPORTANT!
Only use cutting attachments with the guards we recommend! See the section on
"Technical data".
Refer to the instructions for the cutting attach-
ment to check the correct way to load the trimmer line and the correct line diameter.
Keep the teeth of the blade correctly sharp- ened! Follow our recommendations. Also re-
fer to the instructions on the blade packaging.
Maintain the correct blade setting! Follow our
instructions and use the recommended file gauge.
_ WARNING: Always stop the en-
gine before doing any work on the cutting attachment. This continues
to rotate even after the throttle has been released. Ensure that the
cutting attachment has stopped completely and disconnect the
lead from the spark plug before you start to work on it.
_lb WARNING: Using an incorrect
cutting attachment or an incorrect- ly sharpened blade increases the
risk of kickback.
GENERAL SAFETY PRECAUTIONS
Cutting equipment
Grass blades and grass cutters are in- tended for cutting coarse grass.
A trimmer head is intended for trimming grass.
I;t_ :"<h _#
General rules
Only use cutting attachments with the guards we recommend! See the section on Technical data.
Keep the teeth of the blade correctly sharp-
ened! Follow our instructions and use the recommended file gauge. An incorrectly
sharpened or damaged blade increases the risk of accidents.
Sharpening grass cutters and grass blades
See the cutting attachment packaging for
correct sharpening instructions. Sharpen blades and cutters using a single-cut flat file.
Sharpen all edges equally to maintain the
balance of the blade.
,_ WARNING: Always discard a
blade that is bent, twisted, cracked, broken or damaged in any other way. Never attempt to straighten
a twisted blade so that it can be re- used. Only use original blades of the specified type.
Trimmer head
IMPORTANT!
Always ensure the trimmer line is wound tightly and evenly around the drum, other- wise the machine will generate harmful
vibration.
Only use the recommended cutting at-
tachments. See the section on "Technical data".
Check the cutting attachment for damage or cracks. A damaged cutting attachment
should always be replaced.
Smaller machines generally require small
trimmer heads and vice versa. This is be-
cause when clearing using trimmer line
the engine must throw out the trimmer
line radially from the trimmer head and
overcome the resistance of the grass
being cleared.
The length of the trimmer line is also im-
portant. A longer trimmer line requires greater engine power than a shorter
trimmer line of the same diameter.
Make sure that the cutter on the trimmer
guard is intact. This is used to cut the
trimmer line to the correct length.
To increase the life of the trimmer line it
can be soaked in water for a couple of
days. This will make the line tougher so that it lasts longer.
ASSEMBLY
NOTE: Make sure unit is assembled cor- rectly as shown in this manual.
Fitting the handlebar
Remove the screw at the rear of the
throttle handle.
Slide the throttle handle onto the right
side of the handlebar (see illustration). Align the screw hole in the throttle han-
dle with the hole in the handlebar.
Refit the screw in the hole in the rear of
the throttle handle.
Screw the screw through the handle and handlebar. Tighten the screw. Fit the mounting components as shown.
//
NOTE: Fit throttle wire in groove of lower harness clamp before tightenh_g screws.
Insert two screws h_to the screw hotes.
Secure harness clamp by tightening screws with a hex wrench.
Adjusting the harness
At the front of the harness is an easi]y accesible quick release. Use the quick
release in any emergency situation that requires you to free yourself from the machine and harness.
...... _.=- j
Spreading the load on your shoulders
A well-adjusted harness and machine makes work much easier.
Put on the harness. Adjust the harness for the best working position. Tension the
side straps so that the weight is evenly distributed across both shoulders.
The handlebar mounth_g must be fitted between the arrows on the shaft.
Tighten the screws with a hex wrench.
Fitting the harness
brushcutter, it must always be hooked securely to the harness. Otherwise, you will be unable to
control the brushcutter safely. This can result in injury to yourself
I_ib WARNING: When using a
or others. Never use a harness with a defective quick release.
Proper harness and handlebar adjust-
ments must be made with the engine com- pletely stopped before using unit.
Fitting the harness clamp
Place the upper harness clamp over the shaft and position the lower harness
clamp under the shaft. Align the upper and lower clamp screw holes. Clamp
must be fitted above the arrow on the shaft (see illustration).
NOTE: it may be necessary to relocate the harness clamp on the shaft for proper batancing of unit.
ASSEMBLY
Correct height
Adjust the harness so that the cutting at- tachment is parallel to the ground.
Correct balance
Let the cutting attachment rest lightly on the ground. If you use a grass blade, it
shouM balance about 10 cm above the ground to prevent contact with stones and
the like. Adjust the position of the harness clamp to balance the unit correctly.
Fitting blades and trimmer heads
When fitting the cutting attachment it is extremely important that the raised section
on the drive disc/support flange engages correctly in the centre hole of the cutting
attachment. If the cutting attachment is fitted incorrectly it can result in serious and/
or fatal personal injury,
Fitting a blade guard, grass blade and grass cutter
Hook the btade guard/combination guard (A) onto the fitting on the shaft and secure
with the bolt,
OAUTION? Use the recommended blade guard, See the Technical data section.
Fit the drive disc (B) on the output shaft.
Turn the blade shaft until one of the
hotes in the drive disc aligns with the
corresponding hole in the gear housing,
Insert the locking pin (C) in the hole to tock the shaft,
Place the blade (D), support cup (E) and support flange (F) on the output shaft. Fit the nut (G). The nut must be tight-
ened to a torque of 35-50 Nm (3,5-5 kpm), Use the socket spanner in the tool
kit, Hoid the shaft of the spanner as close to the blade guard as possible. To
tighten the nut, turn the spanner in the opposite direction to the direction of rota-
tion (CAUTION? left-hand thread),
_IbWARNING: Never use a cutting
attachment without an approved guard. See the section on Techni-
cal data. If an incorrect or faulty guard is fitted this can cause seri-
ous personal injury.
IMPORTANT]
if a grass blade is to be used, the machine must be equipped with the correct handle- bar, blade guard and harness.
ASSEMBLY
Fitting the trimmer guard and
trimmer head
Fit the correct trimmer guard (A) for use
with the trimmer head. Hook the trimmer
guard/combination guard onto the fitting
on the shaft and secure with the bolt (D).
ff
,_ _" U I
A
Fit the drive disc (B) on the output shaft.
Turn the shaft until one of the holes in the drive disc aligns with the corresponding
hole in the gear housing,
Insert the locking pin (C) in the hole to lock the shaft.
Screw on the trimmer head (H) in the op- posite direction to the direction of rota-
tion,
B
To dismantle, follow the instructions in
the reverse orden
FUEL HANDLING
Fuel safety
Never start the machine:
1. If you have spilled fuel on it. Wipe off the
spillage and aIIow remaining fuel to evapo- rate.
2. If you have spilled fuel on yourseIf or your
clothes, change your clothes. Wash any part of your body that has come in contact with fuel. Use soap and water.
3. If the machine is leaking fuel. Check regu-
larly for leaks from the fuel cap and fuel _ines.
Transport and storage
Store and transport the machine and fuel so that there is no risk of any leakage or
fumes coming into contact with sparks or
naked flames, for example, from electri- cal machh_ery, e_ectric motors, electrical
relays/switches or boilers.
When storing and transporting fue_ al-
ways use approved containers intended for this purpose.
When storing the machine for long peri-
ods the fuel tank must be emptied. Con- tact your local gas station to find out where to dispose of excess fuel.
Ensure the machine is cleaned and that
a complete service is carried out before
tong-term storage.
The transport guard must always be
fitted to the cutting attachment when the
machine is being transported or in stor-
age.
In order to prevent unintentional starting of the engine, the spark plug cap must
always be removed during long-term
storage, if the machine is not under
close supervision and when performing all service measures.
dling fuel. Bear in mind the risk of
_lb ARNING: Take care when han-
fire, explosion and inhaling fumes.
Fuel
CAUTION! The machine is equipped with a
two-stroke engine and must always be run using a mixture of gasoline and two-stroke
engine oil. It is important to accurately mea- sure the amount of oil to be mixed to ensure
that the correct mixture is obtained. When mixing small amounts of fuel, even small inaccuracies can drastically affect the ratio
of the mixture.
Gasoline
CAUTION! Always use high quality
unleaded gasoline.
This engine is certified to operate on
unleaded gasoline.
The lowest recommended octane rating is
87. If you run the engine on lower octane rating than 87, "knocking" can occur. This leads to an increased engine tempera-
ture, which can result in a serious engine breakdown=
When working at continuous high revs, a higher octane rating is recommended.
Two-stroke oil
For best results and performance, use JONSERED two-stroke oil, which is specially formulated for our two-stroke
engines. Mixture 1:50 (2%).
To maximize the life of your trimmer, you may choose to use a high quality syn-
thetic oil formulated for two-stroke engines. Mixture 1:50 (2%).
Never use two-stroke oil intended for water-cooled outboard engines,
sometimes referred to as outboard oil.
Never use oil intended for four-stroke engines.
Gasoline
U.S. gallon
1
21/2
5
Two-stroke oil
2% (1:50)
U.S. fl. oz,
2 1/2 61/2 t2 7/8
are highly inflammable and can cause serious injury when inhaled
or allowed to come in contact with
the skin, For this reason observe
caution when handling fuel and
l_i ARNING: Fuel and fuel fumes
make sure there is adequate ven-
tilation.
FUEL HANDLING
Mixing
Always mix the gasoline and oil in a clean container intended for fuel.
Always start by filling half the amount of
the gasoline to be used. Then add the
entire amount of oil, Mix (shake) the fuel mixture, Add the remaining amount of
gasoline.
Mix (shake) the fuel mixture thoroughly before filling the machine's fuel tank,
Do not mix more than one month's sup- ply of fuel at a time.
If the machine is not used for some time,
the fuel tank should be emptied and
cleaned.
verter muffler gets very hot during and after use. This also applies during idling. Be aware of the fire
hazard, especially when working
_ ARNING: The catalytic con-
near flammable substances and/or
vapors.
Fuelling
WARNING: Taking the following
&
precautions, will lessen the risk of fire:
Do not smoke or place hot objects near fuel.
Always shut off the engine before refueling.
Always stop the engine and let it cool for a few minutes before refu-
elling.
When refueling, open the fuel cap slowly so that any excess pressure is released gently.
Tighten the fuel cap carefully after refueling.
Always move the machine away from the refueling area before starting.
Clean the area around the fuel cap, Contamination in the tank can cause
operating problems.
Ensure that the fuel is well mixed by shak- ing the container before filling the tank.
in.lOfeet
3 meters) L_r'_
14
STARTING AND STOPPING
Check before starting
Check the blade to ensure that no cracks have formed at the bottom of the teeth or
by the centre hoIe. The most common rea- son why cracks are formed is that sharp
corners have been formed at the bottom of the teeth while sharpening or that the blade
has been used with dull teeth. Discard a blade if cracks are found.
Check that the support flange is not cracked due to fatigue or due to being tightened too much. Discard the support
flange if it is cracked.
Ensure the locking nut has not lost its cap- tive force. The nut tock should have a
locking force of at least 1.5 Nm. The tight- ening torque of the locking nut should be
35-50 Nm.
Starting and stopping
WARNING: The complete clutch,
clutch cover, and shaft must be
fitted before the machine is started,
otherwise parts could come loose
and cause personal injury. Always move the machine away
from the refueling area before
starting. Place the machine on a
flat surface. Ensure the cutting at- tachment cannot come into contact
with any object.
Make sure no unauthorized persons are in the working area,
otherwise there is a risk of serious
personal injury. The safety
distance is 50 feet (15 meters).
Cold engine
Primer bulb: Press the primer bulb 10
times until fuel begins to fill the bulb. The
)rimer bulb need not be completely filled.
Choke: Move the blue engine choke lever over to the closed position.
Check that the trimmer head and trimmer guard are not damaged or cracked. Replace the trimmer head or trimmer
guard if they have been exposed to impact or are cracked.
Never use the machine without a guard nor with a defective guard.
All covers must be correctly fitted and un- damaged before you start the machine.
J" I
i
Starting
Hold the body of the machine on the
ground using your left hand (CAUTION?
Not with your foot!). Firmly grip the starter rope handte with
your right hand. DO NOT squeeze throttle trigger. Slowly pull out the cord
until you feeI some resistance (the starter pawls grip); then quickty and powerfully
_ullthe cord,
Never wrap the starter cord around your hand.
Repeat pulling the cord until the engine
attempts to start, Squeeze throttle trigger to release the choke. Continue to hold
throttle trigger and pull starter rope until engine runs.
STARTING AND STOPPING
NOTE: if engine dies, return blue engine
choke lever to the closed position and repeat starting steps.
CAUTION! Do not pull the starter cord al_
the way out and do not let go of the starter
handle when the cord is fully extended.
This can damage the machine.
Warm engine
With a warm engine, squeeze and hotd the throttle trigger. Pull starter rope sharpty
while squeezing throttle trigger until engine
runs.
CAUTION! Do not put any part of your body in marked
area, Contact can result in burns to the skin, or electrical shock if the spark plug
cap has been damaged, Always use gloves, Do not use a machine with dam-
aged spark plug cap.
For throttle handles with a start throttle lock:
Set the throttle to the start position by first pressing the throttle lock and the throttle
trigger, then pressing the start throttle button (A). Then release the throttle lock
and the throttle trigger, followed by the start throttle button, The throttle function is now
activated, To return the engine to idle,
)tess the throttle lock and throttle trigger
again.
Stopping
Stop the engine by pushing and holding the stop switch in the STOP position until
the engine stops.
CAUTION! The stop switch automatically returns to the start position. In order to pre-
vent unintentional starting, the spark plug cap must be removed from the spark plug
when assembling, checking and/or per- forming maintenance.
WARNING: When the engine is
started with the choke in the closed position the cutting attachment will
start to rotate immediately.
16
WORKING TECHNIQUES
General working instructions
IMPORTANT! This section describes the basic safety pre- cautions for working with trimmers. If you encounter a situation where you are uncer-
tain how to proceed you should ask an ex- pert. Contact your servicing dealer.
Avoid all usage which you consider to be beyond your capability.
You must understand the difference between forestry clearing, grass clearing and grass trimming before use.
Basic safety rules
/ @OO
1. Look around you:
To ensure that people, animals or other things cannot affect your control of the
machine.
To ensure that people, animals, etc.,
do not come h_to contact with the cut-
ting attachment or loose objects that
are thrown out by the cutting attach- ment.
CAUTION! Do not use the machine
unless you are able to call for help in
the event of an accident.
2. Do not use the machine in bad weather, such as dense fog, heavy rain, strong
wind, intense coid, etc. Working in bad weather is tiring and often brings added
risks, such as icy ground, unpredictable felling direction, etc.
3. Make sure you can move and stand safely. Check the area around you for possible ob-
stacles (roots, rocks, branches, ditches, etc.) in case you have to move suddenly. Take
great care when working on stoping ground.
The ABC of clearing
Always use the correct equipment.
Make sure the equipment is well adjusted.
Follow the safety precautions.
Organise your work carefully.
Always use full throttle when starting to cut with the blade.
Always use sharp blades.
Avoid stones.
WARNING: Neither the operator
of the machine nor anyone else may attempt to remove the cut ma- terial while the engine is running or
the cutting equipment is rotating, as this can result in serious injury. Stop the engine and cutting equip=
ment before you remove material that has wound around the blade
shaft as otherwise there is a risk of injury. The bevel gear can get hot during use and may remain so for a
while afterwards. You could get burned if you touch it,
WARNING: Watch out for
thrown objects. Always wear ap= proved eye protection. Never lean
over the cutting attachment guard.
Stones, rubbish, etc. can be thrown up into the eyes causing blindness
or serious injury. Keep unautho- rised persons at a distance. Chil-
dren, animals, onlookers and help- ers should be kept outside the safety zone of 50 feet (15 meters).
Stop the machine immediately if anyone approaches. Never swing
the machine around without first checking behind you to make sure
noone is within the safety zone.
WARNING: Sometimes branches
or grass get caught between the guard and cutting attachment,
Always stop the engine before c eaning.
4. Switch off the engine before moving to another area. Fit the transport guard before carrying or transporting the equipment any distance.
5. Never put the machine down with the engine running or while the cutting attachment is
rotating.
Basic working techniques
Always slow the engine to idle speed after each working operation. Long periods at
full throttle without any load on the engine can lead to serious engine damage.
Working methods
WARNING: Avoid with
the area of the blade between the 12 o'clock and 3 o'clock positions,
Because of the speed of rotation of the blade kickback can occur if
you attempt to cut thick stems with this area of the blade.
17
cutting
WORKING TECHNIQUES
Before you start clearing, check the clear- ing area, the type of terrain, the slope of
the ground, whether there are stones, hol-
lows etc.
Start at whichever end of the area is easi- est, and clear an open space from which
to work.
Work systematically to and fro across the
area, clearing a width of around 12-15 feet
(4-5 meters) on each pass. This exploits
the full reach of the machine in both direc- tions and gives the operator a convenient
and varied working area t_work in.
Clear a strip around 250 feet (75 meters) long. Move your fuel can as work prog-
resses.
On sloping ground you should work along
the slope. It is much easier to work along a
slope than it is to work up and down it.
You should plan the strip so that you avoid going over ditches or other obstacles on
the ground. You should also orient the strip to take advantage of wind conditions, so
that cleared stems fall in the cleared area of the stand.
If the blade is angled to the left when clear- ing grass, the grass will collect in a line,
which makes it easier to collect, e.g. by raking.
Try to work rhythmically. Stand firmly with your feet apart. Move forward after the re-
turn stroke and stand firmly again.
Let the support cup rest lightly against the ground. It is used to protect the blade from
hitting the ground.
Reduce the risk of material wrapping around the blade by following these in-
structions:
Always work at full throttle.
Avoid the previously cut material during
the return stroke.
Stop the engine, unclip the harness and place the machine on the ground before you start to collect the cut
material.
Grass trimming with a trimmer head Trimming
QOO
_v -4
Grass clearing using a grass blade
Grass blades and grass cutters must not be
used on woody stems.
A grass blade is used for all types of tall or coarse grass.
The grass is cut down with a sideways, swinging movement, where the movement
from right-to-left is the clearing stroke and the movement from teft-to-right is the return
stroke. Let the left-hand side of the blade (between 8 and 12 o'clock) do the cutting.
Hold the trimmer head just above the ground at an angle, it is the end of the trimmer line
that does the work. Let the trimmer line work at its own pace. Never press the trimmer
line into the area to be cut.
The trimmer line can easily remove grass and weeds up against walls, fences, trees and borders, however it can also damage
sensitive bark on trees and bushes, and
damage fence posts.
Reduce the risk of damaging pIants by
shortening the trimmer line to 4-5 inches (10-12 cm) and reducing the engine speed.
When trimming you should use tess than full throttIe so that the trimmer line lasts
longer and to reduce the wear on the
trimmer head.
WORKING TECHNIQUES
Clearing Sweeping
@@0
The clearing technique removes all un- wanted vegetation. Keep the trimmer
head just above the ground and tilt it, Let
the end of the trimmer line strike the ground around trees, posts, statues and the like. CAUTION! This technique
increases the wear on the trimmer line.
The trimmer line wears quieker and must
be fed forward mere often when werkh_g agah_st stones, brick, eencrete, metal fences, etc. than when coming into con-
tact with trees and wooden fenees.
Cutting
@@0
The trimmer is ideal for cutting grass that is difficult to reach using a normal lawn
mower, Keep the trimmer line parallel to
the ground when cutting. Avoid pressing the trimmer head against the ground as
this can ruin the lawn and damage the tool,
Do not allow the trimmer head to con- staefly come into contact with the ground
during normal cutting. Constant contact
of this type can cause damage and wear
to the trimmer head.
@@@
The fan effect of the rotating line can be used for quick and easy clearing up. Ho_d the trimmer line parallel to and
above the area to be swept and move the tool to and fro.
/
I
\
When cutting and sweeping you should use full throttle to obtain the best results.
WARNING: Neither the operator
of the machine nor anyone else may attempt to remove the cut material
while the engine is running or the trimmer line is rotating, as this can
result in serious injury. Stop the engine and trimmer head before you
remove material that has wound around the drive shaft as otherwise
there is a risk of injury. The bevel gear can get hot during use and may remain so for a while afterwards. You
could get burned if you touch it.
i_ WARNING: Watch out for thrown
objects. Always wear eye protection. Never lean over the cutting attach-
ment guard. Stones, rubbish, etc. can be thrown up into the eyes
causing blindness or serious injury.
Keep unauthorized persons at a dis- tance. Children, animals, onlookers and helpers should be kept outside
the safety zone of 50 feet (15 me- ters). Stop the machine immediately
if anyone approaches.
MAINTENANCE
The owner is responsible for the perfor-
mance of all required maintenance as
defined in the operator's manual.
WARNING:
nance could result in serious engine
[_JL. Improper mainte-
damage or in serious injury.
Carburetor
Your Jonsered product has been designed and manufactured to specifications that re-
duce harmful emissions. After the engh_e has used 8-10 tanks of fuet, the engh_e will be run-in. To ensure that it continues to run
at peak performance and to minimize harm- ful exhaust emissions after the run-in peri-
od, ask your servicing dealer to adjust your carburetor.
WARNING: The complete clutch,
clutch cover, and shaft must be fitted before the machine is started, otherwise parts could come loose
and cause personal injury.
Function
The carburetor governs the engine's speed via the throttle control. Air and fuel
are mixed in the carburetor.
The T-screw regulates the throttle setting
at idle speed. If the T-screw is turned
clockwise this gives a higher idle speed;
turning it counterclockwise gives a lower
idle speed.
Basic setting
The basic carburetor setth_gs are ad-
justed during testing at the factory. Fine adjustment should be carried out by a
skilled technician.
Fine adjustment of the idle speed-T
Adjust the idle speed using the idle adjust- ment screw-T if it is necessary to readjust. First, turn the idle adjustment screw-T
clockwise until the cutting attachment starts to rotate. Then, turn the screw counter-
clockwise until the cutting attachment stops. The idle speed is correctly adjusted when
the engine will run smoothly in every posi- tion. The idle speed should also be well
below the speed at which the cutting attach- ment starts to rotate.
i ;e w -eTed
_i, WA_p_
O not be adjusted so that the cutting
attachment stops, contact your ser-
vicing dealer, Do not use the ma- chine until it has been correctly ad-
justed or repaired,
Unit/Maintenance Safety
Disconnect the spark plug before perform- ing maintenance, except carburetor adjust-
ments.
Muffler
CAUTION! Muffler is fitted with a catalytic converter designed to reduce harmful ex-
WARNING: The cutting attach-
ment may be spinning during carbu- retor adjustments. Wear your protec-
tive equipment and observe all safe- ty instructions. Be sure the cutting attachment stops turning when the
engine idles, When the unit is turned off, make sure the cutting attach- ments has stopped before the unit is
set down.
CAUTION! if the cutting attachment rotates
when the engine is idling the idle adjustment screw T should be turned counterclockwise
until the cutting attachment stops.
Rec. idle speed:
See "Technical data" section.
Recommended max. speed:
See "Technical data" section.
The muffler is designed to reduce the noise level and to direct the exhaust gases away
from the operator. The exhaust gases are hot and can contain sparks, which may cause fire if directed against dry and com-
bustible material Mufflers are equipped with a special spark
arrestor mesh. The mesh should be checked and, if necessary, cleaned by a
servicing dealer. If the mesh is damaged, it should be replaced.
2O
MAINTENANCE
If the mesh is frequently blocked, this can
be a sign that the performance of the cata- lytic converter is impaired. Contact your servicing dealer to inspect the muffler. A
blocked mesh wilt cause the machh_e to overheat and result in damage to the cylin-
der and piston.
Muffler bolts
I_ Spark arrestor mesh
CAUTION! Never use a machine that has a faulty or loose muffler. Ensure the muffler
bolts are tight.
catalytic converters get very hot during use and remain so for some time after stopping, This also ap-
plies at idle speed, Contact can re-
I_ib ARNING: Mufflers fitted with
sult in burns to the skin. Remember the risk of fire!
_lb WARNING: The inside of the
muffler contain chemicals that may be carcinogenic, Avoid contact with
these elements in the event of a damaged muffler,
_lb WARNING: Bear in mind that:
Engine exhaust fumes contain car- bon monoxide, which can cause carbon monoxide poisoning. For
this reason you should not start or run the machine indoors, or any-
where that is poorly ventilated. The exhaust fumes from the engine are hot and may contain sparks
which can start a fire. Never start the machine indoors or near com-
bustible material!
Spark plug
The spark plug condition is h_fluenced by:
Incorrect carburetor adjustment.
An incorrect fuel mixture (too much or in- correct type of oil).
A dirty air filter.
These factors cause deposits on the spark
plug electrodes, which may result in operat- ing problems and starting difficulties.
If the machine is low on power, difficult to start or runs poorly at idle speed: always check the spark plug first before taking
any further action.
If the spark plug is dirty, clean it and check
that the electrode gap is 0.024 inch (0.6
mm). The spark plug should be replaced after about a month in operation or earlier if
necessary. 0.024 inch (0.6 mm)
CAUTION! Always use the recommended spark plug type! Use of the wrong spark plug can damage the piston/cylinder,
Air filter
The air filter must be regularly cleaned to remove dust and dirt in order to avoid:
Carburetor malfunctions Starting problems
Loss of engine power Unnecessary wear to engine parts Excessive fuel consumption
I
jfJ
Clean the filter every 25 hours, or more regularly if conditions are exceptionally
dusty.
Cleaning the air filter
Remove the air filter cover and take out the filter, Wash it clean in warm, soapy water,
Rinse thoroughly. Ensure that the filter is dry before refitting it. An air filter that has been in use for a long
time cannot be cleaned completely. The filter must therefore be replaced with a new
one at regular intervals. A damaged air filter must always be replaced.
21
MAINTENANCE
Bevel gear
The bevel gear is filled with the right quan- tity of grease at the factory. However, be-
fore using the machine you should check that the bevel gear is filled three-quarters full with grease. Use JONSERED special
grease.
The grease in the bevel gear does not nor- mally need to be changed except if repairs
are carried out.
Sharpening grass cutters and grass blades
WARNING: Always stop the en-
gine before doing any work on the cutting attachment. This continues
to rotate even after the throttle has
been released. Ensure that the cut-
ting attachment has stopped com-
pletely and disconnect the HT lead
from the spark plug before you start to work on it.
See the cutting attachment packaging for
correct sharpening instructions.
Sharpen blades and cutters using a single-cut flat file.
Sharpen all edges equally to maintain the batance of the blade.
WARNING: Always discard a
blade that is bent, twisted, cracked, broken or damaged in any other
way. Never attempt to straighten a twisted blade so that it can be re-
used. Only use original blades of the specified type.
22
MAINTENANCE
Maintenance schedule
The following is a list of the maintenance that must be performed on the machine. Most of the items are described in the Maintenance section. The user must only carry out the main-
tenance and service work described in this Operator's Manual. More extensive work must
be carried out by an authorised service workshop.
Maintenance Maintenance Maintenance Maintenance
Clean the outside of the machine. X Make sure the throttle trigger lock and the
throttle function correctly from a safety point of view. X
Check that the stop switch works correctly. X Check that the cutting attachment does not
rotate at idle. X Clean the air filter. Replace if necessary. X
Check that the guard is undamaged and not cracked. Replace the guard if it has been
exposed to impact or is cracked. X Check that the trimmer head is undamaged
and not cracked. Replace the trimmer head if necessary. X
Check that the locking nut of the cutting equipment is tightened correctly. X
Check that nuts and screws are tight. X Check that there are no fuel leaks from the
engine, tank or fuel lines. X Check the starter and starter cord. X
Clean the outside of the spark plug. Re- move it and check the electrode gap. Adjust the gap to 0.6 mm or replace the spark p_ug.
Check that the spark plug is fitted with a suppressor. X
Clean the outside of the carburetor and the space around it. X
Check that the bevel gear is filled three- quarters full with lubricant. Fill if necessary
using special grease. X Check the fuel filter from contamination and
the fuel hose from cracks or other defects. Replace if necessary. X
Check all cables and connections. X Check the clutch, clutch springs and the
clutch drum for wear. Replace if necessary by an autorized service workshop. X
Replace the spark plug. Check that the spark plug is fitted with a suppressor. X
Clean or replace the spark arrestor mesh on the muffler. X
Daily Weekly Monthly
23
TECHNICAL DATA
Technical data
Engine
Cylinder displacement, cu. h_./cm3 1.7/28 Cylinder bore, inch/mm 1.4/35
Stroke, inch/ram 1.130/28.7 Idle speed, rpm 2800-3200
Recommended max. fast idie speed, rpm 11000 Speed of output shaft, rpm 8000
Max. engine output, according to ISO 8893, hp/kW 1,1/0,8 Catalytic converter muffler Yes Speed-regulated ignition system Yes Ignition system Manufacturer/type of ignition system Spark plug Electrode gap, inch/mm Fuel and lubrication system Manufacturer/type of carburetor Zama
Zama Fuel tank capacity, US pint/liter 0.85/0,4
Weight
Weight without fuel, cutting attachment and guard, Ibs/kg 11/4.8 Sound levels
(see note 1) Equivalent sound pressure level at the user's ear,
measured according to ANSI B175.3-1997, dB(A), min/max: 94/97
Vibration levels Vibration levels at handles, measured according to
ANSIB175.3-1997, m/s 2 At idle, left/right handles: 3/5
At max. speed, left/right handles: 9/8
Note 1: Equivalent sound pressure level is calculated as the time-weighted energy total for sound pressure levels under various working conditions with the following time distribution:
1/2 idling and 1/2 max speed. NOTE! The noise pressure level at operator's ear and vibrations on the handles are mea-
sured with all the approved cutting attachments for the machine. The table indicates the measured values.
BC 2126
Walbro/CD Champion RCJ-8Y
0.024/0.6
Model BC 2126 (M 10 LH arbor shaft thread) - Centre hole in blades/cutters, O 25,4 mm Approved accessories
Grass blade/grass cutter
Trimmer head Plastic blades
Support cup
Type
Grass 255-4 1 inch (O 250 4-teeth)
T25 Tricut 300 mm
Fixed
Cutting attachment guard, part, no. 503 93 42-02
537 33 83-02 53t 0038-11
24
U.S. EPA/CALIFORNIA/ENVIRONMENT CANADA
EMISSION CONTROL WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OBLIGATIONS:
The U.S. Environmental Protection Agency, California Air Resources Board, Environment
Canada and Jonsered are pleased to explain the emissions control system warranty on
your year 2005 and later small off-road en- gine. In California, all small off-road engines
must be designed, built, and equipped to meet the State's stringent anti-smog standards.
Jonsered must warrant the emission control system on your small off-road engine for the
periods of time listed below provided there has been no abuse, neglect, or improper
maintenance of your small off-road engine. Your emission control system includes parts such as the carburetor and the ignition sys-
tem. Where a warrantable condition exists, Jonsered will repair your small off-road en- gine at no cost to you. Expenses covered un-
der warranty include diagnosis, parts and la- bor.
MANUFACTURER'S WARRANTY COVERAGE:
If any emissions related part on your engine (as listed under Emissions Control Warran-
ty Parts List) is defective or a defect in the materials or workmanship of the engine
causes the failure of such an emission re- lated part, the part will be repaired or re- placed by Jonsered.
OWNER'S WARRANTY RESPONSI- BILITIES:
As the small off-road engine owner, you are responsible for the performance of the re-
quired maintenance listed in your operator's manual. Jonsered recommends that you
retain all receipts covering maintenance on your small off-road engine, but Jonsered
cannot deny warranty solely for the lack of receipts or for your failure to ensure the per-
formance of all scheduled maintenance. As the small off-road engine owner, you should be aware that Jonsered may deny you war- ranty coverage if your small off-road engine
or a part of it has failed due to abuse, ne- glect, improper maintenance, unapproved modifications, or the use of parts not made
or approved by the original equipment manufacturer. You are responsible for pre-
senting your small off-road engine to a Jonsered authorized repair center as soon as a problem exists. Warranty repairs
should be completed in a reasonable amount of time, not to exceed 30 days. If you have any questions regarding your war-
ranty rights and responsibilities, you should contact your nearest authorized service
center or call Jonsered at 1-916-383-3511.
WARRANTY COMMENCEMENT DATE:
The warranty period begins on the date the small off-road engine is purchased.
LENGTH OF COVERAGE: This warranty shal_ be for a period of two
years from the initial date of purchase.
WHAT IS COVERED: REPAIR OR REPLACEMENT OF PARTS.
Repair or replacement of any warranted part will be performed at no charge to the
owner at an approved Jonsered servicing center. If you have any questions regarding your warranty rights and responsibilities,
you should contact your nearest authorized service center or call Jonsered at 1-916-383-3511.
WARRANTY PERIOD: Any warranted part which is not scheduled
for replacement as required maintenance, or which is scheduled only for regular in-
spection to the effect of "repair or replace as necessary" shall be warranted for 2 years. Any warranted part which is sched- uled for replacement as required mainte-
nance shaft be warranted for the period of time up to the first scheduled replacement point for that part.
DIAGNOSIS:
The owner shall not be charged for diag- nostic labor which leads to the determina-
tion that a warranted part is defective if the diagnostic work is performed at an ap-
proved Jonsered servicing center.
CONSEQUENTIAL DAMAGES:
Jonsered may be liable for damages to other engine components caused by the failure of a
warranted part still under warranty. WHAT IS NOT COVERED: AI_failures caused by abuse, neglect, or
improper maintenance are not covered.
ADD-ON OR MODIFIED PARTS:
The use of add-on or modified parts can be grounds for disallowing a warranty claim. Jonsered is not liable to cover failures of
warranted parts caused by the use of add- on or modified parts.
HOW TO FILE A CLAIM: If you have any questions regarding your
warranty rights and responsibilities, you should contact your nearest authorized ser-
vice center or call Jonsered at
1-916-383-3511.
WHERE TO GET WARRANTY SER- VICE:
Warranty services or repairs shall be pro- vided at all Jonsered service centers. Call
1-916-383-3511.
25
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