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MODEL NO. AG17542STB
17.5 HP 42 INCH
LAWN TRACTOR
• Assembly
• Operation
• Maintenance
• Service and Adjustments
• Storage
• Troubleshooting
• Repair Parts
For Parts and Service, contact our authorized distributor:
call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886
191878 Rev. 1 7.28.04 TR/MH
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PRINTED IN U.S.A.
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TABLE OF CONTENTS
Warranty................................................ 2
Safety Rules .......................................... 3
Product Specifi cations........................... 6
Assembly/Pre-Operation ....................... 8
Operation............................................. 11
Maintenance Schedule........................ 17
Maintenance........................................ 17
Service and Adjustments..................... 21
Storage................................................ 27
Troubleshooting ................................... 28
Repair Parts......................................... 32
WARRANTY
LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as
manufactured is free from defects in materials and work man ship. For a period of two
(2) years from date of purchase by the original consumer purchaser, we will repair or
replace, at our option, without charge for parts or labor incurred in replacing parts, any
part which we fi nd to be defective due to materials or workmanship. This Warranty is
subject to the following limitations and exclusions.
1. This warranty does not apply to the engine, other than EHP manufactured transaxle/
transmission components, battery (except as noted below) or components parts
thereof. Please refer to the applicable manufacturer's warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment
are the responsibility of the pur chaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such
return is requested by Electrolux Home Products.
3. Battery Warranty: On products equipped with a Battery, we will replace, without
charge to you, any battery which we fi nd to be defective in manufacture, during the
fi rst ninety (90) days of ownership. After ninety (90) days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the date
of the original sale. Battery must be maintained in accordance with the instructions
furnished.
4. The Warranty period for any products used for rental or commercial purposes is
limited to 90 days from the date of original purchase.
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main tained in ac cor dance with the instructions furnished. This
Warranty does not apply to any product which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of
the product.
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal
wear, normal adjustments, stan dard hardware and normal maintenance.
7. In the event you have a claim under this Warranty, you must return the product to an
authorized service dealer.
Should you have any unanswered questions concerning this Warranty, please contact:
Electrolux Home Products, Inc.
Outdoor Products Customer Service Dept.
250 Bobby Jones Expressway
Augusta, GA 30909 USA
giving the model number, serial number and date of purchase of your product and the
name and address of the authorized dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL
DAMAGES AND ANY IMPLIED WAR RAN TIES ARE LIMITED TO THE SAME TIME
PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do
not allow the limitation of consequential damages or limitations of how long an implied
Warranty may last, so the above limitations or exclusions may not apply to you. This
Warranty gives you specifi c legal rights, and you may have other rights which vary from
locale to locale.
This is a limited Warranty within the meaning of that term as defi ned in the MagnusonMoss Act of 1975.
In Canada contact:
Electrolux Canada Corp.
7075 Ordan Drive
Mississauga, Ontario
L5T 1K6
2
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SAFETY RULES
IMPORTANT: This cutting machine is ca pa ble of amputating hands and feet and throw-
ing objects. Failure to observe the fol low ing safety instructions could result in serious
injury or death.
WARNING: In order to prevent ac ci den tal starting when setting up, trans port ing, ad just ing or making repairs,
always dis con nect spark plug wire and
place wire where it can not contact spark
plug.
WARNING: Do not coast down a
hill in neutral, you may lose control of the
tractor.
WARNING: Tow only the at tach ments
that are rec om mend ed by and comply with
spec i fi ca tions of the man u fac tur er of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load,
while on a slope, is dan ger ous. Tires can
lose trac tion with the ground and cause
you to lose control of your tractor.
WARNING: Engine exhaust, some
of its constituents, and certain vehicle
com po nents contain or emit chem i cals
known to the State of Cal i for nia to cause
can cer and birth defects or oth er re pro ductive harm.
WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of Cal i for nia to cause can cer and
birth defects or oth er re pro duc tive harm.
Wash hands after handling.
I. GENERAL OPERATION
• Read, understand, and follow all instruc-
tions in the manual and on the machine
before starting.
• Only allow responsible adults, who are
familiar with the in struc tions, to operate
the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
• Be sure the area is clear of other people
before mow ing. Stop machine if anyone
enters the area.
• Never carry passengers.
• Do not mow in reverse unless ab so -
lute ly necessary. Always look down and
behind before and while back ing.
• Be aware of the mower discharge direction and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
• Slow down before turning.
• Never leave a running machine unattended. Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass
catcher or un clog ging chute.
• Mow only in daylight or good artifi cial
light.
• Do not operate the machine while under
the infl uence of alcohol or drugs.
• Watch for traffi c when operating near or
crossing road ways.
• Use extra care when loading or un load ing the machine into a trailer or
truck.
• Data indicates that operators, age 60
years and above, are involved in a large
percentage of riding mower-related injuries. These operators should evaluate
their ability to operate the riding mower
safely enough to protect them selves and
others from serious injury.
• Keep machine free of grass , leaves or
other debris build-up which can touch
hot exhaust / engine parts and burn . Do
not allow the mower deck to plow leaves
or other debris which can cause buildup to occur. Clean any oil or fuel
spillage before operating or storing the
machine . Allow machine to cool before
storage.
II. SLOPE OPERATION
Slopes are a major factor related to lossof-control and tipover accidents, which can
re sult in severe injury or death. All slopes
require extra caution. If you cannot back
up the slope or if you feel uneasy on it, do
not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
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SAFETY RULES
• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine.
Tall grass can hide ob sta cles.
• Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
• Follow the manufacturer’s rec om men da tions for wheel weights or coun ter weights to improve stability.
• Use extra care with grass catchers or
other at tach ments. These can change
the stability of the machine.
slow
• Keep all movement on the slopes
gradual
and
changes in speed or direction.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly
slope.
DO NOT:
Do not
•
sary, and then, turn slowly and grad u al ly
downhill, if possible.
Do not
•
or embankments. The mower could
suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge
caves in.
Do not
•
traction could cause sliding.
Do not
•
putting your foot on the ground.
Do not
•
slopes.
. Do not make sudden
straight
turn on slopes unless nec es -
mow near drop-offs, ditches,
mow on wet grass. Reduced
try to stabilize the machine by
use grass catcher on steep
down the
III. CHILDREN
Tragic accidents can occur if the op er a tor
is not alert to the presence of children.
Children are often attracted to the ma-
Never
chine and the mowing activity.
sume that children will remain where you
last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
down
and
• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
• Never allow children to operate the
machine.
for small children.
as-
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
• Use extra care in handling gasoline and
other fuels. They are fl ammable and
vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open fl ame, such as a water heater.
• Never run a machine inside a closed
area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep equipment in good condition.
• Never tamper with safety devices.
Check their proper op er a tion regularly.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
• Never make adjustments or repairs with
the engine run ning.
• Grass catcher components are subject
to wear, dam age, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check com po nents and replace with
manufacturer's rec om mend ed parts,
when nec es sary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
• Check brake operation frequently. Adjust and service as required.
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SAFETY RULES
• Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
• Never carry passengers or children
even with the blades off.
• Do not mow in reverse unless ab so lute ly necessary. Al ways look down and
behind before and while backing.
• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Mow up and down slopes (15° Max), not
across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
• Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
• If machine stops while going uphill,
disengage blades, shift into reverse and
back down slowly.
• Do not turn on slopes unless nec es sary,
and then, turn slowly and grad u al ly
downhill, if possible.
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PRODUCT SPECIFICATIONS
Gasoline 1.25
Capacity and Unleaded
Type: Regular
Oil Type SAE 30 (above 32°F)
(API-SG-SL): SAE 5W-30(below 32°F)
Oil Capacity: 3 Pints
Spark Plug: Champion RC12YC
(Gap: .030")
Ground Speed (MPH):
Forward: 1st 1.1
2nd 1.4
3rd 2.2
4th 3.3
5th 4.4
6th 4.9
Reverse: 1.4
Tire Pressure: Front: 14 PSI
Rear: 12 PSI
Charging 3 Amps Battery
System: 5 Amps Headlights
Battery: Amp/Hr: 28
Min. CCA: 230
Case Size: U1R
Blade Bolt Torque: 27-35 Ft. Lbs.
CUSTOMER RE SPON SI BIL I TIES
• Read and observe the safety rules.
• Follow a regular schedule in main-
• Follow the instructions under “Main te -
with an internal combustion engine and
should not be used on or near any unimproved forest-covered, brush-covered or
grass-covered land unless the engine’s
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the op er a tor.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code). Other
states may have similar laws. Federal
laws apply on federal lands. A spark arrester for the muffl er is available through
your nearest authorized service center/department (See REPAIR PARTS section of
this manual).
tain ing, caring for and using your tractor.
nance” and “Stor age” sec tions of this
own er’s manual.
WARNING: This tractor is equipped
CONGRATULATIONS on your pur chase
of a new tractor. It has been designed,
en gi neered and man u fac tured to give
you the best pos si ble de pend abil i ty and
per for mance.
Should you experience any problem you
cannot easily remedy, please con tact
your nearest authorized service center/
department We have competent, welltrained tech ni cians and the prop er tools to
service or repair this trac tor.
Please read and retain this manual. The
instructions will enable you to as sem ble
and maintain your tractor prop er ly. Always
observe the “SAFE TY RULES”.
6
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Steering
Wheel Insert
UNASSEMBLED PARTS
Steering Wheel
(1) Hex nut 1/2-20
(1) Large Flat Washer
(1) Hex Bolt 1/4-28 x 1-1/4
Steering Wheel
Adapter
(1) Washer
17/32 x 1-3/16 x 12 Gauge
Washer 1/2
(1) Locknut
1/4-28
Seat
(1) Lock
Steering
Extension
Shaft
Steering
Boot
(1) Bolt
(1) Oil Drain Tube
For Future Use
Keys
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Slope Sheet
(2) Keys
7
02
599
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ASSEMBLY/PRE-OPERATION
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you as sem ble must be tightened securely. Use the correct tools
as nec es sary to in sure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier. Stan dard wrench sizes you need
are listed below.
(1) 3/4" wrench (1) Pliers
(2) 7/16" wrench (1) Utility knife
(1) Tire pressure gauge
When right or left hand is mentioned in
this man ual, it means, from your point of
view, when you are in the op er at ing po sition (seat ed be hind the steer ing wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and
parts boxes from carton.
2. Cut along dotted lines on all four panels of carton. Remove end panels and
lay side panels fl at.
3. Check for any additional loose parts or
cartons and remove.
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower steering shaft. Align mount ing holes in extension and lower shafts and install 1/4
hex bolt and lock nut. Tighten securely.
IMPORTANT: Tighten bolt and nut securely to 10-12 ft. lbs torque.
2. Place tabs of steering boot over tab
slots in dash and push down to secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steer ing shaft ex ten sion.
5. Position steering wheel so cross bars
are hor i zon tal (left to right) and slide
inside boot and onto adapt er.
6. Assemble large fl at washer, 1/2 hex nut
and tighten se cure ly.
Insert
1/2 Hex Nut
Large Flat
Washer
Steering
Wheel
Steering
Boot
Tabs
Adapter
1/4 Locknut
Lower
Steering
Shaft
Extension
Shaft
1/4 Hex
Bolt
Ta b
Slots
7. Snap steering wheel insert into center
of steer ing wheel.
8. Remove protective materials from trac tor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
HOW TO SET UP YOUR TRACTOR
INSTALL SEAT
Adjust seat before tightening adjustment
bolt.
1. Remove adjustment bolt, lock washer
and fl at washer se cur ing seat to
cardboard packing and set aside for
as sem bly of seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positioned over large
slotted hole in pan.
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4. Push down on seat to engage shoulder
bolt in slot and pull seat towards rear of
tractor.
5. Pivot seat and pan forward and as sem ble adjustment bolt, lockwasher
and fl at washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its adjusted position.
9. Raise seat and tighten adjustment bolt
securely.
Seat
Seat Pan
Shoulder
02466
Flat Washer
Lock
Washer
02465
Adjustment Bolt
Bolt
CHECK BATTERY
1. Lift seat pan to raised position.
NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging instructions).
Seat pan
Label
Terminal
Terminal
NOTE: You may now roll or drive your
tractor off the skid. Follow the ap pro pri ate
instruction below to remove the tractor
from the skid.
TO ROLL TRACTOR OFF SKID (See
Op er a tion section for location and
function of con trols)
1. Press lift lever plunger and raise
at tach ment lift lever to its highest po si tion.
2. Release parking brake by depressing
clutch/brake ped al.
3. Place gearshift lever in neutral (N)
po si tion.
4. Roll tractor forward off skid.
5. Remove banding holding defl ector
shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See
Op er a tion section for location and
func tion of con trols)
WARNING: Before starting, read, un-
der stand and follow all in struc tions in the
Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps
have been com plet ed.
2. Check engine oil level and fi ll fuel tank
with gasoline.
3. Sit on seat in operating position,
depress clutch/brake pedal and set the
parking brake.
4. Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise
at tach ment lift lever to its highest position.
6. Start the engine. After engine has
started, move throttle control to idle
position.
7. Depress clutch/brake pedal into full
"BRAKE" position and hold. Move
gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and
slowly drive tractor off skid.
9. Apply brake to stop tractor, set parking brake and place gearshift lever in
neutral position.
10.Turn ignition key to "STOP" position.
Continue with the instructions that follow.
02602
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CHECK TIRE PRESSURE
The tires on your tractor were over in fl ated at the factory for shipping pur pos es.
Correct tire pressure is important for best
cutting performance.
• Reduce tire pressure to PSI shown in
“PRODUCT SPEC I FI CA TIONS” section
of this manual.
CHECK FOR PROPER POSITION
OF ALL BELTS
See the fi gures that are shown for replacing motion and mower blade drive belts
in the Service and Adjustments sec tion
of this manual. Verify that the belts are
routed correctly.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service
and Adjustments section of this manual.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is properly
adjusted. See “TO ADJUST BRAKE” in
the Service and Adjustments section of
this manual.
✓CHECKLIST
Before you operate your new trac tor, we
wish to assure that you receive the best
per for mance and sat is fac tion from this
Quality Prod uct.
Please review the following checklist:
✓ All assembly instructions have been
completed.
✓ No remaining loose parts in carton.
✓ Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
✓ Seat is adjusted comfortably and tight-
ened securely.
✓ All tires are properly infl ated. (For ship-
ping purposes, the tires were overinfl ated at the factory).
✓ Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly infl ated
for leveling).
✓ Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
✓ Check wiring. See that all con nec tions
are still secure and wires are properly
clamped.
While learning how to use your tractor, pay
extra attention to the following important
items:
✓ Engine oil is at proper level.
✓ Fuel tank is fi lled with fresh, clean, regu-
lar unleaded gasoline.
✓ Become familiar with all controls, their
location and function. Operate them
before you start the engine.
✓ Be sure brake system is in safe operat-
ing condition.
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OPERATION
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
REVERSE
ENGINE OFF
OVER TEMP
LIGHT
ATTACHMENT
CLUTCH ENGAGED
FREE WHEEL
(Automatic Models only)
NEUTRAL
LIGHTS ON
FUEL
OIL PRESSURE
ATTACHMENT
CLUTCH DISENGAGED
HIGH
ENGINE ON
LOW
ENGINE START
BATTERY
DANGER, KEEP HANDS
AND FEET AWAY
CHOKE
PARKING BRAKE
REVERSE
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
FAST
P
FORWARD
KEEP AREA CLEAR
SLOW
PARKING BRAKE
LOCKED
MOWER HEIGHT
15
SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
IGNITION
PARKING BRAKE
UNLOCKED
MOWER LIFT
15
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety information about hazards which can
result in death, serious injury
and/or property damage.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
11
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KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and ad just ments. Save this manual for future reference.
Ammeter
Throttle/Choke
Control
Clutch/
Brake
Pedal
Attachment
Clutch Lever
Ignition Switch
Light Switch Position
Lift Lever
Plunger
Attachment
Lift Lever
Height
Adjustment
Indicator
Parking Brake Lever
Gearshift Lever
Our tractors conform to the safety standards of the
American National Stan dards Institute.
ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other attachments mounted to your trac tor.
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or
other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for
declutching and brak ing the tractor and
starting the engine.
GEARSHIFT LEVER - Selects the speed
and direction of tractor.
IGNITION SWITCH - Used for starting
and stopping the engine.
LIFT LEVER PLUNGER - Used to re lease
attachment lift lever when chang ing its
position.
LIGHT SWITCH POSITION - Turns the
head lights on and off.
PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake po si tion.
THROTTLE/CHOKE CONTROL - Used
for starting and controlling engine speed.
AMMETER - Indicates charging (+) or discharging (-) of battery.
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The op er a tion of any trac tor can result in foreign objects thrown into the
eyes, which can result in severe eye dam age. Al ways wear safety glass es
or eye shields while op er at ing your trac tor or per form ing any ad just ments
00155
or repairs. We rec om mend a wide vi sion safe ty mask over spec ta cles or
stan dard safety glass es.
HOW TO USE YOUR TRAC TOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sens ing switch. When engine
is running, any attempt by the op er a tor
to leave the seat without fi rst setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way
down and hold.
2. Pull parking brake lever up and
re lease pres sure from clutch/brake
pedal. Pedal should re main in brake
position. Make sure parking brake will
hold tractor secure.
Throttle/Choke
Control
Clutch/
Brake
Pedal
“Brake”
Position
01844
“Disengaged”
Position
Attachment Clutch Lever
“Engaged” Position
Ignition Key
“Disengaged”
Position
Parking
Brake
“Engaged”
Position
Gearshift
Lever
STOPPING
MOWER BLADES -
• To stop mower blades, move at-
tach ment clutch lever to disengaged
po si tion.
GROUND DRIVE -
• To stop ground drive, depress clutch/
brake pedal all the way down.
• Move gearshift lever to neutral (N)
po si tion.
ENGINE -
• Move throttle control to slow po si tion.
NOTE: Failure to move throttle control
to slow position to allow engine to idle
before stopping may cause engine to
“backfi re”.
• Turn ignition key to “STOP” position and
remove key. Always remove key when
leaving tractor to prevent un au tho rized
use.
• Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than "STOP" will
cause the battery to discharge and go
dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause “browning” of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
CAUTION: Always stop tractor
com plete ly, as described above, before
leav ing the operator's position.
TO USE THROTTLE CON TROL
Always operate engine at full throttle.
• Operating engine at less than full
throttle reduces the battery charg ing
rate.
• Full throttle of fers the best bagging and
mower per for mance.
TO MOVE FORWARD AND
BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal
depressed and gearshift lever in neu-
tral (N) position.
2. Move gearshift lever to desired po-
si tion.
3. Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
determines the cutting height.
• Grasp lift lever.
• Press plunger with thumb and move
lever to desired position.
The cutting height range is ap prox i mate ly 1-1/2 to 4". The heights are
measured from the ground to the blade
tip with the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height of
grass and types of grass being mowed.
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• The average lawn should be cut to ap prox i mate ly 2-1/2 inches during the cool
season and to over 3 inches during hot
months. For healthier and better looking lawns, mow often and after moderate growth.
• For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the fi rst cut relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help
prevent scalping in most terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a fl at level surface.
1. Adjust mower to desired cutting height
(See “TO AD JUST MOWER CUT TING
HEIGHT” in this sec tion of manual).
2. With mower in desired height of cut
po si tion, gauge wheels should be
assembled so they are slightly off the
ground. In stall gauge wheel in ap pro pri ate hole with shoulder bolt, 17/32
washer, 3/8 washer, and 3/8-16 lock nut
and tighten se cure ly.
3. Repeat for opposite side, installing
gauge wheel in same adjustment hole.
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt
by the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine. You must
remain fully and centrally positioned in the
seat to prevent the engine from hesitating
or cutting off when operating your equipment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Start mower blades by engaging at tach ment clutch control.
TO STOP MOWER BLADES disengage at tach ment clutch con trol.
CAUTION: Do not operate the mower
without either the en tire grass catcher,
on mowers so equipped, or the defl ector
shield in place.
Attachment Clutch Lever
“Engaged” Position
Attachemnt
Lift Lever
High Position
Low
Position
“Disengaged”
Position
Gauge
Wheel
Mounting
Bracket
3/8-16
Locknut
3/8 Washer
Gauge Wheel
17/32 Washer
Shoulder
Bolt
Defl ector
Shield
TO OPERATE ON HILLS
WARNING: Do not drive up or down
hills with slopes great er than 15° and do
not drive across any slope. Use the slope
guide provided at the back of this manual.
• Choose the slowest speed before start-
ing up or down hills.
• Avoid stopping or changing speed on
hills.
• If slowing is necessary, move throt tle
control lever to slower position.
14
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• If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake position and engage parking brake.
• Move gearshift lever to 1st gear. Be
sure you have allowed room for trac tor
to roll slightly as you restart movement.
• To restart movement, slowly re lease
parking brake and clutch/brake ped al.
• Make all turns slowly.
TO TRANSPORT
• Raise attachment lift to highest position
with at tach ment lift control.
• When pushing or towing your trac tor,
be sure gearshift lever is in neutral (N)
position.
• Do not push or tow tractor at more than
fi ve (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER AT TACH MENTS
Tow only the attachments that are rec om mend ed by and comply with spec i fi ca tions
of the manufacturer of your tractor. Use
common sense when tow ing. Too heavy
of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and
cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already fi lled
with sum mer weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fi ll cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds, remove and read oil level. If nec es sary,
add oil until “FULL” mark on dipstick is
reached. Do not overfi ll.
• For cold weather operation you should
change oil for easier starting (See “OIL
VISCOSITY CHART” in the Main te nance sec tion of this man u al).
• To change engine oil, see the Main te nance section in this manual.
ADD GASOLINE
• Fill fuel tank to bottom of fi ller neck. Do
not overfi ll. Use fresh, clean, regular
un lead ed gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quan ti ties that can be used within 30 days to
assure fuel freshness.
CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open fl ame.
IMPORTANT: When operating in temperatures below32°F(0°C), use fresh, clean
winter grade gas o line to help insure good
cold weather start ing.
CAUTION: Alcohol blended fuels
(called gasohol or using ethanol or methanol) can attract moisture which leads to
separation and for ma tion of acids during
storage. Acidic gas can damage the fuel
system of an engine while in storage. To
avoid engine problems, the fuel system
should be emptied before stor age of 30
days or longer. Drain the gas tank, start
the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage In struc tions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
TO START ENGINE
When starting the engine for the fi rst time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
1. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (N)
position.
3. Move attachment clutch to dis en gaged
po si tion.
4. Move throttle control to choke po si tion.
NOTE: Before starting, read the warm
and cold starting procedures below.
5. Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts. Do
not run starter continuously for more
than fi fteen sec onds per minute. If the
engine does not start after several
attempts, move throt tle control to fast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the
choke position and retry.
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WARM WEATHER STARTING (50° F and
above)
6. When engine starts, move the throt tle
control to the fast position.
• The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the en gine and
allow it to warm up for one minute using
the choke as de scribed above.
COLD WEATHER STARTING ( 50° F and
below)
6. When engine starts, leave throttle
control in choke position until engine
warms up and begins to run roughly.
Once rough running begins, im me di ate ly move the throttle control to the
fast position. Engine warm-up may
take from several seconds to several
minutes (the colder the tem per a ture,
the longer the warm-up).
• The attachments can also be used dur-
ing the engine warm-up period.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance
(see “TO ADJUST CARBURETOR” in the
Service and Adjustments section of this
manual).
MOWING TIPS
• Mower should be properly leveled for
best mowing performance. See “TO
LEVEL MOWER HOUSING” in the
Service and Adjustments sec tion of this
manual.
• The left hand side of mower should be
used for trim ming.
• Drive so that clippings are dis charged
onto the area that has already been
cut. Have the cut area to the right of
the tractor. This will result in a more
even dis tri bu tion of clippings and more
uniform cutting.
• When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two rounds,
mow in the opposite direction making
left hand turns until fi nished.
• If grass is extremely tall, it should be
mowed twice to reduce load and possible fi re hazard from dried clip pings.
Make fi rst cut relatively high; the second
to the desired height.
• Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
• Always operate engine at full throt tle
when mowing to assure better mow ing performance and proper dis charge
of material. Regulate ground speed by
se lect ing a low enough gear to give the
mower cut ting per for mance as well as
the quality of cut desired.
• When operating attachments, se lect a
ground speed that will suit the terrain
and give best performance of the at tach ment being used.
16
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MAINTENANCE
MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
Check Brake Operation
Check Tire Pressure
Check Operator Presence and
Interlock Systems
T
Check for Loose Fasteners
R
A
Sharpen/Replace Mower Blades
C
Lubrication Chart
T
Check Battery Level
0
Clean Battery and Terminals
R
Check Transaxle Cooling
Check V-Belts
Check Engine Oil Level
Change Engine Oil (with oil filter)
Change Engine Oil (without oil filter)
E
Clean Air Filter
N
G
Clean Air Screen
I
Inspect Muffler/Spark Arrester
N
Replace Oil Filter (If equipped)
E
Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
BEFORE EACH USE
BEFORE STORAGE
EVERY 8 HOURS
EVERY 25 HOURS
EVERY 50 HOURS
3
4
1,2
1,2
2
2
3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.
5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.
Do not overtighten.
EVERY SEASON
EVERY 100 HOURS
5
1
,
2
2
2
SERVICE DATES
maint_sch-tractore.new1
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator
must main tain tractor as instructed in this
manual.
Some adjustments will need to be made
periodically to properly maintain your
tractor.
At least once a season, check to see if
you should make any of the adjustments
described in the Service and Adjustments
section of this manual.
• At least once a year you should replace
the spark plug, clean or replace air fi lter,
and check blades and belts for wear.
A new spark plug and clean air fi lter
assure proper air-fuel mixture and help
your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
➁ Spindle
Zerk
➁ Front
Wheel
Bearing
zerk
➁ Spindle
Zerk
➁ Front Wheel
Bearing zerk
➂ Engine
➀ Gear shift
Pivots
➀ SAE 30 or 10w30 Motor Oil
➁ General Purpose Grease
➂ Refer to Maintenance “ENGINE” Section
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lu bri cants will attract
dust and dirt that will short en the life of the
self-lu bri cat ing bearings. If you feel they
must be lu bri cat ed, use only a dry, pow dered graphite type lu bri cant sparingly.
17
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TRACTOR
Always observe safety rules when per form ing any main te nance.
BRAKE OPERATION
If tractor requires more than fi ve (5) feet
to stop at highest speed in highest gear
on a level, dry concrete or paved surface,
then brake must be checked and adjusted.
(See “TO ADJUST BRAKE” in the Service
and Adjustments section of this manual).
TIRES
• Maintain proper air pressure in all tires
(See “PROD UCT SPEC I FI CA TIONS”
section of this man ual).
• Keep tires free of gasoline, oil, or insect
control chemi cals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and pre vent
fl at tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYS TEM
Be sure operator presence and interlock
sys tems are working properly. If your tractor does not function as described, repair
the problem immediately.
• The engine should not start unless
the brake pedal is fully de pressed and
attachement clutch control is in the
disengaged po si tion.
• When the engine is running, any attempt by the op er a tor to leave the seat
without fi rst setting the parking brake
should shut off the engine.
• When the engine is running and the
at tach ment clutch is engaged, any attempt by the operator to leave the seat
should shut off the engine.
• The attachment clutch should nev er operate unless the operator is in the seat.
BLADE CARE
For best results mower blades must be
kept sharp. Re place bent or damaged
blades.
BLADE REMOVAL
1. Raise mower to highest position to allow access to blades.
2. Remove blade bolt, lock washer and
fl at washer securing blade.
3. Install new or resharpened blade
with trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper as sem bly,
center hole in blade must align with star
on mandrel assembly.
4. Reassemble blade bolt, lock washer
and fl at washer in exact order as
shown.
5. Tighten blade bolt securely (27-35 Ft.
Lbs. torque).
IMPORTANT: Blade bolt is heat treated.
If bolt needs replacing, replace only with
approve bolt shown in the Repair Parts.
Trailing
Edge Up
Flat
Washer
Lock
Washer
Blade Bolt
Blade
Center Hole
Mandrel
Assembly
Star
TO SHARPEN BLADE
NOTE: We do not recommend sharp-
en ing blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and even tual damage
to mower and engine.
• The blade can be sharpened with a fi le
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
• To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone bal anc er,
follow the in struc tions supplied with
bal anc er.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
• Slide blade on to an unthreaded portion
of the steel bolt or pin and hold the
bolt or pin parallel with the ground. If
blade is balanced, it should remain in a
horizontal po si tion. If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.
Center Hole
5/8" Bolt
or Pin
Blade
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BATTERY
Your tractor has a battery charging sys tem
which is suf fi cient for normal use. How ev er, periodic charging of the battery with
an automotive charger will extend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or cov ers.
Adding or checking level of elec tro lyte is
not necessary.
TO CLEAN BATTERY AND TER MI NALS
Corrosion and dirt on the battery and
terminals can cause the battery to “leak”
power.
1. Disconnect BLACK battery cable fi rst
then RED bat tery cable and remove
battery from tractor.
2. Rinse the battery with plain water and
dry.
3. Clean terminals and battery cable ends
with wire brush until bright.
4. Coat terminals with grease or pe tro leum jelly.
5. Reinstall battery (See “REPLACING
BATTERY" in the SERVICE AND AD JUST MENTS section of this manual).
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, they will result in increased
oil consumption when used above 32°F.
Check your engine oil level more frequently to avoid possible engine damage from
running low on oil.
Change the oil after every 25 hours of operation or at least once a year if the tractor
is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine and after each eight (8)
hours of operation. Tighten oil fi ll cap/
dipstick securely each time you check the
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classifi cation SG-SL.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
1. Remove oil fi ll cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain
valve and install the drain tube onto the
fi tting.
Closed
and
Locked
Position
Oil Drain Valve
63
4
2
0
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not ad just able.
Re place belts if they begin to slip from
wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classifi cation SG-SL.
Select the oil’s SAE viscosity grade
according to your expected operating
temperature.
SAE VISCOSITY GRADES
5W-30
-20 0 30 40
F
C
-30
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
-20 0
32
-10
SAE 30
60
10
100
80
20 30 40
oil_visc_chart1_e
Yellow Cap
3. Un lock drain valve by pushing inward
slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clock wise until the
pin is in the locked position as shown.
6. Remove the drain tube and replace the
cap onto the end of the drain valve.
7. Refi ll engine with oil through oil fi ll dipstick tube. Pour slowly. Do not overfi ll.
For approximate capacity see “PRODUCT SPEC I FI CA TIONS” section of this
man u al.
8. Use gauge on oil fi ll cap/dipstick for
checking level. For accurate reading,
tighten dipstick cap securely onto the
tube before removing dipstick. Keep oil
at “FULL” line on dipstick. Tighten cap
onto the tube securely when fi nished.
19
Drain
Tube
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CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine dam age from
overheating. Clean with a wire brush or
compressed air to re move dirt and stub born dried gum fi bers.
AIR FILTER
Your engine will not run properly using
a dirty air fi lter. Service air cleaner more
often under dusty conditions. See Engine
Manual.
CLEAN AIR INTAKE/COOL ING AREAS
To insure proper cooling, make sure the
grass screen, cooling fi ns, and other external surfaces of the engine are kept clean
at all times.
Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other cooling shrouds. Clean the cooling fi ns and
external surfaces as necessary. Make sure
the cooling shrouds are re in stalled.
NOTE: Operating the engine with a
blocked grass screen, dirty or plugged
cooling fi ns, and/or cooling shrouds
re moved will cause engine damage due to
overheating.
MUFFLER
Inspect and replace corroded muffl er and
spark arrester (if equipped) as it could create a fi re hazard and/or dam age.
SPARK PLUG(S)
Replace spark plug(s) at the beginning
of each mowing season or after every
100 hours of operation, whichever occurs
fi rst. Spark plug type and gap setting are
shown in “PROD UCT SPEC I FI CA TIONS”
section of this manual.
IN-LINE FUEL FILTER
The fuel fi lter should be replaced once
each season. If fuel fi lter becomes
clogged, ob struct ing fuel fl ow to car bu re tor, re place ment is re quired.
1. With engine cool, remove fi lter and
plug fuel line sec tions.
2. Place new fuel fi lter in position in fuel
line with arrow pointing towards carburetor.
3. Be sure there are no fuel line leaks and
clamps are properly positioned.
4. Immediately wipe up any spilled gasoline.
Clamp
Fuel Filter
Clamp
CLEANING
• Clean engine, battery, seat, fi nish, etc.
of all foreign matter.
• Keep fi nished surfaces and wheels free
of all gasoline, oil, etc.
• Protect painted surfaces with au to -
mo tive type wax.
We do not recommend using a garden
hose or pressure washer to clean your
tractor unless the engine and transmission are covered to keep water out. Water
in engine or transmission will shorten the
useful life of your tractor. Use compressed
air or a leaf blower to remove grass,
leaves and trash from tractor and mower.
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SERVICE AND ADJUSTMENTS
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR AD JUST MENTS:
1. Depress clutch/brake pedal fully and set parking brake.
2. Place gearshift lever in neutral (N) position.
3. Place attachment clutch in “DISENGAGED” position.
4. Turn ignition key to “STOP” and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.
TRACTOR
TO REMOVE MOWER
Mower will be easier to remove from the
right side of tractor.
1. Place attachment clutch in “DIS ENGAGED” position.
2. Move attachment lift lever forward to
low er mower to its lowest po si tion.
3. Roll belt off engine pulley.
4. Remove small retainer spring, and
remove clutch spring off pulley bolt.
5. Remove large retainer spring, slide
col lar off and push housing guide out
of brack et.
6. Disconnect anti-sway bar from chas sis
bracket by re mov ing re tain er spring.
7. Disconnect suspension arms from rear
deck brackets by removing retainer
springs.
8. Disconnect front links from deck by
re mov ing retainer springs.
9. Raise lift lever to raise suspension
arms. Slide mower out from under tractor.
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
trac tor, remove the front links and hook
the clutch spring Into square hole in frame.
TO INSTALL MOWER
1. Raise attachment lift lever to its high est
position.
2. Slide mower under tractor with defl ector shield to right side of tractor.
3. Lower lift lever to its lowest po si tion.
4. Connect front links to mower deck and
secure with retainer springs.
5. Connect suspension arms to rear
deck brackets and secure with retainer
springs.
6. Connect anti-sway bar to chassis
bracket and secure with retainer spring.
7. Push clutch cable housing guide into
bracket, slide collar onto guide and
secure with large retainer spring.
8. Place fl at washer and clutch spring on
idler pulley bolt and secure with small
retainer spring.
9. Install belt onto engine pulley.
Clutch Spring
Retainer Spring
Anti-Sway Bar
Collar
Housing Guide
Small Retainer Spring
Clutch Spring
Small Retainer Spring
Large Re tain er
Spring
Bracket
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Flat Washer
Suspension
Arms
21
Square Hole
Engine Pulley
Front Link
Retainer Springs
(Both Sides)
Defl ector
Shield
01156
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TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly infl ated (See “PROD UCT SPECIFICATIONS” section of this
man u al). If tires are over or underinfl ated,
you will not properly adjust your mower.
SIDE-TO-SIDE ADJUSTMENT
• Raise mower to its highest position.
• At the midpoint of both sides of mower,
measure height from bot tom edge of
mower to ground. Distance “A” on both
sides of mower should be the same or
within 1/4" of each other.
• If adjustment is necessary, make adjustment on one side of mower only.
• To raise one side of mower, tighten lift
link ad just ment nut on that side.
• To lower one side of mower, loosen lift
link ad just ment nut on that side.
NOTE: Each full turn of adjustment nut
will change mower height about 1/8".
• Recheck measurements after ad just ing.
Bottom edge of
mower to ground
00598
Bottom edge of
mower to ground
• If links are not equal in length, adjust
one link to same length as other link.
• To lower front of mower loosen nut “E”
on both front links an equal number of
turns.
• When distance “D” is 1/8" to 1/2"
lower at front than rear, tighten nuts “F”
against trunnion on both front links.
• To raise front of mower, loos en nut “F”
from trunnion on both front links. Tighten
nut “E” on both front links an equal number of turns. The two front links must
remain equal in length.
• When distance “D” is 1/8" to 1/2" lower
at front than rear, tighten nut “F” against
trun nion on both front links.
• Recheck side-to-side ad just ment.
Mandrel
“D”
Both Front Links Should be Equal in Length
“D”
01267
Ground Line
Suspension Arm
01553
Lift Link Adjustment Nut
AA
FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to
side. If the following front-to-back adjustment is necessary, be sure to adjust both
front links equally so mower will stay level
side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in
its highest position.
Check adjustment on right side of trac tor. Measure dis tance “D” directly in front
and behind the mandrel at bottom edge of
mower housing as shown.
• Before making any necessary ad just ments, check that both front links are
equal in length.
22
Nut “F”
Trunnion
Nut “E”
Front Links
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1-1/2"
00238
For Parts Call K&T 606-678-9623 or 606-561-4983
TO REPLACE MOWER BLADE DRIVE
BELT
The mower blade drive belt may be replaced without tools. Park the tractor on
level surface. Engage parking brake.
BELT REMOVAL -
1. Remove mower from tractor (See “TO
REMOVE MOW ER” in this sec tion of
manual).
2. Work belt off both mandrel pulleys and
idler pulleys.
3. Pull belt away from mower.
BELT INSTALLATION -
1. Work belt around both mandrel pulleys
and idler pulleys
2. Make sure belt is in all pulley grooves
and inside all belt guides.
3. Install mower (See “To Install Mower” in
this section of this manual).
Mandrel
Pulley
Mandrel
Pulley
Idler Pulleys
0231
4
TO CHECK AND ADJUST BRAKE
Your tractor is equipped with an ad just able
brake system which is mounted on the
right side of the transaxle.
If tractor requires more than fi ve (5) feet to
stop at highest speed in high est gear on a
level, dry concrete or paved surface, then
brake must be checked and ad just ed.
TO CHECK BRAKE
1. Park tractor on a level, dry concrete or
paved surface, depress clutch/brake
pedal all the way down and engage
parking brake.
2. Place gear shift lever in neutral (N)
position.
The rear wheels must lock and skid when
you try to manually push the tractor forward. If the rear wheels rotate, the brake
needs to be adjusted or the pads need to
be replaced.
TO ADJUST BRAKE
1. Depress clutch/brake pedal all the way
down and en gage parking brake.
2. Measure distance between brake op er at ing arm and nut “A” on brake rod.
3. If distance is other than 1-1/2", loos en
jam nut and turn nut “A” until dis tance
becomes 1-1/2". Re tight en jam nut
against nut “A”.
4. Road test tractor for proper stopping
distance as stated above. Readjust
if nec es sary. If stopping distance is
still greater than fi ve (5) feet in high est
gear, further main te nance is nec es sary. Contact an authorized service
center/department.
With parking brake “Engaged”
Nut “A”
Jam Nut
Operating Arm
23
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TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. En gage
parking brake. For as sis tance, there is a
belt installation guide decal on bottom side
of left footrest.
BELT REMOVAL -
1. Remove mower (See “TO RE MOVE
MOWER” in this section of manual).
NOTE: Observe entire motion drive belt
and position of all belt guides and keepers.
2. Remove belt from stationary idler and
clutching idler.
3. Remove belt downward from around
en gine pulley.
4. Pull belt slack toward rear of trac tor.
Remove belt upwards from transaxle
pulley by de fl ect ing belt keepers.
5. Remove belt from center span keeper
and pull belt away from tractor.
BELT INSTALLATION -
1. Carefully work new belt down be tween
transaxle belt keepers and onto the
input pulley.
2. Slide belt into the center span keeper.
3. Pull belt toward front of tractor and roll
around the top groove of engine pulley.
4. Install belt through stationary idler and
clutch ing idler.
5. Make sure belt is in all pulley grooves
and in side all belt guides and keep ers.
6. Install mower (See “TO IN STALL
MOWER” in this sec tion of manual).
TO AD JUST STEER ING WHEEL ALIGN MENT
If steering wheel crossbars are not
hor i zon tal (left to right) when wheels are
positioned straight forward, remove steer ing wheel and reassemble with crossbars
horizontal. Tighten securely.
FRONT WHEEL TOE-IN/CAM BER
The front wheel toe-in and camber are not
adjustable on your tractor. If dam age has
occurred to affect the front wheel toe-in or
camber, contact your nearest authorized
service center/de part ment.
TO REMOVE WHEEL FOR REPAIRS
1. Block up axle securely.
2. Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheels have a square key - Do not
lose).
3. Repair tire and reassemble.
NOTE: On rear wheels only: align
grooves in rear wheel hub and axle. Insert
square key.
4. Replace washers and snap retaining
ring securely in axle groove.
5. Replace axle cover.
NOTE: To seal tire punctures and pre vent
fl at tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also pre vents tire dry
rot and corrosion.
Engine
Pulley
Clutching
Idler
Stationary
Idler
Center
Span
Keeper
Transaxle
Pulley
Washers
Retaining
Ring
Axle
Cover
Square Key
(Rear Wheel Only)
00811
24
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02602
02603
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TO START ENGINE WITH A WEAK
BAT TERY
WARNING: Lead-acid batteries gen-
er ate ex plo sive gases. Keep sparks, fl ame
and smoking ma te ri als away from bat ter ies. Always wear eye pro tec tion when
around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See "BATTERY" in the MAINTENANCE section of
this man u al).
If “jumper ca bles” are used for emer gen cy
starting, follow this pro ce dure:
IMPORTANT: Your tractor is equipped
with a 12 volt system. The other vehicle
must also be a 12 volt system. Do not use
your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
1. Connect one end of the RED cable
to the POSITIVE (+) terminal of each
battery(A-B), taking care not to short
against tractor chassis.
2. Connect one end of the BLACK ca ble
to the NEGA TIVE (-) terminal (C) of
fully charged battery.
3. Connect the other end of the BLACK
cable (D) to good chassis ground,
away from fuel tank and bat tery.
REPLACING BATTERY
WARNING: Do not short bat tery
ter mi nals by al low ing a wrench or any
other object to contact both terminals at
the same time. Before con nect ing battery,
remove metal bracelets, wrist watch bands,
rings, etc.
Positive terminal must be connected
fi rst to prevent spark ing from ac ci den tal
grounding.
1. Lift seat pan to raised position.
2. Disconnect BLACK battery cable fi rst
then RED battery cable and carefully
remove battery from trac tor.
3. Install new battery with terminals in
same position as old battery.
4. First connect RED battery cable to
positive (+) terminal with hex bolt and
keps nut as shown. Tighten securely.
Slide terminal cover over terminal
5. Connect BLACK grounding cable to
negative (-) ter mi nal with remaining
hex bolt and keps nut. Tighten se cure ly.
Seat Pan
TO REMOVE CABLES, REVERSE
ORDER -
1. BLACK cable fi rst from chassis and
then from the fully charged battery.
2. RED cable last from both batteries.
02614
Weak or Dead
Battery
Fully Charged
Battery
Terminal Cover
Positive
(Red)
Cable
Keps Nut
Hex
Bolt
Negative
(Black) Cable
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the
backside of the grill.
3. Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.
4. Close hood.
25
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INTERLOCKS AND RELAYS
Loose or damaged wiring may cause
your tractor to run poorly, stop running, or
prevent it from starting.
• Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
TO REMOVE HOOD AND GRILL ASSEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
4. When replacing hood, be sure to re-
connect the headlight wire con nec tor.
Hood
01536
Headlight
Wire
Connector
ENGINE
TO AD JUST THROTTLE CON TROL
CABLE
The throttle control has been preset at the
factory and ad just ment should not be necessary. Check adjustment as described
below before loosening cable. If adjustment is necessary, see engine manual
TO AD JUST CARBURETOR
The carburetor has been preset at the
factory and ad just ment should not be necessary. However, minor ad just ment may
be required to compensate for dif fer enc es
in fuel, temperature, altitude or load. If
the carburetor does need ad just ment, see
engine manual.
26
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STORAGE
Immediately prepare your tractor for stor age at the end of the season or if the tractor will not be used for 30 days or more.
WARNING: Never store the trac tor
with gas o line in the tank inside a building
where fumes may reach an open fl ame
or spark. Allow the engine to cool before
storing in any en clo sure.
TRACTOR
Remove mower from tractor for winter
storage. When mower is to be stored for a
period of time, clean it thor oughly, remove
all dirt, grease, leaves, etc. Store in a
clean, dry area.
1. Clean entire tractor (See “CLEAN ING”
in the Maintenance section of this
manual).
2. Inspect and replace belts, if nec es sary
(See belt re place ment in struc tions in
the Service and Ad just ments section
of this manual).
3. Lubricate as shown in the Main te -
nance section of this man ual.
4. Be sure that all nuts, bolts and screws
are securely fastened. In spect moving
parts for damage, break age and wear.
Replace if nec es sary.
5. Touch up all rusted or chipped paint
surfaces; sand lightly before paint ing.
BATTERY
• Fully charge the battery for storage.
• After a period of time in storage, battery
may require recharging.
• To help prevent corrosion and power
leakage during long periods of stor age,
battery cables should be dis con nect ed
and battery cleaned thor ough ly (see
“TO CLEAN BATTERY AND TER MI NALS” in the Maintenance section of
this man u al).
• After cleaning, leave cables dis con -
nect ed and place cables where they
cannot come in contact with battery
terminals.
• If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
hose, or tank during storage. Also, alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel system of an engine while in
storage.
• Empty the fuel tank by starting the engine and letting it run until the fuel lines
and carburetor are empty.
• Never use engine or carburetor clean er
products in the fuel tank or permanent
damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in min i miz ing the formation of
fuel gum deposits during stor age. Add
stabilizer to gasoline in fuel tank or stor age container. Always follow the mix ratio
found on stabilizer container. Run engine
at least 10 minutes after adding stabilizer
to allow the sta bi liz er to reach the carburetor. Do not empty the gas tank and
carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See “ENGINE” in
the Maintenance section of this man ual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
3. Turn ignition key to start po si tion for a
few seconds to distribute oil.
4. Replace with new spark plug(s).
OTHER
• Do not store gasoline from one sea son
to another.
• Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
• If possible, store your tractor in doors
and cover it to give protection from dust
and dirt.
• Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plas tic cannot
breathe which allows con den sa tion to
form and will cause your tractor to rust.
IMPORTANT: Never cover tractor while
en gine and exhaust areas are still warm.
27
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TROUBLESHOOTING CHART
PROBLEM CAUSE CORRECTION
Will not start 1. Out of fuel. 1. Fill fuel tank.
2. Engine not “CHOKED” 2. See “TO START ENGINE” in
properly. Operation section.
3. Engine fl ooded. 3. Wait several minutes before
attempting to start.
4. Bad spark plug. 4. Replace spark plug.
5. Dirty air fi lter. 5. Clean/replace air fi lter.
6. Dirty fuel fi lter. 6. Replace fuel fi lter.
7 Water in fuel. 7. Empty fuel tank and carbure tor, refi ll tank with fresh gas
oline and replace fuel fi lter.
8. Loose or damaged wiring. 8. Check all wiring.
9. Carburetor out of adjustment. 9. See “To Adjust Car bu re tor”
in Service and Adjustments
section.
10. Engine valves out of 10.Contact a qualifi ed service
adjustment. center/department.
Hard to start 1. Dirty air fi lter. 1. Clean/replace air fi lter.
2. Bad spark plug. 2. Replace spark plug.
3. Weak or dead battery. 3. Recharge or replace battery.
4. Dirty fuel fi lter. 4. Replace fuel fi lter.
5. Stale or dirty fuel. 5.
with fresh, clean gasoline.
6. Loose or damaged wiring. 6. Check all wiring.
7. Carburetor out of adjustment. 7. See “To Adjust Car bu re tor” in
Service and Adjustments
section.
8. Engine valves out of 8. Contact a qualifi ed
adjustment. service center/department.
Empty fuel tank and refi ll tank
Engine will not 1. Clutch/brake pedal not 1. Depress clutch/brake pedal.
turn over depressed.
2. Attachment clutch is 2. Disengage at tach ment
engaged. clutch.
3. Weak or dead battery. 3. Recharge or replace battery.
4. Blown fuse. 4. Replace fuse.
5. Corroded battery terminals. 5. Clean battery terminals.
6. Loose or damaged wiring. 6. Check all wiring.
7. Faulty ignition switch. 7.
8. Faulty solenoid or starter. 8. Check/replace solenoid or
starter.
9. Faulty operator presence 9. Contact a qualifi ed service
switch(es). center/department.
Engine clicks but 1. Weak or dead battery. 1. Recharge or replace battery.
will not start 2. Corroded battery terminals. 2. Clean battery terminals.
3. Loose or damaged wiring. 3. Check all wiring.
4. Faulty solenoid or starter. 4. Check/replace solenoid or
starter.
Loss of power 1. Cutting too much grass/too 1. Raise cutting height/reduce
fast. speed.
2. Throttle in “CHOKE” position. 2. Adjust throttle control.
Check/replace ignition switch.
28
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TROUBLESHOOTING CHART
PROBLEM CAUSE CORRECTION
Loss of power 3. Build-up of grass, leaves and 3. Clean un der side of mower
(continued) trash under mower. housing.
4. Dirty air fi lter. 4. Clean/replace air fi lter.
5. Low oil level/dirty oil. 5. Check oil level/change oil.
6. Faulty spark plug. 6. Clean and regap or change
spark plug.
7. Dirty fuel fi lter. 7. Replace fuel fi lter.
8. Stale or dirty fuel. 8.
with fresh, clean gasoline.
9. Water in fuel. 9. Empty fuel tank and carbure tor, refi ll tank with fresh gas oline and replace fuel fi lter.
10. Spark plug wire loose. 10.Connect and tighten spark
plug wire.
11. Dirty engine air screen/fi ns. 11. Clean engine air screen/fi ns.
12. Dirty/clogged muffl er. 12. Clean/replace muffl er.
13. Loose or damaged wiring. 13.Check all wiring.
14. Carburetor out of adjustment. 14.See “To Adjust Car bu re tor” in
Service and Adjustments
section.
15. Engine valves out of 15.Contact a qualifi ed service
adjustment. center/department.
Empty fuel tank and refi ll tank
Excessive 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade
vibration bolt.
2. Bent blade mandrel. 2. Contact a qualifi ed service
center/department.
3. Loose/damaged part(s). 3. Tighten loose part(s).
Replace damaged parts.
Engine continues 1. Faulty operator-safety 1. Check wiring, switches and
to run when oper- pres ence control system. connections. If not contact a
ator leaves seat qualifi ed service center/de-
with attachment partment.
clutch engaged
Poor cut - uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten
blade bolt.
2. Mower deck not level. 2. Level mower deck.
3. Buildup of grass, leaves, and 3. Clean underside of mower
trash under mower. housing.
4. Bent blade mandrel. 4. Contact a qualifi ed service
center/department.
5. Clogged mower deck vent 5. Clean around mandrels to
holes from buildup of grass, open vent holes.
leaves, and trash around
mandrels.
Mower blades will 1. Obstruction in clutch 1. Remove obstruction.
not rotate mechanism.
2. Worn/damaged mower drive 2. Replace mower drive belt.
belt.
3. Frozen idler pulley. 3. Replace idler pulley.
4. Frozen blade mandrel. 4. Contact a qualifi ed service
center/department.
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TROUBLESHOOTING CHART
PROBLEM CAUSE CORRECTION
Poor grass 1. Engine speed too slow. 1. Place throttle control in
discharge “FAST” position.
2. Travel speed too fast. 2. Shift to slower speed.
3. Wet grass. 3. Allow grass to dry before
mowing.
4. Mower deck not level. 4. Level mower deck.
5. Low/uneven tire air 5. Check tires for proper air
pressure. pressure.
6. Worn, bent or loose blade. 6. Replace/sharpen blade.
Tighten blade bolt.
7. Buildup of grass, leaves 7. Clean underside of mower
and trash under mower. housing.
8. Mower drive belt worn. 8. Replace mower drive belt.
9. Blades improperly installed. 9. Reinstall blades sharp edge
down.
10. Improper blades used. 10.Replace with blades listed in
this manual.
11. Clogged mower deck vent 11. Clean around mandrels to
holes from buildup of grass, open vent holes.
leaves, and trash around
mandrels.
Headlight(s) not 1. Switch is “OFF”. 1. Turn switch “ON”.
working 2.
(if so equipped) 3. Faulty light switch. 3. Check/replace light switch.
4. Loose or damaged wiring. 4.
5. Blown fuse. 5. Replace fuse.
Battery will not 1. Bad battery cell(s). 1. Replace battery.
charge 2. Poor cable connections. 2. Check/clean all connections.
3. Faulty regulator 3. Replace regulator.
(if so equipped).
4. Faulty alternator. 4. Replace alternator.
Engine “backfi res” 1. Engine throttle control not 1. Move throttle control to
when turning set at “SLOW” position “SLOW” position and allow
engine “OFF” for 30 seconds before to idle for 30 seconds before
stopping engine. stopping engine.
Bulb(s) or lamp(s) burned out.
2. Replace bulb(s) or lamp(s).
Check wiring and connections.
30
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15 DEGREES MAX.
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
FOLD ALONG DOTTED LINE
THIS IS A 15 DEGREE SLOPE
WARNING: To avoid serious injury, operate your tractor up and
down the face of slopes, never across the face. Do not mow
slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.
1. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree
trunk or other upright structure.
3. Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
47
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