Poulan 961980018, 96198001800 User Manual

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Page 1

IMPORTANT MANUAL Do Not Throw Away

OWNER'S MANUAL

MODEL NUMBER:

Read the Owner's Manual and

961980018

fol low all Warnings and Safety In struc tions. Fail ure to do so can result in serious injury.

SNOW THROWER

Always Wear Eye Protection During Operation

WARNING:

415312 09.11.07 TH

Printed in the U.S.A.

Page 2

IMPORTANT

Safe Operation Practices for Walk-Behind Snow Throwers

This snow thrower is capable of amputating hands and feet and throwing objects.

Failure to observe the following safety instructions could result in serious injury.

Look for this symbol to point out im por tant safety precautions. It means CAUTION!!! BE COME ALERT!!! YOUR SAFE TY IS IN VOLVED.

WARNING: Always remove safety ignition key and disconnect spark plug wire and place it where it can not con tact plug in order to pre vent ac ci den tal start ing when setting up, trans port ing, ad just ing or making re pairs.

WARNING: This snow thrower is for use on sidewalks, driveways and other ground level surfaces. Caution should be exercised while using on sloping surfaces. Do not use snow thrower on surfaces above ground level such as roofs of residences, garages, porch es or other such structures or buildings.

Training

1. Read, understand and follow all instructions on the machine and in the manual(s) before operating this unit. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the unit and disengage the controls quickly.

2. Never allow children to operate the equipment. Never allow adults to operate the equipment without proper instruction.

3. Keep the area of operation clear of all persons, particularly small children.

4. Exercise caution to avoid slipping or falling, especially when operating the snow thrower in reverse.

Preparation

1. Thoroughly inspect the area where the equipment is to be used and remove all doormats, sleds, boards, wires, and other foreign objects.

2. Disengage all clutches and shift into neutral before starting the engine (motor).

3. Do not operate the equipment without wearing adequate winter garments. Avoid loose fitting clothing that can get caught in moving parts. Wear footwear that will improve footing on slippery surfaces.

4. Handle fuel with care; it is highly flammable (a) Use an approved fuel container. (b) Never add fuel to a running engine or hot en-

gine.

fuel tank indoors.

(d) Never fill containers inside a vehicle or on a truck

or trailer bed with a plastic liner. Always place containers on the ground, away from your vehicle, before filling.

(e) When practical, remove gas-powered equipment

from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.

WARNING: Snow throwers have ex posed rotating parts, which can cause severe injury from contact, or from material thrown from the discharge chute. Keep the area of operation clear of all persons, small children and pets at all times including startup.

CAUTION: Muffler and other engine parts become extremely hot during operation and remain hot after engine has stopped. To avoid severe burns on contact, stay away from these areas.

WARNING: Engine exhaust, some of its con stit u ents, and certain vehicle com po nents contain or emit chem icals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc tive harm.

(f) Keep the nozzle in contact with the rim of the fuel

tank or container opening at all times, until refueling is complete. Do not use a nozzle lock-open device.

(g) Replace gasoline cap securely and wipe up spilled

fuel.

(h) If fuel is spilled on clothing, change clothing im-

mediately.

5. Use extension cords and receptacles as specified by the manufacturer for all units with electric drive motors or electric starting motors.

6. Adjust the collector housing height to clear gravel or crushed rock surface.

7. Never attempt to make any adjustments while the engine (motor) is running (except when specifically recommended by manufacturer).

8. Always wear safety glasses or eye shields during operation or while performing an adjustment or repair to protect eyes from foreign objects that may be thrown from the machine.

Operation

1. Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.

2. Exercise extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic.

3. After striking a foreign object, stop the engine (motor), remove the wire from the spark plug, disconnect the cord on electric motors, thoroughly inspect the snow thrower for any damage, and repair the damage before restarting and operating the snow thrower.

4. If the unit should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble.

5. Stop the engine (motor) whenever you leave the operating position, before unclogging the collector/impeller housing or discharge chute, and when making any

repairs, adjustments or inspections.

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6. When cleaning, repairing or inspecting the snow thrower, stop the engine and make certain the collector/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent someone from accidentally starting the engine.

7. Do not run the engine indoors, except when starting the engine and for transporting the snow thrower in or out of the building. Open the outside doors; exhaust fumes are dangerous.

8. Exercise extreme caution when operating on slopes.

9. Never operate the snow thrower without proper guards, and other safety protective devices in place and working.

10. Never direct the discharge toward people or areas where property damage can occur. Keep children and others away.

11. Do not overload the machine capacity by attempting to clear snow at too fast a rate.

12. Never operate the machine at high transport speeds on slippery surfaces. Look behind and use care when operating in reverse.

13. Disengage power to the collector/impeller when snow thrower is transported or not in use.

14. Use only attachments and accessories approved by the manufacturer of the snow thrower (such as wheel weights, counterweights, or cabs).

15. Never operate the snow thrower without good visibility or light. Always be sure of your footing, and keep a firm hold on the handles. Walk; never run.

16. Never touch a hot engine or muffler.

Clearing a Clogged Discharge Chute

Hand contact with the rotating impeller inside the discharge chute is the most common cause of injury associated with snow throwers. Never use your hand to clean out the discharge chute. To clear the chute:

1. SHUT THE ENGINE OFF!

2. Wait 10 seconds to be sure the impeller blades have stopped rotating.

3. Always use a clean-out tool, not your hands.

Maintenance and Storage

1. Check shear bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition.

2. Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters, space heaters, or clothes dryers. Allow the engine to cool before storing in any enclosure.

3. Always refer to operator’s manual for important details if the snow thrower is to be stored for an extended period.

4. Maintain or replace safety and instruction labels, as necessary.

5. Run the machine a few minutes after throwing snow to prevent freeze-up of the collector/impeller.

CONGRATULATIONS on your purchase of a new snow thrower. It has been designed, engineered and man u fac tured to give best possible dependability and per for mance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center. We have competent, well-trained tech ni cians and the proper tools to service or repair this unit.

Please read and retain this manual. The instructions will enable you to assemble and maintain your snow thrower prop er ly. Always observe the “SAFETY RULES”.

SERIAL NUMBER: ___________________________

DATE OF PURCHASE: _______________________

THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A DECAL ATTACHED TO THE REAR OF THE SNOW THROWER HOUSING.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

TABLE OF CONTENTS

PRODUCT SPECIFICATIONS

Gasoline Capacity 4.0 Quarts and Type: Unleaded Regular only

Oil Type SAE 30 (above 40°F) (API SG–SL): SAE 5W-30 or 10W-30 (0° to +40°F)

SAE 0W-30 (below 0°F)

Oil Capacity: 21 Ounces (0,6 Liters)

Spark Plug: Champion RJ19LM Gap: 0.030" (0,762 mm)

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your snow thrower.

• Follow the instructions under “Maintenance” and “Stor age” sec tions of this own er’s manual.

SAFETY RULES ........................................................ 2-3

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ................................ 3

ASSEMBLY / PRE-OPERATION ............................... 4-6

OPERATION ............................................................ 7-12

MAINTENANCE ..................................................... 13-14

MAINTENANCE SCHEDULE ..................................... 13

SERVICE AND AD JUST MENTS ........................... 15-17

STORAGE ................................................................... 17

TROU BLE SHOOT ING ................................................ 18

REPAIR PARTS ..................................................... 20-31

WARRANTY ................................................................ 32

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PARTS PACKED SEPARATELY IN CARTON

ASSEMBLY / PRE-OPERATION

Read these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower. Reading the entire manual will familiarize you with the unit, which will assist you in assembly, operation and maintenance of the product.

Your new snow thrower has been as sem bled at the factory with the ex cep tion of those parts left unassembled for shipping purposes. All parts such as nuts, washers, bolts, etc., necessary to com plete the as sem bly have been placed in the parts bag. To ensure safe and proper operation of your snow thrower, all parts and hard ware you assemble must be tightened se cure ly. Use the correct tools as nec es sary to ensure proper tightness.

REMOVE SNOW THROWER FROM CAR TON

1. Remove all accessible loose parts and parts boxes from carton.

2. Cut down all four corners of carton and lay panels flat.

3. Remove the two (2) screws securing the auger housing to the pallet.

4. Remove all packing materials ex cept plastic tie holding speed control rod to lower handle.

5. Remove the two (2) plastic ties securing the upper handle to the pallet.

6. Remove snow thrower from carton and check carton thor ough ly for ad di tion al loose parts.

HOW TO SET UP YOUR SNOW THROWER

TOOL BOX (See Fig. 8)

A toolbox is provided on your snow thrower. The toolbox is located on top of the belt cover. Store the extra shear bolts, nuts and multi-wrench provided in parts bag in the toolbox.

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ASSEMBLY / PRE-OPERATION

NOTE: The multi-wrench may be used for assembly of the

chute rotator head to snow thrower and making ad just ments to the skid plates.

UNFOLD UPPER HANDLE

1. Raise upper handle to the operating position and tight en handle knobs securely.

INSTALL SPEED CONTROL ROD (See Figs. 1 and 2)

1. Remove plastic tie securing rod to lower handle.

2. Insert rod into speed control bracket and secure with retainer spring.

SPEED CONTROL ROD

PLASTIC TIE

UPPER HANDLE

HANDLE KNOB

LOWER HANDLE

INSTALL TRACTION DRIVE CONTROL ROD (See Figs. 3 and 4)

The traction drive control rod has the long loop on the end of the spring as shown.

1. Slide rubber sleeve up rod and hook end of spring into pivot bracket with loop opening down as shown.

2. With top end of rod positioned under left side of control panel, push rod down and insert top end of rod into hole in drive control bracket. Secure with retainer spring.

TRACTION DRIVE

CONTROL ROD

RUBBER

SLEEVE

LOOP OPEN ING DOWN

SPEED CONTROL BRACKET

FIG. 1

SPEED CON TROL ROD

RETAINER SPRING

SPEED

CONTROL

LEVER

FIG. 2

PIVOT BRACKET

TRACTION DRIVE CON TROL LEVER

DRIVE CONTROL BRACKET

FIG. 3

RETAINER

SPRING

TRACTION DRIVE CON TROL ROD

FIG. 4

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ASSEMBLY / PRE-OPERATION

INSTALL AUGER CONTROL ROD (See Figs. 5 and 6)

The auger control rod has the short loop on the end of the spring as shown.

1. Slide rubber sleeve up rod and hook end of spring into control arm with loop opening up as shown.

2. With top end of rod positioned under right side of control panel, push down on rod and insert end of rod into hole in auger control bracket. Secure with retainer spring.

AUGER CONTROL ROD

RUBBER SLEEVE

CONTROL ARM

INSTALL DISCHARGE CHUTE / CHUTE ROTATOR HEAD (See Fig. 7)

NOTE: The multi-wrench provided in your parts bag may

be used to install the chute rotator head.

1. Place discharge chute assembly on top of chute base with discharge opening toward front of snow thrower.

2. Position chute rotator head over chute bracket. If nec es sary, rotate chute assembly to align square and pin on un der side of chute rotator head with holes in chute brack et.

3. With chute rotator head and chute bracket aligned, po si tion chute rotator head on pin and threaded stud of mounting bracket.

4. Install 3/8 washer and locknut on threaded stud and tighten securely.

CHUTE ROTATOR HEAD

3/8 LOCKNUT

3/8 WASHER

LOOP

OPENING

FIG. 5

AUGER CONTROL ROD

RETAINER SPRING

AUGER

CONTROL

LEVER

AUGER CONTROL BRACKET

THREADED

STUD

CHUTE BRACKET

ALIGN BEFORE

TIGHTENING LOCKNUT

FIG. 7

ROTATOR HEAD

MOUNT ING

BRACKET

CHECK TIRE PRESSURE

The tires on your snow thrower were overinflated at the factory for shipping purposes. Correct and equal tire pres sure is important for best snow throwing performance.

• Reduce tire pressure to 14-17 PSI (19-24.5 N-m).

FIG. 6

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OPERATION

KNOW YOUR SNOW THROWER

READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.

These symbols may appear on your snow thrower or in literature supplied with the product. Learn and understand their meaning.

DANGER

OR WARNING

IGNITION KEY.

INSERT TO START

AND RUN,

PULL OUT TO STOP.

FORWARD

REVERSE

PRIMER

READ AND FOLLOW ALL SAFETY INFORMATION

AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT.

KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE

SNOW

DISCHARGE

DISENGAGED

ENGAGED

TRACTION

DRIVE CONTROL

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OPERATION

SPARK

SAFETY IGNITION KEY

CHOKE CON TROL

THROTTLE / ENGINE CONTROL

RECOIL (AUXILIARY) STARTER HANDLE

NOTE: ITEMS ABOVE

LOCATION ON THE

ENGINE. ACTUAL

LOCATION MAY VARY

WITH THE ENGINE

PLUG

PRIM ER

ARE SHOWN IN THEIR TYPICAL

ON YOUR UNIT.

POWER CORD PLUG

ELECTRIC START BUTTON

ENGINE OIL CAP

OIL DRAIN PLUG

FUEL SHUT-OFF VALVE

WITH DIPSTICK

GAS O LINE

FILLER

DISCHARGE

CHUTE

CLEANOUT TOOL

CAP

DE FLEC TOR

AUGER CONTROL LEVER

CHUTE

DRIVE SPEED CON TROL LEVER

DISCHARGE

CHUTE

CONTROL

LEVER

TRACTION

DRIVE

CONTROL

LEVER

HANDLE

KNOB

MUF FLER

TOOLBOX

AU GERS

FIG. 8

MEETS A.N.S.I. SAFETY REQUIREMENTS

Our snow throwers conform to the standards of the American National Standards Institute.

Toolbox - used to store spare shear bolts, locknuts and wrench.

Safety ignition key - must be inserted for the engine to start and run. Remove when snow thrower is not in use.

Electric start button - used for starting the engine.

Recoil (auxiliary) starter handle - used for start ing the

en gine.

Primer - pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine.

Choke control - used for starting a cold engine.

Throttle/engine control - used to se lect either FAST or

SLOW engine speed and to STOP the engine.

Traction drive control lever - used to engage power-pro pelled for ward or reverse motion of snow thrower.

Auger control lever - used to engage auger motion (throw snow).

Discharge chute control lever - used to change the di rec tion the snow is thrown.

Skid plate - used to adjust height of scraper bar from the ground.

SKID PLATE

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OPERATION

The operation of any snow thrower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating

your snow thrower or performing any ad just ments or repairs. We recommend standard safe ty glasses or a wide vision safety mask worn over spectacles.

HOW TO USE YOUR SNOW THROWER

Know how to operate all controls before adding fuel or

attempting to start the engine.

STOPPING

TRACTION DRIVE

• Release traction drive control lever to stop the forward

or reverse movement of the snow thrower.

AUGER

• Release the auger control lever to stop throwing snow.

ENGINE

1. Move throttle control to “STOP” position.

2. Remove (do not turn) safety ignition key to prevent

unauthorized use.

NOTE: Never use choke to stop engine.

TO USE FUEL SHUT-OFF VALVE (See Fig. 9)

The fuel shut-off valve is located beneath the fuel tank on the engine. Always op er ate the snow thrower with the fuel shut-off valve in the OPEN position.

TO USE CHOKE CON TROL (See Fig. 11)

The choke con trol is located on the en gine. Use the choke control when ev er you are starting a cold en gine. Do not use to start a warm en gine.

• To engage choke, turn knob clockwise. Slowly turn knob counterclockwise to disengage.

FULLOFF

FIG. 11

TO CONTROL SNOW DISCHARGE (See Figs. 12 & 13)

WARNING: If the discharge chute or au ger become clogged, shut-off en gine and wait for all moving parts to stop. Use the clean-out tool, NOT YOUR HANDS, to un clog the chute and/or auger.

OFF

OPEN

FIG. 9

TO USE THROTTLE CONTROL (See Fig. 10)

The throttle control is located on the engine. Always op er ate the snow thrower with the engine at full throttle. Full throttle offers the best snow thrower performance.

FAST

SLOW

FIG. 10

The DIRECTION in which snow is to be thrown is controlled by the discharge chute control lever.

• To change the discharge chute position, press down ward on discharge chute control lever and move lever left or right until chute is in desired position. Be sure lever springs back and locks into desired position.

DISCHARGE CHUTE

CONTROL LEVER

FIG. 12

The DISTANCE that snow is thrown is controlled by the position of the chute deflector. Set the deflector low to throw snow a short distance; set the deflector higher to throw snow farther.

• To change the deflector position, loosen knob, move de-

flector to desired position and tighten knob securely.

Page 10

OPERATION

HIGH POSITION

KNOB

CHUTE DEFLECTOR LOW POSITION

FIG. 13

TO THROW SNOW (See Fig. 14)

The auger rotation is controlled by the auger control lever located on the right side handle.

• Squeeze auger control lever to handle to engage the auger and throw snow.

• Release the auger control lever to stop throwing snow.

AUGER CONTROL LEVER

DISCHARGE CHUTE

CLEAN-OUT TOOL

MOUNTING CLIP

FIG. 15

TO MOVE FORWARD AND BACKWARD (See Fig. 16)

SELF-PROPELLING, forward and reverse movement of the snow thrower, is controlled by the traction drive control lever located on the left side handle.

• Squeeze traction drive control lever to handle to en gage the drive system.

• Release traction drive control lever to stop the forward or reverse movement of the snow thrower.

SPEED and DIRECTION are controlled by the drive speed control lever.

• Press downward on the speed control lever and move lever to de sired po si tion BE FORE engaging the trac tion drive control lever. Be sure lever springs back and locks into desired position.

FIG. 14

USING THE CLEAN-OUT TOOL (See Fig. 15)

In certain snow conditions, the discharge chute may become clogged with ice and snow. Use the clean-out tool to dislodge this blockage.

When cleaning, repairing, or in spect ing, make certain all controls are disengaged and the auger/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the spark plug to prevent accidental starting.

• Release the auger control lever and shut off the engine.

• Remove the clean-out tool from it's mounting clip. Grasp the tool firmly by the handle and push and twist the tool into the discharge chute to dislodge the blockage.

After the packed snow has been dislodged, return the cleanout tool to it's mounting clip by pushing it into the clip.

• Make sure the discharge chute is pointed in a safe direction (no vehicles, buildings, people, or other objects are in the direction of discharge) before restarting the engine.

• Restart the engine, then squeeze the auger control lever to the handle to clear snow from the auger housing and the discharge chute.

CAUTION: Do not move speed con trol le ver when traction drive control lever is en gaged. Damage to the snow thrower can result.

• Slower speeds are for heavier snow and faster speeds are for light snow and transporting the snow thrower. It is recommended that you use a slower speed until you are familiar with the operation of the snow thrower.

NOTE: When both traction drive and auger control levers are engaged, the traction drive control lever will lock the auger control lever in the engaged position. This will allow you to release your right hand from the handle and adjust the discharge chute direction without interrupting the snow throwing process.

TRACTION DRIVE CONTROL LEVER

DRIVE SPEED CONTROL LEVER

FIG. 16

Page 11

OPERATION

TO ADJUST SKID PLATES (See Fig. 17) TO ADJUST SKID PLATES (See Fig. 17)

NOTE: The wrench provided in your parts bag may be NOTE: The wrench provided in your parts bag may be

used to adjust the skid plates. used to adjust the skid plates.

Skid plates are located on each side of the auger housing Skid plates are located on each side of the auger housing

and adjust the clearance between the scraper bar and the and adjust the clearance between the scraper bar and the

ground surface. Adjust skid plates evenly to proper height ground surface. Adjust skid plates evenly to proper height

for current surface conditions. For removal of snow in for current surface conditions. For removal of snow in

normal con di tions, such as a paved driveway or side walk, normal con di tions, such as a paved driveway or side walk,

place skid plates in the highest position (lowest scraper place skid plates in the highest position (lowest scraper

clear ance) to give a 1/8" clearance between the scraper clear ance) to give a 1/8" clearance between the scraper

bar and the ground. Use a middle position if the surface bar and the ground. Use a middle position if the surface

to be cleared is uneven. to be cleared is uneven.

NOTE: It is not recommended to operate the snow thrower NOTE: It is not recommended to operate the snow thrower

over gravel or rocky surfaces. Objects such as gravel, rocks over gravel or rocky surfaces. Objects such as gravel, rocks

or other debris, can easily be picked up and thrown by the or other debris, can easily be picked up and thrown by the

impeller, which can cause serious personal injury, property impeller, which can cause serious personal injury, property

dam age or damage to the snow thrower. dam age or damage to the snow thrower.

• If snow thrower must be operated over gravel surface,

• If snow thrower must be operated over gravel surface, use extra caution and be sure skid plates are adjusted

use extra caution and be sure skid plates are adjusted to lowest (highest scraper clear ance) position.

to lowest (highest scraper clear ance) position.

1. Shut off engine and wait for all moving parts to stop.

2. Adjust skid plates by loosening the hex nuts, then

2. Adjust skid plates by loosening the rear 1/2" hex nut moving skid plate to desired position. Be sure both

only, then moving skid plate to desired position. Be sure plates are adjusted evenly. Tighten securely.

both plates are adjusted evenly. Tighten securely.

HIGH POSITION (LOW GROUND CLEARANCE)

WARNING: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

CAUTION: Alcohol blended fuels (called gas o hol or using ethanol or methanol) can attract moisture which leads to separation and for ma tion of acids dur ing storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied be fore stor age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage In struc tions for ad di tion al information. Never use engine or car bu re tor cleaner products in the fuel tank or per ma nent damage may occur.

SAFETY IG NI TION KEY

THROT TLECHOKE CONTROL

PRIM ER

ENGINE OIL

FILL CAP /

DIPSTICK

AUGER

HOUSING

SCRAPER BAR

HEX NUTS

LOW POSITION (HIGH GROUND CLEAR ANCE)

FIG. 17

SKID PLATE

SCRAPER BAR

The scraper bar is not adjustable, but is reversible. After con sid er able use it may become worn. When it has worn almost to the edge of the housing, it can be reversed, providing additional service before requiring replacement. Replace a dam aged or worn scrap er bar.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 18)

The engine on your snow thrower has been shipped, from the factory, already filled with oil.

1. Check engine oil with snow thrower on level ground.

2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw tight, wait for a few seconds, remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfill.

• To change engine oil, see “TO CHANGE ENGINE OIL” in the Main te nance sec tion of this manual.

ADD GASOLINE (See Fig. 18)

• Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline. Purchase fuel in quan ti ties that can be used within 30 days to assure fuel freshness.

GAS O LINE

FILLER CAP

FUEL SHUT-

OFF VALVE

RECOIL STARTER HANDLE

NOTE: ALL ITEMS ARE SHOWN IN THEIR TYPICAL LOCATION.

ACTUAL LOCATION MAY VARY WITH ENGINE ON YOUR UNIT.

FIG. 18

STARTER BUTTON

POWER CORD PLUG

TO START ENGINE

• Be sure fuel shut-off valve is in the OPEN position.

Your snow thrower engine is equipped with both a 120 Volt A.C. electric starter and a recoil starter. The electric starter is equipped with a three-wire power cord and plug and is designed to operate on 120 Volt A.C. household current.

• Be sure your house is a 120 Volt A.C. three-wire ground ed system. If you are uncertain, consult a li censed electrician.

WARNING: Do not use the electric start er if your house is not a 120 Volt A.C. three-wire grounded system. Se ri ous per son al injury or damage to your snow thrower could result.

Page 12

OPERATION

COLD START - ELECTRIC STARTER

1. Insert safety ignition key (packed separately in parts bag) into ignition slot until it clicks. DO NOT turn the key. Keep the extra safety ignition key in a safe place.

2. Place throttle control in FAST position.

3. Rotate choke control to FULL position.

4. Connect the power cord to the engine.

5. Plug the other end of the power cord into a three-hole grounded 120 Volt A.C. receptacle.

6. Push the primer three (3) times.

7. Push starter button until engine starts.

IMPORTANT: Do not crank engine more than five con tin u ous seconds between each time you try to start. Wait 5 to 10 seconds between each attempt.

8. When the engine starts, release the starter button and slowly move the choke control to the “OFF” position.

9. Disconnect the power cord from the receptacle first, then from the engine.

Allow the engine to warm up for a few minutes. Engine will not develop full power until it has reached normal operating temperature.

WARM START - ELECTRIC STARTER

Follow the steps above, keeping the choke control in the OFF position.

COLD START - RECOIL STARTER

1. Insert safety ignition key (packed separately in parts bag) into ignition slot until it clicks. DO NOT turn the key. Keep the extra safety ignition key in a safe place.

2. Place throttle control in FAST position.

3. Rotate choke control to FULL position.

4. Push the primer four (4) times if the temperature is below 15°F, or two (2) times if temperature is between 15° and 50°F. If temperature is above 50°F, priming is not nec es sary.

NOTE: Over priming may cause flooding, preventing the engine from starting. If you do flood the engine, wait a few minutes be fore at tempt ing to start and DO NOT push the primer.

5. Pull recoil starter handle quickly. Do not allow starter rope to snap back.

6. When the engine starts, release the recoil starter han dle and slowly move the choke control to the OFF position.

Allow the engine to warm up for a few minutes. Engine will not develop full power until it has reached normal operating temperature.

WARM START - RECOIL STARTER

Follow the steps above, keeping the choke in the OFF position. DO NOT push the primer.

BEFORE STOPPING

Run the engine for a few minutes to help dry off any moisture on the engine.

IF RECOIL STARTER HAS FROZEN

If the recoil starter has frozen and will not turn the engine, proceed as follows:

1. Grasp the recoil starter handle and slowly pull as much rope out of the starter as possible.

2. Release the recoil starter handle and let it snap back against the starter.

If the engine still fails to start, repeat the above steps or use the electric starter.

SNOW THROWING TIPS

• Always operate the snow thrower with the engine at full throttle. Full throttle offers the best performance.

• Go slower in deep, freezing or heavy wet snow. Use the drive speed control, NOT the throttle, to adjust speed.

• It is easier and more efficient to remove snow im me di ate ly after it falls.

• The best time to remove snow is the early morning. At this time the snow is usually dry and has not been exposed to the direct sun and warming tem per a tures.

• Slightly overlap each successive path to ensure all snow will be removed.

• Throw snow downwind whenever possible.

• Ad just the skid plates to proper height for current snow con di tions. See “TO ADJUST SKID PLATES” in this section of this manual.

• For extremely heavy snow, re duce the width of snow removal by over lap ping previous path and moving slowly.

• Keep engine clean and clear of snow during use. This will help air flow and extend engine life.

• After snow-throwing is completed, allow engine to run for a few minutes to melt snow and ice off the engine.

• Clean the entire snow thrower thoroughly after each use and wipe dry so it is ready for next use.

WARNING: Do not operate snow thrower if weather conditions im pair visibility. Throwing snow dur ing a heavy, windy snowstorm can blind you and be hazardous to the safe operation of the snow thrower.

Page 13

MAINTENANCE

GENERAL REC OM MEN DA TIONS

The warranty on this snow thrower does not cover items that have been sub ject ed to operator abuse or negligence. To receive full value from the warranty, operator must maintain snow thrower as in struct ed in this manual. Some ad just ments will need to be made periodically to properly maintain your snow thrower. All adjustments in the Service and Ad just ments section of this manual should be checked at least once each season.

• Once a year, you should replace the spark plug and check belts for wear. A new spark plug will help your engine run better and last longer.

• Follow the maintenance schedule in this manual.

NOTE: Use only Original Equipment Manufacturer (OEM) parts to service this unit. Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator.

BEFORE EACH USE

1. Check engine oil level.

2. Check for loose fasteners.

3. Check controls to be sure they are functioning properly.

LUBRICATION

Keep your snow thrower well lubricated (See “LU BRI CA TION CHART”).

SNOW THROWER

Always observe the safety rules when performing any main te nance.

TIRES

• Maintain proper air pressure in both tires (14–17 P.S.I. / 19-24.5 N-m).

• Keep tires free of gasoline and oil, which can harm rubber.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and cor ro sion.

LUBRICATION CHART

SAE 5W-30 Motor Oil

See “ENGINE”

in Maintenance section

General

Purpose Grease

Auger

grease fittings

V-BELTS

Check V-belts for deterioration and wear after every 50 hours of operation and replace if necessary. The belts are not ad just able. Replace belts if they begin to slip from wear. (See “TO REMOVE BELT COVER” in the Service and Adjustments section of this manual).

The V-belts on your snow thrower are of special con struc tion and should be replaced by original equipment man u fac tur er (OEM) belts avail able from your nearest dealer. Using other than OEM belts can cause personal injury or damage to

the snow thrower.

Engine oil

Pivot

points

Page 14

MAINTENANCE

AUGER GEAR CASE

• The gear case was filled with lubricant to the proper level at the factory. The only time the lubricant needs attention is if service has been performed on the gear case.

• If lubricant is required, use only Ronex ED #1 grease.

TRACTION DRIVE SYSTEM

DO NOT lubricate the drive components inside the snow thrower. The sprockets, hex shafts, drive disc and friction wheel require no lubrication. The bearings and bushings are lifetime lubricated and require no maintenance.

CAUTION: Any lubricating of the above com po nents can cause contamination of the friction wheel and damage to the drive system of your snow thrower.

ENGINE

See engine manual.

LUBRICATION

Use only high quality detergent oil rated with API service classification SG–SL. Select the oil's SAE viscosity grade according to your expected operating temperature.

1. Remove safety ignition key and disconnect spark plug wire from spark plug. Place wire where it cannot come in contact with plug.

2. Clean area around drain plug.

3. Remove drain plug and drain oil in a suitable container.

4. Install drain plug and tighten securely.

5. Wipe off any spilled oil from snow thrower and engine.

6. Install left wheel (if removed for draining oil). Be sure to install klick pin into proper hole in wheel axle (See “TO REMOVE WHEELS” in the Service and Adjustments section of this manual).

7. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine.

8. Refill engine with oil through oil dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this man u al.

9. Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at “FULL” line on dipstick.

10. Wipe off any spilled oil.

MUFFLER

Inspect and replace corroded muffler as it could cre ate a fire haz ard and/or dam age.

SPARK PLUG

Replace spark plug at the beginning of each season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in the “PROD UCT SPEC I FI CA TIONS” section of this manual.

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 25 hours of operation or at least once a year if the snow thrower is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and after each five (5) hours of continuous use. Tighten oil fill cap / dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range anticipated before next oil change. All oil must meet API service classification SG–SL.

• Be sure snow thrower is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

NOTE: The left side wheel may be removed from snow thrower for easier access to the oil drain plug and place ment of a suitable container. The unit tilted, resting on the frame with the left wheel removed, will help drain any oil trapped inside the engine. (See “TO REMOVE WHEELS” in the Service and Adjustments section of this manual).

CLEANING

IMPORTANT: For best performance, keep snow thrower

housing free of any dirt or trash. Clean the outside of your snow thrower after each use.

WARNING: Remove safety ignition key and disconnect spark plug wire from spark plug. Place wire where it can not come in contact with plug.

• Keep finished surfaces/wheels free of gasoline, oil, etc.

• We do not recommend using a garden hose to clean your snow thrower unless the electrical system, muffler and carburetor are covered to keep water out. Water in engine can result in shortened engine life.

Page 15

SERVICE AND ADJUSTMENTS

WARNING: To avoid serious injury, before performing any service or ad just ments:

1. Be sure throttle is in STOP position.

2. Remove safety ignition key.

3. Make sure the augers and all mov ing parts have completely stopped.

4. Remove safety ignition key and disconnect spark plug wire from spark plug. Place wire where it can not contact plug.

SNOW THROWER

TO ADJUST SNOW THROWER HEIGHT

See “TO ADJUST SKID PLATES” and “SCRAPER BAR” in the Operation section of this manual.

CHUTE DEFLECTOR

The chute deflector, attached to the top of the discharge chute, is provided to direct discharging snow away from the operator. If the deflector becomes damaged, it should be re placed.

WARNING: To avoid serious injury, nev er operate your snow thrower with the deflector removed or damaged.

• To change direction and/or distance snow is dis charged, see “TO CONTROL SNOW DISCHARGE” in the Op er a tion section of this manual.

SHEAR BOLTS (See Fig. 19)

AUGER SHEAR BOLTS

Both right and left-hand augers are secured to the auger shaft with a shoulder/shear bolt and hex nut. Should a foreign object or ice become lodged in the augers, the shear bolts are designed to break, preventing damage to any other com po nents. If one or both augers do not turn when auger control lever is engaged, check to see if one or both of the bolts have sheared. To replace the shear bolts:

1. Disengage all controls and move throttle control to STOP position. Wait for all moving parts to stop.

2. Remove safety ignition key and disconnect spark plug wire from spark plug. Place wire where it cannot come in contact with plug.

3. Align hole in auger hub with hole in auger shaft and install a new 1/4-20 x 2" shoulder/shear bolt and spacer. Install 1/4-20 lock nut and tighten securely.

CAUTION: Do not sub sti tute. Use only original equip ment shear bolts as sup plied with your snow thrower.

4. Connect spark plug wire to spark plug. Replace safety ignition key.

IMPELLER SHEAR BOLTS The impeller is secured to the impeller shaft with two (2)

capscrew/shear bolts and hex nuts. Should a foreign object or ice become lodged in the impeller, the capscrews are de signed to break, preventing damage to any other com po nents. If impeller does not turn when auger control lever is engaged, check to see if the capscrews have sheared. To replace the capscrew/shear bolts:

1. Disengage all controls and move throttle control to STOP position. Wait for all moving parts to stop.

2. Remove safety ignition key and disconnect spark plug wire from spark plug. Place wire where it cannot come in contact with plug.

3. Align holes in impeller hub with holes in impeller shaft and install two (2) new 1/4-20 x 1-5/8" capscrew/shear bolts. Install 1/4-20 locknuts and tighten securely.

CAUTION: Do not substitute. Use only original equip ment capscrew/shear bolts as sup plied with your snow thrower.

4. Connect spark plug wire to spark plug. Replace safety ignition key.

1/4-20 LOCKNUT

1/4-20 LOCK NUT

1/4-20 x 1-5/8 CAPSCREW / SHEAR BOLT

IMPELLER HUB

IMPELLER

SHAFT

AUGER HUB

FIG. 19

1/4-20 x 2

SHOULDER /

SHEAR BOLT

AUGER SHAFT

TO REMOVE BELT COVER (See Fig. 20)

1. Remove the two screws securing belt cover to frame.

2. Remove belt cover.

• Replace belt cover by installing cover and screws and tighten securely.

BELT COVER SCREWSFRAME

FIG. 20

TO REPLACE BELTS (See Fig. 21)

The auger and traction drive belts are not adjustable. If the belts are damaged or begin to slip from wear, they should be replaced. It is recommended that the belt(s) be replaced by a qualified service center.

NOTE: It is recommended that both the auger and traction drive belt be replaced at the same time.

the snow thrower.

SPACER

AUGER

HUB

Page 16

SERVICE AND ADJUSTMENTS

WARNING: Belt replacement requires separation of the snow thrower. While separating the auger housing from the frame assembly, it is important that an assistant stand in the operating po si tion and hold the snow thrower han dles. Serious personal injury and/or damage to the unit could occur if the snow thrower should fall during the belt chang ing process.

FRAME ASSEMBLY

HANDLES

AUGER

HOUS ING

1. REMOVE GASOLINE FROM FUEL TANK - Drain gasoline from fuel tank into a suitable container, out doors, away from fire or flame. Wipe up any spilled gasoline.

2. REMOVE DISCHARGE CHUTE - Loosen locknut se cur ing chute rotator head to mounting bracket only enough to allow chute rotator head to be raised and dis charge chute to be removed from snow thrower.

3. REMOVE BELT COVER - See “TO REMOVE BELT COVER” in this section of this manual.

4. REMOVE ENGINE PULLEY - Remove bolt, lock wash er and flat washer securing pulley to engine crankshaft. Remove outside (auger) pulley only from crank shaft.

5. SEPARATE SNOW THROWER - With your assistant standing in the operating position holding the handles, re move the two (2) bolts holding auger housing and frame together.

WARNING: As the last bolt is removed, have your assistant carefully lower the han dles down to the ground.

6. REMOVE AUGER BELT from around pulley.

7. RELIEVE TENSION ON TRACTION DRIVE BELT IDLER and remove traction drive belt from around pulleys.

HINT: Insert a 3/8" drive ratchet (in the “ON” position) into the square hole in idler arm and rotate ratchet clockwise to relieve tension.

8. With tension relieved on idler, install new traction drive belt around pulleys and inside belt keepers.

9. Place auger belt around and inside the groove of auger pulley only.

10. While your assistant slowly raises handles to rejoin the auger hous ing and frame assembly, pull up on the auger belt and squeeze sides together above pulley so belt is fully seated in groove of pulley.

11. Bring snow thrower completely together and check carefully for proper routing of belts. If auger belt has become dislodged from the pulley (by catching the idler arm bracket while bringing snow thrower together), separate the snow thrower and re peat step 10. Belt must be fully seated in pulley groove when bring ing the snow thrower together.

12. Install the two (2) hex bolts and tighten securely.

13. INSTALL ENGINE PULLEY - Place belt in pulley groove and slide pulley on crankshaft. Install flat washer, lockwasher and bolt and tighten securely (30-35 ft. lbs. torque). Make sure belt is inside belt keeper.

14. INSTALL BELT COVER and two (2) screws. Tighten securely.

15. INSTALL DISCHARGE CHUTE – See “INSTALL DIS CHARGE CHUTE / CHUTE ROTATER HEAD” in the As sem bly / Pre-Operation section of this manual.

BELT KEEPER

TRACTION DRIVE BELT

IDLER ARM

SQUARE

HOLE

FRAME

ENGINE PULLEY

CLUTCHING IDLER ARM BRACKET

AUGER PULLEY

AUGER HOUSING

FIG. 21

FLAT WASHER

LOCKWASHER

BOLT

AUGER

BOLT

TO REMOVE WHEELS (See Fig. 22)

• Remove the klik pin and remove wheel from axle.

IMPORTANT: When installing wheel, be sure to use the innermost hole in axle and the wheel hub hole. To dis en gage drive system from the wheels (for pushing or trans port ing the snow thrower), remove klik pin from wheel hub and insert pin into the outermost hole in axle only.

KLIK PIN

FIG. 22

OUTER HOLE

WHEEL HUBWHEEL

BELT

INNER

HOLE

Page 17

SERVICE AND ADJUSTMENTS

NOTE: To seal punctures or prevent flat tires due to slow

leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and cor ro sion.

ENGINE

See engine manual.

CARBURETOR

Your carburetor is not adjustable. Engine performance should not be affected at altitudes up to 7,000 feet (2,134 meters). If your engine does not operate properly due to suspected carburetor problems, take your snow thrower to a qualified service center.

STORAGE

Immediately prepare your unit for storage at the end of the season or if the unit will not be used for 30 days or more.

WARNING: Never store the snow thrower with gaso line in the tank in side a build ing where fumes may reach an open flame, spark or pilot light as on a fur nace, water heater, clothes dryer or gas ap pli ance. Allow the engine to cool be fore storing in any enclosure.

SNOW THROWER

When snow thrower is to be stored for a period of time, clean it thor oughly, re move all dirt, grease, leaves, etc. Store in a clean, dry area.

1. Clean entire snow thrower (See “CLEANING” in the Main te nance section of this manual).

2. Inspect and replace belts, if necessary (See “TO RE PL ACE BELTS” in the Service and Adjustments sec tion of this manual).

3. Lubricate as shown in the Main te nance sec tion of this man u al.

4. Be sure that all nuts, bolts, screws, and pins are securely fas tened. Inspect moving parts for damage, breakage and wear. Replace if nec es sary.

5. Touch up all rusted or chipped paint surfaces; sand lightly before painting.

ENGINE

See engine manual.

FUEL SYS TEM IMPORTANT: It is important to prevent gum deposits from

forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.

ENGINE SPEED

Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous and will void the warranty. If you think the engine-governed high speed needs adjusting, contact a qualified service center, which has proper equipment and experience to make any necessary ad just ments.

• Empty the fuel tank by starting the engine and letting it run until the fuel lines and car bu re tor are empty.

• Never use engine or carburetor cleaner prod ucts in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in min i miz ing the formation of fuel gum deposits during stor age. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 min utes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of this man ual).

CYLINDER

1. Remove spark plug.

2. Pour one ounce (29 ml) of oil through spark plug hole into cylinder.

3. Pull recoil starter handle slowly a few times to dis trib ute oil.

4. Replace with new spark plug.

OTHER

• Remove safety ignition key; store it in a safe place.

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your snow thrower indoors and cover it to protect it from dust and dirt.

• Cover your snow thrower with a suitable pro tec tive cover that does not retain moisture. Do not use plastic. Plastic cannot breathe, which allows con den sa tion to form and will cause your snow thrower to rust.

IMPORTANT: Never cover snow thrower while engine/exhaust area is still warm.

Page 18

TROUBLESHOOTING

See appropriate section in manual unless directed to a qualified service centre.

PROBLEM CAUSE CORRECTION

Does not start 1. Fuel shut-off valve (if so 1. Turn fuel shut-off valve to OPEN position.

equipped) in OFF position.

2. Safety ignition key 2. Insert safety ignition key. is not inserted.

3. Out of fuel. 3. Fill fuel tank.

4. Throttle in STOP position. 4. Move throttle to FAST position.

5. Choke in OFF position. 5. Move to FULL position.

6. Primer not depressed. 6. Prime as instructed in the Operation section of this manual.

7. Engine is flooded. 7. Wait a few minutes before restarting, DO NOT prime.

8. Spark plug wire is 8. Connect wire to spark plug. disconnected.

9. Bad spark plug. 9. Replace spark plug.

10. Stale fuel. 10. Drain fuel tank and carburetor, refill tank with fresh gasoline.

11. Water in fuel. 11. Drain fuel tank and carburetor, refill tank with fresh gas o line.

Loss of power 1. Spark plug wire loose. 1. Reconnect spark plug wire.

2. Throwing too much snow. 2. Reduce speed and width of swath.

3. Fuel tank cap is covered 3. Remove ice and snow on and around fuel tank cap. with ice or snow.

4. Dirty or clogged muffler. 4. Clean or replace muffler.

Engine idles or 1. Choke is in FULL position. 1. Move choke to OFF position. runs roughly 2. Blockage in fuel line. 2. Clean fuel line.

3. Stale fuel. 3. Drain tank and refill with fresh, clean fuel.

4. Water in fuel. 4. Drain fuel tank and carburetor, refill tank with fresh gasoline.

5. Carburetor is in need of 5. Contact a qualified service centre. adjustment or overhaul.

Excessive 1. Loose parts or damaged 1. Tighten all fasteners. Replace damaged parts. vibration augers or impeller. If vibration remains, contact a qualified service centre.

Recoil starter 1. Frozen recoil starter. 1. See “IF RECOIL STARTER HAS FROZEN” is hard to pull in the Operation section of this manual.

Loss of traction 1. Drive belt is worn. 1. Check / replace drive belt. drive / slowing 2. Drive belt is off of pulley. 2. Check / reinstall drive belt. of drive speed 3. Friction drive wheel is worn. 3. Contact a qualified service centre.

Loss of snow 1. Auger belt is off of pulley. 1. Check / reinstall auger belt. discharge or 2. Auger belt is worn. 2. Check / replace auger belt. slowing of 3. Clogged discharge chute. 3. Clean snow chute. snow discharge 4. Augers / impeller jammed. 4. Remove debris or foreign object from augers / impeller.

Page 19

SERVICE NOTES

Page 20

REPAIR PARTS SNOW THROWER - MODEL 961980018 (96198001800) AUGER HOUSING / IMPELLER ASSEMBLY

07 AIG plug_r1

Page 21

REPAIR PARTS SNOW THROWER - MODEL 961980018 (96198001800) AUGER HOUSING / IMPELLER ASSEMBLY

KEY PART NO. NO. DESCRIPTION

4 191079 Pulley, Impeller 5 188909 Bearing Assembly, Flange 6 155377 Nut, Hex Flange 5/16-18 7 180355 Bolt, Flat Head, Carriage 5/16-18 x 5/8 8 72270505 Bolt, Carriage 5/16-18 9 163183 Bolt, Hex Head 10 404929X428 Housing, Auger 11 404932X428 Bar, Scraper 12 178675X008 Bracket, Corner Discharge 13 175322 Base, Discharge Chute 14 10040500 Washer, Lock 5/16 15 19111507 Washer, Flat 16 74940516 Screw, Hex Head 5/16-18 x 3/4 17 405637 Grease Fitting 18 179582 Screw, Hex Head 5/16 x 1 19 73800400 Nut, Hex Lock 1/4-20 20 155377 Nut, Hex Lock 5/16-18 22 178777X479 Skid Plate, RH 25 72270506 Bolt, Carriage 5/16-18 x 3/4 26 174658 Bearing, Auger 27 174697 Washer, Thrust, 1" 28 198636 Bolt, Shear 29 174762X479 Skid Plate, LH

KEY PART NO. NO. DESCRIPTION

30 413607X479 Auger Assembly, RH 31 413606X479 Auger Assembly, LH 32 407768 O-Ring 33 407769 Bushing, Flange 3/4 34 174681 Washer, Thrust 3/4 35 174684 Bearing, Thrust 3/4 36 407757 Shaft, Impeller 37 174683 Washer, Thrust 5/8 38 407758 Bushing, Flange 5/8 39 407767 Screw, Hex Head 5/16-18 x 3/4 40 407760 Plug, Case 41 407761 Housing, Gearbox, RH 42 407770 Seal, Oil 43 407762 Bushing, Flange, 1" 44 189282 Key, Square 1/4 x 1/4 x 7/8 45 407763 Gear, Worm 46 407764 Shaft, Auger 47 407765 Housing, Gearbox, LH 48 175321X479 Impeller Assembly 49 74780426 Screw, Hex Head 1/4-20 x 1-5/8 50 407766 Gasket, Gearbox 51 7836M Pin, Roll 3/16 x 1-1/8 55 198638 Spacer 56 180684 Multi-Wrench 57 196710 Gearbox Assembly 58 411939 Plug, Bearing, Hole, HSG

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm

IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.

Failure to do so could be hazardous, damage your snow thrower and void your warranty.

Page 22

REPAIR PARTS SNOW THROWER - MODEL 961980018 (96198001800) CONTROL PANEL / DISCHARGE CHUTE

Page 23

REPAIR PARTS SNOW THROWER - MODEL 961980018 (96198001800) CONTROL PANEL / DISCHARGE CHUTE

KEY PART NO. NO. DESCRIPTION

1 414280 Knob, Lever 2 17501010 Screw #10-24 x 5/8 3 198475 Control Assembly, Deflector 4 73800600 Nut, Lock 3/8-16 5 19131316 Washer, Flat 3/8 6 404974 Control Assembly, Chute Rotater 7 405784X479 Support, Pivot 8 150078 Screw, Hex Head 5/16-18 x 3/4 9 184505 Spring, Deflector 10 179829 Bolt, Shoulder 11 179246 Washer, Friction, Nylon 12 191730 Nut, Lock 1/4-20 13 72250505 Bolt, Carriage 5/16-18 14 751153 Nut, Lock 5/16-18 15 404770X428 Chute Assembly 16 178633X428 Deflector Assembly 17 179145 Seal, Deflector 18 128415 Rivet, Blind 19 414281 Knob, Speed Control Lever 20 72270506 Bolt, Carriage 5/16-18 x 3/4 22 74041024 Screw #10-24 x 1-1/2 23 188303 Control Assembly, Power Steering 25 155377 Nut, Lock 5/16-18 26 198474 Lever Assembly, Speed Control 27 169675 Retainer, Hairpin 28 180445 Rod, Upper, Speed Control 29 187716 Rod, Lower, Speed Control 30 405400 Clamp, Clean-Out Tool 31 192199 Tool, Clean-Out 32 194189 Screw Hi-Lo 13-16 x 5/8

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm

IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.

Failure to do so could be hazardous, damage your snow thrower and void your warranty.

Page 24

REPAIR PARTS SNOW THROWER - MODEL 961980018 (96198001800) HANDLES

Page 25

REPAIR PARTS SNOW THROWER - MODEL 961980018 (96198001800) HANDLES

KEY PART NO. NO. DESCRIPTION

1 412682X479 Lever, Auger Control, RH 2 412681X479 Lever, Traction Drive Control 5 169675 Retainer, Hairpin 6 17060408 Screw, Hex Head 1/4-20 x 3/4 7 412677 Bail, Interlock 8 196333X008 Arm, Impeller Rod 9 412679X008 Arm, Traction Rod 10 412683X479 Panel, Control 11 74780524 Screw, Hex Head 5/16-18 x 1-1/2 12 74780528 Screw, Hex Head 5/16-18 x 1-3/4 13 414519X479 Handle Tube, LH 14 414518X479 Handle Tube, RH 15 751153 Nut, Lock 5/16-18 16 19131316 Washer, Flat 3/8 17 178899 Knob, Handle 18 180480 Rod, Auger Control 19 405740 Rod, Traction Control 22 72120618 Bolt, Carriage 3/8-16 x 2-1/4 23 401940X479 Handle Tube, Lower 24 180447 Sleeve, Spring 25 180926 Spring, Traction Drive 26 178669 Spring, Auger Control 27 17000616 Screw, Hex Head 3/8-16 x 1 28 412680 Bushing, Pivot Lever 30 183346 Console, Panel 31 175262 Screw, Hex Head, Tapping #10-24 x 1-1/4 32 184471 Screw, Hex Head, Tapping #10-24 x 1/2 34 17060410 Screw 36 178831 Spring, Torsion, Lever 37 412675X004 Spring, Interlock 38 180927 Headlight, Hood

- - 183784 Bulb, Hood 39 178668 Bezel, Headlight 40 178770 Harness, Headlight (Halogen) 42 414572 Cam, Interlock

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm

IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.

Failure to do so could be hazardous, damage your snow thrower and void your warranty.

Page 26

REPAIR PARTS SNOW THROWER - MODEL 961980018 (96198001800) DRIVE

Page 27

REPAIR PARTS SNOW THROWER - MODEL 961980018 (96198001800) DRIVE

KEY PART NO. NO. DESCRIPTION

1 401619 Chain, Drive 2 751153 Nut, Lock 5/16-18 3 402882 Clip, Retainer 4 17490508 Bolt, Hex Head 5/16-18 x 1/2 5 408981 Bearing, Flange 6 12000007 E-Ring, Retainer 9 402855 Sprocket & Shaft Assembly 11 402568 Rod, Clutch 12 402187 Shaft, Hex 13 402310 Pivot Rod, Shifter 14 401732 Yoke, Shifter 15 175344 Trunnion Bearing Assembly 17 178613 Hub, Rubber Wheel 18 198176X479 Plate, Rubber Wheel 19 74760514 Screw, Hex Head 5/16-18 x 7/8 20 179831 Ring, Rubber Wheel 21 73930500 Nut, Lock 5/16-18 22 169675 Retainer, Hairpin 23 180135 Spring, Bias 24 402691 Sprocket, Axle Shaft 25 402652 Pivot Rod, Swing Plate 26 401820 Plate, Drive 27 404307 Axle Shaft 28 402504 Shaft, Friction Pulley 29 401984X479 Bracket, Shifter, Speed 31 17541008 Screw, Cap Head 32 189282 Key, Square 33 198791 Bearing, Ball 34 402394 Plate, Swing 35 402511 Spacer, Bearing 36 402393 Pulley, Friction 37 132010 Nut, Lock 5/16-18 41 12000012 Ring, Retaining 43 402878 Spring, Return 44 9465M Pin, Roll

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm

IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.

Failure to do so could be hazardous, damage your snow thrower and void your warranty.

Page 28

REPAIR PARTS SNOW THROWER - MODEL 961980018 (96198001800) CHASSIS / ENGINE / PULLEYS

Page 29

REPAIR PARTS SNOW THROWER - MODEL 961980018 (96198001800) CHASSIS / ENGINE / PULLEYS

KEY PART NO. NO. DESCRIPTION

1 414557 Spring, Traction Idler 2 180522 Pulley, Idler (2-1/4) 3 - - - Engine, Tecumseh, Model Number LH318SA (For engine service and replacement parts, call Tecumseh Products at 1-800-558-5402) 4 74780520 Screw, Hex Head 5/16-18 x 1-1/4 5 150078 Screw 6 59289 Washer, Flat 7 166785 Nut, Jam, Lock 5/16-18 8 175330 Pin, Idler Pivot 9 407908 V-Belt, Traction Drive 10 10040500 Washer, Lock 5/16 11 17490508 Screw, Hex Washer Head

5/16-18 x 1/2 12 410420 Impeller Arm Assembly 13 85179 Retainer, Hairpin 14 178828 Spring, Brake 15 408007 V-Belt, Impeller Drive 16 150406 Screw, Hex Head 3/8-16 x 1-1/4 17 187786 Arm, Idler 18 74780524 Screw, Hex Head 5/16-18 x 1-1/2 19 175331 Bushing, Idler Pivot 20 180523 Pulley, Idler (2-3/4) 21 74610516 Screw, Hex Head 5/16-24 x 1 22 409475 Spacer, Engine Pulley 23 180478 Pulley, Engine, Traction Drive 24 179157 Pulley, Engine, Impeller Drive 25 400026 Washer, Flat 3/8 26 850263 Washer, Lock 3/8

KEY PART NO. NO. DESCRIPTION

27 851084 Screw, Hex Head 3/8-24 x 1-3/8 28 155452 Guide, Belt 29 192213 Belt Cover Assembly

(Includes Toolbox Cover) 30 178830 Cover, Toolbox 31 17490408 Screw, Hex Head 1/4-20 x 1/2 32 402881 Bolt, Shoulder 5/16-18 33 403096X004 Bellcrank Shifter 34 198580 Clevis Pin 35 405485 Arm, Auger Control 36 191730 Locknut, Hex 37 402856X004 Plate, Clutch 38 187101 Link, Speed Control 39 402857X004 Bracket, Clutch 40 413429 Bracket, Traction 41 700279 Hairpin, Cotter 3/32 x 1/2 42 73930500 Locknut, Hex 43 403097X004 Plate, Shifter 44 17000616 Screw, Hex Head 45 175324X479 Pivot Bracket, Impeller Idler Arm 46 410877 Pan, Frame Bottom 47 184471 Screw 49 409346X428 Frame Assembly 50 402685X428 Plate, Frame End 51 406109 Shaft, Auger Control 52 57079 Washer, Hardened 53 35062 Key, Safety 56 183528X428 Plate, Engine 57 11050500 Washer, Lock, External Tooth 58 198563 Power Cord

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm

IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.

Failure to do so could be hazardous, damage your snow thrower and void your warranty.

Page 30

REPAIR PARTS SNOW THROWER - MODEL 961980018 (96198001800) WHEELS

30 15 32

Page 31

REPAIR PARTS SNOW THROWER - MODEL 961980018 (96198001800) WHEELS

KEY PART NO. NO. DESCRIPTION

1 192092X421 Wheel Assembly, 16", with Power Steering, LH 2 155443 Pin, Klik 1/4 3 405161 Cover, Power Steering 4 184471 Screw, Shoulder, Hex Head #10-24 x 1/2 7 17060410 Screw, Hex Head 1/4-20 x 5/8 8 410294 Bracket, Steering Cable, RH 9 410293 Bracket, Steering Cable, LH 10 17600406 Screw, Hex Head 1/4-20 x 1/2 11 17490508 Screw, Hex Head 5/16-18 x 1/2 12 405077 Link, Steering Lever 13 193506X479 Lever Assembly, Steering 14 182015 Pin, Steering Lever 15 194944X008 Bellcrank 16 194939X008 Bracket Assembly, LH Steering 17 194943X008 Bracket Assembly, RH Steering 18 181847 Pin, Steering Bellcrank 19 85179 Retainer, Hairpin 20 179148X479 Bracket, Lever Assembly 21 192126 Driver, Wheel 22 182466 Ring, Wire Retainer 23 187622 Lobe, Wheel 24 194941 Slide, Clutch 25 179139 Spring, Clutch Slide 26 194940 Lobe, Axle 27 189282 Key, Square 1/4 x 1/4 x 7/8 28 174697 Washer, Thrust (1") 29 179830 Bearing, Axle 30 193885 Spring, Return, Steering Latch 31 192093X421 Wheel Assembly, 16", with Power Steering, RH 32 700279 Clip, Retainer 33 12000045 Ring, Retaining 34 146315 Screw, Tapping, Hex Head 5/16-18 x 3/4

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm

IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.

Failure to do so could be hazardous, damage your snow thrower and void your warranty.

Page 32

REPAIR PARTS SNOW THROWER - MODEL 961980018 (96198001800) DECALS

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Page 33

REPAIR PARTS SNOW THROWER - MODEL 961980018 (96198001800) DECALS

KEY PART NO. NO. DESCRIPTION

1 181037 Decal, Danger 2 187869 Decal, Poulan 3 181035 Decal, Danger, Deflector 4 181042 Decal, Danger 5 187894 Decal 6 181033 Decal, Instruction 9 415475 Decal, Speed Control 10 183730 Decal, Remote Deflector Control 11 415399 Decal, LH Trigger 12 415398 Decal, RH Trigger

- - 415312 Owner’s Manual, English

- - 415313 Owner’s Manual, French

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm

IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.

Failure to do so could be hazardous, damage your snow thrower and void your warranty.

Page 34

SERVICE NOTES

Page 35

SERVICE NOTES

Page 36

LIMITED WARRANTY

The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and work man ship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.

1. This warranty does not apply to the engine or components parts thereof. Please refer to the applicable manufacturer's warranty on these items.

2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the pur chaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by the manufacturer.

3. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase.

4. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in ac cor dance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.

5. Exclusions: Excluded from this Warranty are belts, shear pins, normal wear, normal adjustments, stan dard hard ware and normal maintenance.

6. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.

Should you have any unanswered questions concerning this Warranty, please contact:

Poulan Customer Service Department 1030 Stevens Creek Road Augusta, GA 30907 USA

In Canada contact: Poulan, Customer Service Department

5855 Terry Fox Way Mississauga, Ontario L5V 3E4

giving the complete mfg. ID#, serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased.

THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WAR RAN TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which vary from locale to locale.

This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.

Poulan 961980018, 96198001800 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual