Poulan 96194000601 User Manual

IMPORTANT MANUAL Do Not Throw Away

OWNER'S MANUAL

MODEL NUMBER:

Read the Owner's Manual and

96194000601

fol low all Warnings and Safety In struc tions. Fail ure to do so can result in serious injury.

SNOW THROWER

Always Wear Eye Protection During Operation

WARNING:

415157 Rev 1 09.18.07 TH

Printed in U.S.A.

IMPORTANT

Safe Operation Practices for Walk-Behind Snow Throwers

This snow thrower is capable of amputating hands and feet and throwing objects.

Failure to observe the following safety instructions could result in serious injury.

Look for this symbol to point out im por tant safety precautions. It means CAUTION!!! BE COME ALERT!!! YOUR SAFE TY IS IN VOLVED.

WARNING: Always disconnect spark plug wire and place it where it can not con tact plug in order to pre vent ac ci den tal start ing when setting up, trans port ing, ad just ing or making re pairs.

WARNING: This snow thrower is for use on sidewalks, driveways and other ground level surfaces. Caution should be exercised while using on sloping surfaces. Do not use snow thrower on surfaces above ground level such as roofs of residences, garages, porch es or other such structures or buildings.

Training

1. Read, understand and follow all instructions on the machine and in the manual(s) before operating this unit. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the unit and disengage the controls quickly.

2. Never allow children to operate the equipment. Never allow adults to operate the equipment without proper instruction.

3. Keep the area of operation clear of all persons, particularly small children.

4. Exercise caution to avoid slipping or falling, especially when operating the snow thrower in reverse.

Preparation

1. Thoroughly inspect the area where the equipment is to be used and remove all doormats, sleds, boards, wires, and other foreign objects.

2. Disengage all clutches and shift into neutral before starting the engine (motor).

3. Do not operate the equipment without wearing adequate winter garments. Avoid loose fitting clothing that can get caught in moving parts. Wear footwear that will improve footing on slippery surfaces.

4. Handle fuel with care; it is highly flammable (a) Use an approved fuel container. (b) Never add fuel to a running engine or hot en-

gine.

fuel tank indoors.

(d) Never fill containers inside a vehicle or on a truck or

trailer bed with a plastic liner. Always place containers on the ground, away from your vehicle, before filling.

(e) When practical, remove gas-powered equipment

from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.

WARNING: Snow throwers have ex posed rotating parts, which can cause severe injury from contact, or from material thrown from the discharge chute. Keep the area of operation clear of all persons, small children and pets at all times including startup.

CAUTION: Muffler and other engine parts become extremely hot during operation and remain hot after engine has stopped. To avoid severe burns on contact, stay away from these areas.

WARNING: Engine exhaust, some of its con stit u ents, and certain vehicle com po nents contain or emit chem icals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc tive harm.

(f) Keep the nozzle in contact with the rim of the fuel

tank or container opening at all times, until refueling is complete. Do not use a nozzle lock-open device.

(g) Replace gasoline cap securely and wipe up spilled

fuel.

(h) If fuel is spilled on clothing, change clothing im-

mediately.

5. Use extension cords and receptacles as specified by the manufacturer for all units with electric drive motors or electric starting motors.

6. Adjust the collector housing height to clear gravel or crushed rock surface.

7. Never attempt to make any adjustments while the engine (motor) is running (except when specifically recommended by manufacturer).

8. Always wear safety glasses or eye shields during operation or while performing an adjustment or repair to protect eyes from foreign objects that may be thrown from the machine.

Operation

1. Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.

2. Exercise extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic.

3. After striking a foreign object, stop the engine (motor), remove the wire from the spark plug, disconnect the cord on electric motors, thoroughly inspect the snow thrower for any damage, and repair the damage before restarting and operating the snow thrower.

4. If the unit should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble.

5. Stop the engine (motor) whenever you leave the operating position, before unclogging the collector/impeller housing or discharge chute, and when making any

repairs, adjustments or inspections.

6. When cleaning, repairing or inspecting the snow thrower, stop the engine and make certain the collector/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent someone from accidentally starting the engine.

7. Do not run the engine indoors, except when starting the engine and for transporting the snow thrower in or out of the building. Open the outside doors; exhaust fumes are dangerous.

8. Exercise extreme caution when operating on slopes.

9. Never operate the snow thrower without proper guards, and other safety protective devices in place and working.

10. Never direct the discharge toward people or areas where property damage can occur. Keep children and others away.

11. Do not overload the machine capacity by attempting to clear snow at too fast a rate.

12. Never operate the machine at high transport speeds on slippery surfaces. Look behind and use care when operating in reverse.

13. Disengage power to the collector/impeller when snow thrower is transported or not in use.

14. Use only attachments and accessories approved by the manufacturer of the snow thrower (such as wheel weights, counterweights, or cabs).

15. Never operate the snow thrower without good visibility or light. Always be sure of your footing, and keep a firm hold on the handles. Walk; never run.

16. Never touch a hot engine or muffler.

Clearing a Clogged Discharge Chute

Hand contact with the rotating impeller inside the discharge chute is the most common cause of injury associated with snow throwers. Never use your hand to clean out the discharge chute. To clear the chute:

1. SHUT THE ENGINE OFF!

2. Wait 10 seconds to be sure the impeller blades have stopped rotating.

3. Always use a clean-out tool, not your hands.

Maintenance and Storage

1. Check shear bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition.

2. Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters, space heaters, or clothes dryers. Allow the engine to cool before storing in any enclosure.

3. Always refer to operator’s manual for important details if the snow thrower is to be stored for an extended period.

4. Maintain or replace safety and instruction labels, as necessary.

5. Run the machine a few minutes after throwing snow to prevent freeze-up of the collector/impeller.

CONGRATULATIONS on your purchase of a new snow thrower. It has been designed, engineered and man u fac tured to give best possible dependability and per for mance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center. We have competent, well-trained tech ni cians and the proper tools to service or repair this unit.

Please read and retain this manual. The instructions will enable you to assemble and maintain your snow thrower prop er ly. Always observe the “SAFETY RULES”.

SERIAL NUMBER: ___________________________ DATE OF PURCHASE: _______________________ THE MODEL AND SERIAL NUMBERS WILL BE FOUND

ON A DECAL ATTACHED TO THE REAR OF THE SNOW THROWER HOUSING.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

TABLE OF CONTENTS

PRODUCT SPECIFICATIONS

Gasoline Capacity 4.0 Quarts (4,54 Liters) and Type: Unleaded Regular only

Oil Type SAE 30 (above 40°F) (API SG–SL): SAE 5W-30 or 10W-30 (0° to +40°F)

SAE 0W-30 (below 0°F)

Oil Capacity: 26 Ounces (0,74 Liters)

Spark Plug: Champion RJ19LM Gap: 0.030" (0,762 mm)

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your snow thrower.

• Follow the instructions under “Maintenance” and “Stor age” sec tions of this own er’s manual.

SAFETY RULES ........................................................ 2-3

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ................................ 3

ASSEMBLY / PRE-OPERATION ............................... 5-7

OPERATION ............................................................8-13

MAINTENANCE ..................................................... 14-15

MAINTENANCE SCHEDULE ..................................... 14

SERVICE AND AD JUST MENTS ........................... 16-18

STORAGE .............................................................. 18-19

TROU BLE SHOOT ING ................................................ 20

REPAIR PARTS ..................................................... 38-51

WARRANTY ................................................................ 52

PARTS PACKED SEPARATELY IN CARTON

ASSEMBLY / PRE-OPERATION

Read these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower. Reading the entire manual will familiarize you with the unit, which will assist you in assembly, operation and maintenance of the product.

Your new snow thrower has been as sem bled at the factory with the ex cep tion of those parts left unassembled for shipping purposes. All parts such as nuts, washers, bolts, etc., necessary to com plete the as sem bly have been placed in the parts bag. To ensure safe and proper operation of your snow thrower, all parts and hard ware you assemble must be tightened se cure ly. Use the correct tools as nec es sary to ensure proper tightness.

SPEED CONTROL ROD

PLASTIC TIE

UPPER HANDLE

HANDLE KNOB

REMOVE SNOW THROWER FROM CAR TON

1. Remove all accessible loose parts and parts boxes from carton.

2. Cut down all four corners of carton and lay panels flat.

3. Remove the two (2) screws securing the auger housing to the pallet.

4. Remove all packing materials ex cept plastic tie holding speed control rod to lower handle.

5. Remove the two (2) plastic ties securing the upper handle to the pallet.

6. Remove snow thrower from carton and check carton thor ough ly for ad di tion al loose parts.

HOW TO SET UP YOUR SNOW THROWER

TOOL BOX (See Fig. 10)

A toolbox is provided on your snow thrower. The toolbox is located on top of the belt cover. Store the extra shear bolts, nuts and multi-wrench provided in parts bag in the toolbox.

NOTE: The multi-wrench may be used for assembly of the chute rotator head to snow thrower and making ad just ments to the skid plates.

LOWER HANDLE

FIG. 1

SPEED CON TROL ROD

RETAINER SPRING

UNFOLD UPPER HANDLE

1. Raise upper handle to the operating position and tight en handle knobs securely.

INSTALL SPEED CONTROL ROD (See Figs. 1 and 2)

1. Remove plastic tie securing rod to lower handle.

2. Insert rod into speed control bracket and secure with retainer spring.

SPEED CONTROL BRACKET

FIG. 2

SPEED

CONTROL

LEVER

ASSEMBLY / PRE-OPERATION

INSTALL TRACTION DRIVE CONTROL ROD (See Figs. 3 and 4)

The traction drive control rod has the long loop on the end of the spring as shown.

1. Slide rubber sleeve up rod and hook end of spring into pivot bracket with loop opening down as shown.

2. With top end of rod positioned under left side of control panel, push rod down and insert top end of rod into hole in drive control bracket. Secure with retainer spring.

TRACTION DRIVE

CONTROL ROD

RUBBER

SLEEVE

INSTALL AUGER CONTROL ROD (See Figs. 5 and 6)

The auger control rod has the short loop on the end of the spring as shown.

1. Slide rubber sleeve up rod and hook end of spring into control arm with loop opening up as shown.

2. With top end of rod positioned under right side of control panel, push down on rod and insert end of rod into hole in auger control bracket. Secure with retainer spring.

AUGER CONTROL ROD

RUBBER SLEEVE

CONTROL ARM

PIVOT BRACKET

TRACTION DRIVE CON TROL LEVER

DRIVE CONTROL BRACKET

FIG. 3

LOOP OPEN ING DOWN

RETAINER

SPRING

TRACTION DRIVE CON TROL ROD

LOOP

OPENING

FIG. 5

AUGER CONTROL ROD

RETAINER SPRING

AUGER

CONTROL

LEVER

AUGER CONTROL BRACKET

FIG. 4

FIG. 6

ASSEMBLY / PRE-OPERATION

INSTALL DISCHARGE CHUTE / CHUTE ROTATOR HEAD (See Fig. 7)

NOTE: The multi-wrench provided in your parts bag may

be used to install the chute rotator head.

1. Place discharge chute assembly on top of chute base with discharge opening toward front of snow thrower.

2. Position chute rotator head over chute bracket. If nec es sary, rotate chute assembly to align square and pin on un der side of chute rotator head with holes in chute brack et.

3. With chute rotator head and chute bracket aligned, po si tion chute rotator head on pin and threaded stud of mounting bracket.

4. Install 3/8 washer and locknut on threaded stud and tighten securely.

CHUTE ROTATOR HEAD

3/8 LOCKNUT

3/8 WASHER

INSTALL CHUTE DEFLECTOR REMOTE CONTROL (See Figs. 8 and 9)

1. Install remote cable bracket to discharge chute with 5/16-18 carriage bolt and 5/16-18 locknut as shown. Tighten securely.

2. Install remote cable eyelet to chute deflector with 1/4-20 shoulder bolt, nylon washer and 1/4-20 locknut as shown. Tighten securely.

3. Install spring hooks between hex nuts on chute rotater head and into hole in chute deflector as shown.

1/4-20 SHOULDER BOLT

NYLON WASHER

1/4-20 LOCK NUT

CABLE EYELET

SPRING

CHUTE

DE FLEC TOR

HOOK BE TWEEN HEX NUTS ON CHUTE ROTATER HEAD

5/16-18

CARRIAGE

BOLT

CHUTE BRACKET

ALIGN BEFORE

TIGHTENING LOCKNUT

FIG. 7

THREADED

STUD

ROTATOR HEAD

MOUNT ING

BRACKET

REMOTE

CABLE

BRACKET

5/16-18 LOCKNUT

FIG. 8

CHUTE DEFLECTOR CONTROL LEVER

FIG. 9

CHECK TIRE PRESSURE

The tires on your snow thrower were overinflated at the factory for shipping purposes. Correct and equal tire pres sure is important for best snow throwing performance.

• Reduce tire pressure to 14-17 PSI (19-24.5 N-m).

OPERATION

KNOW YOUR SNOW THROWER

READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.

These symbols may appear on your snow thrower or in literature supplied with the product. Learn and understand their meaning.

DANGER

OR WARNING

IGNITION KEY.

INSERT TO START

AND RUN,

PULL OUT TO STOP.

FORWARD

REVERSE

PRIMER

READ AND FOLLOW ALL SAFETY INFORMATION

AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT.

KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE

SNOW

DISCHARGE

DISENGAGED

ENGAGED

TRACTION

DRIVE CONTROL

OPERATION

SPARK

SAFETY IGNITION KEY

CHOKE CON TROL

THROTTLE / ENGINE CONTROL

RECOIL (AUXILIARY) STARTER HANDLE

NOTE: ITEMS ABOVE

LOCATION ON THE

ENGINE. ACTUAL

ENGINE ON YOUR

PLUG

PRIM ER

ARE SHOWN IN THEIR TYPICAL

LOCATION MAY

VARY WITH THE

UNIT.

POWER CORD PLUG

ELECTRIC START BUTTON

ENGINE OIL CAP

WITH DIPSTICK

FUEL

SHUT-OFF

VALVE

DISCHARGE CHUTE

OIL DRAIN PLUG

CLEAN-OUT TOOL

GAS O LINE

FILLER

CAP

AUGER CONTROL LEVER

CHUTE

DE FLEC TOR

DISCHARGE CHUTE CONTROL LEVER

DRIVE SPEED CON TROL LEVER

DEFLECTOR REMOTE

CONTROL LEVER

TRACTION

DRIVE

CONTROL

LEVER

LH TURN

TRIGGER

LIGHT

HANDLE

KNOB

MUF FLER

TOOLBOX

AU GERS

FIG.10

MEETS A.N.S.I. SAFETY REQUIREMENTS

Our snow throwers conform to the standards of the American National Standards Institute.

Toolbox - to store spare shear bolts, locknuts and wrench. Safety ignition key - must be inserted for the engine to

start and run. Remove when snow thrower is not in use.

Electric start button - used for starting the engine. Recoil (auxiliary) starter handle - used for start ing en gine. Primer - pumps additional fuel from the carburetor to the

cylinder for use when starting a cold engine.

LH and RH turn triggers - used to steer the snow thrower. Choke control - used for starting a cold engine.

Throttle/engine control - used to se lect either FAST or

SLOW engine speed and to STOP the engine. Traction drive control lever - used to engage power-pro-

pelled for ward or reverse motion of snow thrower. Auger control lever - used to engage auger motion (throw

snow). Discharge chute control lever - used to change the

di rec tion the snow is thrown. Skid plate - used to adjust height of scraper bar from the

ground.

SKID PLATE

OPERATION

The operation of any snow thrower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating

your snow thrower or performing any ad just ments or repairs. We recommend standard safe ty glasses or a wide vision safety mask worn over spectacles.

HOW TO USE YOUR SNOW THROWER

Know how to operate all controls before adding fuel or

attempting to start the engine.

STOPPING

TRACTION DRIVE

• Release traction drive control lever to stop the forward

or reverse movement of the snow thrower.

AUGER

• Release the auger control lever to stop throwing snow. ENGINE

1. Move throttle control to “STOP” position.

2. Remove (do not turn) safety ignition key to prevent

unauthorized use.

NOTE: Never use choke to stop engine. TO USE FUEL SHUT-OFF VALVE (See Fig. 11)

The fuel shut-off valve is located beneath the fuel tank on the engine. Always op er ate the snow thrower with the fuel shut-off valve in the OPEN position.

TO USE CHOKE CON TROL (See Fig. 13)

The choke con trol is located on the en gine. Use the choke control when ev er you are starting a cold en gine. Do not use to start a warm en gine.

• To engage choke, turn knob clockwise. Slowly turn knob counterclockwise to disengage.

FULLOFF

FIG. 13

TO CONTROL SNOW DISCHARGE (See Fig. 14)

WARNING: If the discharge chute or au ger become clogged, shut-off en gine and wait for all moving parts to stop. Use the clean-out tool, NOT YOUR HANDS, to un clog the chute and/or auger.

OFF

OPEN

FIG. 11

TO USE THROTTLE CONTROL (See Fig. 12)

The throttle control is located on the engine. Always op er ate the snow thrower with the engine at full throttle. Full throttle offers the best snow thrower performance.

FAST

SLOW

The DIRECTION in which snow is to be thrown is controlled by the discharge chute control lever.

• To change the discharge chute position, press down ward on discharge chute control lever and move lever left or right until chute is in desired position. Be sure lever springs back and locks into desired position.

The DISTANCE that snow is thrown is controlled by the position of the chute deflector. Set the deflector low to throw snow a short distance; set the deflector higher to throw snow farther.

• Press downward on chute deflector control lever and move lever forward to lower the deflector and decrease the distance. Move lever back to raise the deflector and increase the distance. Be sure lever springs back and locks into desired position.

DISCHARGE CHUTE

CONTROL LEVER

FIG. 12

CHUTE DEFLECTOR

REMOTE CONTROL LEVER

FIG. 14

OPERATION

TO THROW SNOW (See Fig. 15)

The auger rotation is controlled by the auger control lever located on the right side handle.

• Squeeze auger control lever to handle to engage the auger and throw snow.

• Release the auger control lever to stop throwing snow.

AUGER CONTROL LEVER

FIG. 15

USING THE CLEAN-OUT TOOL (See Fig. 16)

In certain snow conditions, the discharge chute may become clogged with ice and snow. Use the clean-out tool to dislodge this blockage.

When cleaning, repairing, or in spect ing, make certain all controls are disengaged and the auger/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the spark plug to prevent accidental starting.

• Release the auger control lever and shut off the engine.

• Remove the clean-out tool from it's mounting clip. Grasp the tool firmly by the handle and push and twist the tool into the discharge chute to dislodge the blockage.

After the packed snow has been dislodged, return the cleanout tool to it's mounting clip by pushing it into the clip.

• Make sure the discharge chute is pointed in a safe direction (no vehicles, buildings, people, or other objects are in the direction of discharge) before restarting the engine.

• Restart the engine, then squeeze the auger control lever to the handle to clear snow from the auger housing and the discharge chute.

DISCHARGE CHUTE

TO MOVE FORWARD AND BACKWARD (See Fig. 17)

SELF-PROPELLING, forward and reverse movement of the snow thrower, is controlled by the traction drive control lever located on the left side handle.

• Squeeze traction drive control lever to handle to en gage the drive system.

• Release traction drive control lever to stop the forward or reverse movement of the snow thrower.

SPEED and DIRECTION are controlled by the drive speed control lever.

• Press downward on the speed control lever and move lever to de sired po si tion BE FORE engaging the trac tion drive control lever. Be sure lever springs back and locks into desired position.

CAUTION: Do not move speed con trol le ver when traction drive control lever is en gaged. Damage to the snow thrower can result.

• Slower speeds are for heavier snow and faster speeds are for light snow and transporting the snow thrower. It is recommended that you use a slower speed until you are familiar with the operation of the snow thrower.

NOTE: When both traction drive and auger control levers are engaged, the traction drive control lever will lock the auger control lever in the engaged position. This will allow you to release your right hand from the handle and adjust the discharge chute direction without interrupting the snow throwing process.

TRACTION DRIVE CONTROL LEVER

DRIVE SPEED CONTROL LEVER

FIG. 17

CLEAN-OUT TOOL

MOUNTING CLIP

FIG. 16

POWER STEERING OPERATION (See Fig. 18)

Steering triggers are used to assist in steering your snow thrower. The triggers are located on the underside of each handle. When a trigger is squeezed, it disengages the drive wheel on that side of snow thrower and allows it to turn in that direction.

• To turn left – squeeze left side trigger.

• To turn right – squeeze right side trigger.

OPERATION

LH TURN TRIGGER

RH TURN TRIGGER

FIG. 18

TO ADJUST SKID PLATES (See Fig. 19) NOTE: The wrench provided in your parts bag may be used

to adjust the skid plates. Skid plates are located on each side of the auger housing

and adjust the clearance between the scraper bar and the ground surface. Adjust skid plates evenly to proper height for current surface conditions. For removal of snow in normal con di tions, such as a paved driveway or side walk, place skid plates in the highest position (lowest scraper clear ance) to give a 1/8" clearance between the scraper bar and the ground. Use a middle position if the surface to be cleared is uneven.

NOTE: It is not recommended to operate the snow thrower over gravel or rocky surfaces. Objects such as gravel, rocks or other debris, can easily be picked up and thrown by the impeller, which can cause serious personal injury, property dam age or damage to the snow thrower.

• If snow thrower must be operated over gravel surface, use extra caution and be sure skid plates are adjusted to lowest (highest scraper clear ance) position.

1. Shut off engine and wait for all moving parts to stop.

2. Adjust skid plates by loosening the hex nuts, then moving skid plate to desired position. Be sure both plates are adjusted evenly. Tighten securely.

HIGH POSITION (LOW GROUND CLEARANCE)

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 20)

The engine on your snow thrower has been shipped, from the factory, already filled with oil.

1. Check engine oil with snow thrower on level ground.

2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw tight, wait for a few seconds, remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfill.

• To change engine oil, see “TO CHANGE ENGINE OIL” in the Main te nance sec tion of this manual.

ADD GASOLINE (See Fig. 20)

• Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline. Purchase fuel in quan ti ties that can be used within 30 days to assure fuel freshness.

WARNING: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

CAUTION: Alcohol blended fuels (called gas o hol or using ethanol or methanol) can attract moisture which leads to separation and for ma tion of acids dur ing storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied be fore stor age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage In struc tions for ad di tion al information. Never use engine or car bu re tor cleaner products in the fuel tank or per ma nent damage may occur.

ENGINE OIL

FILL CAP /

DIPSTICK

SAFETY IG NI TION KEY

THROT TLECHOKE CONTROL

PRIM ER

AUGER

HOUSING

SCRAPER BAR

HEX NUTS

LOW POSITION (HIGH GROUND CLEAR ANCE)

FIG. 19

SKID PLATE

SCRAPER BAR (See Fig. 19)

The scraper bar is not adjustable, but is reversible. After con sid er able use it may become worn. When it has worn almost to the edge of the housing, it can be reversed, providing additional service before requiring replacement. Replace a dam aged or worn scrap er bar.

RECOIL STARTER HANDLE

NOTE: ALL ITEMS ARE SHOWN IN THEIR TYPICAL LOCATION.

ACTUAL LOCATION MAY VARY WITH ENGINE ON YOUR UNIT.

FIG. 20

STARTER BUTTON

POWER CORD PLUG

GAS O LINE

FILLER CAP

FUEL SHUT-

OFF VALVE

OPERATION

TO START ENGINE

• Be sure fuel shut-off valve is in the “OPEN” position. Your snow thrower engine is equipped with both a 120 Volt

A.C. electric starter and a recoil starter. The electric starter is equipped with a three-wire power cord and plug and is designed to operate on 120 Volt A.C. household current.

• Be sure your house is a 120 Volt A.C. three-wire ground ed system. If you are uncertain, consult a li censed electrician.

WARNING: Do not use the electric start er if your house is not a 120 Volt A.C. three-wire grounded system. Se ri ous per son al injury or damage to your snow thrower could result.

COLD START - ELECTRIC STARTER

1. Insert safety ignition key (packed separately in parts bag) into ignition slot until it clicks. DO NOT turn the key. Keep the extra safety ignition key in a safe place.

2. Place throttle control in “FAST” position.

3. Rotate choke control to “FULL” position.

4. Connect the power cord to the engine.

5. Plug the other end of the power cord into a three-hole grounded 120 Volt A.C. receptacle.

6. Push the primer three (3) times.

7. Push starter button until engine starts.

IMPORTANT: Do not crank engine more than five con tin u ous seconds between each time you try to start. Wait 5 to 10 seconds between each attempt.

8. When the engine starts, release the starter button and slowly move the choke control to the “OFF” position.

9. Disconnect the power cord from the receptacle first, then from the engine.

Allow the engine to warm up for a few minutes. Engine will not develop full power until it has reached normal operating temperature.

WARM START - ELECTRIC STARTER Follow the steps above, keeping the choke control in the

“OFF” position. COLD START - RECOIL STARTER

1. Insert safety ignition key (packed separately in parts bag) into ignition slot until it clicks. DO NOT turn the key. Keep the extra safety ignition key in a safe place.

2. Place throttle control in “FAST” position.

3. Rotate choke control to “FULL” position.

4. Push the primer four (4) times if the temperature is below 15°F, or two (2) times if temperature is between 15° and 50°F. If temperature is above 50°F, priming is not nec es sary.

NOTE: Over priming may cause flooding, preventing the engine from starting. If you do flood the engine, wait a few minutes be fore at tempt ing to start and DO NOT push the primer.

5. Pull recoil starter handle quickly. Do not allow starter rope to snap back.

6. When the engine starts, release the recoil starter han dle and slowly move the choke control to the “OFF” position.

Allow the engine to warm up for a few minutes. Engine will not develop full power until it has reached normal operating temperature.

WARM START - RECOIL STARTER Follow the steps above, keeping the choke in the “OFF”

position. DO NOT push the primer.

BEFORE STOPPING

Run the engine for a few minutes to help dry off any moisture on the engine.

IF RECOIL STARTER HAS FROZEN

If the recoil starter has frozen and will not turn the engine, proceed as follows:

1. Grasp the recoil starter handle and slowly pull as much rope out of the starter as possible.

2. Release the recoil starter handle and let it snap back against the starter.

If the engine still fails to start, repeat the above steps or use the electric starter.

SNOW THROWING TIPS

• Always operate the snow thrower with the engine at full throttle. Full throttle offers the best performance.

• Go slower in deep, freezing or heavy wet snow. Use the drive speed control, NOT the throttle, to adjust speed.

• It is easier and more efficient to remove snow im me di ate ly after it falls.

• The best time to remove snow is the early morning. At this time the snow is usually dry and has not been exposed to the direct sun and warming tem per a tures.

• Slightly overlap each successive path to ensure all snow will be removed.

• Throw snow downwind whenever possible.

• Ad just the skid plates to proper height for current snow con di tions. See “TO ADJUST SKID PLATES” in this section of this manual.

• For extremely heavy snow, re duce the width of snow removal by over lap ping previous path and moving slowly.

• Keep engine clean and clear of snow during use. This will help air flow and extend engine life.

• After snow-throwing is completed, allow engine to run for a few minutes to melt snow and ice off the engine.

• Clean the entire snow thrower thoroughly after each use and wipe dry so it is ready for next use.

WARNING: Do not operate snow thrower if weather conditions im pair visibility. Throwing snow dur ing a heavy, windy snowstorm can blind you and be hazardous to the safe operation of the snow thrower.

MAINTENANCE

GENERAL REC OM MEN DA TIONS

The warranty on this snow thrower does not cover items that have been sub ject ed to operator abuse or negligence. To receive full value from the warranty, operator must maintain snow thrower as in struct ed in this manual. Some ad just ments will need to be made periodically to properly maintain your snow thrower. All adjustments in the Service and Ad just ments section of this manual should be checked at least once each season.

• Once a year, you should replace the spark plug and check belts for wear. A new spark plug will help your engine run better and last longer.

• Follow the maintenance schedule in this manual.

NOTE: Use only Original Equipment Manufacturer (OEM) parts to service this unit. Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator.

BEFORE EACH USE

1. Check engine oil level.

2. Check for loose fasteners.

3. Check controls to be sure they are functioning properly.

LUBRICATION

Keep your snow thrower well lubricated (See “LU BRI CA TION CHART”).

LUBRICATION CHART SAE 5W-30 Motor Oil See “ENGINE”

in Maintenance section

General

Purpose Grease

Auger

grease fittings

Pivot

points

Engine oil

SNOW THROWER

Always observe the safety rules when performing any main te nance.

TIRES

• Maintain proper air pressure in both tires (14–17 P.S.I. / 19-24.5 N-m).

• Keep tires free of gasoline and oil, which can harm rubber.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and cor ro sion.

V-BELTS

Check V-belts for deterioration and wear after every 50 hours of operation and replace if necessary. The belts are not ad just able. Replace belts if they begin to slip from wear. (See “TO REMOVE BELT COVER” in the Service and Adjustments section of this manual).

The V-belts on your snow thrower are of special con struc tion and should be replaced by original equipment man u fac tur er (OEM) belts avail able from your nearest dealer. Using other than OEM belts can cause personal injury or damage to

the snow thrower.

MAINTENANCE

AUGER GEAR CASE

• The gear case was filled with lubricant to the proper level at the factory. The only time the lubricant needs attention is if service has been performed on the gear case.

• If lubricant is required, use only Ronex ED #1 grease.

TRACTION DRIVE SYSTEM

DO NOT lubricate the drive components inside the snow thrower. The sprockets, hex shafts, drive disc and friction wheel require no lubrication. The bearings and bushings are lifetime lubricated and require no maintenance.

CAUTION: Any lubricating of the above com po nents can cause contamination of the friction wheel and damage to the drive system of your snow thrower.

ENGINE

See engine manual.

LUBRICATION

Use only high quality detergent oil rated with API service classification SG–SL. Select the oil's SAE viscosity grade according to your expected operating temperature.

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 25 hours of operation or at least once a year if the snow thrower is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and after each five (5) hours of continuous use. Tighten oil fill cap / dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL Determine temperature range anticipated before next oil

change. All oil must meet API service classification SG–SL.

• Be sure snow thrower is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container. NOTE: The left side wheel may be removed from snow

thrower for easier access to the oil drain plug and place ment of a suitable container. The unit tilted, resting on the frame with the left wheel removed, will help drain any oil trapped inside the engine. (See “TO REMOVE WHEELS” in the Service and Adjustments section of this manual).

1. Remove safety ignition key and disconnect spark plug wire from spark plug. Place wire where it cannot come in contact with spark plug.

2. Clean area around drain plug.

3. Remove drain plug and drain oil in a suitable container.

4. Install drain plug and tighten securely.

5. Wipe off any spilled oil from snow thrower and engine.

6. Install left wheel (if removed for draining oil). Be sure to install klick pin into proper hole in wheel axle (See “TO REMOVE WHEELS” in the Service and Adjustments section of this manual).

7. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine.

8. Refill engine with oil through oil dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this man u al.

9. Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at “FULL” line on dipstick.

10. Wipe off any spilled oil.

MUFFLER

Inspect and replace corroded muffler as it could cre ate a fire haz ard and/or dam age.

SPARK PLUG

Replace spark plug at the beginning of each season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in the “PROD UCT SPEC I FI CA TIONS” section of this manual.

CLEANING

IMPORTANT: For best performance, keep snow thrower

housing free of any dirt or trash. Clean the outside of your snow thrower after each use.

WARNING: Remove safety ignition key and disconnect spark plug wire from spark plug. Place wire where it can not come in contact with spark plug.

• Keep finished surfaces/wheels free of gasoline, oil, etc.

• We do not recommend using a garden hose to clean your snow thrower unless the electrical system, muffler and carburetor are covered to keep water out. Water in engine can result in shortened engine life.

SERVICE AND ADJUSTMENTS

WARNING: To avoid serious injury, before performing any service or ad just ments:

1. Be sure throttle is in STOP position.

2. Remove safety ignition key.

3. Make sure the augers and all mov ing parts have completely stopped.

4. Disconnect spark plug wire from spark plug and place wire where it can not contact plug.

SNOW THROWER

TO ADJUST SNOW THROWER HEIGHT

See “TO ADJUST SKID PLATES” and “SCRAPER BAR” in the Operation section of this manual.

CHUTE DEFLECTOR

The chute deflector, attached to the top of the discharge chute, is provided to direct discharging snow away from the operator. If the deflector becomes damaged, it should be re placed.

WARNING: To avoid serious injury, nev er operate your snow thrower with the deflector removed or damaged.

• To change direction and/or distance snow is dis charged, see “TO CONTROL SNOW DISCHARGE” in the Op er a tion section of this manual.

SHEAR BOLTS (See Fig. 21)

AUGER SHEAR BOLTS Both right and left-hand augers are secured to the auger

shaft with a shoulder/shear bolt and hex nut. Should a foreign object or ice become lodged in the augers, the shear bolts are designed to break, preventing damage to any other com po nents. If one or both augers do not turn when auger control lever is engaged, check to see if one or both of the bolts have sheared. To replace the shear bolts:

1. Disengage all controls and move throttle control to STOP position. Wait for all moving parts to stop.

2. Remove safety ignition key and disconnect spark plug wire from spark plug. Place wire where it cannot come in contact with spark plug.

3. Align hole in auger hub with hole in auger shaft and install a new 1/4-20 x 2" shoulder/shear bolt and spacer. Install 1/4-20 lock nut and tighten securely.

3. Align holes in impeller hub with holes in impeller shaft and install two (2) new 1/4-20 x 1-5/8" capscrew/shear bolts. Install 1/4-20 locknuts and tighten securely.

CAUTION: Do not substitute. Use only original equip ment capscrew/shear bolts as sup plied with your snow thrower.

4. Insert safety ignition key and reconnect spark plug wire to spark plug.

1/4-20 LOCKNUT

1/4-20 LOCK NUT

1/4-20 x 1-5/8 CAPSCREW / SHEAR BOLT

IMPELLER HUB

IMPELLER

SHAFT

AUGER HUB

FIG. 21

1/4-20 x 2

SHOULDER /

SHEAR BOLT

SPACER

AUGER

HUB

AUGER SHAFT

TO REMOVE BELT COVER (See Fig. 22)

1. Remove the two screws securing belt cover to frame.

2. Remove belt cover.

• Replace belt cover by installing cover and screws and tighten securely.

CAUTION: Do not sub sti tute. Use only original equip ment shear bolts as sup plied with your snow thrower.

4. Insert safety ignition key and reconnect spark plug wire to spark plug.

IMPELLER SHEAR BOLTS The impeller is secured to the impeller shaft with two (2)

capscrew/shear bolts and hex nuts. Should a foreign object or ice become lodged in the impeller, the capscrews are de signed to break, preventing damage to any other com po nents. If impeller does not turn when auger control lever is engaged, check to see if the capscrews have sheared. To replace the capscrew/shear bolts:

1. Disengage all controls and move throttle control to STOP position. Wait for all moving parts to stop.

2. Remove safety ignition key and disconnect spark plug wire from spark plug. Place wire where it cannot come in contact with spark plug.

BELT COVER SCREWSFRAME

FIG. 22

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