Poulan 96194000506, 424027 User Manual
IMPORTANT MANUAL Do Not Throw Away
• Español, p. 19
OWNER'S MANUAL
MODEL NUMBER:
96194000506
SNOW THROWER
WARNING:
Read the Owner's Manual and
fol low all Warnings and Safety
In struc tions. Fail ure to do so
can result in serious injury.
Always Wear Eye Protection During Operation
424027 10.03.08 SR
Printed in U.S.A.
IMPORTANT
Safe Operation Practices for Walk-Behind Snow Throwers
This snow thrower is capable of amputating hands and feet and throwing objects.
Failure to observe the following safety instructions could result in serious injury.
Look for this symbol to point out im por tant safety precautions. It means
CAUTION!!! BE COME ALERT!!! YOUR
SAFE TY IS IN VOLVED.
WARNING: Always disconnect spark
plug wire and place it where it can not
con tact plug in order to pre vent ac ci den tal start ing when setting up, trans port ing, ad just ing or making re pairs.
WARNING: This snow thrower is for
use on sidewalks, driveways and other
ground level surfaces. Caution should
be exercised while using on sloping surfaces. Do not use snow thrower on
surfaces above ground level such as
roofs of residences, garages, porch es
or other such structures or buildings.
Training
1. Read, understand and follow all instructions on the
machine and in the manual(s) before operating this
unit. Be thoroughly familiar with the controls and the
proper use of the equipment. Know how to stop the
unit and disengage the controls quickly.
2. Never allow children to operate the equipment. Never
allow adults to operate the equipment without proper
instruction.
3. Keep the area of operation clear of all persons, particularly small children.
4. Exercise caution to avoid slipping or falling, especially
when operating the snow thrower in reverse.
Preparation
1. Thoroughly inspect the area where the equipment is
to be used and remove all doormats, sleds, boards,
wires, and other foreign objects.
2. Disengage all clutches and shift into neutral before
starting the engine (motor).
3. Do not operate the equipment without wearing adequate
winter garments. Avoid loose fitting clothing that can
get caught in moving parts. Wear footwear that will
improve footing on slippery surfaces.
4. Handle fuel with care; it is highly flammable
(a) Use an approved fuel container.
(b) Never add fuel to a running engine or hot en-
gine.
(c) Fill fuel tank outdoors with extreme care. Never fill
fuel tank indoors.
(d) Never fill containers inside a vehicle or on a truck or
trailer bed with a plastic liner. Always place containers on the ground, away from your vehicle, before
filling.
(e) When practical, remove gas-powered equipment
from the truck or trailer and refuel it on the ground.
If this is not possible, then refuel such equipment
on a trailer with a portable container, rather than
from a gasoline dispenser nozzle.
WARNING: Snow throwers have ex posed rotating parts, which can cause
severe injury from contact, or from material thrown from the discharge chute.
Keep the area of operation clear of all
persons, small children and pets at all
times including startup.
CAUTION: Muffler and other engine
parts become extremely hot during
operation and remain hot after engine
has stopped. To avoid severe burns on
contact, stay away from these areas.
WARNING: Engine exhaust, some of
its con stit u ents, and certain vehicle
com po nents contain or emit chem icals known to the State of Cal i for nia
to cause can cer and birth defects or
oth er re pro duc tive harm.
(f) Keep the nozzle in contact with the rim of the fuel
tank or container opening at all times, until refueling is complete. Do not use a nozzle lock-open
device.
(g) Replace gasoline cap securely and wipe up spilled
fuel.
(h) If fuel is spilled on clothing, change clothing im-
mediately.
5. Use extension cords and receptacles as specified by
the manufacturer for all units with electric drive motors
or electric starting motors.
6. Adjust the collector housing height to clear gravel or
crushed rock surface.
7. Never attempt to make any adjustments while the
engine (motor) is running (except when specifically
recommended by manufacturer).
8. Always wear safety glasses or eye shields during operation or while performing an adjustment or repair to
protect eyes from foreign objects that may be thrown
from the machine.
Operation
1. Do not put hands or feet near or under rotating parts.
Keep clear of the discharge opening at all times.
2. Exercise extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for hidden
hazards or traffic.
3. After striking a foreign object, stop the engine (motor),
remove the wire from the spark plug, disconnect the
cord on electric motors, thoroughly inspect the snow
thrower for any damage, and repair the damage before
restarting and operating the snow thrower.
4. If the unit should start to vibrate abnormally, stop the
engine (motor) and check immediately for the cause.
Vibration is generally a warning of trouble.
5. Stop the engine (motor) whenever you leave the operating position, before unclogging the collector/impeller
housing or discharge chute, and when making any
2
repairs, adjustments or inspections.
6. When cleaning, repairing or inspecting the snow thrower,
stop the engine and make certain the collector/impeller
and all moving parts have stopped. Disconnect the
spark plug wire and keep the wire away from the plug
to prevent someone from accidentally starting the engine.
7. Do not run the engine indoors, except when starting
the engine and for transporting the snow thrower in or
out of the building. Open the outside doors; exhaust
fumes are dangerous.
8. Exercise extreme caution when operating on slopes.
9. Never operate the snow thrower without proper guards,
and other safety protective devices in place and working.
10. Never direct the discharge toward people or areas
where property damage can occur. Keep children
and others away.
11. Do not overload the machine capacity by attempting
to clear snow at too fast a rate.
12. Never operate the machine at high transport speeds
on slippery surfaces. Look behind and use care when
operating in reverse.
13. Disengage power to the collector/impeller when snow
thrower is transported or not in use.
14. Use only attachments and accessories approved by
the manufacturer of the snow thrower (such as wheel
weights, counterweights, or cabs).
15. Never operate the snow thrower without good visibility
or light. Always be sure of your footing, and keep a firm
hold on the handles. Walk; never run.
16. Never touch a hot engine or muffler.
Clearing a Clogged Discharge Chute
Hand contact with the rotating impeller inside the discharge
chute is the most common cause of injury associated with
snow throwers. Never use your hand to clean out the discharge chute. To clear the chute:
1. SHUT THE ENGINE OFF!
2. Wait 10 seconds to be sure the impeller blades have
stopped rotating.
3. Always use a clean-out tool, not your hands.
Maintenance and Storage
1. Check shear bolts and other bolts at frequent intervals
for proper tightness to be sure the equipment is in safe
working condition.
2. Never store the machine with fuel in the fuel tank
inside a building where ignition sources are present
such as hot water heaters, space heaters, or clothes
dryers. Allow the engine to cool before storing in any
enclosure.
3. Always refer to operator’s manual for important details
if the snow thrower is to be stored for an extended
period.
4. Maintain or replace safety and instruction labels, as
necessary.
5. Run the machine a few minutes after throwing snow
to prevent freeze-up of the collector/impeller.
CONGRATULATIONS on your purchase of a new snow
thrower. It has been designed, engineered and man u fac tured
to give best possible dependability and per for mance.
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized service
center. We have competent, well-trained tech ni cians and
the proper tools to service or repair this unit.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your snow thrower
prop er ly. Always observe the “SAFETY RULES”.
SERIAL NUMBER: ___________________________
DATE OF PURCHASE: _______________________
THE MODEL AND SERIAL NUMBERS WILL BE FOUND
ON A DECAL ATTACHED TO THE REAR OF THE SNOW
THROWER HOUSING.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
TABLE OF CONTENTS
PRODUCT SPECIFICATIONS
Gasoline Capacity 3.0 Quarts (2,84 Liters)
and Type: Unleaded Regular only
Oil Type SAE 5W-30 or 10W-30
(API SG–SL): Synthetic SAE 5W-30
Oil Capacity: 21 Ounces (0,62 Liters)
Spark Plug: Champion RC12YC
Gap: 0.030" (0,762 mm)
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for
and using your snow thrower.
• Follow the instructions under “Maintenance” and “Stor age” sec tions of this own er’s manual.
SAFETY RULES ........................................................ 2-3
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ................................ 3
ASSEMBLY / PRE-OPERATION ............................... 4-6
OPERATION ............................................................7-12
MAINTENANCE SCHEDULE ..................................... 13
MAINTENANCE ..................................................... 13-14
SERVICE AND AD JUST MENTS ........................... 15-17
STORAGE .............................................................. 17-18
TROU BLE SHOOT ING ................................................ 18
REPAIR PARTS ..................................................... 36-52
WARRANTY ................................................................ 56
3
PARTS PACKED SEPARATELY IN CARTON
(1) AUGER CONTROL ROD
(1) TRACTION DRIVE CONTROL ROD
(1) MULTI-
WRENCH
(180684)
(2) FLAT WASHERS
(1) POWER CORD
(1) DISCHARGE CHUTE
ROTATOR HEAD MOUNTING
(198563)
(3) RETAINER
SPRINGS
(169675)
(2) CARRIAGE BOLTS
3/8-16 x 2.25
(1) WASHER 3/8
(19131316)
(2) SHEAR BOLTS 1/4-20 x 1-3/4
(1) LOCKNUT 3/8
(73800600)
EXTRA SHEAR BOLTS AND NUTS
(2) SPACERS
(198636)
ASSEMBLY / PRE-OPERATION
Read these instructions and this manual in its entirety
before you attempt to assemble or operate your new
snow thrower. Reading the entire manual will familiarize you with the unit, which will assist you in assembly,
operation and maintenance of the product.
Your new snow thrower has been as sem bled at the factory
with the ex cep tion of those parts left unassembled for shipping purposes. All parts such as nuts, washers, bolts, etc.,
necessary to com plete the as sem bly have been placed in
the parts bag. To ensure safe and proper operation of your
snow thrower, all parts and hard ware you assemble must
be tightened se cure ly. Use the correct tools as nec es sary
to ensure proper tightness.
(1) SAFTEY IGNITION KEY
(198638)
(193071)
(2) HANDLE KNOBS
(2) LOCKNUTS
1/4-20
(73800400)
REMOVE SNOW THROWER FROM CAR TON
1. Remove all accessible loose parts and parts boxes
from carton.
2. Cut down all four corners of carton and lay panels flat.
3. Remove the two (2) screws securing the auger housing
to the pallet.
4. Remove all packing materials ex cept plastic tie holding
speed control rod to lower handle.
5. Remove the two (2) plastic ties securing the upper
handle to the pallet.
6. Remove snow thrower from carton and check carton
4
thor ough ly for ad di tion al loose parts.
ASSEMBLY / PRE-OPERATION
HOW TO SET UP YOUR SNOW THROWER
TOOL BOX (See Fig. 8)
A toolbox is provided on your snow thrower. The toolbox is
located on top of the belt cover. Store the extra shear bolts,
nuts and multi-wrench provided in parts bag in the toolbox.
NOTE: The multi-wrench may be used for assembly of the
chute rotator head to snow thrower and making ad just ments
to the skid plates.
UNFOLD UPPER HANDLE
1. Raise upper handle to the operating position and
tight en handle knobs securely. Additional carriage
bolts, washers and handle knobs are in bag of parts.
Use to secure upper handle to lower handle. Install
in lower holes in handles.
SPEED
CONTROL
ROD
PLASTIC TIE
UPPER
HANDLE
HANDLE
KNOB
INSTALL SPEED CONTROL ROD (See Figs. 1 and 2)
1. Remove plastic tie securing rod to lower handle.
2. Insert rod into speed control bracket and secure with
retainer spring.
INSTALL TRACTION DRIVE CONTROL ROD
(See Figs. 3 and 4)
The traction drive control rod has the long loop on the end
of the spring as shown.
1. Slide rubber sleeve up rod and hook end of spring into
pivot bracket with loop opening down as shown.
2. With top end of rod positioned under left side of control
panel, push rod down and insert top end of rod into hole
in drive control bracket. Secure with retainer spring.
TRACTION DRIVE
CONTROL ROD
RUBBER
SLEEVE
LOWER
HANDLE
FIG. 1
SPEED CON TROL ROD
RETAINER
SPRING
PIVOT
BRACKET
TRACTION DRIVE
CON TROL LEVER
LOOP
OPEN ING
DOWN
FIG. 3
RETAINER
SPRING
TRACTION
DRIVE
CON TROL
ROD
SPEED
CONTROL
BRACKET
FIG. 2
SPEED
CONTROL
LEVER
DRIVE
CONTROL
BRACKET
FIG. 4
5
ASSEMBLY / PRE-OPERATION
INSTALL AUGER CONTROL ROD (See Figs. 5 and 6)
The auger control rod has the short loop on the end of the
spring as shown.
1. Slide rubber sleeve up rod and hook end of spring into
control arm with loop opening up as shown.
2. With top end of rod positioned under right side of
control panel, push down on rod and insert end of rod
into hole in auger control bracket. Secure with retainer
spring.
AUGER
CONTROL
ROD
RUBBER
SLEEVE
CONTROL
ARM
INSTALL DISCHARGE CHUTE / CHUTE ROTATOR
HEAD (See Fig. 7)
NOTE: The multi-wrench provided in your parts bag may
be used to install the chute rotator head.
1. Place discharge chute assembly on top of chute base
with discharge opening toward front of snow thrower.
2. Position chute rotator head over chute bracket. If nec es sary, rotate chute assembly to align square and pin on un der side of chute rotator head with holes in chute brack et.
3. With chute rotator head and chute bracket aligned,
po si tion chute rotator head on pin and threaded stud
of mounting bracket.
4. Install 3/8 washer and locknut on threaded stud and
tighten securely.
CHUTE
ROTATOR
HEAD
3/8 LOCKNUT
3/8 WASHER
LOOP
OPENING
FIG. 5
AUGER CONTROL ROD
RETAINER
SPRING
UP
AUGER
CONTROL
LEVER
AUGER
CONTROL
BRACKET
PIN
THREADED
STUD
CHUTE
BRACKET
ALIGN BEFORE
TIGHTENING LOCKNUT
FIG. 7
ROTATOR HEAD
MOUNT ING
BRACKET
CHECK TIRE PRESSURE
The tires on your snow thrower were overinflated at the factory for shipping purposes. Correct and equal tire pres sure
is important for best snow throwing performance.
• Reduce tire pressure to 14-17 PSI (19-24.5 N-m).
FIG. 6
6
OPERATION
FORWARD
PRIMER
IGNITION KEY.
INSERT TO START
AND RUN,
PULL OUT TO STOP.
READ AND FOLLOW ALL SAFETY INFORMATION
AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT.
KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE.
DANGER
OR WARNING
REVERSE
SNOW
DISCHARGE
TRACTION
DRIVE CONTROL
DISENGAGED
ENGAGED
KNOW YOUR SNOW THROWER
READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare
the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save
this manual for future reference.
These symbols may appear on your snow thrower or in literature supplied with the product. Learn and understand
their meaning.
7
OPERATION
GAS O LINE
FILLER CAP
MUF FLER
CHOKE
CON TROL
PRIM ER
SAFETY
IGNITION
KEY
NOTE: ITEMS ABOVE
ARE SHOWN IN
THEIR TYPICAL
LOCATION ON THE
ENGINE. ACTUAL
LOCATION MAY VARY
WITH THE ENGINE
ON YOUR UNIT.
ON / OFF
SWITCH
START BUTTON
DISCHARGE
CHUTE
CLEAN-OUT
TOOL
ELECTRIC
RECOIL
(AUXILIARY)
STARTER
HANDLE
DE FLEC TOR
AUGER
CONTROL
LEVER
CHUTE
DEFLECTOR REMOTE
CONTROL LEVER
DRIVE SPEED
CON TROL LEVER
TRACTION DRIVE
CONTROL LEVER
LIGHT
DISCHARGE
CHUTE
CONTROL
KNOB
HANDLE
KNOB
MUF FLER
TOOLBOX
AU GERS
FIG. 8
MEETS A.N.S.I. SAFETY REQUIREMENTS
Our snow throwers conform to the standards of the American National Standards Institute.
Toolbox - used to store spare shear bolts, locknuts and
wrench.
Safety ignition key - must be inserted for the engine to
start and run. Remove when snow thrower is not in use.
Electric start button - used for starting the engine.
Recoil (auxiliary) starter handle - used for start ing en gine.
Primer - pumps additional fuel from the carburetor to the
cylinder for use when starting a cold engine.
Choke control - used for starting a cold engine.
Throttle/engine control - used to se lect either FAST or
SLOW engine speed and to STOP the engine.
Traction drive control lever - used to engage power-pro-
pelled for ward or reverse motion of snow thrower.
Auger control lever - used to engage auger motion (throw
snow).
Discharge chute control knob - used to change the
di rec tion the snow is thrown.
Skid plate - used to adjust height of scraper bar from the
ground.
8
SKID PLATE
OPERATION
The operation of any snow thrower can result
in foreign objects thrown into the eyes, which
can result in severe eye damage. Always wear
safety glasses or eye shields while operating
your snow thrower or performing any ad just ments or repairs. We recommend standard safe ty glasses
or a wide vision safety mask worn over spectacles.
HOW TO USE YOUR SNOW THROWER
Know how to operate all controls before adding fuel or
attempting to start the engine.
STOPPING
TRACTION DRIVE
• Release traction drive control lever to stop the forward
or reverse movement of the snow thrower.
AUGER
• Release the auger control lever to stop throwing snow.
ENGINE
1. Move ON / OFF switch to “OFF” position.
2. Remove (do not turn) safety ignition key to prevent
unauthorized use.
NOTE: Never use choke to stop engine.
TO USE CHOKE CON TROL (See Fig. 9)
The choke con trol is located on the en gine. Use the choke
control when ev er you are starting a cold en gine. Do not
use to start a warm en gine.
• To engage choke, turn knob counterclockwise. Slowly
turn knob clockwise to disengage.
The DIRECTION in which snow is to be thrown is controlled
by the discharge chute control lever.
• To change the discharge chute position, press down ward
on discharge chute control lever and move lever left
or right until chute is in desired position. Be sure lever
springs back and locks into desired position.
DISCHARGE CHUTE
CONTROL LEVER
FIG. 10
The DISTANCE that snow is thrown is controlled by the
position of the chute deflector. Set the deflector low to
throw snow a short distance; set the deflector higher to
throw snow farther.
• To change the deflector position, loosen knob, move deflector to desired position and tighten knob securely.
HIGH
POSITION
FULLOFF
FIG. 9
TO CONTROL SNOW DISCHARGE (See Figs. 10 & 11)
WARNING: Snow throwers have ex posed rotating parts, which can cause
severe injury from contact, or from material thrown from the discharge chute.
Keep the area of operation clear of all
persons, small children and pets at all
times including startup.
WARNING: If the discharge chute or
au ger become clogged, shut-off en gine
and wait for all moving parts to stop. Use
the clean-out tool, NOT YOUR HANDS,
to un clog the chute and/or auger.
KNOB
CHUTE
DEFLECTOR
LOW POSITION
FIG. 11
9
OPERATION
TO THROW SNOW (See Fig. 12)
The auger rotation is controlled by the auger control lever
located on the right side handle.
• Squeeze auger control lever to handle to engage the
auger and throw snow.
• Release the auger control lever to stop throwing snow.
AUGER
CONTROL
LEVER
FIG. 12
USING THE CLEAN-OUT TOOL (See Fig. 13)
In certain snow conditions, the discharge chute may become clogged with ice and snow. Use the clean-out tool
to dislodge this blockage.
When cleaning, repairing, or in spect ing, make
certain all controls are disengaged and the auger/impeller and all moving parts have stopped.
Disconnect the spark plug wire and keep the
wire away from the spark plug to prevent accidental starting.
• Release the auger control lever and shut off the engine.
• Remove the clean-out tool from it's mounting clip. Grasp
the tool firmly by the handle and push and twist the tool
into the discharge chute to dislodge the blockage.
After the packed snow has been dislodged, return the cleanout tool to it's mounting clip by pushing it into the clip.
• Make sure the discharge chute is pointed in a safe direction (no vehicles, buildings, people, or other objects are
in the direction of discharge) before restarting the engine.
• Restart the engine, then squeeze the auger control
lever to the handle to clear snow from the auger housing and the discharge chute.
DISCHARGE CHUTE
CLEAN-OUT
TOOL
MOUNTING
CLIP
FIG. 13
TO MOVE FORWARD AND BACKWARD (See Fig. 14)
SELF-PROPELLING, forward and reverse movement of
the snow thrower, is controlled by the traction drive control
lever located on the left side handle.
• Squeeze traction drive control lever to handle to en gage
the drive system.
• Release traction drive control lever to stop the forward
or reverse movement of the snow thrower.
SPEED and DIRECTION are controlled by the drive speed
control lever.
• Press downward on the speed control lever and move
lever to de sired po si tion BE FORE engaging the trac tion drive control lever. Be sure lever springs back and
locks into desired position.
CAUTION: Do not move speed con trol le ver
when traction drive control lever is en gaged.
Damage to the snow thrower can result.
• Slower speeds are for heavier snow and faster speeds
are for light snow and transporting the snow thrower. It
is recommended that you use a slower speed until you
are familiar with the operation of the snow thrower.
TRACTION DRIVE
CONTROL LEVER
10
DRIVE SPEED
CONTROL LEVER
FIG. 14
OPERATION
TO ADJUST SKID PLATES (See Fig. 15)
NOTE: The wrench provided in your parts bag may be
used to adjust the skid plates.
Skid plates are located on each side of the auger housing
and adjust the clearance between the scraper bar and the
ground surface. Adjust skid plates evenly to proper height
for current surface conditions. For removal of snow in
normal con di tions, such as a paved driveway or side walk,
place skid plates in the highest position (lowest scraper
clear ance) to give a 1/8" clearance between the scraper
bar and the ground. Use a middle position if the surface
to be cleared is uneven.
NOTE: It is not recommended to operate the snow thrower
over gravel or rocky surfaces. Objects such as gravel, rocks
or other debris, can easily be picked up and thrown by the
impeller, which can cause serious personal injury, property
dam age or damage to the snow thrower.
• If snow thrower must be operated over gravel surface,
use extra caution and be sure skid plates are adjusted
to lowest (highest scraper clear ance) position.
1. Shut off engine and wait for all moving parts to stop.
2. Adjust skid plates by loosening the hex nuts, then moving skid plate to desired position. Be sure both plates
are adjusted evenly. Tighten securely.
HIGH POSITION
(LOW GROUND
CLEARANCE)
ADD GASOLINE (See Fig. 16)
• Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with
a minimum of 87 octane. Do not mix oil with gasoline.
Purchase fuel in quan ti ties that can be used within 30
days to assure fuel freshness.
WARNING: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
CAUTION: Alcohol blended fuels (called gas o hol or using ethanol or methanol) can attract
moisture which leads to separation and for ma tion of acids dur ing storage. Acidic gas can
damage the fuel system of an engine while in
storage. To avoid engine problems, the fuel
system should be emptied be fore stor age of
30 days or longer. Drain the gas tank, start
the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next
season. See Storage In struc tions for ad di tion al
information. Never use engine or car bu re tor
cleaner products in the fuel tank or per ma nent
damage may occur.
CHOKE
CONTROL
ENGINE OIL
FILL CAP / DIPSTICK
GAS O LINE
FILLER CAP
AUGER
HOUSING
SCRAPER BAR
HEX
NUTS
LOW POSITION (HIGH GROUND CLEAR ANCE)
FIG. 15
SKID PLATE
SCRAPER BAR (See Fig. 15)
The scraper bar is not adjustable, but is reversible. After
con sid er able use it may become worn. When it has worn
almost to the edge of the housing, it can be reversed,
providing additional service before requiring replacement.
Replace a dam aged or worn scrap er bar.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 16)
The engine on your snow thrower has been shipped, from
the factory, already filled with oil.
1. Check engine oil with snow thrower on level ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert
the dipstick and screw tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
“FULL” mark on dipstick is reached. Do not overfill.
• To change engine oil, see “TO CHANGE ENGINE OIL”
in the Main te nance sec tion of this manual.
STARTER
BUTTON
PRIM ER
SAFETY
IG NI TION
KEY
NOTE: ALL ITEMS ARE SHOWN IN THEIR TYPICAL LOCATION.
ACTUAL LOCATION MAY VARY WITH ENGINE ON YOUR UNIT.
FIG. 16
RECOIL
STARTER
HANDLE
ON / OFF
SWITCH
11
OPERATION
TO START ENGINE
Your snow thrower engine is equipped with both a 120 Volt
A.C. electric starter and a recoil starter. The electric starter
is equipped with a three-wire power cord and plug and is
designed to operate on 120 Volt A.C. household current.
• Be sure your house is a 120 Volt A.C. three-wire
ground ed system. If you are uncertain, consult a
li censed electrician.
WARNING: Do not use the electric
start er if your house is not a 120 Volt
A.C. three-wire grounded system. Se ri ous per son al injury or damage to your
snow thrower could result.
COLD START - ELECTRIC STARTER
1. Insert safety ignition key (packed separately in parts
bag) into ignition slot until it clicks. DO NOT turn
the key. Keep the extra safety ignition key in a safe
place.
2. Place ON / OFF switch in “ON” position.
3. Rotate choke control to “FULL” position.
4. Connect the power cord to the engine.
5. Plug the other end of the power cord into a three-hole
grounded 120 Volt A.C. receptacle.
NOTE: Do not use primer when start ing en gine with the
electric starter.
6. Push starter button until engine starts.
IMPORTANT: Do not crank engine more than five con tin u ous seconds between each time you try to start. Wait 5 to
10 seconds between each attempt.
7. When the engine starts, release the starter button and
slowly move the choke control to the “OFF” position.
8. Disconnect the power cord from the receptacle first,
then from the engine.
Allow the engine to warm up for a few minutes. Engine
will not develop full power until it has reached normal
operating temperature.
WARM START - ELECTRIC STARTER
Follow the steps above, keeping the choke control in the
“OFF” position.
COLD START - RECOIL STARTER
1. Insert safety ignition key (packed separately in parts
bag) into ignition slot until it clicks. DO NOT turn
the key. Keep the extra safety ignition key in a safe
place.
2. Place ON / OFF switch in “ON” position.
3. Rotate choke control to “FULL” position.
4. Push the primer four (4) times if the temperature is
below 15°F, or two (2) times if temperature is between
15° and 50°F. If temperature is above 50°F, priming
is not nec es sary.
NOTE: Over priming may cause flooding, preventing the
engine from starting. If you do flood the engine, wait a
few minutes be fore at tempt ing to start and DO NOT push
the primer.
5. Pull recoil starter handle quickly. Do not allow starter
rope to snap back.
6. When the engine starts, release the recoil starter han dle
and slowly move the choke control to the “OFF” position.
Allow the engine to warm up for a few minutes. Engine will
not develop full power until it has reached normal operating temperature.
WARM START - RECOIL STARTER
Follow the steps above, keeping the choke in the “OFF”
position. DO NOT push the primer.
BEFORE STOPPING
Run the engine for a few minutes to help dry off any moisture on the engine.
IF RECOIL STARTER HAS FROZEN
If the recoil starter has frozen and will not turn the engine,
proceed as follows:
1. Grasp the recoil starter handle and slowly pull as much
rope out of the starter as possible.
2. Release the recoil starter handle and let it snap back
against the starter.
If the engine still fails to start, repeat the above steps or
use the electric starter.
SNOW THROWING TIPS
• Go slower in deep, freezing or heavy wet snow. Use
the drive speed control, NOT the ON / OFF switch, to
adjust speed.
• It is easier and more efficient to remove snow im me di ate ly after it falls.
• The best time to remove snow is the early morning. At
this time the snow is usually dry and has not been exposed to the direct sun and warming tem per a tures.
• Slightly overlap each successive path to ensure all
snow will be removed.
• Throw snow downwind whenever possible.
• Ad just the skid plates to proper height for current snow
con di tions. See “TO ADJUST SKID PLATES” in this
section of this manual.
• For extremely heavy snow, re duce the width of snow
removal by over lap ping previous path and moving
slowly.
• Keep engine clean and clear of snow during use. This
will help air flow and extend engine life.
• After snow-throwing is completed, allow engine to run for
a few minutes to melt snow and ice off the engine.
• Clean the entire snow thrower thoroughly after each
use and wipe dry so it is ready for next use.
WARNING: Do not operate snow
thrower if weather conditions im pair
visibility. Throwing snow dur ing a
heavy, windy snowstorm can blind you
and be hazardous to the safe operation
of the snow thrower.
12
MAINTENANCE
GENERAL REC OM MEN DA TIONS
The warranty on this snow thrower does not cover items that
have been sub ject ed to operator abuse or negligence. To
receive full value from the warranty, operator must maintain
snow thrower as in struct ed in this manual. Some ad just ments will need to be made periodically to properly maintain
your snow thrower. All adjustments in the Service and
Ad just ments section of this manual should be checked at
least once each season.
• Once a year, you should replace the spark plug and
check belts for wear. A new spark plug will help your
engine run better and last longer.
• Follow the maintenance schedule in this manual.
NOTE: Use only Original Equipment Manufacturer (OEM)
parts to service this unit. Failure to do so can cause the unit
to malfunction and pose a risk of injury to the operator.
BEFORE EACH USE
1. Check engine oil level.
2. Check for loose fasteners.
3. Check controls to be sure they are functioning properly.
LUBRICATION
Keep your snow thrower well lubricated
(See “LU BRI CA TION CHART”).
LUBRICATION CHART
SAE 5W-30 Motor Oil
See “ENGINE”
in Maintenance
section
General
Purpose
Grease
Auger
grease fittings
Pivot
points
Engine oil
SNOW THROWER
Always observe the safety rules when performing any
main te nance.
TIRES
• Maintain proper air pressure in both tires (14–17 P.S.I.
/ 19-24.5 N-m).
• Keep tires free of gasoline and oil, which can harm rubber.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
cor ro sion.
BELTS
Check belts for deterioration and wear after every 50 hours
of operation and replace if necessary. The belts are not
ad just able. Replace belts if they begin to slip from wear.
(See “TO REMOVE BELT COVER” in the Service and
Adjustments section of this manual).
The belts on your snow thrower are of special con struc tion
and should be replaced by original equipment man u fac tur er
(OEM) belts avail able from your nearest dealer. Using other
than OEM belts can cause personal injury or damage to
the snow thrower.
13
MAINTENANCE
AUGER GEAR CASE
• The gear case was filled with lubricant to the proper
level at the factory. The only time the lubricant needs
attention is if service has been performed on the gear
case.
• If lubricant is required, use only Ronex ED #1
grease.
TRACTION DRIVE SYSTEM
DO NOT lubricate the drive components inside the snow
thrower. The sprockets, hex shafts, drive disc and friction
wheel require no lubrication. The bearings and bushings
are lifetime lubricated and require no maintenance.
CAUTION: Any lubricating of the above com po nents can cause contamination of the friction
wheel and damage to the drive system of your
snow thrower.
ENGINE
See engine manual.
LUBRICATION
Use only high quality detergent oil rated with API service
classification SG–SL. Select the oil's SAE viscosity grade
according to your expected operating temperature.
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.
Change the oil after every 25 hours of operation or at least once
a year if the snow thrower is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine and
after each five (5) hours of continuous use. Tighten oil fill
cap / dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL
Determine temperature range anticipated before next oil
change. All oil must meet API service classification SG–SL.
• Be sure snow thrower is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
NOTE: The left side wheel may be removed from snow
thrower for easier access to the oil drain plug and place ment of a suitable container. The unit tilted, resting on the
frame with the left wheel removed, will help drain any oil
trapped inside the engine. (See “TO REMOVE WHEELS”
in the Service and Adjustments section of this manual).
1. Remove safety ignition key and disconnect spark plug
wire from spark plug. Place wire where it cannot come
in contact with spark plug.
2. Clean area around drain plug.
3. Remove drain plug and drain oil in a suitable container.
4. Install drain plug and tighten securely.
5. Wipe off any spilled oil from snow thrower and engine.
6. Install left wheel (if removed for draining oil). Be sure to
install klick pin into proper hole in wheel axle (See “TO
REMOVE WHEELS” in the Service and Adjustments
section of this manual).
7. Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine.
8. Refill engine with oil through oil dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
“PRODUCT SPECIFICATIONS” section of this man u al.
9. Use gauge on oil fill cap/dipstick for checking level. Be
sure dipstick cap is tightened securely for accurate
reading. Keep oil at “FULL” line on dipstick.
10. Wipe off any spilled oil.
MUFFLER
Inspect and replace corroded muffler as it could cre ate a
fire haz ard and/or dam age.
SPARK PLUG
Replace spark plug at the beginning of each season or after
every 100 hours of operation, whichever occurs first. Spark
plug type and gap setting are shown in the “PROD UCT
SPEC I FI CA TIONS” section of this manual.
CLEANING
IMPORTANT: For best performance, keep snow thrower
housing free of any dirt or trash. Clean the outside of your
snow thrower after each use.
WARNING: Remove safety ignition key
and disconnect spark plug wire from
spark plug. Place wire where it can not
come in contact with spark plug.
• Keep finished surfaces/wheels free of gasoline, oil, etc.
• We do not recommend using a garden hose to clean
your snow thrower unless the electrical system, muffler
and carburetor are covered to keep water out. Water
in engine can result in shortened engine life.
14
SERVICE AND ADJUSTMENTS
WARNING: To avoid serious injury, before performing any service or ad just ments:
1. Be sure the on/off switch is in the OFF position.
2. Remove safety ignition key.
3. Make sure the augers and all mov ing parts have completely stopped.
4. Disconnect spark plug wire from spark plug and place wire where it can not come in contact with
plug.
SNOW THROWER
TO ADJUST SNOW THROWER HEIGHT
See “TO ADJUST SKID PLATES” and “SCRAPER BAR”
in the Operation section of this manual.
CHUTE DEFLECTOR
The chute deflector, attached to the top of the discharge
chute, is provided to direct discharging snow away from
the operator. If the deflector becomes damaged, it should
be re placed.
WARNING: To avoid serious injury,
nev er operate your snow thrower with
the deflector removed or damaged.
• To change direction and/or distance snow is dis charged,
see “TO CONTROL SNOW DISCHARGE” in the Op er a tion section of this manual.
SHEAR BOLTS (See Fig. 17)
AUGER SHEAR BOLTS
Both right and left-hand augers are secured to the auger
shaft with a shoulder/shear bolt and hex nut. Should a foreign object or ice become lodged in the augers, the shear
bolts are designed to break, preventing damage to any
other com po nents. If one or both augers do not turn when
auger control lever is engaged, check to see if one or both
of the bolts have sheared. To replace the shear bolts:
1. Disengage all controls and move throttle control to
STOP position. Wait for all moving parts to stop.
2. Remove safety ignition key and disconnect spark plug
wire from spark plug. Place wire where it cannot come
in contact with spark plug.
3. Align hole in auger hub with hole in auger shaft and install
a new 1/4-20 x 2" shoulder/shear bolt and spacer. Install
1/4-20 lock nut and tighten securely.
3. Align holes in impeller hub with holes in impeller shaft
and install two (2) new 1/4-20 x 1-5/8" capscrew/shear
bolts. Install 1/4-20 locknuts and tighten securely.
CAUTION: Do not substitute. Use only original
equip ment capscrew/shear bolts as sup plied
with your snow thrower.
4. Insert safety ignition key and reconnect spark plug wire
to spark plug.
1/4-20
LOCKNUT
1/4-20
LOCK NUT
1/4-20 x 1-5/8
CAPSCREW /
SHEAR BOLT
IMPELLER HUB
IMPELLER
SHAFT
AUGER HUB
FIG. 17
1/4-20 x 2
SHOULDER /
SHEAR BOLT
SPACER
AUGER
HUB
AUGER SHAFT
TO REMOVE BELT COVER (See Fig. 18)
1. Remove the two screws securing belt cover to frame.
2. Remove belt cover.
• Replace belt cover by installing cover and screws and
tighten securely.
CAUTION: Do not sub sti tute. Use only original
equip ment shear bolts as sup plied with your
snow thrower.
4. Insert safety ignition key and reconnect spark plug wire
to spark plug.
IMPELLER SHEAR BOLTS
The impeller is secured to the impeller shaft with two (2)
capscrew/shear bolts and hex nuts. Should a foreign object
or ice become lodged in the impeller, the capscrews are
de signed to break, preventing damage to any other com po nents. If impeller does not turn when auger control lever
is engaged, check to see if the capscrews have sheared.
To replace the capscrew/shear bolts:
1. Disengage all controls and move throttle control to
STOP position. Wait for all moving parts to stop.
2. Remove safety ignition key and disconnect spark plug
wire from spark plug. Place wire where it cannot come
in contact with spark plug.
BELT COVER SCREWSFRAME
FIG. 18
15
SERVICE AND ADJUSTMENTS
TO REPLACE BELTS (See Fig. 19)
The auger and traction drive belts are not adjustable. If the
belts are damaged or begin to slip from wear, they should
be replaced. It is recommended that the belt(s) be replaced
by a service centre/department.
NOTE: It is recommended that both the auger and traction
drive belt be replaced at the same time.
The V-belts on your snow thrower are of special con struc tion and should be replaced by original equipment man u fac tur er (OEM) belts avail able from your nearest service
centre/department. Using other than OEM belts can cause
personal injury or damage to the snow thrower.
WARNING: Belt replacement requires
separation of the snow thrower. While
separating the auger housing from the
frame assembly, it is important that an
assistant stand in the operating po si tion
and hold the snow thrower han dles. Serious personal injury and/or damage to
the unit could occur if the snow thrower
should fall during the belt chang ing
process.
FRAME
ASSEMBLY
HANDLES
AUGER
HOUS ING
8. RELIEVE TENSION ON TRACTION DRIVE BELT
IDLER and remove traction drive belt from around
pulleys.
HINT: Insert a 3/8" drive ratchet (in the “ON” position) into
the square hole in idler arm and rotate ratchet clockwise
to relieve tension.
9. With tension relieved on idler, install new traction drive
belt around pulleys and inside belt keepers.
10. Install clutch rod in swing plate; secure with hairpin.
11. Place auger belt around and inside the groove of auger
pulley only.
12. While your assistant slowly raises handles to rejoin
the auger hous ing and frame assembly, pull up on the
auger belt and squeeze sides together above pulley
so belt is fully seated in groove of pulley.
13. Move idler arm so it does not hit impeller pulley as you
bring snow thrower completely together and check
carefully for proper routing of belts. If auger belt has
become dislodged from the pulley (by catching the idler
arm bracket while bringing snow thrower together),
separate the snow thrower and re peat step 12. Belt
must be fully seated in pulley groove when bring ing
the snow thrower together.
14. Install the two (2) hex bolts and tighten securely.
15. INSTALL ENGINE PULLEY - Place belt in pulley groove
and slide pulley on crankshaft. Install flat washer,
lockwasher and bolt and tighten securely (41-47 N-m
torque). Make sure belt is inside belt keeper.
16. INSTALL BELT COVER and two (2) screws. Tighten
securely.
17. INSTALL DISCHARGE CHUTE – See “INSTALL DIS CHARGE CHUTE / CHUTE ROTATER HEAD” in the
As sem bly / Pre-Operation section of this manual.
1. REMOVE GASOLINE FROM FUEL TANK - Drain
gasoline from fuel tank into a suitable container, out doors, away from fire or flame. Wipe up any spilled
gasoline.
2. REMOVE DISCHARGE CHUTE - Loosen locknut
se cur ing chute rotator head to mounting bracket only
enough to allow chute rotator head to be raised and
dis charge chute to be removed from snow thrower.
3. REMOVE BELT COVER - See “TO REMOVE BELT
COVER” in this section of this manual.
4. REMOVE ENGINE PULLEY - Remove bolt, lock wash er
and flat washer securing pulley to engine crankshaft.
Remove outside (auger) pulley only from crank shaft.
5. SEPARATE SNOW THROWER - With your assistant
standing in the operating position holding the handles,
re move the two (2) bolts holding the auger housing and
frame together.
WARNING: As the last bolt is removed,
have your assistant carefully lower the
han dles down to the ground.
6. REMOVE HAIRPIN FROM CLUTCH ROD and remove
clutch rod from swing plate. Tip swing plate forward.
7. REMOVE AUGER BELT from around pulley.
16
IDLER ARM
SQUARE
HOLE
FRAME
TRACTION DRIVE BELT
CLUTCHING
IDLER ARM
BRACKET
AUGER PULLEY
BELT KEEPER
ENGINE
PULLEY
FIG. 19
FLAT WASHER
LOCKWASHER
BOLT
AUGER
BELT
AUGER
HOUSING
BOLTS
SERVICE AND ADJUSTMENTS
TO REMOVE WHEELS (See Fig. 20)
• Remove the klik pin and remove wheel from axle.
IMPORTANT: When installing wheel, be sure to use the in-
nermost hole in axle and the wheel hub hole. To dis en gage
drive system from the wheels (for pushing or trans port ing
the snow thrower), remove klik pin from wheel hub and
insert pin into the outermost hole in axle only.
KLIK PIN
FIG. 20
OUTER HOLE
INNER
HOLE
WHEEL HUBWHEEL
STORAGE
Immediately prepare your unit for storage at the end of the
season or if the unit will not be used for 30 days or more.
WARNING: Never store the snow
thrower with gaso line in the tank in side
a build ing where fumes may reach an
open flame, spark or pilot light as on a
fur nace, water heater, clothes dryer or
gas ap pli ance. Allow the engine to cool
be fore storing in any enclosure.
SNOW THROWER
When snow thrower is to be stored for a period of time,
clean it thor oughly, re move all dirt, grease, leaves, etc.
Store in a clean, dry area.
1. Clean entire snow thrower (See “CLEANING” in the
Main te nance section of this manual).
2. Inspect and replace belts, if necessary (See “TO RE PL ACE BELTS” in the Service and Adjustments sec tion
of this manual).
3. Lubricate as shown in the Main te nance sec tion of this
man u al.
4. Be sure that all nuts, bolts, screws, and pins are securely
fas tened. Inspect moving parts for damage, breakage
and wear. Replace if nec es sary.
5. Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
ENGINE
See engine manual.
NOTE: To seal punctures or prevent flat tires due to slow
leaks, tire sealant may be purchased from your local parts
dealer. Tire sealant also prevents tire dry rot and cor ro sion.
ENGINE
See engine manual.
CARBURETOR
Your carburetor is not adjustable. Engine performance
should not be affected at altitudes up to 7,000 feet (2,134
meters). If your engine does not operate properly due to
suspected carburetor problems, take your snow thrower
to a qualified service centre.
ENGINE SPEED
Never tamper with the engine governor, which is factory set
for proper engine speed. Overspeeding the engine above
the factory high speed setting can be dangerous and will
void the warranty. If you think the engine-governed high
speed needs adjusting, contact a qualified service centre,
which has proper equipment and experience to make any
necessary ad just ments.
FUEL SYS TEM
IMPORTANT: It is important to prevent gum deposits from
forming in essential fuel system parts such as carburetor,
fuel hose, or tank during storage. Also, alcohol blended fuels
(called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and formation of acids
during storage. Acidic gas can damage the fuel system of
an engine while in storage.
• Empty the fuel tank by starting the engine and letting
it run until the fuel lines and car bu re tor are empty.
• Never use engine or carburetor cleaner prod ucts in the
fuel tank or permanent damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in min i miz ing the formation of fuel gum deposits during stor age.
Add stabilizer to gasoline in fuel tank or storage container.
Always follow the mix ratio found on stabilizer container.
Run engine at least 10 min utes after adding stabilizer to
allow the stabilizer to reach the carburetor. Do not drain the
gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of
this man ual).
CYLINDER
1. Remove spark plug.
2. Pour one ounce (29 ml) of oil through spark plug hole
into cylinder.
3. Pull recoil starter handle slowly a few times to dis trib ute
oil.
4. Replace with new spark plug.
17
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