Poulan 961420034 User Manual
TROUBLESHOOTING - See appropriate section in manual unless directed
to an authorized Service Center.
PROBLEM CAUSE CORRECTION
Loss of power 1. Rear of lawn mower 1. Raise cutting height.
housing or cutting blade
dragging in heavy grass.
2. Cutting too much grass. 2. Raise cutting height.
3. Dirty air fi lter. 3. Clean/replace air fi lter.
4. Buildup of grass, leaves, 4. Clean underside of mower
and trash under mower. housing.
5. Too much oil in engine. 5. Check oil level.
6. Walking speed too fast. 6. Cut at slower walking speed.
Poor cut – 1. Worn, bent or loose blade. 1. Replace blade. Tighten
uneven blade bolt.
2. Wheel heights uneven. 2. Set all wheels at same
height.
3. Buildup of grass, leaves 3. Clean underside of
and trash under mower. mower housing.
Excessive 1. Worn, bent or loose blade. 1. Replace blade. Tighten
vibration blade bolt.
2. Bent engine crankshaft. 2. Contact a qualifi ed service
center.
Starter rope 1. Engine fl ywheel brake is on 1. Depress control bar to
hard to pull when control bar is released. upper handle before
pulling starter rope.
2. Bent engine crankshaft. 2. Contact a qualifi ed service
center.
3. Blade adapter broken. 3. Replace blade adapter.
4. Blade dragging in grass. 4. Move lawn mower to cut
grass or to hard surface.
SELF-PROPELLED ROTARY
LAWN MOWER
Grass catcher 1. Cutting height too low. 1. Raise cutting height.
not fi lling 2. Lift on blade worn off. 2. Replace blade.
(If so equipped) 3. Catcher not venting air. 3. Clean grass catcher.
Hard to push 1. Grass is too high or wheel 1. Raise cutting height.
height is too low.
2. Rear of lawn mower 2. Raise rear of lawn mower
housing or cutting blade housing one (1) setting
dragging in grass. higher.
3. Grass catcher too full. 3. Empty grass catcher.
4. Handle height position not 4. Adjust handle height to suit.
right for you.
Loss of drive 1. Belt wear. 1. Check/replace drive belt.
or slowing of 2. Belt off of pulley. 2. Check/reinstall drive belt.
drive speed 3. Drive cable worn or broken. 3. Replace drive cable.
4. “Loose” drive control system. 4. Adjust drive control.
WARNING: This lawn mower is equipped with an internal com bus tion engine and
should not be used on or near any un im proved forest-covered, brush-covered or
grass-cov ered land unless the engine’s exhaust system is equipped with a spark
arrester meeting applicable local or state laws (if any). If a spark arrester is used, it
should be maintained in effective working order by the operator.
In the state of California the above is required by law (Section 4442 of the California
Public Resources Code). Other states may have similar laws. Federal laws apply
on federal lands. A spark arrester for the muffl er is available through your nearest
authorized service center.
193733 Rev. 3 04.20.06 BY Printed in U.S.A.
TABLE OF CONTENTS
Safety Rules .................2-3
Assembly......................4-7
Operation.................... 8-15
Maintenance.............16-18
Service and
Adjustments.............. 18-21
Storage.....................22-23
Troubleshooting........ 23-24
SAFETY RULES
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing ob-
jects. Failure to observe the following safety instructions could result in serious injury or death.
Look for this symbol to point out im por tant safety precautions. It means
CAU TION!!! BECOME ALERT!!!
YOUR SAFE TY IS INVOLVED.
WARNING: In order to prevent ac ci den tal
starting when setting up, trans port ing, ad just ing or making repairs, always dis con nect
spark plug wire and place wire where it can not
come in contact with plug.
WARNING: Engine exhaust, some of its
constituents, and certain vehicle com po nents contain or emit chem i cals known to
the State of Cal i for nia to cause can cer and
birth defects or oth er re pro duc tive harm.
WARNING: Battery posts, terminals and
related accessories contain lead and lead
compounds, chemicals known to the State
of Cal i for nia to cause can cer and birth
defects or oth er re pro duc tive harm. Wash
hands after handling.
CAUTION: Muffl er and
other engine parts become
extremely hot during
operation and remain hot
after engine has stopped.
To avoid severe burns on
contact, stay away from these areas.
I. GENERAL OPERATION
• Read, understand, and follow all
in struc tions on the machine and in the
manual(s) before starting. Be thor ough ly
familiar with the controls and the proper
use of the machine before starting.
• Do not put hands or feet near or under
rotating parts. Keep clear of the dis-
charge opening at all times.
• Only allow responsible individuals, who
are familiar with the in struc tions, to oper-
ate the machine.
• Clear the area of objects such as rocks,
toys, wire, bones, sticks, etc., which
could be picked up and thrown by blade.
• Be sure the area is clear of other people
before mowing. Stop ma chine if anyone
enters the area.
• Do not operate the mower when bare-
foot or wearing open sandals. Al ways
wear substantial foot wear.
• Do not pull mower backwards unless
absolutely nec es sary. Always look down
and behind before and while moving
backwards.
• Never direct discharged material toward
anyone. Avoid discharging material against
a wall or obstruction. Material may richochet back toward the operator. Stop the
blade when crossing gravel surfaces.
• Do not operate the mower without
proper guards, plates, grass catcher or
oth er safety protective devices in place.
• See manufacturer’s instructions for
proper operation and installation of
accessories. Only use accessories approved by the manufacturer.
• Stop the blade(s) when crossing grav el
drives, walks, or roads.
• Stop the engine (motor) whenever you
leave the equip ment, before clean ing the
mower or unclogging the chute.
• Shut the engine (motor) off and wait until
the blade comes to complete stop before
removing grass catcher.
• Mow only in daylight / good artifi cial light.
• Do not operate the machine while under
the infl uence of alcohol or drugs.
• Never operate machine in wet grass.
Always be sure of your footing: keep a
fi rm hold on the handle; walk, never run.
• Disengage the self-propelled mech a nism or drive clutch on mowers so
equipped before starting the engine.
• If the equipment should start to vi brate
abnormally, stop the engine (motor) and
check immediately for the cause. Vibration is generally a warning of trouble.
• Always wear safety goggles or safe ty glasses with side shields when op er at ing mower.
II. SLOPE OPERATION
Slopes are a major factor related to slip &
fall accidents which can result in severe injury. All slopes require extra caution. If you
feel uneasy on a slope, do not mow it.
DO:
• Mow across the face of slopes: nev er
up and down. Exercise extreme caution
when changing direction on slopes.
2
ENGINE
FUEL SYS TEM
IMPORTANT: It is important to prevent gum
deposits from forming in essential fuel system
parts such as carburetor, fuel fi lter, fuel hose,
or tank during storage. Alcohol blended fuels
(called gasohol or using ethanol or methanol)
can attract moisture which leads to separation and formation of acids during storage.
Acidic gas can damage the fuel system of
an engine while in storage.
• Drain the fuel tank.
• Start the engine and let it run until the
fuel lines and car bu re tor are empty.
• Never use engine or carburetor cleaner
prod ucts in the fuel tank or permanent
damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in min i miz ing the formation of fuel
gum deposits during stor age. Add stabilizer
to gasoline in fuel tank or storage container.
Always follow the mix ratio found on stabilizer
container. Run engine at least 10 min utes
after adding stabilizer to allow the stabilizer
to reach the car bu re tor. Do not drain the gas
tank and car bu re tor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean oil. (See “ENGINE” in the Maintenance section of this manual).
CYLINDER
• Remove spark plug.
• Pour one ounce (29 ml) of oil through
spark plug hole into cylinder.
• Pull starter handle slowly to dis trib ute oil.
• Replace with new spark plug.
BATTERY (IF EQUIPPED)
Disconnect the battery from the engine
connector and charge battery 48 hours.
OTHER
• Do not store gasoline from one sea son
to another.
• Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
• If possible, store your unit indoors and
cover it to protect it from dust and dirt.
• Cover your unit with a suitable pro tec tive
cover that does not retain mois ture. Do
not use plastic. Plas tic cannot breathe,
which allows con den sa tion to form and
will cause your unit to rust.
IMPORTANT: Never cover mower while
engine and exhaust areas are still warm.
CAUTION: Never store the lawn mow er
with gaso line in the tank in side a build ing
where fumes may reach an open fl ame
or spark. Allow the engine to cool before
storing in any en clo sure.
TROUBLESHOOTING - See appropriate section in manual unless directed
to an authorized Service Center.
PROBLEM CAUSE CORRECTION
Does not start 1. Dirty air fi lter. 1. Clean/replace air fi lter.
2. Out of fuel. 2. Fill fuel tank.
3. Stale fuel. 3. Drain fuel tank and refi ll tank
with fresh, clean gasoline.
4. Water in fuel. 4. Drain fuel tank and refi ll tank
with fresh, clean gasoline.
5. Spark plug wire is 5. Connect wire to plug.
disconnected.
6. Bad spark plug. 6. Replace spark plug.
7. Loose blade or broken 7. Tighten blade bolt or
blade adapter. replace blade adapter.
8. Control bar in released 8. Depress control bar to
position. handle.
9. Control bar defective. 9. Replace control bar.
10.Fuel valve lever (if so 10. Turn fuel valve lever
equipped) in OFF position. to the ON position.
11.Weak battery (if equipped). 11. Charge battery.
12.Disconnected battery 12. Connect battery to engine.
connector (if equipped).
23
STORAGE
Immediately prepare your lawn mower for
storage at the end of the season or if the
unit will not be used for 30 days or more.
CAUTION: Never store the lawn mower
with gaso line in the tank inside a build ing
where fumes may reach an open fl ame
or spark. Allow the engine to cool before
storing in any enclosure.
LAWN MOWER
When lawn mower is to be stored for a period of time, clean it thor oughly, remove all
dirt, grease, leaves, etc. Store in a clean,
dry area.
• Clean entire lawn mower (See “CLEAN ING” in the Maintenance section of this
manual).
• Lubricate as shown in the Main te nance
section of this manual.
• Be sure that all nuts, bolts, screws, and
pins are securely fas tened. Inspect
moving parts for damage, breakage and
wear. Replace if necessary.
• Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
HANDLE
Your handle may be folded for storage as
shown.
• Squeeze the bottom ends of lower
handle towards each other until handle
clears the handle brackets and swing
handles forward over mower.
• Loosen upper handle mounting hard ware enough to allow upper handle to be
folded back.
IMPORTANT: When folding handles for
storage or transportation, be sure to fold
handles as shown or you may damage the
control cables.
SQUEEZE
TO FOLD
Lower handle
Operator
presence
control bar
FOLD
FORWARD
FOR
STORAGE
MOWING
POSITION
Lower handle
2 POSITION / “ADJUSTABLE” HAN DLES
When setting you handles up from the
storage position, the lower handle will
au to mat i cal ly lock into mow ing position.
3 POSITION HANDLES
When setting up your handle from the storage position, the lower han dle will require
manually locking into the mowing position.
3 POSITION “EZ”
Knob
ad just ment
3 POSITION “QUICK”
SQUEEZE
Handle
ad just ment
bracket
Handle pin
22
Upper
handle
Handle
knob
Bolt
Handle
brack et
• Remove obstacles (rocks, tree limbs, etc.)
• Watch for holes, ruts, or bumps. Tall
grass can hide obstacles.
DO NOT:
• Do not trim near drop-offs, ditches or
embankments. The operator could lose
footing or balance.
• Do not trim excessively steep slopes.
• Do not mow on wet grass. Reduced footing could cause slipping.
III. CHILDREN
Tragic accidents can occur if the op er a tor is
not alert to the presence of children. Children
are often attracted to the ma chine and the
Never
mowing activity.
assume that children
will remain where you last saw them.
• Keep children out of the trimming area
and under the watchful care of an oth er
re spon si ble adult.
• Be alert and turn machine off if chil dren
enter the area.
• Before and while walking back wards,
down
look behind and
for small chil dren.
• Never allow children to operate the mower.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV. SAFE HANDLING OF GASOLINE
Use extreme care in handling gasoline.
Gasoline is extremely fl ammable and the
vapors are explosive.
• Extinguish all cigarettes, cigars, pipes
and other sources of ignition.
• Use only an approved container.
• Never remove gas cap or add fuel with
the engine running. Allow engine to cool
before refueling.
• Never refuel the machine indoors.
• Never store the machine or fuel container where there is an open fl ame, spark
or pilot light such as a water heater or on
other appliances.
• Never fi ll containers inside a vehicle, on
a truck or trailer bed with a plastic liner.
Always place containers on the ground
away from your vehicle before fi lling.
• Remove gas-powered equipment from the
truck or trailer and refuel it on the ground. If
this is not possible, then refuel such equipment with a portable container, rather than
from a gasoline dispenser nozzle.
• Keep the nozzle in contact with the rim
of the fuel tank or container opening at
all times until fueling is complete. Do not
use a nozzle lock-open device.
• If fuel is spilled on clothing, change
clothing immediately.
• Never overfi ll fuel tank. Replace gas cap
and tighten securely.
V. GENERAL SERVICE
• Never run machine inside a closed area.
• Never make adjustments or repairs with
the engine (motor) running. Dis con nect the
spark plug wire, and keep the wire away
from the plug to prevent ac ci den tal starting.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep equipment in good condition.
• Never tamper with safety devices. Check
their proper operation reg u lar ly.
• Keep machine free of grass, leaves, or other
debris build-up. Clean oil or fuel spillage.
Allow machine to cool before storing.
• Stop and inspect the equipment if you
strike an object. Repair, if nec es sary,
before restarting.
• Never attempt to make wheel height
adjustments while the engine is running.
• Grass catcher components are sub ject to
wear, dam age, and de te ri o ra tion, which
could expose moving parts or allow objects
to be thrown. Frequently check com po nents
and replace with man u fac tur er’s recommended parts, when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when ser vic ing them.
• Do not change the engine governor setting or overspeed the engine.
• Maintain or replace safety and instruction labels, as necessary.
CONGRATULATIONS on your purchase of a new Lawn Mower. It has been designed, en gi neered and manu fac tured to give you the best pos sible de penda bil ity and per form ance.
Should you experience any prob lems you can not easily remedy, please contact your
nearest authorized service center. They have com pe tent, well trained tech ni cians and
the proper tools to service or repair this unit.
• Read the SAFETY RULES and this Operator's Manual in its entirety before you attempt to assemble or operate your new lawn mower to insure proper operation and to
prevent injury to yourself and others. Save this manual for future reference.
• Your new lawn mower has been assembled at the factory with the exception of those
parts left unassembled for shipping purposes. To ensure safe and proper operation
of your lawn mower, all parts and hardware you assemble must be tightened securely.
Use the correct tools as necessary to ensure proper tightness.
• All parts such as nuts, washers, bolts, etc., necessary to complete the assembly have
been placed in the parts bag.
3
TO REMOVE MOWER FROM CARTON
• Remove all loose parts from carton.
• Remove lawn mower hous ing with care. Avoid touch ing blade under hous ing. Always
wear gloves or other protection when working under or lifting mower.
THINGS TO KNOW BE FORE YOU ASSEMBLE OR OPERATE YOUR LAWN
MOW ER
Do I have a side or rear discharge lawn
mower?
Look for the grass discharge opening on
your mower. If the opening is on the right
side of the mower housing, it is a side
discharge mower. If the opening is at the
back of the mower housing, it is a rear discharge mower. Only rear discharge lawn
mowers have a grass catcher in clud ed with
the mower. Approved grass catchers for
side discharge mow ers may be purchased
from your nearest au tho rized dealer.
Do I have a mulching lawn mower?
Look for the grass discharge opening on
your mower. Raise the discharge guard
(rear door on rear discharge mowers). If
the opening is closed off by a plate, then
your lawn mower is mulcher ready. To
convert to a discharging mower, see the
Operation section of this manual.
FRONT
LEFT
HAND
SIDE
BACK or REAR
(Op er at ing Position)
RIGHT
HAND
SIDE
What is the right and left side of the
lawn mower?
When right hand (RH) or left hand (LH) is
mentioned in this man ual, it means when
you are in the operating po si tion (stand ing
be hind the handle).
What kind of engine is on my lawn
mower?
When learning how to operate your new
lawn mower, you will need to know what
kind of engine powers the mower. A decal
on the engine will indicate the man u fac tur er and type or brand name of the
engine.
BRIGGS & STRATTON ENGINES
TECUMSEH
EN GINES
®
HONDA
ENGINES
ASSEMBLY
CAUTION: Do not operate this lawn
mower without the discharge guard or an
entire approved grass catcher in place.
These guards are for your protection and
are required by the American National
Standards Institute and Consumer Products Safety Com mis sion.
CAUTION: Disconnect spark plug wire
from spark plug and place wire where it
cannot come in contact with plug.
HOW TO SET UP YOUR LAWN
MOW ER
UNFOLD HANDLE
IMPORTANT: Unfold handle carefully so
as not to pinch or damage con trol cables.
2 POSITION / “ADJUSTABLE” HANDLES
• Raise handles until lower handle section
locks into place in operating position.
4
REAR WHEEL DRIVE MODELS:
• Disconnect spark plug wire from spark
plug and place wire where it cannot
come in contact with plug.
• Remove screws retaining drive cover
(not shown); and remove drive cover
from lawn mower housing.
• Remove drive cable from anchor, then
detach it and return spring (if equipped)
from idler arm assembly.
• Remove idler arm assembly from housing by removing hex nut; then remove
drive belt from drive pulley, belt keepers
and idler arm assembly.
Drive cable anchorDrive pulley
Housing holes
Drive belt
Belt
keepers
Hex nut
Return
spring
Idler arm
assembly
• Turn lawn mower on its side. See engine
manual for proper direction of turning
over the engine.
• Use a wood block between blade and
mower hous ing to prevent blade from
turning when re mov ing blade bolt.
NOTE: Protect your hands with gloves
and/or wrap blade with heavy cloth.
• Remove blade bolt.
• Remove blade, attaching hardware (bolt,
lock wash er, hardened wash er), blade
adapter and debris shield. Note that the
debris shield has a tab which fi ts into the
housing hole.
• Remove drive belt from engine pulley;
discard old belt.
Housing hole
Tab
Trailing edge
Crankshaft
Debris shield
Lock-washer
Blade
adapter
Hardened
washer
Blade
bolt
• Install new belt by reversing above
steps.
NOTE: Always use factory approved belt
to assure fi t and long life.
• The recommended tightening torque is
35-40 ft. lbs.
IMPORTANT: Blade bolt is grade 8 heat
treated.
ENGINE
CARBURETOR
The carburetor has been preset at the factory and ad just ment should not be necessary. However, minor ad just ment may be
required to compensate for differences in
fuel, temperature, altitude or load.
• The air fi lter must be assembled to the
car bu re tor when running engine.
• Best carburetor adjustment is obtained
when fuel tank is 1/4 full.
• In order for the engine to run, the operator presence control bar must be held
in the operating position. There fore,
and assistant will be required to hold
the control bar in the operating position
when making fi nal adjustment to the
car bu re tor.
See the ADJUSTMENT section of your
engine manual for further instructions.
ENGINE SPEED
The engine speed has been factory set.
Do not attempt to increase engine speed
as it may result in personal injury. If you
believe the engine is running too fast
or too slow, take your lawn mower to an
authorized engine service center for repair
and adjustment.
THROTTLE CONTROL
If it becomes necessary to adjust or replace the throttle control, see the ADJUSTMENT section of your engine man ual.
21
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