Page 1
IMPORTANT MANUAL Do Not Throw Away
side_views_126
OWNER'S MANUAL
WARNING:
MODEL:
Read this Man u al and follow all Warnings and
Safety Instructions. Fail ure to do so can re sult
in serious in ju ry.
PPCRT55
REAR TINE TILLER
ALWAYS WEAR EYE PROTECTION DURING OPERATION
Visit our website: www.poulan-pro.com
403701 Rev. 1 02.13.06 TR
Printed in U.S.A.
Page 2
SAFETY RULES
Safe Operation Practices for Walk-Behind Powered Ro ta ry Tillers
TRAINING
• Read the Manual care ful ly. Be thor ough ly fa mil iar with
the controls and the proper use of the equip ment.
Know how to stop the unit and disengage the controls
quickly.
• Never allow children to operate the equipment. Never
allow adults to op er ate the equipment without proper
instruction.
• Keep the area of operation clear of all persons, par tic u lar ly small children, and pets.
PREPARATION
• Thoroughly inspect the area where the equipment is
to be used and remove all foreign objects.
• Disengage all clutches and shift into neutral before
starting the engine (mo tor).
• Do not operate the equipment with out wearing ad e quate outer gar ments. Wear footwear that will im prove
footing on slippery surfaces.
• Handle fuel with care; it is highly fl ammable.
• Use an approved fuel container.
• Never add fuel to a running engine or hot engine.
• Fill fuel tank outdoors with extreme care. Never fi ll fuel
tank indoors.
• Replace gasoline cap securely and clean up spilled
fuel before restarting.
• Use extension cords and receptacles as specifi ed by
the manufacturer for all units with electric drive motors
or electric starting motors.
• Never attempt to make any adjustments while the
engine (motor) is running (except where specifi cally
rec om mend ed by manufacturer).
OPERATION
• Do not put hands or feet near or under rotating parts.
• Exercise extreme caution when op er at ing on or cross ing gravel drives, walks, or roads. Stay alert for hidden
hazards or traffi c. Do not carry pas sen gers.
• After striking a foreign object, stop the engine (motor),
remove the wire from the spark plug, thoroughly in spect
the tiller for any damage, and repair the damage before
restarting and op er at ing the tiller.
• Exercise caution to avoid slipping or falling.
• If the unit should start to vibrate ab nor mal ly, stop the
engine (motor) and check immediately for the cause.
Vi bra tion is generally a warning of trouble.
• Stop the engine (motor) when leaving the operating
position.
• Take all possible precautions when leav ing the ma chine
unattended. Disengage the tines, shift into neutral, and
stop the engine.
• Before cleaning, repairing, or inspecting, shut off the
engine and make certain all moving parts have stopped.
Disconnect the spark plug wire, and keep the wire away
from the plug to prevent accidental starting. Disconnect
the cord on electric motors.
• Do not run the engine indoors; exhaust fumes are
dangerous.
• Never operate the tiller without proper guards, plates,
or other safety protective devices in place.
• Keep children and pets away.
• Do not overload the machine capacity by attempting
to till too deep at too fast a rate.
• Never operate the machine at high speeds on slippery
surfaces. Look behind and use care when backing.
• Never allow bystanders near the unit.
• Use only attachments and accessories approved by
the manufacturer of the tiller.
• Never operate the tiller without good visibility or light.
• Be careful when tilling in hard ground. The tines may
catch in the ground and propel the tiller forward. If this
occurs, let go of the handlebars and do not restrain the
machine.
MAINTENANCE AND STORAGE
• Keep machine, attachments, and accessories in safe
work ing condition.
• Check shear pins, engine mounting bolts, and other
bolts at frequent intervals for proper tightness to be
sure the equip ment is in safe working condition.
• Never store the machine with fuel in the fuel tank inside
a building where ignition sources are present, such
as hot water and space heaters, clothes dryers, and
the like. Allow the engine to cool before storing in any
enclosure.
• Always refer to the operator’s guide instructions for
im por tant details if the tiller is to be stored for an extended period.
- IMPORTANT -
CAUTIONS, IMPORTANTS, AND NOTES ARE A MEANS OF
ATTRACTING ATTENTION TO IMPORTANT OR CRIT I CAL
IN FOR MA TION IN THIS MANUAL.
IMPORTANT: USED TO ALERT YOU THAT THERE IS A
POS SI BIL I TY OF DAM AG ING THIS EQUIP MENT.
NOTE: Gives essential information that will aid you to
better understand, incorporate, or execute a particular set
of instructions.
Look for this symbol to point out im por tant safety precautions. It means
CAUTION!!! BE COME ALERT!!! YOUR
SAFE TY IS INVOLVED.
CAUTION: Always disconnect spark
plug wire and place wire where it can not contact spark plug in order to pre vent ac ci den tal starting when setting
up, trans port ing, adjusting or making
re pairs.
WARNING
The engine exhaust from this product con tains
chem i cals known to the State of Cal i for nia to
cause cancer, birth defects, or other reproductive harm.
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Page 3
PRODUCT SPECIFICATIONS
Gasolina Capacity: 3 Quarts (2.8L)
Unleaded Reg u lar
Oil (API-SG-SL): SAE 30 (Above 40°F/4°C)
(Capacity: 20 oz./0.6L) SAE 5W-30 (Below 40°F/4°C)
Spark Plug : Champion
(Gap: .030"/0.76mm) RC12YC
CONGRATULATIONS on your purchase of a new tiller. It
has been designed, en gi neered and manu fac tured to give
you the best pos sible de penda bil ity and per form ance.
Should you experience any prob lems you can not easily
remedy, please contact your nearest authorized service
center. We have com pe tent, well-trained tech ni cians and
the proper tools to service or repair this unit.
Please read and retain this manual. The in struc tions will
enable you to assemble and main tain your tiller prop erly.
Always observe the “SAFETY RULES”.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for
and using your tiller.
• Follow instructions under “Maintenance” and “Stor age”
sections of this Owner’s Manual.
WARNING: This unit is equipped with an internal combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass covered
land unless the engine's exhaust system is equipped with
a spark arrester meeting applicable local laws (if any). If a
spark arrester is used, it should be maintained in effective
work ing order by the operator.
In the state of California, a spark arrester is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply
on federal lands. See your authorized service center/
DEPARTMENT for spark arrester.
TABLE OF CONTENTS
SAFETY RULES .......................................................... 2
CUSTOMER RESPONSIBILITIES...............................3
PRODUCT SPECIFICATIONS.....................................3
ASSEMBLY ...............................................................4-6
OPERATION ...........................................................7-10
MAINTENANCE SCHEDULE ....................................11
MAINTENANCE ...................................................11-13
SERVICE & ADJUSTMENTS ...............................14-17
STORAGE ..................................................................18
TROUBLESHOOTING ...............................................19
REPAIR PARTS.....................................................20-26
WARRANTY...............................................................27
3
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overhead_views_10
ASSEMBLY
Your new tiller has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tiller all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
(1) Utility knife
(1) Tire pressure gauge
(1) Pair of pliers
(1) 9/16" wrench
OPERATOR’S POSITION (See Fig. 1)
When right or left hand is mentioned in this manual, it
means when you are in the operating position (standing
behind tiller handles).
CONTENTS OF HARDWARE PACK
LEFT
FRONT
RIGHT
OPERATOR’S
POSITION
FIG. 1
(2) Handle Lock
(1) Flat Washer 13/32 x 1 x 11 Ga.
(1) Hairpin Clip
(1) Carriage Bolt
3/8-16 UNC x 1 Gr. 5
(1) Cable Clip
(1) Pivot Bolt
3/8-16 UNC Grade 5
4
(1) Center Locknut
3/8-16 UNC
(1) Handle Lock Lever
(2) Shear Pins & Clips
Page 5
UNPACKING CARTON (See Fig. 2)
ASSEMBLY
CAUTION: Be careful of exposed
sta ples when handling or disposing
of cartoning material.
IMPORTANT: WHEN UN PA C K ING AND AS SEM BLING TILLER,
BE CAREFUL NOT TO STRETCH OR KINK CABLES.
• While holding handle assembly, cut cable ties se cur ing
handle assembly to top frame and depth stake. Let
handle assembly rest on tiller.
• Remove top frame of carton.
• Slowly ease handle assembly up and place on top of
carton.
• Cut down right hand front and right hand rear cor ners
of carton, lay side carton wall down.
• Remove packing material from handle assembly.
SHIFT ROD
carton_1
HANDLE
AS SEM BLY
FIG. 2
INSTALL HANDLE (See Figs. 3, 4, and 5)
• Insert one handle lock (with teeth facing outward) in
gearcase notch. (Apply grease on smooth side of
handle lock to aid in keeping lock in place until handle
assembly is lowered into position.)
HANDLE ASSEMBLY
"UP" POSITION
TIGHTEN HANDLE
LOCK LEVER TO
HOLD
LOOSEN HANDLE
LOCK LEVER TO
MOVE
FIG. 4
• Rotate handle assembly down. Insert rear carriage bolt
fi rst, with head of bolt on L.H. side of tiller and loosely
assemble locknut (See Fig. 5).
• Insert pivot bolt in front part of plate and tighten.
• Cut down remaining corners of carton and lay panels
fl at.
• Lower the handle assembly. Tighten nut on carriage
bolt so handle moves with some resistance. This will
allow for easier adjustment.
• Place fl at washer on threaded end of handle lock le ver.
• Insert handle lock lever through handle base and
gearcase. Screw in handle lock lever just enough to
hold lever in place.
• Insert second handle lock (with teeth inward) in the
slot of the handle base (just inside of washer).
• Raise handle assembly to highest position and se cure ly
tight en handle lock lever by rotating clockwise. Leav ing
han dle assembly in highest position will make it easier
to connect shift rod.
VIEWED FROM R.H. SIDE OF TILLER
HANDLE ASSEMBLY
GEARCASE
NOTCH
HANDLE
LOCK
FIG. 3
• Grasp handle assembly. Hold in “up” position. Be sure
handle lock remains in gearcase notch. Slide handle
assembly into position.
5
CARRIAGE
BOLT
GEARCASE
SLOT
HANDLE
BASE
HANDLE
LOCK
FLAT
WASHER
HANDLE LOCK
LEVER
PIVOT BOLT
LOCKNUT
FIG. 5
Page 6
ASSEMBLY
INSERT CABLE CLIP (See Fig. 6)
• Insert plastic cable clip into hole on the back of handle
column. Push cables into clip.
HANDLE
COLUMN
CABLES
CABLE CLIP
FIG. 6
CONNECT SHIFT ROD (See Fig. 7)
• Insert end of shift rod farthest from bend into hole of
shift lever in di ca tor.
• Insert hairpin clip through hole of shift rod to secure
with bend of clip on right side.
ATTACH THIS END
TO SHIFT LEVER
IN DI CA TOR
SHIFT
ROD
HAIRPIN
CLIP
SHIFT ROD
SHIFT
LEVER
INDICATOR
FIG. 7
REMOVE TILLER FROM CRATE
• Adjust handle assemby to lowest position. Be sure lock
lever is tightened securely.
• Make sure shift lever indicator is in “N” (neutral) po si tion
(See Fig. 7)
• Tilt tiller forward by lifting handle. Separate cardboard
cover from leveling shield.
• Rotate tiller handle to the right and pull tiller out of
carton.
CHECK TIRE PRESSURE
The tires on your unit were overinfl ated at the factory for
shipping purposes. Correct and equal tire pressure is
important for best tilling performance.
• Reduce tire pressure to 20 PSI(1.4 kg/cm2)
HANDLE HEIGHT
• Handle height may be adjusted to better suit operator.
(See “TO ADJUST HANDLE HEIGHT” in the Service
and Adjustments section of this manual).
6
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OPERATION
KNOW YOUR TILLER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TILLER.
Compare the illustrations with your tiller to familiarize yourself with the location of various controls and adjustments. Save
this manual for future reference.
These symbols may appear on your Tiller or in literature supplied with the product. Learn and understand their
meaning.
DRIVE CON TROL
BAR
DEPTH STAKE
LEVELING
SHIELD
OUTER
SIDE
SHIELD
THROTTLE
CONTROL
SHIFT LEVER
CHOKE CONTROL
SHIFT LEVER
INDICATOR
RECOIL
STARTER
HANDLE
MEETS ANSI SAFETY REQUIREMENTS
Our tillers conform to the safety standards of the American National Standards Institute.
CHOKE CONTROL - Used when starting a cold engine.
DEPTH STAKE - Controls depth at which tiller will dig.
DRIVE CONTROL BAR - Used to engage tines.
LEVELING SHIELD - Levels tilled soil.
OUTER SIDE SHIELD - Adjustable to protect small plants
from being buried.
FIG. 8
RECOIL STARTER HANDLE - Used to start the engine.
SHIFT LEVER - Used to shift transmission gears.
SHIFT LEVER INDICATOR - Shows which gear the trans-
mis sion is in.
7
Page 8
OPERATION
t
a
k
e
_2
The operation of any tiller can result in foreign objects thrown into the eyes, which can result in
severe eye damage. Always wear safety glasses or eye shields before starting your tiller and while
tilling. We recommend a wide vision safety mask for over spectacles or standard safety glasses.
00155
HOW TO USE YOUR TILLER
Know how to operate all controls before adding fuel and
oil or attempting to start engine.
STOPPING (See Fig. 9)
TINES AND DRIVE
• Release drive control bar to stop movement.
• Move shift lever to “N” (neutral) position.
ENGINE
• Move throttle control to “STOP” position.
• Never use choke to stop engine.
SHALLOWEST
TILLING
(CULTIVATING)
DEEPEST
TILLING
TRANSPORT
POSITION
DRIVE CONTROL BAR
“ENGAGED” PO SI TION
SHIFT
DRIVE CONTROL BAR
“DISENGAGED” PO SI TION
THROT TLE
CONTROL
h
a
ndles
_
1
LEVER
FIG. 9
TINE OPERATION - WITH WHEEL DRIVE
• Always release drive control bar before moving shift
lever into another position.
• Tine movement is achieved by moving shift lever to
( ) till position and engaging drive control bar.
FORWARD - WHEELS ONLY/TINES
STOPPED
• Release drive control bar and move shift lever in di ca tor
to “F” (forward) position. Engage drive control bar and
tiller will move forward.
DEPTH
STAKE
FIG. 10
TILLING (See Fig. 11)
• Release depth stake pin. Pull the depth stake up for
increased tilling depth. Place depth stake pin in hole
of depth stake to lock in position.
• Place shift lever indicator in tilling position.
• Hold the drive control bar against the handle to start
tilling movement. Tines and wheels will both turn.
• Move throttle control to “FAST” position for deep tilling.
To cultivate, throttle control can be set at any desired
speed, depending on how fast or slow you wish to
cultivate.
IMPORTANT: ALWAYS RELEASE DRIVE CONTROL
BAR BEFORE MOVING SHIFT LEVER INTO ANOTHER
POSITION.
DEPTH STAKE PIN
“RELEASED” POSITION
REVERSE - WHEELS ONLY/TINES STOPPED
• DO NOT STAND DIRECTLY BEHIND TILLER.
• Release the drive control bar.
• Move throttle control to “SLOW” position.
• Move shift lever indicator to “R” (reverse) position.
• Hold drive control bar against the handle to start tiller
movement.
HARD TO SHIFT GEARS
• Briefl y engage drive control bar and release or rock tiller
forward and backward until are able to shift gears.
DEPTH STAKE (See Fig. 10)
The depth stake can be raised or lowered to allow you more
versatile tilling and cul ti vat ing, or to more easily transport
your tiller.
“LOCKED”
POSITION
NUT “B”
OUTER
SIDE SHIELD
NUT “A”
take_1
depth_s
FIG. 11
TURNING
• Release the drive control bar.
• Move throttle control to “SLOW” position.
• Place shift lever indicator in “F” (forward) position. Tines
will not turn.
• Lift handle to raise tines out of ground.
8
Page 9
OPERATION
• Swing the handle in the opposite direction you wish
to turn, being careful to keep feet and legs away from
tines.
• When you have completed your turn-around, release
the drive control bar and lower handle. Place shift
lever in till position and move throttle control to de sired
speed. To begin tilling, hold drive control bar against
the handle.
OUTER SIDE SHIELDS (See Fig. 11)
The back edges of the outer side shields are slotted so
that the shields can be raised for deep tilling and low ered
for shal low tilling to protect small plants from being buried.
Loosen nut “A” in slot and nut “B”. Move shield to desired
position (both sides). Retighten nuts.
TO TRANSPORT
CAUTION: Before lifting or trans port ing,
allow tiller engine and muffl er to cool.
Disconnect spark plug wire. Drain
gasoline from fuel tank.
OIL
LEVEL
FIG. 12
ADD GASOLINE
• Fill fuel tank to bottom of fi ller neck. Do not overfi ll.
Use fresh, clean, regular un lead ed gasoline with a
minimum of 87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce
valve life). Do not mix oil with gasoline. Purchase fuel
in quan ti ties that can be used within 30 days to assure
fuel freshness.
AROUND THE YARD
• Release the depth stake pin. Move the depth stake
down to the top hole for transporting the tiller. Place
depth stake pin in hole of depth stake to lock in position. This prevents tines from scuffi ng the ground.
• Place shift lever indicator in “F” (forward) position for
transporting.
• Hold the drive control bar against the handle to start
tiller movement. Tines will not turn.
• Move throttle control to desired speed.
AROUND TOWN
• Disconnect spark plug wire.
• Drain fuel tank.
• Transport in upright position to prevent oil leakage.
BEFORE START ING ENGINE
IMPORTANT: BE VERY CAREFUL NOT TO ALLOW DIRT
TO ENTER THE ENGINE WHEN CHECKING OR ADDING
OIL OR FUEL. USE CLEAN OIL AND FUEL AND STORE IN
APPROVED, CLEAN, COVERED CONTAINERS. USE CLEAN
FILL FUNNELS.
CHECK ENGINE OIL LEVEL (See Fig. 12)
• The engine in your unit has been shipped, from the
factory, already fi lled with SAE 30 summer weight oil.
• With engine level, clean area around oil fi ller plug and
remove plug.
• Engine oil should be to point of overfl owing when engine
is level. For ap proxi mate capacity see “PROD UCT
SPEC I FI CA TIONS” on page 3 of this manual. All oil
must meet A.P.I. Service Classifi cation SF-SJ.
• Reinstall engine oil cap and tighten.
• For cold weather operation you should change oil for
easier starting (See oil viscosity chart in the Maintenance sec tion of this manual).
• To change engine oil, see the Maintenance section in
this manual.
CAUTION: Fill to within 1/2 inch of top
of fuel tank to prevent spills and to allow
for fuel expansion. If gasoline is ac ci den tal ly spilled, move machine away
from area of spill. Avoid creating any
source of ignition until gasoline vapors
have disappeared.
Wipe off any spilled oil or fuel. Do not
store, spill or use gasoline near an
open fl ame.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GAS O LINE TO HELP INSURE GOOD COLD WEATHER
START ING.
CAUTION: Alcohol blended fuels (called
gas o hol or using ethanol or methanol) can attract moisture which leads to sep a ra tion and
for ma tion of acids during storage. Acidic gas
can damage the fuel system of an engine while
in storage. To avoid engine problems, the fuel
system should be emptied before stor age of
30 days or longer. Drain the gas tank, start
the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next
sea son. See Storage In struc tions for additional
information. Never use engine or carburetor
cleaner products in the fuel tank or permanent
damage may occur.
TO START ENGINE (See Fig. 13)
CAUTION: Keep drive control bar in
“DISENGAGED” position when start ing en gine.
When starting engine for the fi rst time or if engine has run
out of fuel, it will take extra pulls of the recoil starter to
move fuel from the tank to the engine.
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Page 10
OPERATION
• Make sure spark plug wire is prop er ly connected.
• Move shift lever indicator to “N” (neutral) position.
• Place throttle control in “FAST” position.
• Turn fuel shut-off valve 1/4 turn to open position.
• Move choke control to choke position.
• Grasp recoil starter handle with one hand and grasp
tiller handle with other hand. Pull rope out slowly until
engine reaches start of com pres sion cycle (rope will
pull slightly harder at this point).
• Pull recoil starter handle quickly. Do not let starter
handle snap back against starter.
• If engine fi res but does not start, move choke control
to half choke position. Pull recoil starter handle until
engine starts.
• When engine starts, slowly move choke control to
"RUN" position as engine warms up.
NOTE: A warm engine requires less choking to start.
• Move throttle control to desired running position.
• Allow engine to warm up for a few minutes before
engaging tines.
NOTE: If at a high altitude (3000 feet) or in cold tem per a tures
(below 32°F), the carburetor fuel mixture may need to be
adjusted for best engine performance. See "TO AD JUST
CARBURETOR" in the Service and Adjustments section
of this manual.
NOTE: If engine does not start, see troubleshooting
points.
CHOKE CONTROL
E
K
O
H
C
N
U
R
• Soil conditions are important for proper tilling. Tines will
not readily penetrate dry, hard soil which may con trib ute
to excessive bounce and diffi cult handling of your tiller.
Hard soil should be mois tened before tilling; however,
extremely wet soil will “ball-up” or clump during tilling.
Wait until the soil is less wet in order to achieve the
best results. When tilling in the fall, re move vines and
long grass to prevent them from wrapping around the
tine shaft and slowing your tilling operation.
• Do not lean on handle. This takes weight off the wheels
and reduces traction. To get through a really tough
section of sod or hard ground, apply upward pressure
on handle or lower the depth stake.
4
321
5
67
FIG. 14
CULTIVATING
Cultivating is destroying the weeds between rows to pre vent them from robbing nourishment and moisture from the
plants. At the same time, breaking up the upper layer of
soil crust will help retain moisture in the soil. Best digging
depth is 1" to 3" (2.5-7.5 cm). Lower the outer side shields
to protect small plants from being buried.
• Cultivate up and down the rows at a speed which will
allow tines to uproot weeds and leave the ground in
rough condition, promoting no further growth of weeds
and grass (See Fig. 15).
RECOIL STARTER
HANDLE
FIG. 13
TILLING HINTS
CAUTION: Until you are accustomed to
handling your tiller, start actual fi eld use
with throttle in slow position (mid-way
between “FAST” and “IDLE”).
• Tilling is digging into, turning over, and breaking up
packed soil before planting. Loose, unpacked soil helps
root growth. Best tilling depth is 4" to 6" (10-15 cm).
A tiller will also clear the soil of unwanted vege ta tion.
The de com po si tion of this vegetable mat ter enriches
the soil. Depending on the climate (rain fall and wind),
it may be advisable to till the soil at the end of the
growing season to further condition the soil.
• You will fi nd tilling much easier if you leave a row untilled between passes. Then go back between tilled
rows. (See Fig. 14) There are two reasons for doing
this. First, wide turns are much easier to negotiate than
about-faces. Sec ond, the tiller won’t be pulling itself,
and you, toward the row next to it.
FIG. 15
TINE SHEAR PINS
The tine assemblies on your tiller are secured to the tine
shaft with shear pins (See “TINE REPLACEMENT” in the
Service and Ad just ments section of this manual).
If the tiller is unusually overloaded or jammed, the shear
pins are designed to break before internal damage occurs
to the trans mis sion.
• If shear pin(s) break, replace only with those shown in
the Repair Parts section of this manual.
10
Page 11
MAINTENANCE
MAINTENANCE
SCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
Check Engine Oil Level
Change Engine Oil
Oil Pivot Points
Inspect Spark Arrester / Muffler
Inspect Air Screen
Clean or Replace Air Cleaner Cartridge
Clean Engine Cylinder Fins
Replace Spark Plug
RH Gear Case Grease Fitting (1oz.)
E
S
U
H
U
C
O
A
E
E
5 H
R
Y
R
O
F
E
B
E
E
V
V
E
E
1,2
S
R
25 H
Y
R
2
S
S
R
R
U
O
50 H
Y
R
E
V
V
E
E
N
U
O
O
S
A
E
S
Y
R
E
SERVICE DATES
1 - Change more often when operating under a heavy load or in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
GENERAL RECOMMENDATIONS
The warranty on this tiller does not cover items that have
been subjected to operator abuse or negligence. To receive
full value from the warranty, the operator must main tain tiller
as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your tiller.
All adjustments in the Service and Adjustments section
of this manual should be checked at least once each
season.
• Once a year you should replace the spark plug, clean
or replace air fi lter, and check tines and belts for wear.
A new spark plug and clean air fi lter assure proper
air-fuel mixture and help your engine run better and
last longer.
BEFORE EACH USE
• Check engine oil level.
• Check tine operation.
• Check for loose fasteners.
LUBRICATION
Keep unit well lubricated (See “LUBRICATION CHART”).
d ENGINE
c IDLER
BRACKET
cSAE 30 OR 10W-30 MOTOR OIL
dREFER TO MAINTENANCE “ENGINE” SECTION
eEP #1 GREASE
LUBRICATION CHART
c THROTTLE CONTROL
eRH GEAR CASE
GREASE FIT TING
c DEPTH
STAKE PIN
c LEVELING
SHIELD
HINGES
c WHEEL
HUB
11
Page 12
MAINTENANCE
Disconnect spark plug wire before performing any maintenance (except car bu re tor adjustment) to
prevent accidental start ing of engine.
Prevent fi res! Keep the engine free of grass, leaves, spilled oil, or fuel. Re move fuel from tank
before tipping unit for maintenance. Clean muffl er area of all grass, dirt, and debris.
Do not touch hot muffl er or cylinder fi ns as contact may cause burns.
ENGINE
LUBRICATION
Use only high quality detergent oil rated with API service
classifi cation SG-SL. Select the oil’s SAE vis cos i ty grade
according to your expected temperature.
OIL
DRAIN
PLUG
SAE VISCOSITY GRADES
SAE 30
10W-30 / 5W-30
-20 0 30 40
F
C
-30
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
-20 4
-10
60
10
20 30 40
100
80
oil_visc_chart5_e(drt)
FIG. 16
NOTE: Although multi-viscosity oils (5W-30, 10W-30, etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
40°F (4°C). Check your engine oil level more frequently to
avoid possible engine damage from running low on oil.
Change the oil after every 25 hours of operation or at
least once a year if the tiller is not used for 25 hours in
one year.
Check the crankcase oil level before starting the engine
and after each fi ve (5) hours of continuous use. Add SAE
30 motor oil or equivalent. Tighten oil fi ller plug securely
each time you check the oil level.
TO CHANGE ENGINE OIL (See Figs. 16 and 17)
Determine temperature range expected before oil change.
All oil must meet API service classifi cation SG-SL.
• Be sure tiller is on level surface.
• Oil will drain more freely when warm.
• Use a funnel to prevent oil spill on tiller, and catch oil
in a suitable con tain er.
• Remove drain plug. For easier removal of plug use
7/16 12 Pt. socket with extension.)
• Tip tiller forward to drain oil.
• After oil has drained completely, replace oil drain plug
and tighten securely.
• Remove oil fi ller plug. Be careful not to allow dirt to
enter the engine.
• Refi ll engine with oil. See “CHECK ENGINE OIL LEVEL”
in the Operation section of this manual.
OIL FILLER
PLUG
OIL LEVEL
FIG. 17
AIR FILTER (See Fig. 18)
Your engine will not run proper ly using a dirty air fi lter. Clean
the foam pre-cleaner after every 25 hours of op er a tion or
every season. Service paper cartridge every 100 hours of
operation or every season, which ev er occurs fi rst.
Service air cleaner more often under dusty conditions.
• Remove cover screw and cover.
TO SERVICE PRE-CLEANER
• Remove foam pre-cleaner from air cleaner cover.
• Wash it in liquid detergent and water.
• Squeeze it dry in a clean cloth.
• If very dirty or damaged, replace pre-cleaner.
• Reinstall pre-cleaner into air cleaner cover.
• Reinstall cover and secure screw.
TO SERVICE CARTRIDGE
• Carefully remove cartridge to prevent debris from
en ter ing carburetor. Clean base carefully to pre vent
debris from entering carburetor.
• Clean cartridge by tap ping gen tly on fl at surface. If
very dirty or damaged, replace cartridge.
• Re in stall cartridge, cover with pre-cleaner and se cure
with screw.
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KER O SENE,
ARE NOT TO BE USED TO CLEAN THE CAR TRIDGE. THEY
MAY CAUSE DETERIORATION OF THE CARTRIDGE. DO NOT
OIL CARTRIDGE. DO NOT USE PRESSURIZED AIR TO CLEAN
OR DRY CARTRIDGE.
COVER
KNOB
COVER
FOAM
AIR CLEANER
CARTRIDGE
PRECLEANER
12
BASE
FIG. 18
Page 13
MAINTENANCE
61
COOLING SYSTEM (See Fig. 19)
Your engine is air cooled. For proper engine performance
and long life keep your engine clean.
• Clean air screen frequently using a stiff-bristledbrush.
• Remove blower housing and clean as nec es sary.
• Keep cylinder fi ns free of dirt and chaff.
BLOW ER
HOUS ING
AIR SCREEN
e
ngine_art
_
FIG. 19
MUFFLER
Do not operate tiller without muffl er. Do not tamper with
exhaust system. Damaged muffl ers or spark arresters could
create a fi re hazard. Inspect pe ri odi cally and re place if
nec es sary. If your engine is equipped with a spark arrester
screen assembly, re move every 50 hours for cleaning and
inspection. Re place if dam aged.
SPARK PLUG
Replace spark plugs at the beginning of each tilling sea son or after every 50 hours of use, whichever comes fi rst.
Spark plug type and gap setting is shown in “PRODUCT
SPEC I FI CA TIONS” on page 3 of this manual.
TRANSMISSION
Once a season, lubricate the right hand side gear case
grease fi tting with 1 oz. of EP #1 Grease.
CLEANING
Do not clean your tiller when the engine and transmission
are hot. We do not rec om mend using pressurized water
(gar den hose, etc.) to clean your unit un less the gasket
area around the trans mis sion and the engine muf fl er, air
fi l ter and car bu re tor are cov ered to keep wa ter out. Wa ter
in en gine will short en the useful life of your tiller.
• Clean engine, wheels, fi nish, etc. of all foreign matter.
• Keep fi nished surfaces and wheels free of all gas o line,
oil, etc.
• Protect painted surfaces with au to mo tive type wax.
13
Page 14
SERVICE AND ADJUSTMENTS
CAUTION: Disconnect spark plug wire from spark plug and place wire where it cannot come into
contact with plug.
TILLER
TO ADJUST HANDLE HEIGHT (See Fig. 20)
Select handle height best suited for your tilling conditions.
Handle height will be different when tiller digs into soil.
• First loosen handle lock lever.
• Handle can be positioned at different settings between
“HIGH” and “LOW” positions.
• Retighten handle lock lever securely after adjusting.
HANDLE (HIGH
POSITION)
HANDLE LOCK
LEVER
HANDLE (LOW
POSITION)
FIG. 20
TIRE CARE
CAUTION: When mounting tires, un less beads are seated, over in fl a tion can
cause an explosion.
• Maintain 20 PSI (1.4 kg/cm2) of tire pressure. If tire
pres sures are not equal, tiller will pull to one side.
• Keep tires free of gasoline or oil which can damage
rubber.
TO REMOVE WHEEL (See Fig. 21)
• Place blocks under trans mis sion to keep tiller from
tipping.
• Remove outer side shield by removing nuts “A” and
“B”.
• Remove inner side shield by removing nuts “C” and
“D”.
• Remove hairpin clip and clevis pin from wheel.
• Remove wheel and tire.
• Repair tire and reassemble.
CLEVIS
PIN
NUT “C”
NUT
“D”
HAIR PIN
CLIP
NUT “B”
NUT “A”
OUTER SIDE
SHIELD
ire_4
t
IN NER SIDE
SHIELD
FIG. 21
TO REMOVE BELT GUARD (See Fig. 22)
NOTE: For ease of removal, remove hairpin clip and
clevis pin from left wheel. Pull wheel out from tiller about
1 inch.
• Remove two (2) screws from side of belt guard.
• Remove hex nut and washer from bottom of belt guard
(located behind wheel).
• Pull belt guard out and away from unit.
• Replace belt guard by reversing above procedure.
BELT GUARD
SCREW
SCREW
HEX NUT
AND WASHER
(LO CAT ED
BEHIND
TIRE)
HAIRPIN CLIP AND
CLEVIS PIN
FIG. 22
14
Page 15
SERVICE AND ADJUSTMENTS
TO REPLACE GROUND DRIVE BELT
(See Figs. 22 and 23)
• Remove belt guard as described in “TO REMOVE BELT
GUARD”.
• Remove old belt by slipping off engine pulley fi rst then
remove from transmission pulley.
• Place new belt in groove of transmission pulley and
into engine pulley. BELT MUST BE IN GROOVE ON
TOP OF IDLER PULLEY. NOTE POSITION OF BELT
TO GUIDES.
• Check belt adjustment as described below.
• Replace belt guard.
• Reposition wheel and replace clevis pin and hairpin
clip.
ENGINE
PULLEY
GROUND DRIVE BELT ADJUSTMENT
(See Fig. 23)
For proper belt tension, the extension spring should have
about 5/8 inch (16 mm) stretch when drive control bar is
in “EN GAGED” position. This tension can be attained as
fol lows:
• Loosen cable clip screw securing the drive control
cable.
• Slide cable forward for less tension and rearward for
more tension until about 5/8 inch (16 mm) stretch is
obtained while the drive control bar is engaged.
• Tighten cable clip screw securely.
CABLE CLIP
SCREW
DRIVE
CONTROL
CABLE
IDLER
PULLEY
TRANS MIS SION
PULLEY
FIG. 23
15
EXTENSION
SPRING
LESS
TEN SION
5/8"
MORE
TEN SION
Page 16
SERVICE AND ADJUSTMENTS
tine_3
TINE REPLACEMENT
(See Figs. 24, 25, and 26)
CAUTION: Tines are sharp. Wear
gloves or other protection when han dling tines.
A badly worn tine causes your tiller to work harder and dig
more shallow. Most important, worn tines cannot chop and
shred organic matter as effectively nor bury it as deeply as
good tines. A tine this worn needs to be replaced.
NEW TINE
FIG. 24
WORN TINE
• To maintain the superb tilling performance of this
ma chine the tines should be checked for sharpness,
wear, and bending, particularly the tines which are
next to the transmission. If the gap between the tines
ex ceeds 3-1/2 inches (9 cm), they should be replaced
or straight ened as necessary.
• New tines should be assembled as shown in Fig.
26. Sharp ened tine edges will rotate rearward from
above.
TRANS MIS SION
TINE
3-1/2" MAX
(9 CM)
TINE
COUNTER
TINE
ROTATION
0
0205
SHEAR PIN
SHARP EDGE
SHARP
EDGE
SHARP
EDGES
HAIRPIN CLIP
SHARP EDGES
FIG. 25
HAIRPIN CLIP
SHARP EDGE
SHEAR PIN
tine_13
FIG. 26
16
Page 17
SERVICE AND ADJUSTMENTS
ENGINE
TO ADJUST THROTTLE CONTROL CABLE
(See Fig. 27)
The throttle control has been preset at the factory and
ad just ment should not be necessary. If adjustment is
necessary, proceed as follows:
• With engine not running, move remote throttle control
lever to “FAST” position.
• If throttle lever on engine touches high speed stop, no
further adjustment is necessary. If throttle lever does
not touch high speed stop, continue with adjustment
procedure.
• Loosen cable clamp screw.
• Move throttle lever up until it touches high speed stop,
and hold in this position.
• Tighten cable clamp screw securely.
CLAMP SCREW
CASING
AND WIRE
TO AD JUST CARBURETOR
The carburetor has been preset at the factory and ad just ment
should not be necessary. However, engine per for mance
can be affected by dif fer enc es in fuel, tem per a ture, al ti tude
or load. If the carburetor does need ad just ment, contact
your nearest authorized service center/de part ment
IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR,
WHICH IS FACTORY SET FOR PROPER ENGINE SPEED.
OVER SPEED ING THE ENGINE ABOVE THE FACTORY HIGH
SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE
ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING,
CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/
DEPARTMENT, WHICH HAS THE PROPER EQUIP MENT AND
EXPERIENCE TO MAKE ANY NEC ES SARY ADJUSTMENTS.
engine_art_78
THROTTLE CONTROL
FIG. 27
17
Page 18
STORAGE
Immediately prepare your tiller for storage at the end of the
season or if the unit will not be used for 30 days or more.
CAUTION: Never store the tiller with
gasoline in the tank inside a build ing
where fumes may reach an open fl ame
or spark. Allow the engine to cool before
storing in any enclosure.
TILLER
• Clean entire tiller (See “CLEANING” in the Maintenance
section of this manual).
• Inspect and replace belts, if nec es sary (See belt re place ment in struc tions in the Service and Ad just ments
section of this manual).
• Lubricate as shown in the Maintenance section of this
manual.
• Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, break age
and wear. Replace if necessary.
• Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
ENGINE
ENGINE OIL
Drain oil (with engine warm) and replace with clean oil. (See
“ENGINE” in the Maintenance section of this man ual).
CYLINDER(S)
• Remove spark plug.
• Pour 1 ounce (29 ml) of oil through spark plug hole into
cylinder.
• Pull starter handle slowly several times to distribute
oil.
• Replace with new spark plug.
OTHER
• Do not store gasoline from one season to another.
• Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
• If possible, store your unit indoors and cover it to give
protection from dust and dirt.
• Cover your unit with a suitable pro tec tive cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows con den sa tion to form and
will cause your unit to rust.
IMPORTANT: NEVER COVER TILLER WHILE ENGINE AND
EXHAUST AREAS ARE STILL WARM.
FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS
FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH
AS THE CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK
DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT
ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING
ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH
LEADS TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM
OF AN ENGINE WHILE IN STORAGE.
• Empty the fuel tank by starting the engine and let it run
until the fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner products in the
fuel tank or permanent.
• Use fresh fuel next season.
NOTE: Fuel stablizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during
storage. Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio found on stablizer
container. Run engine at least 10 minutes after adding
stablizer to allow the stabilizer to reach the carburetor.
Do not empty the gas tank and carburetor if using fuel
stabilizer.
18
Page 19
TROUBLESHOOTING POINTS
PROBLEM CAUSE CORRECTION
Will not start 1. Out of fuel. 1. Fill fuel tank.
2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section.
3. Engine fl ooded. 3. Wait several minutes before attempting to start.
4. Dirty air cleaner. 4. Clean or replace air cleaner cartridge.
5. Water in fuel. 5. Empty fuel tank and carburetor, and refi ll tank with fresh
gasoline.
6. Clogged fuel tank. 6. Remove fuel tank and clean.
7. Loose spark plug wire. 7. Make sure spark plug wire is seated properly on plug.
8. Bad spark plug or improper gap. 8. Replace spark plug or adjust gap.
9. Carburetor out of adjustment. 9. Make necessary adjustments.
10. Oil soaked air fi lter. 10. Replace air fi lter.
Hard to start 1. Throttle control not set properly. 1. Place throttle control in “FAST” position.
2. Dirty air cleaner. 2. Clean or replace air cleaner cartridge.
3. Bad spark plug or improper gap. 3. Replace spark plug or adjust gap.
4. Stale or dirty fuel. 4. Empty fuel tank and refi ll with fresh gasoline.
5. Loose spark plug wire. 5. Make sure spark plug wire is seated properly on plug.
6. Carburetor out of adjustment. 6. Make necessary adjustments.
Loss of power 1. Engine is overloaded. 1. Set depth stake for shallower tilling.
2. Dirty air cleaner. 2. Clean or replace air cleaner cartridge.
3. Low oil level/dirty oil. 3. Check oil level/change oil.
4. Faulty spark plug. 4. Clean and regap or change spark plug.
5. Oil in fuel. 5. Empty and clean fuel tank and refi ll, and clean car bu re tor.
6. Stale or dirty fuel. 6. Empty fuel tank and refi ll with fresh gasoline.
7. Water in fuel. 7. Empty fuel tank and carburetor, and refi ll tank with fresh
gasoline.
8. Clogged fuel tank. 8. Remove fuel tank and clean.
9. Spark plug wire loose. 9. Connect and tighten spark plug wire.
10. Dirty engine air screen. 10. Clean engine air screen.
11. Dirty/clogged muffl er. 11. Clean/replace muffl er.
12. Carburetor out of adjustment. 12. Make necessary adjustments.
13. Poor compression. 13. Contact an authorized service center/department.
Engine overheats 1. Low oil level/dirty oil. 1. Check oil level/change oil.
2. Dirty engine air screen. 2. Clean engine air screen.
3. Dirty engine. 3. Clean cylinder fi ns, air screen, and muffl er area.
4. Partially plugged muffl er. 4. Remove and clean muffl er.
5. Improper carburetor adjustment. 5. Adjust carburetor to richer position.
Excessive bounce/ 1. Ground too dry and hard. 1. Moisten ground or wait for more favorable soil
diffi cult handling conditions.
Soil balls up or clumps 1. Ground too wet. 1. Wait for more favorable soil conditions.
Engine runs but tiller 1. Drive control bar is not engaged. 1. Engage drive control.
won’t move 2. V-belt not correctly adjusted. 2. Inspect/adjust V-belt.
3. V-belt is off pulley(s). 3. Inspect V-belt.
Engine runs but labors
when tilling 2. Throttle control not properly adjusted. 2. Check throttle control setting.
3. Carburetor out of adjustment. 3. Make necessary adjustments.
Tines will not rotate 1. Shear pin(s) broken. 1. Replace shear pin(s).
1. Tilling too deep. 1. Set depth stake for shallower tilling.
19
Page 20
REPAIR PARTS
TILLER - - MODEL NUMBER PPCRT55 (96091001200), PRODUCT NUMBER 960 91 00-12
HANDLE ASSEMBLY
7
6
4
3
5
26
3
2
2
27
26
24
12
14
25
23
9
10
13
11
15
22
21
16
KEY PART
NO. NO. DESCRIPTION
1 532 18 94-82 Control, Throttle
2 532 14 14-06 Grip, Handle
3 532 11 06-73 Grommet Handle
4 532 12 72-54 Bar Assembly, Control
5 532 12 47-17 Cap Vinyl
6 532 18 99-51 Panel, Control
7 532 11 06-41 Bushing Split
8 817 72 04-08 Screw, Thd. Cut 1/4-20 x 1/2
9 872 01 05-20 Bolt 5/16-18 x 2.50
10 532 11 06-46 Grip, Handle
11 532 12 47-88 Retainer Spring
12 532 08 13-28 Bolt, Shoulder
13 532 18 74-97 Handle, Shift
14 532 10 93-13 Grommet, Rubber
15 532 11 07-02 Rod, Shift
16 872 11 06-08 Bolt, Carriage 3/8-16 x 1 Gr. 5
20
18
19
17
31
Handle_assy_36
KEY PART
NO. NO. DESCRIPTION
17 532 10 92-29 Lock, Handle
18 873 68 06-00 Nut, Crownlock 3/8-16 unc
19 819 13 16-11 Washer 13/32 x 1 x 11 Ga.
20 532 10 92-28 Lever, Lock, Handle
21 532 15 06-28 Handle
22 532 16 51-97 Clip Cable
23 532 08 67-77 Screw, Hex Washer Hd. Slotted
#10-24 x 1/2
24 532 00 94-84 Clip
25 873 97 05-00 Nut
26 532 11 06-75 Cable, Clutch
27 873 90 04-00 Nut Hex Flange 1/4-20 unc
31 532 15 06-96 Bolt, Pivot
NOTE: All component dimensions given in U.S. inches.
1 inch = 25.4 mm
11
20
Page 21
REPAIR PARTS
TILLER - - MODEL NUMBER PPCRT55 (96091001200), PRODUCT NUMBER 960 91 00-12
MAINFRAME, LEFT SIDE
7
6
39
9
8
10
65
3
2
3
2
13
65
37
36
67
34
31
5
12
21
33
14
32
29
22
30
66
28
3
4
38
16
19
40
27
40
23
44
26
15
24
KEY PART
NO. NO. DESCRIPTION
2 810 04 06-00 Washer, Lock 3/8
3 873 22 06-00 Nut, Hex 3/8-16
4 532 17 01-27 Shield, Inner Belt Guard RT
5 532 16 43-29 Pin Spirol Flared
6 532 11 01-11 Lever, Shift
7 872 11 04-04 Bolt, Carriage 1/4-20 x 1/2 Gr. 5
8 532 00 87-00 Plate, Shift Indicator
9 532 08 67-77 Screw, Hex, Washer Head, Slotted
#10-24 x 1/2
10 532 00 94-84 Clip
12 873 51 04-00 Nut, Keps Hex 1/4-20 unc
13 823 23 05-06 Screw, Set, Hex 5/16-18 x 3/8
14 532 11 06-52 Spacer, Split 0.327 x 0.42 x 2.09
15 819 11 11-16 Washer 11/32 x 11/16 x 16 Ga.
16 532 14 51-02 Sheave, Transmission
19 812 00 00-28 Retainer, Ring
21 532 15 61-17 Spacer, Split
22 874 77 05-08 Bolt, Fin Hex 5/16-24 unf x 1/2
23 532 00 50-15 Tire
532 12 72-59 Rim
532 12 47-18 Tire Valve
24 532 12 68-75 Rivet, Drilled
25 532 12 47-88 Clip, Hairpin
mainframe_left_17
KEY PART
NO. NO. DESCRIPTION
26 532 40 51-12 Guard, Belt
27 532 13 28-01 Belt, V
28 532 10 46-79 Pulley, Idler
29 812 00 00-32 Ring, Klip
30 532 15 92-29 Bracket, Idler
31 532 10 23-84 Bolt, Hex 5/16-16 x 12
32 532 10 21-41 Shaft, Idler Arm
33 874 76 06-16 Bolt, Hex 3/8-16 x 1
34 532 10 23-83 Counterweight, L. H.
35 874 76 05-24 Bolt, Hex 5/16-18 x 1-1/2
36 532 10 23-31 Bracket, Reinforcement, L. H.
37 532 13 08-12 Sheave, Engine
38 874 76 05-44 Bolt, Fin Hex 5/16-18 unc x 2-3/4
39 532 14 00-62 Cap, Plunger Blk
40 532 17 04-88 Screw Hex Wsh Slt #10-24 x 1/2
44 873 80 05-00 Nut Lock Hex w/Ins 5/16-18 unc PL
65 873 97 05-00 Nut Lock Hex Flange
66 819 13 13-12 Washer 13/32 x 13/16 x 12 Ga.
NOTE: All component dimensions given in U.S.
inches. 1 inch = 25.4 mm
21
25
Page 22
REPAIR PARTS
TILLER - - MODEL NUMBER PPCRT55 (96091001200), PRODUCT NUMBER 960 91 00-12
MAINFRAME, RIGHT SIDE
15
2
13
12
11
KEY PART
NO. NO. DESCRIPTION
2 873 97 05-00 Locknut, Hex, Flange 5/16-18
5 532 10 23-32 Bracket, Reinforcement
7 532 10 21-73 Counter Weight, R.H.
8 810 04 06-00 Washer, Lock 3/8
9 873 22 06-00 Nut, Hex 3/8-16
10 874 76 05-24 Bolt, Hex 5/16-18 x 1-1/2
11 532 12 47-88 Clip, Hairpin
12 532 12 68-75 Rivet, Drilled
10
5
7
8
9
KEY PART
NO. NO. DESCRIPTION
13 532 00 50-15 Tire
532 12 72-59 Rim
532 12 47-18 Tire Valve
15 - - - - - - - - Engine, Briggs & Stratton
NOTE: All component dimensions given in U.S.inches.
10
Model No. 126302 (Order parts
from Engine Manufacturer)
1 inch = 25.4 mm
22
Page 23
REPAIR PARTS
TILLER - - MODEL NUMBER PPCRT55 (96091001200), PRODUCT NUMBER 960 91 00-12
TRANSMISSION
52
25
12
37
14
38
23
29
13
15
16
30
32
36
11
10
9
8
5
7
6
5
4
24
3
35
53
44
2
18
27
19
20
28
21
22
18
50
18
33
31
37
40
9
60
48
25
24
44
18
18
34
39
41
49
42
43
53
58
transmission_19.5b
51
KEY PART
NO. NO. DESCRIPTION
1 532 18 85-54 Transmission Assembly (In cludes
Key Nos. 2-53)
2 532 18 84-82 Gearcase, L.H. w/Bearing (In cludes
Key No. 4)
3 532 16 19-63 Gasket, Gearcase
4 532 00 50-20 Bearing, Needle
5 532 00 13-70 Washer, Thrust 5/8 x 1.10 x 1/32
6 532 13 73-35 Pinion, Input
7 532 14 51-01 Shaft, In put
8 532 12 48-42 Bearing, Needle
9 532 15 44-67 Washer, Seal
10 532 12 46-97 Ball, Steel
11 532 10 03-71 Spring, Shift, Fork
12 532 10 61-60 O-Ring
13 532 14 21-45 Asm. Bracket Shift
14 532 00 83-53 Fork, Shift
15 812 00 00-39 Ring, Klip
16 532 15 44-66 Shaft, Shift
18 532 00 43-58 Washer
19 812 00 00-40 Ring, Klip
20 532 10 21-14 Gear, As sem bly, Reverse Idler (In-
cludes Key Nos. 21 and 22)
21 532 10 21-15 Gear, Re verse Idler
22 532 00 68-03 Bearing, Needle
23 532 10 21-11 Shaft, Re verse Idler
24 810 04 07-00 Washer, Lock 7/16
25 873 61 07-00 Nut, Hex 7/16-20
27 532 14 30-09 Bearing, Shaft, Ground Drive L.H.
28 532 10 63-90 Spacer 0.765 x 1.125 x 1.23
KEY PART
NO. NO. DESCRIPTION
29 532 10 21-34 Chain #35-50 Pitch
30 532 15 07-37 Ground Shaft Assembly
31 532 14 30-08 Bearing, Shaft, Ground Drive R.H.
32 532 10 63-88 Spacer 0.70 x 1.00 x 1.150
33 532 10 21-21 Sprocket and Gear Assembly
34 532 10 21-12 Shaft, Re duc tion (2nd)
35 532 10 21-01 Screw, Whiz, Lock 5/16-18 x 3-1/2
36 532 15 43-55 Sprocket Assembly w/Bearing (In-
cludes Key Nos. 37 and 38)
37 532 12 47-91 Bearing, Needle
38 532 15 43-56 Sprocket, Tine
39 532 10 53-45 Gear, Clus ter, Red 1st & 2nd
40 532 10 53-46 Gear, Re verse
41 532 00 83-58 Shaft, Re duc tion (1st)
42 532 00 42-20 Washer, Thrust
43 532 10 61-46 Spacer 1.01 x 1.75 x 0.760
44 532 15 52-36 Seal Asm, Oil
48 532 18 84-85 Gearcase, R.H. w/Bearing (In cludes
Key No. 8)
49 532 13 26-88 Shaft, Tine
50 532 10 61-47 Chain, Roller #50-50 Pitch
51 817 72 04-08 Screw 1/4-20 x 1/2
52 873 22 05-00 Nut, Hex 5/16-18
53 532 16 51-40 Kit, Bearing
58 532 17 95-20 Bolt Shoulder
60 532 18 32-26 Fitting Grease
- - 532 00 60-66 Grease, Plastilube #1
NOTE: All component dimensions given in U.S. inches.
1 inch = 25.4 mm
23
Page 24
REPAIR PARTS
TILLER - - MODEL NUMBER PPCRT55 (96091001200), PRODUCT NUMBER 960 91 00-12
TINE SHIELD
1
29
13
14
12
9
11
10
12
15
11
11
1
14
12
12
11
4
3
2
29
30
23
32
5
24
27
24
23
16
28
33
25
26
18
5
6
7
5
23
11
22
20
21
5
8
16
12
19
tine_shield_16_in
KEY PART
NO. NO. DESCRIPTION
1 873 90 05-00 Nut, Lock Hex Flange 5/16-18
2 532 15 97-97 Shield, Side, Outer L. H.
3 532 00 83-93 Pin, Stake, Depth
4 812 00 00-35 Ring, Klip
6 532 00 83-94 Spring
7 532 80 03-92 Bracket, Latch
8 532 10 92-30 Spring, Depth Stake
9 532 19 58-10 Shield, Tine
10 532 18 08-47 Bolt 5/16-18 x 3/4 ZNC
11 873 22 05-00 Nut, Hex 5/16-18
12 810 04 05-00 Washer, Lock 5/16
13 872 11 05-10 Bolt, Carriage 5/16-18 x 1-1/4
14 532 12 43-11 Bracket, Shield Tine
15 532 19 57-96 Shield, Side, Outer R.H.
16 873 90 04-00 Nut, Hex Flange 1/4-20 unc
18 872 04 04-10 Bolt, Carriage 1/4-20 x 1-1/4 Gr. 5
19 532 10 27-01 Grip
20 873 22 06-00 Nut, Hex 3/8-16
KEY PART
NO. NO. DESCRIPTION
21 532 10 21-56 Stake, Depth
22 874 93 06-32 Bolt, Hex 3/8-16 x 2
23 532 00 44-40 Hinge
24 872 14 04-04 Bolt, Carriage 1/4-20 x 1/2 Gr. 5
25 532 12 47-17 Cap, Vinyl
26 532 10 92-27 Pad, Idler
27 532 19 57-94 Shield, Leveling
28 532 12 05-88 Pin, Hinge
29 532 40 43-64 Shield, Side
30 873 97 05-00 Locknut, Flange 5/16-18
32 873 22 04-00 Nut Fin Hex 1/4-20 unc
33 810 04 04-00 Washer Lock Hvy Helical 1/4
35 872 11 05-05 Bolt Carr. 5/16-18 x 5/8
36 532 18 08-47 Bolt 5/16-18 x 3/4
37 873 80 05-00 Nut Lock 5/16-18
NOTE: All component dimensions given in U.S. inches.
1 inch = 25.4 mm
24
Page 25
REPAIR PARTS
TILLER - - MODEL NUMBER PPCRT55 (96091001200), PRODUCT NUMBER 960 91 00-12
TINE ASSEMBLY
2
1
1
5
1
4
3
1
3
34
KEY PART
NO. NO. DESCRIPTION
1 532 00 44-59 Tine, Outer, L.H.
2 532 13 26-73 Clevis Pin
3 532 00 65-54 Tine, Inner, L.H.
4 532 12 46-60 Retainer, Spring Zinc
5 532 13 27-27 Assembly, Hub and Plate, L.H.
8 874 61 06-16 Bolt, Hex 3/8-24 x 1
9 532 00 44-60 Tine, Outer, R.H.
11
9
KEY PART
NO. NO. DESCRIPTION
10 532 13 27-28 Assembly, Hub and Plate, R.H.
11 532 00 65-55 Tine, Inner, R.H.
34 873 54 06-00 Nut Crownlock 3/8-24
NOTE: All component dimensions given in U.S. inches.
1 inch = 25.4 mm
11
2
9
8
9
10
4
9
tine_ipb_1
25
Page 26
REPAIR PARTS
TILLER - - MODEL NUMBER PPCRT55 (96091001200), PRODUCT NUMBER 960 91 00-12
DECALS
3
1
2
4
8
5
7
9
12
KEY PART
NO. NO. DESCRIPTION
1 532 40 37-07 Decal, Belt Guard
2 532 15 78-01 Decal, Control Panel
3 532 40 36-53 Decal, Logo
4 532 13 75-38 Decal, Control Tine
5 532 12 04-31 Decal, Hand Placement
6 532 10 21-80 Decal, Shift Indicator
7 532 16 22-15 Decal, Warning
8 532 40 36-89 Decal, Engine Intek REF
9 532 16 88-69 Decal, Tick Mark
10 532 19 48-08 Decal, Engine OHV
11 532 17 35-38 Decal, Engine
12 532 12 00-75 Decal, Warning, Rotating Tines
- - 532 40 37-01 Manual, Owner's
6
10
11
26
Page 27
LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and work man ship. For a period of two (2) years from date of purchase by the original consumer
purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any
part which we fi nd to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.
1. This warranty does not apply to the engine or components parts thereof. Please refer to the applicable manufacturer's warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of
the pur chaser. Transportation charges for any parts submitted for replacement under this warranty must be paid
by the purchaser unless such return is requested by Electrolux Home Products.
3. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date
of original purchase.
4. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained
in ac cor dance with the instructions furnished. This Warranty does not apply to any product which has been
subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear
of the product.
5. Exclusions: Excluded from this Warranty are belts, tines, tine adapters, normal wear, normal adjustments, stan dard hard ware and normal maintenance.
6. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.
Should you have any unanswered questions concerning this Warranty, please contact:
Electrolux Home Products, Inc.
Outdoor Products Customer Service Dept.
1030 Stevens Creek Road
Augusta, GA 30907 USA
giving the model number, serial number and date of purchase of your product and the name and address of the
authorized dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED
WAR RAN TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do not allow the limitation of consequential damages or limitations of how long an implied
Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specifi c legal
rights, and you may have other rights which vary from locale to locale.
This is a limited Warranty within the meaning of that term as defi ned in the Magnuson-Moss Act of 1975.
In Canada contact:
Electrolux Canada Corp.
7075 Ordan Drive
Mississauga, Ontario
L5T 1K6
27
Page 28
PARTS AND SERVICE
This product has been expertly en gi neered and carefully manu fac tured to rigid quality stan dards. As with all
mechanical products, some adjustments or part replacement may be necessary during the life of your unit.
For Parts and service, contact our authorized distributor: call 1-800-849-1297
• For replacement parts, have available the following information:
a. Model Number/Manufacturer's I.D. Number
b. Description of part.
For Technical Assistance: call 1-800-829-5886
For a Parts Manual, go to our website: www.poulan-pro.com/support.asp
NOTE: Electrolux Home Products provides parts and service through its au thor ized dis tribu tors and
dealers; there fore, all requests for parts and service should be directed to your local dealer(s).
The phi loso phy of Electrolux Home Products is to con tinu ally improve all of its prod ucts. If
the operating characteristics or the appearance of your product differs from those described
in this Manual, please contact your local dealer for updated in for ma tion and as sis tance.
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