Poulan Pro PRO PB22H46YT, PB22H46YT, 96042010801 Repair Parts Manual

IMPORTANT MANUAL DO NOT THROW AWAY

03032

REPAIR PARTS MANUAL

WARNING:

MODEL:

Read this Man u al and follow all Warnings
and Safety Instructions. Fail ure to do so
can re sult in serious in ju ry.

PB22H46YT

LAWN TRACTOR

ALWAYS WEAR EYE PROTECTION DURING OPERATION
Visit our website: www.poulan-pro.com

431617 10.13.09 SR Printed in the U.S.A.

HOW TO USE THIS MANUAL

This manual is designed to provide the customer with a means to identify the parts on his/her tractor
when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore,
it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some
hardware and parts are drawn larger in order to more readily identify them.

Each tractor has its own model number.
The model number for your tractor can be found on the fender under the seat.
When ordering parts, always give the following information:

• Product - “TRACTOR”

• MODEL NUMBER - “PB22H46YT (96042010801)”

• Part Number

• Part Description

TABLE OF CONTENTS

SCHEMATIC ................................................................................................................ 3

ELECTRICAL ............................................................................................................ 4-5

CHASSIS ..................................................................................................................6-7

DRIVE........................................................................................................................8-9

ENGINE ................................................................................................................. 10-10

STEERING ................................................................................................................. 12

SEAT .......................................................................................................................... 13

MOWER DECK .....................................................................................................14-15

DECALS .....................................................................................................................16

MOWER LIFT ............................................................................................................. 17

WARRANTY ............................................................................................................... 18

M

FUSE

STARTER

SOLENOID

BATTERY

CLUTCH/BRAKE

(PEDAL UP)

REVERSE SWITCH
(NOT IN REVERSE)

SEAT SWITCH

(NOT OCCUPIED)

SHORTING

CONNECTOR

CHASSIS

HARNESS

IGNITION

UNIT

HOUR

METER

CHASSIS HARNESS

CONNECTOR

(MATING SIDE)

DASH HARNESS

CONNECTOR

(MATING SIDE)

FUEL

LINE

FUEL SHUT-OFF

SOLENOID

(IF SO EQUIPPED)

JUNCTION

CONNECTOR

S

M

B

G

L

2

3
1

6

A2

A1

M

63

52

41

6

5

4

3

2

1

SPARK

PLUGS GAP

(2 PLUGS ON

TWIN CYL. ENGINES)

(OPTIONAL)

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE RE-INSTALLED TO
PROPERLY SECURE YOUR
WIRING.

SCH11

IGNITION SWITCH

CIRCUIT

POSITION

OFF

B+A1

RUN/OVERRIDE

B+S+A1START

M+G+A1

B+A1RUN

“MAKE”

L+A2

ATTACHMENT CLUTCH

(CLUTCH OFF)

BLACK

BLACK /WHITE

BLUE

BLUE

BLACK

BLACKBLACK

BLACK

BLACK

BLACK

BLACK

BLACK

DER

RED

WHITE

WHITE

GRAY

GRAY

BLACK

BLACK

POWER OUTLET

(OPTIONAL)

12V

BLACK

A

AMMETER

(OPTIONAL)

RED

BLACK

BROWN

HEADLIGHTS

LIGHT SWITCH

ORANGE

LIGHTING SYSTEM OUTPUT
5 AMP AC @ 3600 RPM

ALTERNATOR

14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)

DIODE

28 VOLTS AC MIN. @ 3600 RPM
(CHARGING SYSTEM DISCONNECTED)

CHARGING SYSTEM OUTPUT
3AMPDC@3600RPM

NOTE

YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR

BRIGHTEST.

TRACTOR - - MODEL NO. PB22H46YT (96042010801), PRODUCT NO. 960 42 01-08

SCHEMATIC

3

TRACTOR - - MODEL NO. PB22H46YT (96042010801), PRODUCT NO. 960 42 01-08

ELECTRICAL

T05S

90

2

1

91

8

27

79

99

100

34

22

33

30

21

87

24

27

43

42

26

28

With 12V Outlet Option

59

55

103

16

71

40

41

25

102

With Service Minder Option

4646

29

105

4

TRACTOR - - MODEL NO. PB22H46YT (96042010801), PRODUCT NO. 960 42 01-08

ELECTRICAL

KEY PART
NO. NO. DESCRIPTION

1 163465 Battery
2 74760412 Bolt Hex Head 1/4-20 x 3/4
8 186491 Box Battery
16 176138 Switch Interlock Push-In
21 183759 Harness Socket Light w/4152J
22 4152J Bulb Light
24 400253 Cable Battery
25 412894 Cable Starter
26 175158 Fuse
27 73510400 Nut Keps Hex 1/4-20 unc
28 145491 Cable, Ground
29 401545 Switch, Seat
30 193350 Switch, Ignition
33 411935 Key/Chain
34 110712X Switch Light/Reset
40 401098 Harness Ignition Dash
41 17720408 Screw Thd Cut 1/4-20 x 1/2
42 131563 Cover, Terminal
43 192507 Solenoid
46 401763 Gauge SRVCMNDR HRMTR
55 17060512 Screw Thdrol 5/16-18 x 3/4 TYTT
71 194276 Harness Ignition
79 175242 Socket Asm Bulb Twistlock
87 197802 Switch Interlock Clutch Cable
90 400724 Cover Terminal Battery
91 190270 Strap Battery
99 17670412 Screw 1/4-20 x 3/4
100 19091416 Washer 9/32 x 7/8 x 16
102 404454 Harness Pigtail
105 407568 Switch Reverse

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

5

TRACTOR - - MODEL NO. PB22H46YT (96042010801), PRODUCT NO. 960 42 01-08

CHASSIS

15

297

18

25

181

196

176

176

176

161

14

206

130

191

5

137

205

176

176

151

175

130

150

177

182

36

194

36

194

235

68

236

68

235

236

138

213

218

287

162

181

chassis-tex_elite-husq_1_r2

37

189

189

159

58

34

68

183

228

194

180

68

152

213

68

217

189

165

189

159

228

189

52

6