Poulan 96042008800 User Manual
IMPORTANT MANUAL DO NOT THROW AWAY
03076
REPAIR PARTS MANUAL
WARNING:
MODEL:
READ THIS MAN U AL AND FOLLOW
ALL WARNINGS AND SAFETY INSTRUCTIONS. FAIL URE TO DO SO
CAN RE SULT IN SERIOUS IN JU RY.
PB18542LT
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
Visit our website: www.poulan-pro.com
426324 01.22.09 BAD Printed in the U.S.A.
REPAIR PARTS
TRACTOR - MODEL NUMBER PB18542LT (96042008800), PRODUCT NO. 960 42 00-88
DECALS
2
7
12
14
6
15
9
5
11
3
KEY PART
NO. NO. DESCRIPTION
10
8
8
1
4
11
KEY PART
NO. NO. DESCRIPTION
1 408948 Decal, Fenser SD LH
2 426688 Decal, Replacement
3 408820 Decal, Engine HP
4 170563 Decal, Warning
5 408949 Decal, Fender SD RH
6 411658 Decal, Fender Warning (E&F)
7 423398 Decal, Ins Str Wh
8 408794 Decal, Side Panel
9 172740 Decal, Fender
WHEELS & TIRES
1
2
6
5,8
4,10
7
3,9
11
10 160396 Decal, V-Belt Sch.
11 402436 Decal, Dash Lower
12 186163 Decal, Hood RH
14 186164 Decal, Hood LH
15 145005 Decal, Caution, Battery
- - 193226X428 Pad Footrest LH
- - 193227X428 Pad Footrest RH
- - 426797 Manual, Operator's, English & French
- - 426324 Manual, Parts, English & French
KEY PART
NO. NO. DESCRIPTION
1 59192 Cap, Tire Valve
2 65139 Stem, Valve
3 106222X Tire, Front
4 59904 Tube, Front (Service item only)
5 106732X421 Rim Assembly, 6" Front
6 278H Fitting, Grease (Front wheel only)
7 9040H Bearing, Flange (Front wheel only)
8 106108X421 Rim Assembly, 8" Rear
9 420531 Tire, Rear
10 7152J Tube, Rear (Service item only)
11 104757X421 Cap, Hub Axle
- - 144334 Sealant, Tire (10 oz. Tube)
wheel_1
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
2
TRACTOR - MODEL NUMBER PB18542LT (96042008800), PRODUCT NO. 960 42 00-88
SCHEMATIC
SCH11
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR
BRIGHTEST.
RED
(OPTIONAL)
B
G
L
BLACK
A
AMMETER
S
M
A1
A2
WHITE
BATTERY
FUSE
BLACK
BLACK
BLACK /WHITE
BLUE
BLUE
FUEL SHUT-OFF
SOLENOID
(IF SO EQUIPPED)
RED
LIGHT SWITCH
DER
BLACK
IGNITION
(OPTIONAL)
FUEL
LINE
LIGHTING SYSTEM OUTPUT
5 AMP AC @ 3600 RPM
ORANGE
BROWN
SOLENOID
CLUTCH/BRAKE
(PEDAL UP)
2
3
1
6
JUNCTION
CONNECTOR
CHASSIS
HARNESS
UNIT
HOUR
METER
CHARGING SYSTEM OUTPUT
3AMPDC@3600RPM
DIODE
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
STARTER
BLACK
WHITE
REVERSE SWITCH
BLACK
BLACK
BLACK
BLACKBLACK
GRAY
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
(NOT IN REVERSE)
SEAT SWITCH
(NOT OCCUPIED)
SPARK
BLACK
12V
POWER OUTLET
(OPTIONAL)
28 VOLTS AC MIN. @ 3600 RPM
(CHARGING SYSTEM DISCONNECTED)
ALTERNATOR
M
M
ATTACHMENT CLUTCH
(CLUTCH OFF)
BLACK
GRAY
SHORTING
CONNECTOR
BLACK
IGNITION SWITCH
POSITION
OFF
RUN/OVERRIDE
B+S+A1START
CIRCUIT
M+G+A1
B+A1
B+A1RUN
“MAKE”
L+A2
63
52
41
CHASSIS HARNESS
CONNECTOR
(MATING SIDE)
6
3
5
2
4
1
DASH HARNESS
CONNECTOR
(MATING SIDE)
3
HEADLIGHTS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE RE-INSTALLED TO
PROPERLY SECURE YOUR
WIRING.
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
REPAIR PARTS
TRACTOR - MODEL NUMBER PB18542LT (96042008800), PRODUCT NO. 960 42 00-88
ELECTRICAL
T02K
With 12V Outlet Option
103
59
79
22
21
87
33
30
With Service Minder Option
4646
90
2
26
16
34
71
40
27
43
42
41
25
28
55
94
29
92
93
4
REPAIR PARTS
TRACTOR - MODEL NUMBER PB18542LT (96042008800), PRODUCT NO. 960 42 00-88
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 163465 Battery
2 74760412 Bolt Hex Hd 1/4-20 unc x 3/4
8 193228 Box Battery
16 176138 Switch Interlock
21 183759 Harness Asm Light w/4152j
22 4152J Bulb Light #1156
25 421894 Cable Starter
26 175158 Fuse 20 AMP
27 73510400 Nut Keps Hex 1/4-20 unc
28 198885 Cable Ground 22" Black
29 192749 Switch Seat
30 193350 Switch Ign
33 411935 Key/Chain
34 110712X Switch Light/Reset
40 401098 Harness Ign Dash
41 17720408 Bolt Blk Fin Hex 1/4-20 x 1/2
42 131563 Cover Terminal Red
43 192507 Solenoid
55 17060512 Screw 5/16-18 x 3/4
71 400449 Harness IGN Chassis
79 175242 Socket Asm. Bulb Twistlock
87 197802 Switch Interlock Clutch Cable
90 400725 Cover Terminal Battery
92 196615 Harness Pigtail
93 192540 Screw Plastite 10-14 x 2.0
94 191834 Module Reverse ROS
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm.
5
REPAIR PARTS
TRACTOR - MODEL NUMBER PB18542LT (96042008800), PRODUCT NO. 960 42 00-88
CHASSIS
15
208
18
207
25
196
181
287
181
189
58
189
159
Chassis-tex_ELITE-SV PRO_11_r3
37
176
162
176
5
189
14
137
137
176
177
175
182
36
194
176
235
236
228
159
194
194
228
138
159
159
2
159
150
180
235
236
217
68
183
186
151
130
159
152
6
REPAIR PARTS
TRACTOR - MODEL NUMBER PB18542LT (96042008800), PRODUCT NO. 960 42 00-88
CHASSIS
KEY PART
NO. NO. DESCRIPTION
2 412282 Drawbar Lower
5 197783X428 Dash
14 183393X428 Hood
15 183834X599 Lens Grille LH
18 183395X428 Grille
25 183835X599 Lens Grille RH
36 17060512 Screw 5/16-18 x 3/4
37 414872X428 Fender
58 412280 Drawbar Upper
68 17490508 Screw Thdrol 5/16-18 x 1/2
130 416358 Screw #10 x 0.750
137 184921 Bumper Hood
138 193224X428 Cupholder
150 184322 Duct Heat Hood
151 407807 Bracket Pivot
152 194329 Shield Browning/Debris
159 17000612 Screw Hexwsh Thdrol 3/8-16 x 3/4
162 142432 Screw Hex Wsh Hi-Lo 1/4 x 1/2
175 193243 Crossmember
176 400776 Screw 10-24 x 5/8 Wshd Qdrx
177 195228 Bushing Steering
180 194260 Chassis
181 193102X428 Bushing Mtg. Fender Crgo.
182 193057 Dash Lower
183 74780520 Bolt Fin Hex 5/16-18 x 1-1/4
186 183829X428 Insert Grille
189 17000512 Screw 5/16-18 x 3/4
194 73900500 Nut Lock Hex Flange 5/16-18
196 414581 Console Asm. Deck Lift
207 183833 Bezel Grille RH
208 183832 Bezel Grille LH
217 409167 Rod Pivot Hood
228 195161 Stud Fastener
235 406129 Spacer Fender
236 73930500 Nut Center Lock 5/16-18
287 17600406 Screw 1/4-20 x 3/8
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
7
REPAIR PARTS
TRACTOR - MODEL NUMBER PB18542LT (96042008800), PRODUCT NO. 960 42 00-88
DRIVE
70
185
56
184
42
61
64
116
221
35
125
155
160
158
160
74
139
140
141
157
172
167
203
188
202
193
134
192
178
161
165
192
166
23
176
174
172
125
233
232
190
49
186
189
187
50
51
52
51
195
125
2
73
drive-tex_peerless_fender_28
1
116
73
2
22
17
183
205
26
29
37
175
33
166
15
159
8
REPAIR PARTS
TRACTOR - MODEL NUMBER PB18542LT (96042008800), PRODUCT NO. 960 42 00-88
DRIVE
KEY PART
NO. NO. DESCRIPTION
1 - - - - - - Transaxle, Peerless 206-565
2 123583X Key Square
15 19131316 Washer 13/32 x 13/16 x 16 Ga.
17 197297 Spring, Brake
22 197660 Rod Shift
23 171674 Knob
26 197455 Spring Brake RTN
29 197267 Rod, Brake
33 12000001 Ring E
35 197722 Rod, Brake, Park
37 121749X Washer 25/32 x 1-1/4 x 16 Ga.
42 8883R Cover, Foot Pedal
49 72110614 Bolt
50 194327 Pulley Idler Flat
51 73900600 Lock Nut 3/8-16
52 194326 Idler V-Groove
56 194346 V-Belt, Drive
61 123666X Pulley Transaxle
64 196200 Shaft Asm. Pedal Brake Control
70 193225X428 Console
73 74490544 Bolt 5/16-18 Gr. 5
74 142432 Screw 1/4 x 1/2
116 73900500 Nut Lock Hex Flange 5/16-18
125 17000512 Screw 5/16-18 x 3/4
134 197857 Arm Shift
139 74550412 Bolt 1/4-20 unf Gr. 8 w/Patch
140 10040400 Washer Lock Hvy Helical 1/4
141 19091210 Washer 9/32 x 3/4 x 10 Ga.
155 12000028 Ring Retainer
157 105701X Washer Plate Shf
158 194352 Keeper T/A
159 76020412 Pin Cotter 1/8 x 3/4
KEY PART
NO. NO. DESCRIPTION
160 169484 Retainer Clip
161 105709X Spring, Return, Clutch
165 196212 Busing Shaft Brake Hand Control
166 197290 Nut Push .625
167 405257 Latch Brake Parking
172 197657 Strap Torque LH
174 197289 Nut Push
175 197858 Shaft Asm Shift
176 196214 Arm Clevis Rod Shift
178 197456 Spring Shift
183 137057 Spacer, Axle
184 198403X505 Handle Parking Brake
185 72110622 Bolt
186 194321 Spacer Retainer
187 19133210 Washer
188 194323 Link Clutch Ground Drive
189 194317 Bellcrank Ground Drive
190 194318 Keeper Bellcrank Ground Drive
192 150360 Nut Lock Center 1/4-28
193 17060512 Screw 5/16-18 x 3/4
195 197332 Bracket Brake Rod
202 197859 Link Shift
203 19111116 Washer 11/32 x 11/16 x 16 Ga.
205 121748X Washer 25/32 x 1-5/8 x 16 Ga.
221 403187 Retainer Spring Clip Handle
232 74780716 Bolt 7/16-14 x 1 Gr. 5
233 405296 Washer Serrated
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
9
REPAIR PARTS
TRACTOR - MODEL NUMBER PB18542LT (96042008800), PRODUCT NO. 960 42 00-88
STEERING
26
72
33
45
1
20
71
21
16
64
28
13
steering-tex_STDHRS_7
54
63
19
57
59
35
22
50
69
68
60
57
63
61
6
58
65
70
4
15
50
9
8
7
74
74
14
67
78
55
2
9
67
62
65
8
7
14
15
55
74
74
6
66
54
5
13
8
53
13
10
REPAIR PARTS
TRACTOR - MODEL NUMBER PB18542LT (96042008800), PRODUCT NO. 960 42 00-88
STEERING
KEY PART
NO. NO. DESCRIPTION
1 414803X428 Wheel, Steering
2 418168 Axle Asm., Front
4 403087 Spindle Asm., LH
5 403088 Spindle Asm., RH
6 6266H Washer Thrust 0.75 x 1.23
7 121748X Washer 25/32 x 1-5/8 x 16 Ga.
8 12000029 Ring, Clip #T5304-75
9 121232X Cap, Spindle
13 121749X Washer 25/32 x 1-1/4 x 16 Ga.
14 10040600 Washer Lock 3/8
15 73540600 Nut, Crown Lock 3/8-24 unf
16 408220 Shaft Steering
19 194729 Plate Steering
20 198375X428 Boot, Steering
21 186737 Adapter, Wheel Steering
22 194845 Bushing, Strg. Blk
26 414854X428 Insert, Wheel Steering
28 17000612 Screw 3/8-16 x 3/4
33 10040500 Washer Lock 5/16
35 194732 Gear, Sector Plate
45 19113812 Washer 11/32 x 2-3/8 x 12 Ga.
50 73900600 Nut Lock Flg 3/8-16 unc
53 188967 Washer Hardened .793 x 1.637 x .060
KEY PART
NO. NO. DESCRIPTION
54 74760636 Bolt Hex HS 3/8-16 unc x 2-1/4
55 414736 Spacer Brace Axle
57 407465 Bracket Upstop
58 194747 Bolt Shoulder Sector Pivot CFM
59 194748 Washer Thrust Sector Steering
60 73971000 Nut Flange Lock 5/8-11
61 194740 Draglink, LH
62 194741 Draglink, RH
63 17000512 Screw 5/16-18 x 3/4
64 199849 Retainer Clip Spring Steering
65 194734 Brace Axle Front
66 71020748 Bolt Hex Fghd 7/16-14 x 3 Serr
67 194737 Bushing PM Front Axle
68 73900700 Nut Lock Flange 7/16-14 Gr. 5
69 199162 Washer 1.5 x .505 x .118
70 196197 Bracket Deck Susp. Front
71 196075 Shaft Ext. Steering
72 74780572 Bolt 5/16-18 x 4.5 Gr. 5
74 3366R Bearing Col. Strg.
78 57079 Washer Thrust
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
11
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