Poulan 418794, 96042007100 User Manual

IMPORTANT MANUAL Do Not Throw Away
REPAIR PARTS MANUAL
WARNING:
MODEL:
PBGT26H54X
GARDEN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION Visit our website: www.poulan-pro.com
03090
418794 12.07.07 SBW
Printed in U.S.A.
TRACTOR - - MODEL NUMBER PBGT26H54X (96042007100), PRODUCT NO. 960 42 00-71
DECALS
13
16
4
5
3
6
2
14
12
9
11
8
10
3
1
15
KEY PART NO. NO. DESCRIPTION
1 411658 Decal, Operator's 2 402355 Decal, Hood RH 3 402525 Decal, Dash Lower 4 411140 Decal, Replacement 5 172743 Decal, Strg Whl 6 408843 Decal, Engine HP 8 198785 Decal, Mower Sch. 9 145005 Decal, Battery Dnge/Poi 10 402357 Decal, Hood LH 11 178502 Decal, Mower Caution
WHEELS AND TIRES
1
2
6
11
3
4
7
10
KEY PART NO. NO. DESCRIPTION
12 170563 Decal, Mower Warning Keep Hand Away 13 172740 Decal, Fender 14 408796 Decal, Panel SD 15 408948 Decal, Fender SD LH 16 408949 Decal, Fender SD RH
- - 166960 Decal, Bypass
- - 193279X428 Pad, Footrest, LH
- - 193101X428 Pad, Footrest, RH
- - 418793 Manual, Operator's (Eng & French)
- - 418794 Manual, Parts
KEY PART NO. NO. DESCRIPTION
1 59192 Cap, Valve, Tire 2 65139 Stem, Valve 3 106228X421 Rim Assembly, Front 4 8134H Tube, Front (Ser vice Item Only) 5 106230X Tire, Front 6 278H Fitting, Grease (Front Wheel Only) 7 9040H Bearing, Flange (Front Wheel Only) 8 104757X421 Cap, Axle (Front Wheel Only)
5
9
8
9 105588X Tire, Rear 10 7154J Tube, Rear (Service Item Only) 11 124074X421 Rim Assembly, Rear
- - 144334 Sealant, Tire (10 oz. Tube)
wheel_art_1-vgt
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
2
TRACTOR - - MODEL NUMBER PBGT26H54X (96042007100), PRODUCT NO. 960 42 00-71
SCHEMATIC
SCH12
B
G
L
A
AMMETER
(OPTIONAL)
S
M A1
A2
WHITE
BLACK
RED
RED
(DISENGAGED)
C
A
B
BATTERY
FUSE
PTO SWITCH
BLACK
BLACK
BLACK
RED
H
D
E
WHITE
RED
BLACK
SOLENOID
2
3 1
6
JUNCTION
CONNECTOR
BLACK
WHITE
CLUTCH/BRAKE
(PEDAL UP)
BLACK
BLACK BLACKBLACK
GRAY
STARTER
M
M
ELECTRIC CLUTCH
GRAY
REVERSE SWITCH (NOT IN REVERSE)
SEAT SWITCH
(NOT OCCUPIED)
BLACK
NOTES
IGNITION SWITCH
POSITION
OFF
RUN/OVERRIDE
RUN
START
H
FC
B
A
E
G
D
PTO SWITCH
(MATING SIDE)
CIRCUIT M+G+A1
B+A1 B+A1
B+S+A1
“MAKE”
L+A2
BLACK
BLACK /WHITE
BLUE
ORANGE
SWITCH
3
6
52
41
CHASSIS HARNESS
CONNECTOR
(MATING SIDE)
BLUE
FUEL
LINE
FUEL SHUT-OFF
SOLENOID
(IF EQUIPPED)
RED
LIGHT
DASH HARNESS
CONNECTOR
CHASSIS
HARNESS
IGNITION
UNIT
(OPTIONAL)
HOUR
METER
BLUE
CHARGING SYSTEM OUTPUT 9-16AMPDC@3600 RPM
REGULATOR
BROWN
6
3
5
2
1
4
SHORTING
CONNECTOR
SPARK
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
BLACK
12V
POWER OUTLET
(OPTIONAL)
STATOR
28 VOLTS AC @ 3600 RPM (REGULATOR DISCONNECTED)
HEADLIGHTS
BLACK
BLACK
WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE RE-INSTALLED TO PROPERLY SECURE YOUR WIRING.
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
3
TRACTOR - - MODEL NUMBER PBGT26H54X (96042007100), PRODUCT NO. 960 42 00-71
ELECTRICAL
T11S
90
79
26
55
27
99
100
34
2
1
91
8
28
22
21
41
40
30
24
27
43
33
42
25
With 12V Outlet Option
103
59
With Service Minder Option
4646
16
101
71
102
29
4
TRACTOR - - MODEL NUMBER PBGT26H54X (96042007100), PRODUCT NO. 960 42 00-71
ELECTRICAL
KEY PART NO. NO. DESCRIPTION
1 144927 Battery 2 74760412 Bolt Hex Head 1/4-20 x 3/4 8 186491 Box Battery 16 176138 Switch Interlock Push-In 21 175688 Harness Socket Light w/4152J 22 4152J Bulb Light 24 400253 Cable Battery 25 198893 Cable Start Red 17.5" 26 175158 Fuse 27 73510400 Nut Keps Hex 1/4-20 unc 28 145491 Cable, Ground 29 401545 Switch, Seat 30 193350 Switch, Ignition 33 411935 Key/Chain 34 110712X Switch Light / Reset 40 401104 Harness Ign. Dash 41 17720408 Screw Thd Cut 1/4-20 x 1/2 42 131563 Cover, Terminal 43 192507 Solenoid 46 401763 Gauge Hourmeter 50 174653 Switch, PTO 55 17060512 Screw Thdrol 5/16-18 x 3/4 TYTT 59 400303 Outlet 12-Volt 71 194276 Harness Ignition, Chassis 79 175242 Bulbholder Asm. Incan Descent 90 400724 Cover Terminal Battery 91 190270 Strap Battery Mount Front 99 17670412 Screw Hexwsh Thdrol 1/4-20 x 3/4 100 19091416 Washer 9/32 x 7/8 x 16 Ga. 101 198317 Pigtail MATNLK 102 404454 Harness Pigtail K46 103 407962 Harness Pigtail 12V Outlet
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
5
TRACTOR - - MODEL NUMBER PBGT26H54X (96042007100), PRODUCT NO. 960 42 00-71
CHASSIS
181
198
176
178
176
196
182
199
5
161
205
36
177
194
176
176
36
148
194
175
68
236
14
205
235
68
153
130
18
130
150
122
235
236
68
162
222
189
58
189
181
165
162
37
228
34
183
68
228
183
194
152
139
189
chassis-tex_Stealth II PL_1_r1
278
68
189
139
6
TRACTOR - - MODEL NUMBER PBGT26H54X (96042007100), PRODUCT NO. 960 42 00-71
CHASSIS
KEY PART NO. NO. DESCRIPTION
5 195102X428 Dash 14 175260X428 Hood 18 175289X428 Grille 34 196125 Plate Engine 36 17060512 Screw 5/16-18 x 3/4 37 400009X428 Fender 58 194314 Bracket Fender 68 17490508 Screw Thdrol 5/16-18 x 1/2 122 192512 Screw WSHD Hex 10-32 x 5/8 130 416358 Screw #10 x 0.750 BOS Thread 139 171873 Shoulder Bolt 148 164655 Bumper 150 175351 Duct Heat Hood 152 199535 Shield Browning/Debris 153 161840 Lens Bar 161 193097X428 Console Fuel Window 162 142432 Screw Hex Wsh Hi-Lo 1/4 x 1/2 165 196826 Bracket Support Tank 175 193236 Crossmember 176 400776 Screw #10-24 x 5/8 Rnd Qudrx 177 195227 Bushing Steering 178 195651 Cargo Asm. Net 180 195477 Chassis 181 193102X428 Bushing Mtg. Fender Crgo. 182 192551 Dash Lower 183 74780520 Bolt Fin Hex 5/16-18 unc x 1-1/4 189 17000512 Screw 5/16-18 x 3/4 194 73900500 Nut Lock Hex Flange 5/16-18 196 193098X428 Console Asm. Deck Lift 198 197300X421 Indicator Deck Lift 199 196377 Plate Deck Lift 205 169847X428 Skirt Hood RH 206 169848X428 Skirt Hood LH 222 137729 Screw Thd Roll 1/4-20 x 5/8 228 195161 Stud Fastener 235 406129 Spacer Fender 236 73930500 Nut Center Lock 5/16-18 unc 278 196394 Bracket Pickoff Hood
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
7
TRACTOR - - MODEL NUMBER PBGT26H54X (96042007100), PRODUCT NO. 960 42 00-71
DRIVE
42
221
64
184
74
35
159
224
167
160
188
143
56
216
221
213
209
185
170
171
52
92
160
207
26
196
206
125
125
116
197
225
196
125
125
69
15
33
159
9
17
7
69
29
183
161
186
189
49
2
3
73
51
187
50
51
190
52
116
1
153
211
163
153
208
215
51
125
222
116
214
226
210
211
166
3
2
80
125
7
9
69
Drive-tex_K66_pedal_2
99
33
73
69
183
8
TRACTOR - - MODEL NUMBER PBGT26H54X (96042007100), PRODUCT NO. 960 42 00-71
DRIVE
KEY PART NO. NO. DESCRIPTION
1 199973 Transaxle, TuffTorq K66Y 2 7070E Key 3 7563R Hardened Washer 7 199837 Hub Asm. Wheel 9 140080 Bolt Hub Wheel 15 19131316 Washer 13/32 x 13/16 x 16 Ga. 17 401072 Spring, Brake 26 199679 Spring Return Cruise 29 407245 Rod, Brake 33 12000053 Ring E 35 197275 Rod, Brake, Park 42 8883R Cover, Foot Pedal 49 72110614 Bolt 50 194327 Pulley Idler Flat 51 73900600 Lock Nut 3/8-16 52 194326 Idler V-Groove 910" Offset 56 125907X V-Belt, Drive 64 197865 Shaft Asm. Pedal Brake Control 69 123800X Washer 1 1/32 x 1 5/8 x 16 Ga. 73 74490544 Bolt Hex Flghd 5/16-18 Gr. 5 74 142432 Screw Hx Wsh Hi-Lo 1/4 x 1/2 unc 80 407182 Strap Torque 92 74760520 Bolt Fin Hex 5/16-18 unc x 1.25 99 415744 Rod Bypass 116 73900500 Nut Lock Hex Flange 5/16-18 125 17000512 Screw 5/16-18 x 3/4 143 17490508 Screw 5/16-18 x 1/2 153 4497H Retainer Spring 159 76020412 Pin Cotter 1/8 x 3/4 160 169484 Retainer Clip 161 105709X Spring, Return, Clutch 163 407246 Rod Pedal Control 166 197290 Nut Push .625
KEY PART NO. NO. DESCRIPTION
167 405257 Latch Brake Parking 170 194322 Keeper Belt Centerspan 171 72110616 Bolt 183 197357 Spacer Axle 184 195361X505 Handle Parking Brake 185 72110620 Bolt 186 194321 Spacer Retainer 187 19133210 Washer 188 194323 Link Clutch Ground Drive 189 194317 Bellcrank Ground Drive 190 194318 Keeper Bellcrank Ground Drive 196 17000616 Screw 3/8-16 x 1 197 199769 Bracket Clutch Anti-Rotation 206 197867 Bracket Mount Latch Cruise 207 197868 Latch Control Cruise 208 197869 Bolt Sector Control Cruise 209 199466 Rod Conrtrol Cruise 210 197860 Rocker Asm. Pdeal Control 211 120183X Bearing Nylon 213 195352X428 Knob Control Cruise 214 197302X428 Pad Pedal Forward 215 197301X428 Pad Pedal Reverse 216 196131 Bracket Pulley Idler 221 403187 Retainer Spring Clip Handle 222 79212010 Washer 21/32 x 1-1/4 x 10 Ga. 224 193099X428 Console Toolbox 225 407311 Keeper Belt Trans. 226 407109 Bracket Mount Torque
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
9
TRACTOR - - MODEL NUMBER PBGT26H54X (96042007100), PRODUCT NO. 960 42 00-71
ENGINE
22
18
21
15
20
31
37
28
37
1
84
91
90
87
69
45
84
84
12
11
9
41
42
82
81
79
71
70
62
engine-tex_bs-2cyl_2_r1
2
85
29
SPARK ARRESTER KIT
10
TRACTOR - - MODEL NUMBER PBGT26H54X (96042007100), PRODUCT NO. 960 42 00-71
ENGINE
KEY PART NO. NO. DESCRIPTION
1 - - - - - - Engine B&S Model No. 445877-0760-E1 2 149723 Muffler 9 194320 Keeper Belt Engine 11 179335 Clutch Electric 12 194343 Pulley Engine 15 193499 Tank Fuel 4.0 18 195951 Cap Asm 20 175437X421 Control Throttle 21 416358 Screw #10 x 0.750 BOS Thread 22 187767X428 Control Choke 28 401135 Fuel Line 29 137180 Spark Arrester Kit 31 145006 Clip Push-In Hinged 37 123487X Clamp Hose 41 126197X Washer 1-1/2 OD x 15/32 ID x .250 42 10040700 Washer Lock 7/16 45 73510400 Nut Keps Hex 1/4-20 unc 62 146629 Shield Heat Muffler 69 165391 Gasket 70 159955 Tube Exhaust LH 71 160589 Tube Exhaust RH 79 183906 Screw Socket Head 81 148456 Tube Drain Oil Easy 82 181654 Plug Drain Oil 84 17060620 Screw 3/8-16 x 1-1/4 85 179953 Bolt Hex 7/16-20 x 3.75 Gr. 5 87 198239 Bolt 5/16-18 unc x 1 w/Sems 90 17000616 Screw 3/8-16 x 1 91 187495 Bushing 1.375 OD
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
Engine Power Rating Information
The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive Engi­neers) code J11940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained and corrected in accordance with SAE J1995 (Revision 2002-5). Actual gross engine power will be lower and is affected by, among other things, ambient operating conditions and engine-to-engine variability. Given both the wide array of prod­ucts on which engines are placed and the variety of environmental issues applicable to operating the equipment, the gas engine will not develop the rated gross power when used in a given piece of power equipment (actual “on-site” or net horsepower). This difference is due to a variety of factors including, but not limited to, accessories (air cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature, humid­ity, altitude), and engine-to-engine variability. Due to manufacturing and capacity limitations, Briggs & Stratton may sub­stitute an engine of higher rated power for this Series engine.
11
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