Poulan 418767, PB19546LTX, 96042006600 User Manual

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IMPORTANT MANUAL Do Not Throw Away
03076
OPERATOR'S MANUAL
WARNING:
MODEL:
Read this Man u al and follow all Warnings and Safety Instructions. Fail ure to do so can re sult in serious in ju ry.
PB19546LTX
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
Visit our website: www.poulan-pro.com
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SAFETY RULES
Safe Operation Practices for Ride-On Mowers
DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE TO
OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
Do not operate machine without the entire grass catcher,
WARNING: In order to prevent ac ci ­den tal starting when setting up, trans­ port ing, ad just ing or making repairs, al ways dis con nect spark plug wire and place wire where it can not contact spark plug.
WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.
WARNING: Tow only the attachments that are rec om mend ed by and comply with spec i fi ca tions of the man u fac tur er of your tractor. Use common sense when towing. Operate only at the low­ est possible speed when on a slope. Too heavy of a load, while on a slope, is dan ger ous. Tires can lose trac tion with the ground and cause you to lose control of your tractor.
WARNING
Engine exhaust, some of its con stit u ents, and cer­ tain vehicle com po nents contain or emit chem i cals known to the State of Cal i for nia to cause can cer and birth de fects or oth er re pro duc tive harm.
discharge guard, or other safety devices in place and working.
Slow down before turning.
Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.
• Operate machine only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing road­ ways.
Use extra care when loading or unloading the machine into a trailer or truck.
• Always wear eye protection when operating ma­chine.
Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-re­lated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them selves and others from serious injury.
Follow the manufacturer's recommendation for wheel weights or counterweights.
Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.
WARNING
Battery posts, terminals and related ac ces so ries contain lead and lead compounds, chem i cals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc tive harm. Wash hands after handling.
I. GENERAL OPERATION
Read, understand, and follow all instructions on the machine and in the manual before starting.
Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.
Only allow responsible adults, who are familiar with the in struc tions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.
Be sure the area is clear of bystanders before operat­ing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always look down and behind before and while back­ ing.
Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Ma­terial may ricochet back toward the operator. Stop the blades when crossing gravel surfaces.
II. SLOPE OPERATION
Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
Mow up and down slopes, not across.
Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Choose a low ground speed so that you will not have to stop or shift while on the slope.
Do not mow on wet grass. Tires may lose traction.
Always keep the machine in gear when going down
slopes. Do not shift to neutral and coast downhill.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over.
• Use extra care while operating machine with grass catchers or other at tach ments; they can affect the stability of the machine. Do no use on steep slopes.
Do not try to stabilize the machine by putting your foot on the ground.
Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.
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SAFETY RULES
Safe Operation Practices for Ride-On Mowers
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma chine and the mowing activity. Never assume that children will remain where you last saw them.
Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.
• Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.
IV. TOWING
Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.
Follow the manufacturer's recommendation for weight limits for towed equipment and towing on slopes.
Never allow children or others in or on towed equip­ment.
On slopes, the weight of the towed equipment may cause loss of traction and loss of control.
Travel slowly and allow extra distance to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
Use only approved gasoline container.
• Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.
Never fuel the machine indoors.
Never store the machine or fuel container where there is an open flame, spark, or pilot light such as on a water heater or other appliances.
Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling.
• Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
If fuel is spilled on clothing, change clothing immediately.
Never overfill fuel tank. Replace gas cap and tighten securely.
GENERAL SERVICE
Never operate machine in a closed area.
Keep all nuts and bolts tight to be sure the equipment is in safe working condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel­soaked debris. Allow machine to cool before storing.
• If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting.
Never make any adjustments or repairs with the engine run ning.
Check grass catcher components and the discharge guard frequently and replace with manufacturer's rec­ommended parts, when necessary.
• Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required.
Maintain or replace safety and instruction labels, as necessary.
Be sure the area is clear of bystanders before operat­ing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Al ways look down and behind before and while backing.
Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.
• Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Mow up and down slopes (15° Max), not across.
Choose a low ground speed so that you will not have to stop or shift while on the slope.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
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PRODUCT SPECIFICATIONS
Gasoline Capacity 1.50 Gallons and Type: Unleaded Regular
Oil Type (API-SG-SL): SAE 30 (above 32°F) SAE 5W-30 (below 32°F)
Oil Capacity: W/Filter: 56 oz. W/O Filter: 48 oz.
Spark Plug: Champion RC12YC (Gap: .030")
Ground Speed (MPH): Forward: 1st 1.2 2nd 1.5 3rd 2.4 4th 3.5 5th 4.8 6th 5.3 Reverse: 1.5
Charging System: 3 Amps Battery 5 Amps Headlights
Battery: AMP/HR: 28 Min. CCA: 230 Case Size: U1R
Blade Torque: 45-55 FT. LBS.
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manu fac tured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily rem­edy, please contact your nearest authorized service center/ department. We have com pe tent, well-trained tech ni cians and the proper tools to ser vice or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor prop erly. Always observe the “SAFETY RULES”.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for and using your tractor.
Follow the instructions under “Maintenance” and “Stor­ age” sec tions of this own er’s manual.
WARNING: This tractor is equipped with an internal com­ bus tion engine and should not be used on or near any un im proved forest-covered, brush-covered or grass-cov ered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
A spark arrester for the muffler is available through your nearest authorized service center/department.
In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.
TABLE OF CONTENTS
SAFETY RULES ......................................................... 2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ................................. 4
ASSEMBLY ................................................................. 6-8
OPERATION .............................................................9-13
MAINTENANCE SCHEDULE ...................................... 14
MAINTENANCE ..................................................... 14-17
SERVICE AND AD JUST MENTS ............................ 18-23
STORAGE .................................................................... 24
TROU BLE SHOOT ING ............................................ 25-26
REPAIR PARTS ......................................................27-42
WARRANTY ................................................BACK PAGE
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UNASSEMBLED PARTS
Steering Wheel
Steering
Wheel Insert
(1) Hex Bolt
Steering Wheel
Adapter
Seat
(1) Large Flat Washer
(1) 5/16 Lock Washer
Steering
Boot
Steering Extension Shaft
Keys
(2) Keys
(1) Washer
(1) Hex Bolt
(1) Seat
Slope Sheet
(1) Oil Drain Tube For Future Use
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ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Stan dard wrench sizes are listed.
(1) 1/2" wrench Utility knife (2) 3/4" wrench Tire pres sure gauge Pliers
When right or left hand is mentioned in this man ual, it means when you are in the operating po si tion (seated be hind the steer ing wheel).
INSERT
HEX BOLT
LOCK WASHER
LARGE FLAT WASHER
TO REMOVE TRACTOR FROM CAR TON
UNPACK CARTON
Remove all accessible loose parts and parts cartons from carton.
Cut along dashed lines on all four panels of carton. Remove end panels and lay side panels flat.
Check for any additional loose parts or cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
Slide extension shaft onto lower steering shaft.
Place tabs of steering boot over tab slots in dash and push down to secure.
INSTALL STEERING WHEEL
Position front wheels of the tractor so they are pointing straight forward.
Remove steering wheel adapter from steering wheel and slide adapter onto steer ing shaft ex ten sion.
Position steering wheel so cross bars are hor i zon tal (left to right) and slide inside boot and onto adapt er.
Assemble large flat washer, 5/16 lock washer, 5/16 hex bolt and tighten se cure ly.
• Snap steering wheel insert into center of steer ing wheel.
• Remove protective materials from trac tor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.
STEERING BOOT
TAB
EXTENSION SHAFT
STEERING WHEEL
TAB
ADAPTER
TAB
SLOTS
LOWER STEERING SHAFT
03132
FIG. 1
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ASSEMBLY
INSTALL SEAT (See Figs. 2 and 3)
Remove bolt and flat washer se cur ing seat to cardboard packing and set aside for as sem bly of seat to tractor. Remove the cardboard packing and discard.
Connect switch to seat.
Place seat on seat pan so all three (3) bottom pads are positioned over large slotted holes in pan.
SEAT SWITCH
PAD
SLOT
SEAT PAN
TAPE
WIRING HARNESS
Fig. 2
Push down on seat to engage pads in slots and pull seat towards rear of tractor.
Raise seat and tighten bolt securely.
Remove tape and discard.
• Lower seat into operating position and sit on seat. Press clutch/brake pedal all the way down. If operating position is not comfortable, adjust seat.
To adjust seat: Grasp adjustment handle and pull up, slide seat to desired po si tion and release adjustment handle.
SLOT
PAD
FLAT WASHER
TAPE
CHECK BATTERY (See Fig. 4)
Lift seat pan to raised position.
If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in MAINTENANCE section of this manual for charging instructions).
SEAT PAN
LABEL
TERMINAL
TERMINAL
FIG. 4
NOTE: You may now roll or drive your tractor off the skid.
Follow the ap pro pri ate instruction below to remove the tractor from the skid.
WARNING: Before start ing, read, un der stand and fol low all in struc tions in the Op er a tion section of this man u al. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other peo ple and objects.
TO ROLL TRACTOR OFF SKID (See Op­ er a tion section for location and function of con trols)
Press lift lever plunger and raise at tach ment lift lever
to its highest po si tion.
• Release parking brake by depressing clutch/brake
ped al.
Place gearshift lever in neutral (N) po si tion.
Roll tractor forward off skid.
Remove banding holding the de flec tor shield up against
tractor.
BOLT
SEAT PAN
TAB
ADJUSTMENT
HANDLE
Fig. 3
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ASSEMBLY
TO DRIVE TRACTOR OFF SKID (See Op­ er a tion section for location and func tion of con trols)
Be sure all the above assembly steps have been com­ plet ed.
Check engine oil level and fill fuel tank with gasoline.
Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.
Place gear shift lever in neutral (N) position.
Press lift lever plunger and raise at tach ment lift lever to its highest position.
Remove key from bag and start the engine (see "TO START ENGINE" in the Operation section of this manual). After engine has started, move throttle control to idle (slow) position.
Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear.
• Slowly release clutch/brake pedal and slowly drive tractor off skid.
Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position.
Turn ignition key to "STOP" position.
Continue with the instructions that follow.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.
Reduce tire pressure to PSI shown on tires.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.
CHECKLIST
BEFORE YOU OPERATE YOUR NEW TRAC TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PER­ FOR MANCE AND SAT IS FAC TION FROM THIS QUALITY PROD UCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
All assembly instructions have been completed. No remaining loose parts in carton. Battery is properly prepared and charged. Seat is adjusted comfortably and tightened securely. All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be properly inflated for leveling).
Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
Check wiring. See that all con nec tions are still secure
and wires are properly clamped.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:
Engine oil is at proper level. Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
Become familiar with all controls, their location and
function. Operate them before you start the engine.
Be sure brake system is in safe operating condition.Be sure Operator Presence System and Reverse Op-
eration System (ROS) are working properly (See the Operation and Maintenance sections in this manual).
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments sec tion of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is operating properly. See “TO CHECK BRAKE” in the Service and Adjustments section of this manual.
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OPERATION
DANGER, KEEP HANDS
AND FEET AWAY
FREE WHEEL
(Automatic Models only)
OVER TEMP
LIGHT
KEEP AREA CLEAR
SLOPE HAZARDS
15
15
(SEE SAFETY RULES SECTION)
BATTERY
REVERSE
FORWARD
FAST
SLOW
ENGINE ON
ENGINE OFF
OIL PRESSURE
FUEL
CHOKE
MOWER HEIGHT
PARKING BRAKE
LOCKED
PARKING BRAKE
UNLOCKED
REVERSE
NEUTRAL
HIGH
LOW
ATTACHMENT
CLUTCH ENGAGED
PARKING BRAKE
IGNITION SWITCH
ATTACHMENT
CLUTCH DISENGAGED
P
ENGINE START
MOWER LIFT
Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety inform­ation about hazards which can result in death, serious injury and/or property damage.
DANGER indicates a hazard which, if not avoided, will result in death or serious injury.
WARNING indicates a hazard which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.
CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine.
FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
REVERSE
OPERATION
SYSTEM (ROS)
LIGHTS ON
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
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OPERATION
PARKING BRAKE
CLUTCH/BRAKE PEDAL
THROTTLE/CHOKE CONTROL
GEAR SHIFT LEVER
ATTACHMENT LIFT LEVER
IGNITION SWITCH
ATTACHMENT CLUTCH LEVER
ROS "ON" POSITION
LIGHT SWITCH
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference.
ROS "ON" POSITION
LIGHT SWITCH
THROTTLE/CHOKE CONTROL
ATTACHMENT
CLUTCH/BRAKE PEDAL
IGNITION SWITCH
CLUTCH LEVER
ATTACHMENT LIFT LEVER
Our tractors conform to the applicable safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for declutching and brak­ ing the tractor and starting the engine.
GEARSHIFT LEVER - Selects the speed and di rec tion of the tractor.
PARKING BRAKE
GEAR SHIFT LEVER
FIG. 5
IGNITION SWITCH - Used for starting and stopping the
engine.
LIGHT SWITCH - Turns the headlights on and off. PARKING BRAKE - Locks clutch/brake pedal into the
brake position. REVERSE OPERATION SYSTEM (ROS) “ON” POSITION -
Allows operation of mower deck or other powered attach­ment while in reverse.
THROTTLE/CHOKE CONTROL - Used for starting and con trol ling engine speed.
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OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any adjustments or repairs. We rec om mend a wide vision safety mask over spectacles or stan dard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 6)
Your tractor is equipped with an operator presence sens­ ing switch. When engine is running, any attempt by the op er a tor to leave the seat without first setting the parking brake will shut off the engine.
Depress clutch/brake pedal (B) into full “BRAKE” posi­tion and hold.
Place parking brake lever (C) in “ENGAGED” position and re lease pressure from clutch/brake pedal. Pedal should re main in “BRAKE” position. Make sure parking brake will hold tractor secure.
D
B
C
FIG. 6
STOPPING (See Fig. 6)
MOWER BLADES -
To stop mower blades,move attachment clutch lever to “DIS EN GAGED” po si tion.
GROUND DRIVE -
To stop ground drive, depress clutch/brake pedal into full “BRAKE” po si tion.
Move gearshift lever to neutral po si tion.
ENGINE -
Move throttle control between half and full speed (fast) position.
NOTE: Failure to move throttle control between half and full speed (fast) position, before stop ping may cause engine to “back fire”.
Turn ignition key to “OFF” position and remove key. Always remove key when leaving tractor to prevent un au tho rized use.
Never use choke to stop engine.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY TO BE DIS CHARGED, (DEAD).
NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause “brown ing” of grass. To eliminate this possibility, al­ways stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor com­ plete ly, as described above, before leav­ ing the operator's position; to empty grass catch er, etc.
TO USE THROTTLE CONTROL (D) (See Fig. 6)
Always operate engine at full speed (fast).
Operating engine at less than full speed (fast) reduces the engine's operating efficiency.
Full speed (fast) of fers the best mower per for mance.
TO MOVE FORWARD AND BACKWARD (See Fig. 5)
The direction and speed of movement is controlled by the gearshift lever.
Start tractor with clutch/brake pedal depressed and gearshift lever in neutral position.
Move gearshift lever to desired position.
Slowly release clutch/brake pedal to start movement.
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE.
TO ADJUST MOWER CUT TING HEIGHT (See Fig. 7)
The po si tion of the at tach ment lift le ver (A) de ter mines the cut ting height.
A
FIG. 7
Put attachment lift lever in desired cutting height slot.
The cutting height range is ap prox i mate ly 1" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.
• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to de sired height.
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OPERATION
REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position.
WARNING: Backing up with the attachment clutch en­gaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless
absolutely necessary.
USING THE REVERSE OPERATION SYSTEM -
Depress clutch/brake pedal all the way down and hold.
With engine running, turn ignition key counterclockwise
to ROS "ON" position.
Look down and behind before backing.
Move gear shift lever to reverse (R) po si tion and slowly
release clutch/brake pedal to start movement.
When use of the ROS is no longer needed, turn the
ignition key clockwise to engine "ON" position.
8
2
8
2
0
ROS "ON" POSITION
ENGINE "ON" POSITION (NORMAL OPERATING)
TO OPERATE MOWER (See Fig. 8)
Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitat­ing or cutting off when operating your equipment on rough, rolling terrain or hills.
Select desired height of cut with attachment lift lever.
• Start mower blades by engaging at tach ment clutch
control.
TO STOP MOWER BLADES ­disengage at tach ment clutch con trol.
CAUTION: Do not operate the mower without either the en tire grass catcher, on mowers so equipped, or the deflector shield (S) in place.
S
TO OPERATE ON HILLS
WARNING: Do not drive up or down hills with slopes great er than 15° and do not drive across any slope.
Choose the slowest speed before starting up or down hills.
Avoid stopping or changing speed on hills.
If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.
Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement.
To restart movement, slowly release parking brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest position with at tach ment lift control.
When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.
Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER AT TACH ­MENTS
Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your trac­tor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled with sum mer weight oil.
Check engine oil with tractor on level ground.
Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfill.
For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART” in the Maintenance sec tion of this manual).
To change engine oil, see the Maintenance section in this manual.
FIG. 8
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OPERATION
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular un lead ed gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan ti ties that can be used within 30 days to assure fuel freshness.
CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE GAS O LINE TO HELP INSURE GOOD COLD WEATHER START ING.
CAUTION: Alcohol blended fuels (called gas o hol or using ethanol or methanol) can at­tract moisture which leads to sep a ra tion and for ma tion of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next sea son. See Storage In struc tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
COLD WEATHER STARTING ( 50° F and below)
When engine starts, allow engine to run with the throttle control in the choke ( roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depending on the tem­ per a ture.
The attachments can also be used during the engine warm-up period.
NOTE: If at a high altitude (above 3000 feet) or in cold tem per a tures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See “TO ADJUST CAR BU RE TOR” in the Service and Adjustments section of this manual.
) position until the engine runs
MOWING TIPS
• Mower should be properly leveled for best mowing per for mance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.
The left hand side of mower should be used for trim­ ming.
Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting.
When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, drive ways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 9).
TO START ENGINE (See Fig. 5)
When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
Place gear shift lever in neutral (N) position.
Move attachment clutch to “DISENGAGED” position.
Move throttle control to choke ( ) position.
NOTE: Before starting, read the warm and cold starting pro ce dures below.
Insert key into ignition and turn key clockwise to “START” position and release key as soon as engine starts. Do not run starter continuously for more than fifteen sec onds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke (
) position and retry.
WARM WEATHER STARTING (50° F and above)
When engine starts, move the throttle control to the fast position.
The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.
FIG. 9
If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip­ pings. Make first cut relatively high; the second to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle when mow- ing to assure better mowing performance and proper dis charge of ma te ri al. Regulate ground speed by se lect ing a low enough gear to give the mower cutting per for mance as well as the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.
13
Page 14
MAINTENANCE
MAINTENANCE
SCHEDULE
Check Brake Operation
Check Tire Pressure
T
Check Operator Presence & ROS Systems
R
Check for Loose Fasteners
A
Check/Replace Mower Blades
C T
Lubrication Chart
0
Check Battery Level
R
Clean Battery and Terminals
Check Transaxle Cooling
Check Mower Levelness
Check V-Belts
Check Engine Oil Level
Change Engine Oil (with oil filter)
Change Engine Oil (without oil filter)
E
Clean Air Filter
N
Clean Air Screen
G
Inspect Muffler/Spark Arrester
I
Replace Oil Filter (If equipped)
N
E
Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
1 - Change more often when operating under a heavy load or in high ambient temperatures. 2 - Service more often when operating in dirty or dusty conditions.
BEFORE
EACH
USE
EVERY
HOURS
8
EVERY
25
HOURS
3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery.
4
1,2
EVERY
50
HOURS
3
2
2
1,2
EVERY
100
HOURS
1
EVERY
SEASON
,
2
2
2
BEFORE
STORAGE
maint_sch-tractore.ROS.e
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must main tain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your tractor.
At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.
• At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and
ROS systems for proper operation.
Check for loose fasteners.
LUBRICATION CHART
dSPINDLE ZERK
dFRONT WHEEL
BEARING ZERK
cSAE 30 OR 10W30 MOTOR OIL dGENERAL PURPOSE GREASE eREFER TO MAINTENANCE “ENGINE” SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LU BRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORT EN THE LIFE OF THE SELF-LU BRI CAT ING BEARINGS. IF YOU FEEL THEY MUST BE LU BRI CAT ED, USE ONLY A DRY, POW DERED GRAPHITE TYPE LU BRI CANT SPARINGLY.
14
dSPINDLE ZERK
dFRONT WHEEL
BEARING ZERK
eENGINE
cGEARSHIFT
PIVOTS
Page 15
MAINTENANCE
TRACTOR
Always observe safety rules when per form ing any main­ te nance.
BRAKE OPERATION
If tractor requires more than five (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be checked and ad just ed. (See “TO ADJUST BRAKE” in the Ser vice and Ad just ments section of this manual).
TIRES
Maintain proper air pressure in all tires (See the sides
of the tires fro proper PSI).
Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE: To seal tire punctures and pre vent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also pre vents tire dry rot and corrosion.
OPERATOR PRESENCE SYS TEM AND REVERSE OP­ERATION SYSTEM (ROS)
Be sure operator presence and reverse operation sys tems are work ing properly. If your tractor does not function as described, repair the problem immediately.
The engine should not start unless the brake pedal is
fully de pressed, and the attachment clutch con trol is in the dis en gaged position.
CHECK OPERATOR PRESENCE SYSTEM
When the engine is running, any attempt by the op er a tor
to leave the seat without first setting the parking brake should shut off the engine.
When the engine is running and the at tach ment clutch
is engaged, any attempt by the operator to leave the seat should shut off the engine.
The attachment clutch should never operate unless
the operator is in the seat.
CHECK REVERSE OPERATION (ROS) SYSTEM
When the engine is running with the ignition switch in
the engine "ON" position and the at tach ment clutch engaged, any attempt by the operator to shift into reverse should shut off the engine.
When the engine is running with the ignition switch in
the ROS "ON" position and the at tach ment clutch en­gaged, any attempt by the operator to shift into reverse should NOT shut off the engine.
BLADE CARE
For best results mower blades must be kept sharp. Re place bent or damaged blades.
CAUTION: Use only a replacement blade approved by the manufacturer of your tractor. Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty.
BLADE REMOVAL (See Fig. 10)
Raise mower to highest position to allow access to blades.
NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.
Remove blade bolt by turning coun ter clock wise.
Install new blade with stamped "THIS SIDE UP" facing deck and mandrel assembly.
IMPORTANT: To ensure proper as sem bly, center hole in blade must align with star on mandrel assembly.
Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).
IMPORTANT: Special blade bolt is heat treated.
BLADE
CENTER HOLE
STAR
MANDREL
ASSEMBLY
BLADE BOLT (SPECIAL)
FIG. 10
ROS "ON" POSITION
ENGINE "ON" POSITION (NORMAL OPERATING)
15
Page 16
MAINTENANCE
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
SAE VISCOSITY GRADES
-20 0 30 40
80
100
-30
-20 0
20 30 40
F
C
32
-10
10
60
5W-30
SAE 30
oil_visc_chart1_e
TO SHARPEN BLADE (See Fig. 11)
NOTE: We do not recommend sharpening blade - but if
you do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An un­ bal anced blade will cause excessive vibration and even tual dam age to mower and engine.
The blade can be sharpened with a file or on a grind­ing wheel. Do not attempt to sharpen while on the mower.
To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with bal anc er.)
CENTER HOLE
5/8" BOLT OR PIN
BLADE
FIG. 11
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.
V-BELTS
Check V-belts for deterioration and wear after 100 hours and replace if necessary. The belts are not adjustable. Re place belts if they begin to slip from wear.
BATTERY
Your tractor has a battery charging system which is suf fi cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not nec es sary.
TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause
the battery to “leak” power.
Disconnect BLACK battery cable first then RED bat­ tery cable and remove battery from tractor.
Rinse the battery with plain water and dry.
Clean terminals and battery cable ends with wire brush until bright.
Coat terminals with grease or petroleum jelly.
Reinstall battery (See “REPLACING BATTERY” in the Service and Adjustment sec tion of this manual).
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service classification SG-SL. Select the oil’s SAE viscosity grade according to your expected operating temperature.
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt and chaff which can restrict cooling.
FIG. 12
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, they will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.
Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.
Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level.
16
Page 17
MAINTENANCE
TO CHANGE ENGINE OIL (See Figs. 12 and 13)
Determine temperature range expected before oil change. All oil must meet API service classification SG-SL.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.
Remove yellow cap from end of drain valve and install the drain tube onto the fitting.
OIL DRAIN VALVE
CLOSED AND LOCKED POSITION
YEL LOW CAP
FIG. 13
• Unlock drain valve by pushing inward and turning coun ter clock wise.
To open, pull out on the drain valve.
After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.
Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve.
Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this man u al.
Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at “FULL” line on dipstick. Tighten cap onto the tube securely when finished.
DRAIN TUBE
AIR FILTER
Your engine will not run properly using a dirty air filter. Service air cleaner more often under dusty conditions. See Engine Manual.
ENGINE OIL FILTER
Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.
MUFFLER
Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or dam­age.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing sea­son or after every 100 hours of use, whichever comes first. Spark plug type and gap setting is shown in "PROD UCT SPECIFICATIONS" section of this manual.
IN-LINE FUEL FILTER (See Fig. 14)
The fuel filter should be replaced once each season. If fuel filter becomes clogged, ob struct ing fuel flow to car bu re tor, re place ment is re quired.
With engine cool, remove filter and plug fuel line sec­ tions.
Place new fuel filter in position in fuel line with arrow pointing towards carburetor.
Be sure there are no fuel line leaks and clamps are properly positioned.
Immediately wipe up any spilled gasoline.
CLAMP
CLAMP
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent engine dam age from overheating. Clean with a wire brush or com pressed air to re move dirt and stubborn dried gum fibers.
FUEL FILTER
FIG. 14
CLEANING
Clean engine, battery, seat, finish, etc. of all foreign matter.
Keep finished surfaces and wheels free of all gasoline, oil, etc.
Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and trans­mission are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower.
17
Page 18
SERVICE AND ADJUSTMENTS
WARNING: TO AVOID SE RI OUS IN JU RY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
Depress clutch/brake pedal fully and set parking brake.
Place gearshift lever in neutral position.
Place attachment clutch in “DISENGAGED” position.
Turn ignition key to “STOP” and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
TO REMOVE MOWER (See Fig. 15)
Place attachment clutch in “DIS EN GAGED” position.
Lower attachment lift lever to its lowest position.
Roll belt off engine pulley (M) and belt keepers (G).
Remove retainer spring (K), slide col lar (L) off and push housing guide (P) out of brack et.
Remove clutch cable spring (Q) from idler arm (R).
Disconnect front link (E) from mower - remove retainer spring and washer.
• Go to either side of mower and disconnect mower suspension arm (A) from chassis pin (B) and rear lift link (C) from rear mower bracket (D) - remove retainer springs and washers.
CAUTION: AFTER REAR LIFT LINKS ARE DISCONNECTED, THE ATTACH­MENT LIFT LEVER WILL BE SPRING LOADED. HAVE A TIGHT GRIP ON LIFT LEVER WHEN CHANGING POSITION OF THE LEVER.
Slide mower out from under right side of tractor.
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER IS TO BE MOUNTED ON THE TRAC TOR, REMOVE THE FRONT LINK (E) AND REAR LIFT LIKS (C) FROM TRACTOR AND HOOK THE CLUTCH SPRING (Q) INTO THE CABLE GUIDE ON FRONT EDGE OF LOWER DASH.
TO INSTALL MOWER (See Fig. 16–19)
Be sure tractor is on level surface and engage park ing brake.
Lower attachment lift lever to it's lowest position.
CAUTION: LIFT LEVER IS SPRING LOADED. HAVE A TIGHT GRIP ON LIFT LEVER, LOWER IT SLOWLY AND ENGAGE IN LOWEST POSITION.
NOTE: Be sure mower side suspension arms (A) are point-
ing forward before sliding mower under tractor.
Slide mower under tractor until it is centered under tractor.
ATTACH MOWER SIDE SUSPENSION ARMS (A) TO CHASSIS - Position hole in arm over pin (B) on outside of tractor chassis and secure with retainer spring.
Repeat on opposite side of tractor.
G
M
F
K
Q
P
R
L
18
C
D
A
FIG. 15
G
E
B
Page 19
A
SERVICE AND ADJUSTMENTS
ATTACH FRONT LINK (E) - Work from left side of trac­tor. Insert rod end of link assembly through front hole in tractor front suspension bracket (F).
Insert end of link (E) into hole in front mower bracket and secure with washer and retainer spring (J).
B
FIG. 16
ATTACH REAR LIFT LINKS (C) - Lift rear corner of mower and position slot in link assembly over pin (D) on rear mower bracket and secure with washer and retainer spring.
C
D
FIG. 17
E
J
F
H
FIG. 18
Hook end of clutch cable spring (Q) into hole in idler arm (R).
Push clutch cable housing guide (P) into bracket, slide collar (L) onto guide and secure with retainer spring (K).
Install belt on engine pulley (M), in belt keepers (G).
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES.
Raise attachment lift lever to highest position.
• If necessary, adjust gauge wheels before op er at ing mower as shown in the Operation section of this manual.
K
Q
P
R
G
M
F
G
A
E
B
C
L
D
FIG. 19
19
Page 20
SERVICE AND ADJUSTMENTS
02948
TO LEVEL MOWER
Make sure tires are properly inflated to the PSI shown on tires. If tires are over or under inflated, it may affect the appearance of your lawn and lead you to think the mower is not adjusted properly.
VISUAL SIDE-TO-SIDE ADJUSTMENT (See Fig. 20)
With all tires properly inflated and if your lawn appears unevenly cut, determine which side of mower is cutting lower.
With a 3/4" or adjustable wrench, turn lift link adjust­ment nut (A) to the left to lower LH side of mower, or, to the right to raise LH side of mower.
A
Turn nut right to raise mower
FIG. 20
NOTE: Each full turn of adjustment nut will change mower
height about 3/16".
Test your adjustment by mowing some uncut grass and visually checking the appearance. Readjust, if necessary, until you are satisfied with the results.
PRECISION SIDE-TO-SIDE ADJUSTMENT (See Fig. 21)
With all tires properly inflated, park tractor on level ground or driveway.
Turn nut left to lower mower
If adjustment is necessary, see step in Visual Adjust­ment instructions above.
Recheck measurements, adjust if necessary until both sides are equal.
FRONT-TO-BACK ADJUSTMENT (See Figs. 22 and 23) IMPORTANT: Deck must be level side-to-side.
To obtain the best cutting re sults, the mower blades should be adjusted so the front tip is 1/8" to 1/2" lower than the rear tip when the mower is in its highest position.
CAUTION: Blades are sharp. Protect your hands with gloves and/or wrap blade with heavy cloth.
Raise mower to highest position.
Position any blade so the tip is pointing straight forward. Measure distance (B) to the ground at front and rear tip of the blade.
02548
B
B
FIG. 22
If front tip of blade is not 1/8" to 1/2" lower than the rear tip, go to the front of tractor.
With an 11/16" or adjustable wrench, loosen jam nut A several turns to clear adjustment nut B.
With a 3/4" or adjustable wrench, turn front link adjust­ment nut (B) clockwise (ltighten) to raise the front of mower, or, counterclockwise (loosen) to lower the front mower.
B
A
CAUTION: Blades are sharp. Protect your hands with gloves and/or wrap blade with heavy cloth.
Raise mower to its highest position.
• At both sides of mower, position blade at side and measure the distance (A) from bottom edge of blade to the ground. The distance should be the same on both sides.
02966
A
A
FIG. 21
Tighten adjust nut B to raise mower
02950
Loosen jam nut A first
Loosen adjust nut B to lower
mower
FIG. 23
NOTE: Each full turn of the adjustment nut will change
mower height about 1/8".
Recheck measurements, adjust if necessary until front tip of blade is 1/8" to 1/2" lower than the rear tip.
Hold adjustment nut in position with wrench and tighten jam nut securely against adjustment nut.
20
Page 21
SERVICE AND ADJUSTMENTS
TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 24)
The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake.
BELT REMOVAL -
• Remove mower from tractor (See “TO REMOVE MOW ER” in this section of manual).
Work belt off both mandrel pulleys and idler pulleys.
Pull belt away from mower.
BELT INSTALLATION -
Work belt around both mandrel pulleys and idler pul­leys.
Make sure belt is in all pulley grooves and in side all belt guides.
Install mower (See "To Install Mower" in this section of manual).
IDLER PUL LEYS
MANDREL PULLEY
TO REPLACE MOTION BELT DRIVE (See Fig. 25)
Park the tractor on level surface. En gage parking brake. For as sis tance, there is a belt installation guide decal on bottom side of left footrest.
BELT REMOVAL -
Remove mower (See “TO RE MOVE MOWER” in this section of manual).
NOTE: Observe entire motion drive belt and position of all belt guides and keepers.
Remove belt from stationary idler (A) and clutching idler (B).
Pull belt slack toward rear of trac tor. Carefully remove belt up wards from trans mis sion input pulley and over cooling fan blades (D).
Remove belt downward from engine pulley (E).
Slide belt toward rear of tractor, off the steering plate (F) and remove from tractor.
BELT INSTALLATION -
Install new belt from tractor rear to front, over the steer­ing plate (F) and above clutch brake pedal shaft (G).
Pull belt toward front of tractor and roll belt onto engine pulley (E).
Pull belt toward rear of tractor. Carefully work belt down around transmission cooling fan and onto the input pulley (D). Be sure belt is inside the belt keeper.
Install belt through stationary idler (A) and clutch ing idler (B).
Make sure belt is in all pulley grooves and in side all belt guides and keep ers.
• Install mower (See “TO IN STALL MOWER” in this sec tion of manual).
MANDREL PULLEY
FIG. 24
TO CHECK BRAKE
If tractor requires more than five (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be serviced.
You may also check brake by:
Park tractor on a level, dry concrete or paved surface, depress brake pedal all the way down and engage parking brake.
Place gear shift lever in neutral (N) position.
The rear wheels must lock and skid when you try to manu­ally push the tractor forward. If the rear wheels rotate, then the brake needs to be serviced. Contact a qualified service center.
E
F
A
B
D
02954
Manual
G
FIG. 25
21
Page 22
SERVICE AND ADJUSTMENTS
TRANSAXLE GEAR SHIFT LEVER NEU TRAL­ADJUSTMENT (See Fig. 26)
The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows:
Make sure transaxle is in neutral. NOTE: When the tractor rear wheels move freely, the
transaxle is in neutral.
• Loosen adjustment bolt in front of the right rear wheel.
Position the gear shift lever in the neutral position.
Tighten adjustment bolt securely.
NOTE: If additional clearance is needed to get to ad just ment bolt, move mower deck height to the lowest position.
RE TAIN ING RING
AXLE COVER
SQUARE KEY (REAR WHEEL ONLY)
WASH ERS
FIG. 27
TO START ENGINE WITH A WEAK BATTERY (See Fig. 28)
NEUTRAL
GEARSHIFT LEVER
LOCK GATE
ADJUSTMENT BOLT
FIG. 26
TO ADJUST STEERING WHEEL ALIGNMENT
If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer­ ing wheel and reassemble per instructions in the Assembly section of this manual.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department.
TO REMOVE WHEEL FOR REPAIRS (See Fig. 27)
Block up axle securely.
Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose).
Repair tire and reassemble.
On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.
Replace washers and snap retaining ring securely in axle groove.
Replace axle cover.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.
WARNING: Lead-acid batteries gen­ er ate ex plo sive gases. Keep sparks, flame and smoking ma te ri als away from bat ter ies. Always wear eye pro tec tion when around batteries.
If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the Maintenance sec tion of this man u al).
If “jumper ca bles” are used for emer gen cy starting, follow this pro ce dure:
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES.
TO ATTACH JUMPER CABLES -
Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis.
Connect one end of the BLACK ca ble to the NEGA TIVE (-) terminal (C) of fully charged battery.
Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and bat tery.
TO REMOVE CABLES, REVERSE ORDER -
BLACK cable first from chassis and then from the fully charged battery.
RED cable last from both batteries.
WEAK OR DEAD BATTERY
FULLY CHARGED BATTERY
FIG. 28
22
Page 23
SERVICE AND ADJUSTMENTS
REPLACING BATTERY (See Figs. 29 and 30)
WARNING: Do not short battery ter mi ­nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from ac ci den tal grounding.
Lift seat pan to raised position.
Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor.
Install new battery with terminals in same position as old battery.
First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely. Slide terminal cover over terminal.
Connect BLACK grounding cable to negative (-) ter­ mi nal with remaining hex bolt and keps nut. Tighten securely.
SEAT PAN
TO REPLACE FUSE
Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.
TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 31)
• Raise hood.
Unsnap headlight wire connector.
Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.
To replace, reverse above procedure.
HOOD
HEADLIGHT WIRE CONNECTOR
FIG. 29
TER MI NAL COVER
POSITIVE (RED) CABLE
KEPS NUT
HEX BOLT
NEGATIVE (BLACK) CABLE
FIG. 30
TO REPLACE HEADLIGHT BULB
• Raise hood.
Pull bulb holder out of the hole in the backside of the grill.
Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.
• Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.
• Check wiring. See electrical wiring diagram in the Repair Parts section.
03075
FIG. 31
ENGINE
TO AD JUST THROTTLE CON TROL CABLE
The throttle control has been preset at the factory and ad just ment should not be necessary. If adjustment is nec­ es sary, see engine manual.
TO AD JUST CHOKE CON TROL
The choke control has been preset at the factory and ad­ just ment should not be necessary. If adjustment is neces­sary, see engne manual.
TO ADJUST CARBURETOR
Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment.
23
Page 24
STORAGE
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.
WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any en clo sure.
TRACTOR
Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thor oughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.
Clean entire tractor (See “CLEANING” in the Main te ­nance section of this manual).
Inspect and replace belts, if necessary (See belt re­ place ment instructions in the Service and Adjustments section of this manual).
Lubricate as shown in the Maintenance section of this man ual.
Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.
Touch up all rusted or chipped paint surfaces; sand lightly before painting.
BATTERY
Fully charge the battery for storage.
After a period of time in storage, battery may require recharging.
To help prevent corrosion and power leakage during long periods of storage, battery cables should be dis­ con nect ed and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMINALS” in the Mainte­nance sec tion of this manual).
After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals.
If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS
FROM FORMING IN ES SEN TIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FIL TER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOIS TURE WHICH LEADS TO SEPARATION AND FOR MA TION OF ACIDS DURING STOR AGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.
Empty the fuel tank by starting the engine and let it run until the fuel lines and carburetor are empty.
Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in mini­mizing the formation of fuel gum deposits during stor age. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean en­gine oil. (See “ENGINE” in the Maintenance section of this man ual).
CYLINDER(S)
Remove spark plug(s).
Pour one ounce of oil through spark plug hole(s) into cylinder(s).
Turn ignition key to “START” position for a few seconds to distribute oil.
Replace with new spark plug(s).
OTHER
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.
If possible, store your tractor indoors and cover it to give protection from dust and dirt.
Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE EN GINE AND EXHAUST AREAS ARE STILL WARM.
24
Page 25
TROUBLESHOOTING POINTS
PROBLEM CAUSE CORRECTION
Will not start 1. Out of fuel. 1. Fill fuel tank.
2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section.
3. Engine flooded. 3. Wait several minutes before attempting to start.
4. Bad spark plug. 4. Replace spark plug.
5. Dirty air filter. 5. Clean/replace air filter.
6. Dirty fuel filter. 6. Replace fuel filter.
7. Water in fuel. 7. Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.
8. Loose or damaged wiring. 8. Check all wiring.
9. Carburetor out of adjustment. 9. See “To Adjust Carburetor” in Service Adjustments section.
10. Engine valves out of adjustment. 10. Contact an authorized service center/department.
Hard to start 1. Dirty air filter. 1. Clean/replace air filter.
2. Bad spark plug. 2. Replace spark plug.
3. Weak or dead battery. 3. Recharge or replace battery.
4. Dirty fuel filter. 4. Replace fuel filter.
5. Stale or dirty fuel. 5. Empty fuel tank and refill tank with fresh, clean gasoline.
6. Loose or damaged wiring. 6. Check all wiring.
7. Carburetor out of adjustment. 7. See “To Adjust Carburetor” in Service Adjustments section.
8. Engine valves out of adjustment. 8. Contact an authorized service center/department.
Engine will not turn over 1. Clutch/brake pedal not depressed. 1. Depress clutch/brake pedal.
2. Attachment clutch is engaged. 2. Disengage attachment clutch.
3. Weak or dead battery. 3. Recharge or replace battery.
4. Blown fuse. 4. Replace fuse.
5. Corroded battery terminals. 5. Clean battery terminals.
6. Loose or damaged wiring. 6. Check all wiring.
7. Faulty ignition switch. 7. Check/replace ignition switch.
8. Faulty solenoid or starter. 8. Check/replace solenoid or starter.
9. Faulty operator presence switch(es). 9. Contact an authorized service center/department.
Engine clicks but will 1. Weak or dead battery. 1. Recharge or replace battery. not start 2. Corroded battery terminals. 2. Clean battery terminals.
3. Loose or damaged wiring. 3. Check all wiring.
4. Faulty solenoid or starter. 4. Check/replace solenoid or starter.
Loss of power 1. Cutting too much grass/too fast. 1. Raise cutting height/reduce speed.
2. Throttle in “CHOKE” position. 2. Adjust throttle control.
3. Build-up of grass, leaves and trash under mower. 3. Clean underside of mower housing.
4. Dirty air filter. 4. Clean/replace air filter.
5. Low oil level/dirty oil. 5. Check oil level/change oil.
6. Faulty spark plug. 6. Clean and regap or change spark plug.
7. Dirty fuel filter. 7. Replace fuel filter.
8. Stale or dirty fuel. 8. Empty fuel tank and refill tank with fresh, clean gasoline.
9. Water in fuel. 9. Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.
10. Spark plug wire loose. 10. Connect and tighten spark plug wire.
11. Dirty engine air screen/fins. 11. Clean engine air screen/fins.
12. Dirty/clogged muffler. 12. Clean/replace muffler.
13. Loose or damaged wiring. 13. Check all wiring.
14. Carburetor out of adjustment. 14. See “To Adjust Carburetor” in Service Adjustments section.
15. Engine valves out of adjustment. 15. Contact an authorized service center/department.
Excessive vibration 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.
2. Bent blade mandrel. 2. Replace blade mandrel.
3. Loose/damaged part(s). 3. Tighten loose part(s). Replace damaged parts.
25
Page 26
TROUBLESHOOTING POINTS
PROBLEM CAUSE CORRECTION
Engine dies when 1. Reverse operation system 1. Turn ignition key to tractor is shifted (ROS) is not "ON" while ROS "ON" position. into reverse mower or other attachment See Operation section.
is engaged.
Engine continues to run 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not when operator leaves seat corrected, contact an authorized service center/ with attachment clutch department. engaged
Poor cut - uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.
2. Mower deck not level. 2. Level mower deck.
3. Buildup of grass, leaves, and trash under mower. 3. Clean underside of mower housing.
4. Bent blade mandrel. 4. Replace blade mandrel.
5. Clogged mower deck vent holes from buildup of 5. Clean around mandrels to open vent holes. grass, leaves, and trash around mandrels.
Mower blades will not 1. Obstruction in clutch mechanism. 1. Remove obstruction. rotate 2. Worn/damaged mower drive belt. 2. Replace mower drive belt.
3. Frozen idler pulley. 3. Replace idler pulley.
4. Frozen blade mandrel. 4. Replace blade mandrel.
Poor grass discharge 1. Engine speed too slow. 1. Place throttle control in “FAST” position.
2. Travel speed too fast. 2. Shift to slower speed.
3. Wet grass. 3. Allow grass to dry before mowing.
4. Mower deck not level. 4. Level mower deck.
5. Low/uneven tire air pressure. 5. Check tires for proper air pressure.
6. Worn, bent or loose blade. 6. Replace/sharpen blade. Tighten blade bolt.
7. Buildup of grass, leaves and trash under mower. 7. Clean underside of mower housing.
8. Mower drive belt worn. 8. Replace mower drive belt.
9. Blades improperly installed. 9. Reinstall blades sharp edge down.
10. Improper blades used. 10. Replace with blades listed in this manual.
11. Clogged mower deck vent holes from buildup of 11. Clean around mandrels to open vent holes. grass, leaves, and trash around mandrels.
Headlight(s) not working 1. Light switch is “OFF”. 1. Turn light switch “ON”. (if so equipped) 2. Bulb(s) or lamp(s) burned out. 2. Replace bulb(s) or lamp(s).
3. Faulty light switch. 3. Check/replace light switch.
4. Loose or damaged wiring. 4. Check wiring and connections.
5. Blown fuse. 5. Replace fuse.
Battery will not charge 1. Bad battery cell(s). 1. Replace battery.
2. Poor cable connections. 2. Check/clean all connections.
3. Faulty regulator (if so equipped). 3. Replace regulator.
4. Faulty alternator. 4. Replace alternator.
Engine “backfires” when 1. Engine throttle control not set between half and 1. Move throttle control between half and full speed turning engine “OFF” full speed (fast) position before stopping engine. (fast) position before stopping engine.
26
Page 27
TRACTOR - - MODEL NUMBER PB19546LTX (96042006600), PRODUCT NO. 960 42 00-66
SCHEMATIC
SCH11
RED
(OPTIONAL)
B
G
L
A
AMMETER
S
M
A1
A2
WHITE
FUSE
BATTERY
BLACK
BLACK
BLACK
SOLENOID
DER
CLUTCH/BRAKE
(PEDAL UP)
WHITE
2
3
1
6
JUNCTION
CONNECTOR
BLACK
BLACK
BLACK BLACKBLACK
GRAY
BLACK
STARTER
M
M
ATTACHMENT CLUTCH
(CLUTCH OFF)
BLACK
GRAY
REVERSE SWITCH (NOT IN REVERSE)
SEAT SWITCH
(NOT OCCUPIED)
NOTE
YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR
BRIGHTEST.
IGNITION SWITCH
POSITION
RUN/OVERRIDE
OFF
CIRCUIT
M+G+A1
B+A1
B+A1RUN
B+S+A1START
“MAKE”
L+A2
BLACK
CHASSIS HARNESS
BLUE
63
52
41
CONNECTOR
(MATING SIDE)
BLACK /WHITE
BLUE
FUEL
LINE
FUEL SHUT-OFF
SOLENOID
(IF SO EQUIPPED)
RED
LIGHT SWITCH
DASH HARNESS
CONNECTOR
(MATING SIDE)
CHASSIS
HARNESS
IGNITION
UNIT
(OPTIONAL)
HOUR
METER
CHARGING SYSTEM OUTPUT 3 AMP DC @ 3600 RPM
LIGHTING SYSTEM OUTPUT 5 AMP AC @ 3600 RPM
ORANGE
BROWN
6
3
5
2
4
1
SHORTING
CONNECTOR
SPARK
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
BLACK
12V
POWER OUTLET
(OPTIONAL)
28 VOLTS AC MIN. @ 3600 RPM (CHARGING SYSTEM DISCONNECTED)
DIODE
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
HEADLIGHTS
ALTERNATOR
BLACK
WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE RE-INSTALLED TO PROPERLY SECURE YOUR WIRING.
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
27
Page 28
TRACTOR - - MODEL NUMBER PB19546LTX (96042006600), PRODUCT NO. 960 42 00-66
ELECTRICAL
T02S
With 12V Outlet Option
103
59
79
22
21
87
33
30
With Service Minder Option
4646
90
26
16
34
71
40
27
43
42
41
25
28
2
94
29
55
92
93
28
Page 29
TRACTOR - - MODEL NUMBER PB19546LTX (96042006600), PRODUCT NO. 960 42 00-66
ELECTRICAL
KEY PART NO. NO. DESCRIPTION
1 163465 Battery 2 74760412 Bolt Hex Hd 1/4-20 unc x 3/4 8 193228 Box Battery 16 176138 Switch Interlock 21 183759 Harness Socket Light 22 4152J Bulb, Light # 1156 25 401662 Cable Battery 6 Ga. Red 14.5 26 175158 Fuse 27 73510400 Nut Keps Hex 1/4-20 unc 28 198885 Cable Ground 18" Rear Battery Blk 6 Ga. 29 401545 Switch Seat 30 193350 Switch Ign 33 411935 Key Ign Molded Generic 34 110712X Switch Light/Reset 40 401098 Harness Ign 41 17720408 Screw 1/4-20 unc x 1/2 42 131563 Cover Terminal Red 43 192507 Solenoid 55 17060512 Screw 5/16-18 x 3/4 71 400449 Harness Ign. Chass. 79 175242 Socket Asm Bulb Twistlock 87 197802 Switch Interlock Clutch CBL 90 400725 Cover Terminal 92 196615 Harness Pigtail Reverse Switch 93 192540 Screw Plastic 10-14 x 2.0 94 191834 Modual Reverse ROS
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
29
Page 30
TRACTOR - - MODEL NUMBER PB19546LTX (96042006600), PRODUCT NO. 960 42 00-66
CHASSIS
15
18
208
207
25
181
196
37
176
176
14
137
5
137
176
177
36
182
194
175
176
150
186
151
130
159
287
181
189
58
189
Chassis-tex_elite-sv-pro_11
162
189
159
138
194
236
235
228
194
228
2
159
180
235
152
236
217
68
183
30
Page 31
TRACTOR - - MODEL NUMBER PB19546LTX (96042006600), PRODUCT NO. 960 42 00-66
CHASSIS
KEY PART NO. NO. DESCRIPTION
2 412282 Drawbar 5 197783X428 Dash 14 183393X428 Hood 15 183834X599 Lens Grille LH 18 183828 Grille 25 183835X599 Lens Grille RH 36 17060512 Screw 5/16-18 x 3/4 37 414872X428 Fender 58 412280 Drawbar Upper 68 17490508 Screw Thdrol 5/16-18 x 1/2 130 416358 Screw #10 x .750 BOS Thread 137 184921 Bumper Hood 138 193224X428 Cupholder 150 184322 Duct Heat Hood 151 407807 Bracket Pivot 152 194329 Shield Browning/Debris 159 17000612 Screw Hexwsh Thdrol 3/8-16 x 3/4 162 142432 Screw Hex Wsh Hi-Lo 1/4 x 1/2 175 193243 Crossmember 176 400776 Screw 10-24 x 5/8 Wshd Qdrx 177 195228 Bushing Steering 180 194260 Chassis 181 193102X428 Bushing Mtg. Fender Crgo. 182 193057 Dash Lower 183 74780520 Bolt Fin Hex 5/16-18 x 1-1/4 186 183829X428 Insert Grille 189 17000512 Screw 5/16-18 x 3/4 194 73900500 Nut Lock Hex Flange 5/16-18 196 414581 Console Asm. Deck Lift 197 156524 Rod Pivot Chassis 207 183833 Bezel Grille RH 208 183832 Bezel Grille LH 217 409167 Rod Pivot Hood 219 195161 Stud Fastener 222 137729 Screw Thd Roll 1/4-20 x 5/8 228 195161 Stud Fastener 230 170165 Bolt Shoulder 5/16-18 235 406129 Spacer Fender 236 73930500 Nut Center Lock 5/16-18 287 17600406 Screw Hex Washead 1/4-20 x 3/8
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
31
Page 32
TRACTOR - - MODEL NUMBER PB19546LTX (96042006600), PRODUCT NO. 960 42 00-66
DRIVE
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DRIVETEX?$?FENDER?



ª
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32
Page 33
TRACTOR - - MODEL NUMBER PB19546LTX (96042006600), PRODUCT NO. 960 42 00-66
DRIVE
KEY PART NO. NO. DESCRIPTION
1 - - - - - - Transaxle, DANA D6800-1 2 123583X Key Square 15 19131316 Washer 13/32 x 13/16 x 16 Ga. 17 197297 Spring, Brake 22 197660 Rod Shift 23 409154x421 Knob 26 197455 Spring Brake RTN 29 197267 Rod, Brake 33 12000001 Ring E 35 197722 Rod, Brake, Park 37 121749X Washer 25/32 x 1-1/4 x 16 Ga. 42 8883R Cover, Foot Pedal 49 72110614 Bolt 50 194327 Pulley Idler Flat 51 73900600 Lock Nut 3/8-16 52 194326 Idler V-Groove 56 411245 V-Belt, Drive 61 123666X Pulley Transaxle 64 196200 Shaft Asm. Pedal Brake Control 70 193225X428 Console 73 74490544 Bolt 5/16-18 Gr. 5 74 142432 Screw 1/4 x 1/2 116 73900500 Nut Lock Hex Flange 5/16-18 125 17000512 Screw 5/16-18 x 3/4 134 402430 Arm Shift 139 74550412 Bolt 1/4-20 unf Gr. 8 w/Patch 140 10040400 Washer Lock Hvy Helical 1/4 141 19091210 Washer 9/32 x 3/4 x 10 Ga. 155 12000028 Ring Retainer 157 105701X Washer Plate Shf 158 194352 Keeper T/A 159 76020412 Pin Cotter 1/8 x 3/4
KEY PART NO. NO. DESCRIPTION
160 169484 Retainer Clip 161 195403 Spring, Return, Clutch 165 196212 Busing Shaft Brake Hand Control 166 197290 Nut Push .625 167 405257 Latch Brake Parking 172 197657 Strap Torque LH 174 197289 Nut Push 175 198981 Shaft Asm Shift 176 196214 Arm Clevis Rod Shift 178 197456 Spring Shift 184 198403X505 Handle Parking Brake 185 72110620 Bolt 186 194321 Spacer Retainer 187 19133210 Washer 188 194323 Link Clutch Ground Drive 189 194317 Bellcrank Ground Drive 190 194318 Keeper Bellcrank Ground Drive 192 150360 Nut Lock Center 1/4-28 193 17060512 Screw 5/16-18 x 3/4 195 197332 Bracket Brake Rod 202 199589 Link Shift 203 19111116 Washer 11/32 x 11/16 x 16 Ga. 205 121748X Washer 25/32 x 1-5/8 x 16 Ga. 221 403187 Retainer Spring 226 74780716 Bolt 7/16-14 x 1 Gr.5 227 405296 Washer Serrated 231 407287 Idler V-Groove
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
33
Page 34
TRACTOR - - MODEL NUMBER PB19546LTX (96042006600), PRODUCT NO. 960 42 00-66
ENGINE
21
1
15
18
20
29
97
96
28
37
84
90
82
85
42
12
45
79
81
69
9
2
OPTIONAL EQUIPMENT
Spark Arrester
engine-bs-1cyl-tex_4
34
Page 35
TRACTOR - - MODEL NUMBER PB19546LTX (96042006600), PRODUCT NO. 960 42 00-66
ENGINE
KEY PART NO. NO. DESCRIPTION
1 - - - - - - Engine B&S Model No. 31P677 2 137352 Muffler 9 194319 Keeper Belt Engine 12 405140 Pulley Engine 15 407545 Tank Fuel 1.50 18 197725 Cap Asm 20 176636X421 Control Throttle/Choke 21 416358 Screw #10 x .750 BOS Thread 28 401137 Fuel Line 29 137180 Spark Arrester Kit 37 123487X Clamp Hose 42 10040700 Washer Lock 7/16 45 73510400 Nut Keps Hex 1/4-20 unc 69 165291 Gasket 79 192334 Screw Socket Hd 5/16-18 x .75 81 148456 Tube Drain Oil Easy 82 181654 Plug Drain Oil 84 17060620 Screw 3/8-16 x 1-1/4 85 173937 Bolt Hex 7/16-20 x 4 x Gr. 5-1.5 90 17000616 Screw 3/8-16 x 1.0 96 19091416 Washer 9/32 x 7/8 x 16 Ga. 97 17670412 Screw 1/4-20 x 3/4
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
Engine Power Rating Information
The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive Engi­neers) code J11940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained and corrected in accordance with SAE J1995 (Revision 2002-5). Actual gross engine power will be lower and is affected by, among other things, ambient operating conditions and engine-to-engine variability. Given both the wide array of prod­ucts on which engines are placed and the variety of environmental issues applicable to operating the equipment, the gas engine will not develop the rated gross power when used in a given piece of power equipment (actual “on-site” or net horsepower). This difference is due to a variety of factors including, but not limited to, accessories (air cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature, humid­ity, altitude), and engine-to-engine variability. Due to manufacturing and capacity limitations, Briggs & Stratton may sub­stitute an engine of higher rated power for this Series engine.
35
Page 36
TRACTOR - - MODEL NUMBER PB19546LTX (96042006600), PRODUCT NO. 960 42 00-66
STEERING
26
72
33
45
1
64
28
16
22
20
68
21
13
69
63
28
71
59
50
19
58
70
50
60
35
54
13
66
54
13
8
53
65
9
8
63
57
61
4
15
65
7
2
6
67
14
55
78
67
62
8
9
7
14
15
55
6
5
steering-tex_LEGND2_14
36
Page 37
TRACTOR - - MODEL NUMBER PB19546LTX (96042006600), PRODUCT NO. 960 42 00-66
STEERING
KEY PART NO. NO. DESCRIPTION
1 186093X428 Wheel, Steering 2 184706 Axle Asm., Front 4 403087 Spindle Asm., LH 5 403088 Spindle Asm., RH 6 6266H Bearing, Race Thrust Harden 7 121748X Washer 25/32 x 1-5/8 x 16 Ga. 8 12000029 Ring, Klip #T5304-75 9 121232X Cap, Spindle 13 121749X Washer 25/32 x 1-1/4 x 16 Ga. 14 10040600 Washer Lock 3/8 15 73540600 Nut, Crown Lock 3/8-24 unf 16 408220 Shaft Steering 19 194729 Plate Steering 20 198375X428 Boot, Steering 21 186737 Adapter, Wheel Steering 22 194845 Bushing, Strg. Blk 26 186095X428 Insert, Wheel Steering 28 17000612 Screw 3/8-16 x 3/4 33 10040500 Washer Lock 5/16 35 194732 Gear, Sector Plate 45 19113812 Washer 11/32 x 2-3/8 x 12 Ga. 50 73900600 Nut Lock Flg 3/8-16 unc 53 188967 Washer Hardened .793 x 1.637 x .060 54 74760636 Bolt Hex HS 3/8-16 unc x 2-1/4 55 414736 Spacer Brace Axle 57 407465 Bracket Upstop 58 194747 Bolt Shoulder Sector Pivot CFM 59 194748 Washer Thrust Sector Steering 60 73971000 Nut Flange Lock 5/8-11 61 194740 Draglink LH 62 194741 Draglink, RH 63 17000512 Screw 5/16-18 x 3/4 64 199849 Retainer Clip Spring Steering 65 194734 Brace Axle Front 66 71020748 Bolt Hex Fghd 7/16-14 x 3 Serr 67 194737 Bushing PM Front Axle 68 73900700 Nut Lock Flange 7/16-14 Gr. 5 69 199162 Washer 1.5 x .505 x .118 70 196197 Bracket Deck Susp. Front 71 196075 Shaft Ext. Steering 72 74780572 Bolt 5/16-18 x 4.5 Gr. 5 78 57079 Washer Thrust .515 x .750 x .33
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
37
Page 38
TRACTOR - - MODEL NUMBER PB19546LTX (96042006600), PRODUCT NO. 960 42 00-66
SEAT
1
8
8
7
7
8
41
43
44
40
10
21
8
6
37
37
2
21
3
seat-tex_6.5SL_2
KEY PART NO. NO. DESCRIPTION
1 197514 Seat 2 180166 Bracket Pivot Fender 3 140675 Strap, Asm Fender 6 73800600 Nut, Lock W/Ins. 3/8-16 unc 7 124181X Spring, Seat Cprsn 8 171877 Bolt 5/16-18 unc x 3/4 w/Sems 10 196977 Pan, Seat 21 171852 Bolt, Shoulder 5/16-18 37 73800500 Nut, Lock 5/16-18 unc
KEY PART NO. NO. DESCRIPTION
40 197661 Handle Slide 41 198200 Spring Latch 43 74760612 Bolt 3/8-16 unc x 3/4 44 19133812 Washer 13/32 x 2 3/8 x 12 Ga.
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
38
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TRACTOR - - MODEL NUMBER PB19546LTX (96042006600), PRODUCT NO. 960 42 00-66
DECALS
11
9
12 13
5 5
7
2
14
KEY PART NO. NO. DESCRIPTION
1 411658 Decal Oper 2 408834 Decal Eng. H.P. 3 186164 Decal Hood LH 4 408794 Decal Side Panel Logo 5 411174 Decal Lwr Dash 6 170563 Decal Warning, Keep Hand Away 7 413417 Decal Replacement 9 172740 Decal Fender Logo 11 172743 Decal Ins Strg Whl
16
4
6
3
4
1
KEY PART NO. NO. DESCRIPTION
12 408948 Decal Fend SD Rh 13 408949 Decal Fend SD Lh 14 160396 Decal V-Belt Schematic 16 186163 Decal Hood Rh 20 145005 Decal Bat Dan/Psn
- - 193226X428 Pad Footrest LH
- - 193227X428 Pad Footrest RH
- - 418767 Manual Owner's (Eng)
- - 418768 Manual Owner's (French)
20
WHEELS AND TIRES
1
2
6
5,8
7
4,10
3,9
wheel_1
11
KEY PART NO. NO. DESCRIPTION
1 59192 Cap Valve Tire 2 65139 Stem Valve 3 106222X Tire F T 15 x 6 0 - 6 4 59904 Tube Front 5 106732X421 Rim Asm 6" Front 6 278H Fitting Grease (Front Wheel Only) 7 9040H Bearing Flange (Front Wheel Only) 8 106108X421 Rim Asm 8" Rear 9 106268X Tire R T 18 x 9.5-8 Turf Saver
- - 420531 Tire R T 18 x 9.5-8 Turf Saver LT 10 7152J Tube Rear 11 104757X421 Cap Axle Blk 1 50 x 1 00
- - 144334 Sealant, Tire (10 oz. Tube)
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
39
Page 40
TRACTOR - - MODEL NUMBER PB19546LTX (96042006600), PRODUCT NO. 960 42 00-66
MOWER DECK
19
70
67
7
152
30
189
7
42
113
43
57
56
113
46
21
33
68
32
31
69
118
21
69
195
119
122
21
69
117
29
46
116
21
21
23
123
195
69
198
24
2
21
25
26
27
40
145
3
59
57
60
64
197
36
47
208
189
6
56
240
200
40
188
38
55
144
30
46
63
147
34
30
15
37
38
116
117
119
118
1
188
6
46_tex_lt_pred_12
19
11
14
13
199
69
69
8
40
Page 41
TRACTOR - - MODEL NUMBER PB19546LTX (96042006600), PRODUCT NO. 960 42 00-66
MOWER DECK
KEY PART NO. NO. DESCRIPTION
1 405050x421 Mower Housing 2 405507 Cover Mandrel LH 3 405506 Cover Mandrel RH 6 195186 Arm Suspension 7 416358 Screw 10 x .750 BOS Thread 8 193003 Bolt/Washer asm 7/16-20 unf 11 405380 Blade, 46" Hi-Lift (For bagging or
discharge) 13 192872 Shaft Assembly, Mandrel 14 187281 Housing, Mandrel 15 110485X Bearing, Ball, Mandrel 19 196539 Bolt, Shoulder 21 73680500 Nut, Crownlock 5/16-18 unc 23 192557 Bracket, Deflector 24 105304X Cap, Sleeve 25 197026 Spring, Torsion, Deflector 26 110452X Nut, Push 27 405357 Shield, Deflector 29 131491 Rod, Hinge 30 173984 Screw Thdrol Rolling Wsh Hd 31 187690 Washer, Spacer 32 197473 Pulley, Mandrel 33 400234 Nut, Toplock, Flanged 34 72110612 Bolt Carr Sh. 3/8-16 x 1-1/2 Gr. 5 36 197379 Pulley, Idler, Flat 37 19131316 Washer 13/32 x 13/16 x 16 Ga. 38 199189 Keeper Belt LH Mandrel 40 73900600 Nut, Lock Flg. 3/8-16 unc 42 198410 Spring Torsion Brake 43 197256 Spring Torsion Retainer 46 137729 Screw Thd Roll 1/4-20 x 5/8 47 197250 Bracket Clutch Cable 55 197249 Arm, Idler 56 199092 Spacer, Retainer 57 17000616 Screw Hexwsh Thd 3/8-16 x 1 59 141043 Guard, Tuv Idler (94) 60 199471 Arm Brake Mower LH 63 199478 Arm Brake Mower
KEY PART NO. NO. DESCRIPTION
64 405139 Linkage Brake 67 198398X421 Handle, Clutch Cable 68 405143 V-Belt 69 72140505 Bolt Rdhd Sqnk 5/16-18 x 5/8 70 198332 Clutch Asm. Manual 113 17000510 Screw 5/16-18 116 4898H Bolt SHLD 117 188606 Wheel Gage 118 73930600 Nut Centerlock 3/8-16 UNC 119 19121414 Washer 3/8 x 7/8 x 14 Ga. 122 197258 Keeper Belt Eng. LH 123 197259 Keeper Belt Eng. RH 129 19131312 Washer 13/32 x 13/16 x 12 Ga. 144 199204 Keeper Belt 145 193197 Pulley Idler Primary 147 401872 Spring Return 152 408714 Cable Clutch Manual w/Spr. 188 195161 Stud Fastener 189 73900500 Nut Lock Hex Flange 195 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4 198 403149 Baffle Center Front 199 403150 Baffle Front RH 200 413524 Washer 13/32 x 1 x 1/2. 11 GANRD 208 17670608 Screw THDROL 3/8-16 x 1/2 240 74520630 Bolt 3/8-16 x 2 x 10 Ga.
- - 192870 Mandrel Assembly (Includes hous­ing, shaft and shaft hardware only­pulley not included)
- - 411232 Replacement Mower, Complete
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
41
Page 42
TRACTOR - - MODEL NUMBER PB19546LTX (96042006600), PRODUCT NO. 960 42 00-66
MOWER LIFT
87
87
7
91
90
98
89
10
3
97
100
2
88
97
91
lift-tex_5_r3
KEY PART NO. NO. DESCRIPTION
2 195223 Shaft Asm., Lift 3 195231 Lever Asm., Lift Rh 7 196492X421 Grip, Lever 10 196314 Spring Torsion 87 194209 Pin Cotter 7/16 Bow Tie Lock 88 410710 Spring Lift Assist 89 19191912 Washer Clear Zinc 90 194208 Pin Cotter 5/16 Bow Tie Lock
89
KEY PART NO. NO. DESCRIPTION
91 195181 Link Lift Susp Mower Rear 97 17000612 Screw 3/8-16 x .75 Smgml Tap/R.Z 98 195270 Link Lift Susp. Front Mower 100 73930600 Nut Centerlock 3/8 -16 unc
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
87
42
Page 43
15 DEGREES MAX.
FOLD ALONG DOTTED LINE
THIS IS A 15 DEGREE SLOPE
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
WARNING: To avoid serious injury, operate your tractor up and
down the face of slopes, never across the face. Do not mow
slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.
1. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree
trunk or other upright structure.
3. Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.
43
Page 44
LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi­als and work man ship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.
1. This warranty does not apply to the engine, transaxle/transmission components, battery (except as noted below) or com­ponents parts thereof. Please refer to the applicable manufacturer's warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the pur­ chaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by the manufacturer.
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must be maintained in accordance with the instructions furnished.
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase.
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main tained in ac cor ­dance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, stan dard hardware and normal maintenance.
7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.
Should you have any unanswered questions concerning this Warranty, please contact:
HOP Outdoor Products Customer Service Dept. 1030 Stevens Creek Road Augusta, GA 30907 USA
giving the model number, serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WAR RAN ­TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limi­tations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which vary from locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.
In Canada contact:
HOP 5855 Terry Fox Way Mississauga, Ontario L5V 3E4
418767 Rev 3 04.30.08 TH Printed in the U.S.A.
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