Poulan 96042006000 User Manual
IMPORTANT MANUAL DO NOT THROW AWAY
REPAIR PARTS MANUAL
MODEL:
PB22H54BF
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
Visit our website: www.poulan-pro.com
417921 REV. 3 07-03-08 SBW
03076
WARNING:
Read this Man u al and follow all Warnings
and Safety Instructions. Fail ure to do so can
re sult in serious in ju ry.
PRINTED IN THE U.S.A.
TRACTOR - MODEL NO. PB22H54BF (96042006000), PRODUCT NO. 960 42 00-60
6
2
1
3
11
4
10
5
9
8
7
wheel_art_1-vgt
DECALS
1
13
11
2
4
10
7
5
KEY PART
NO. NO. DESCRIPTION
1 402355 Decal, Hood RH
2 402357 Decal, Hood LH
3 408796 Decal, Side Panel
4 172740 Decal, Fender
5 418286 Decal, Engine
6 411658 Decal, Fender Operator's
7 402526 Decal, Lower Dash
8 170563 Decal, Warning
9 145005 Decal, Battery Danger/Poison
10 408948 Decal, Fender RH
6
3
8
9
3
12
15
7
14
KEY PART
NO. NO. DESCRIPTION
11 417168 Decal, Replacement
12 408949 Decal, Fender LH
13 172743 Decal, Steering Wheel
14 198785 Decal, Mower Schematic
15 178502 Decal, Caution
- - 166960 Decal, Bypass
- - 193279X428 Pad, Foot Pedal Control
- - 193101X428 Pad, Footrest, LH
- - 417920 Manual, Operator's (Eng/French)
- - 417921 Manual, Parts
WHEELS AND TIRES
KEY PART
NO. NO. DESCRIPTION
1 59192 Cap, Valve, Tire
2 65139 Stem, Valve
3 106228X421 Rim Assembly, Front
4 8134H Tube, Front
5 106230X Tire, Front
6 278H Fitting, Grease
7 9040H Bearing, Flange
8 104757X421 Cap, Axle (Front Wheel Only)
9 184708 Tire, Rear
10 7152J Tube, Rear
11 400404X421 Rim Assembly, Rear
- - 144334 Sealant, Tire (10 oz. Tube)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
2
TRACTOR - MODEL NO. PB22H54BF (96042006000), PRODUCT NO. 960 42 00-60
SCHEMATIC
SCH12
(OPTIONAL)
B
G
L
A
AMMETER
S
M
A1
A2
WHITE
BLACK
RED
RED
FUSE
(DISENGAGED)
C
A
B
BATTERY
PTO SWITCH
BLACK
BLACK
BLACK
RED
H
D
E
WHITE
RED
BLACK
SOLENOID
2
3
1
6
JUNCTION
CONNECTOR
BLACK
WHITE
CLUTCH/BRAKE
(PEDAL UP)
BLACK
BLACK
BLACKBLACK
GRAY
STARTER
M
M
ELECTRIC CLUTCH
GRAY
REVERSE SWITCH
(NOT IN REVERSE)
SEAT SWITCH
(NOT OCCUPIED)
BLACK
NOTES
IGNITION SWITCH
POSITION
OFF
RUN/OVERRIDE
RUN
START
H
FC
B
A
E
D
G
PTO SWITCH
(MATING SIDE)
CIRCUIT
M+G+A1
B+A1
B+A1
B+S+A1
“MAKE”
L+A2
BLACK
BLACK /WHITE
BLUE
ORANGE
SWITCH
3
6
52
41
CHASSIS HARNESS
CONNECTOR
(MATING SIDE)
BLUE
FUEL
LINE
FUEL SHUT-OFF
SOLENOID
(IF EQUIPPED)
RED
LIGHT
DASH HARNESS
CONNECTOR
CHASSIS
HARNESS
IGNITION
UNIT
(OPTIONAL)
HOUR
METER
BLUE
CHARGING SYSTEM OUTPUT
9-16AMPDC@3600 RPM
REGULATOR
BROWN
6
3
5
2
1
4
SHORTING
CONNECTOR
SPARK
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
BLACK
12V
POWER OUTLET
(OPTIONAL)
STATOR
28 VOLTS AC @ 3600 RPM (REGULATOR DISCONNECTED)
HEADLIGHTS
BLACK
BLACK
WIRING INSULATED CLIPS
IF WIRING INSULATED
NOTE:
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE RE-INSTALLED TO
PROPERLY SECURE YOUR
WIRING.
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
3
TRACTOR - MODEL NO. PB22H54BF (96042006000), PRODUCT NO. 960 42 00-60
ELECTRICAL
T11S_r1
8
28
91
90
79
26
55
27
100
99
34
2
1
22
21
41
40
30
24
27
33
42
43
25
With 12V Outlet Option
103
59
With Service Minder Option
4646
16
101
71
102
29
105
4
TRACTOR - MODEL NO. PB22H54BF (96042006000), PRODUCT NO. 960 42 00-60
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 163465 Battery
2 74760412 Bolt Hex Head 1/4-20 x 3/4
8 186491 Box Battery
16 176138 Switch Interlock Push-In
21 175688 Harness Socket Light w/4152J
22 4152J Bulb Light
24 400253 Cable Battery
25 198893 Cable Starter
26 175158 Fuse
27 73510400 Nut Keps. Hex 1/4-20 unc
28 145491 Cable, Ground
29 401545 Switch, Seat
30 193350 Switch, Ign.
33 411935 Key/Chain
34 110712X Switch Light/Reset
40 401104 Harness Ign. Dash
41 17720408 Screw Thd. Cut 1/4-20 x 1/2
42 131563 Cover, Terminal
43 192507 Solenoid
46 401763 Gauge Hourmeter
50 174653 Switch PTO
55 17490512 Screw Thdrol. 5/16-18 x 3/4 TYTT
71 194276 Harness Chassis
79 175242 Socket Asm. Bulb Twistlock
90 400724 Cover Terminal Battery
91 190270 Strap Battery Mount Front
99 17670412 Screw Hex Wsh. Thdrol. 1/4-20 x 3/4
100 19091416 Washer 9/32 x 7/8 x 16 Ga.
101 198317 Pigtail
102 404454 Harness Pigtail K46 TEX ROS
105 407568 Switch Reverse TT Pedal Control
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
5
TRACTOR - MODEL NO. PB22H54BF (96042006000), PRODUCT NO. 960 42 00-60
CHASSIS
14
153
130
18
182
176
176
5
148
177
176
150
175
130
181
222
37
162
181
196
222
159
189
161
189
178
36
233
195
58
162
233
159
194
165
228
176
194
122
236
235
228
183
139
235
188
236
205
206
152
180
68
Chassis-tex_Stealth II PL_2
159
139
2
6
TRACTOR - MODEL NO. PB22H54BF (96042006000), PRODUCT NO. 960 42 00-60
CHASSIS
KEY PART
NO. NO. DESCRIPTION
2 412282 Drawbar Lower
5 195102X428 Dash
14 175260X428 Hood
18 175289X428 Grille
36 17060512 Screw 5/16-18 x 3/4
37 400009X428 Fender
58 412281 Drawbar Upper
68 17490508 Screw 5/16-18 x 1/2
122 192512 Screw WSHD Hex 10-32 x 5/8
130 416358 Screw #10 x 0.750 BOS Thread
139 171873 Bolt Shoulder 5/16 - 18
148 164655 Bumper Hood
150 175351 Duct Heat
152 194329 Shield Browning/Debris
153 161840 Lens Bar
159 17000612 Screw Hex Wsh. Thdrol. 3/8-16 x 3/4
161 193097X428 Window Fuel
162 142432 Screw Hex Wsh Hi-Lo 1/4 x 1/2 unc
165 194330 Bracket Support Tank
175 193236 Cross Member
176 400776 Screw 10-24 x 5/8 Wshd. Qdrx.
177 195227 Bushing Steering
178 195651 Cargo Asm. Net
180 194260 Chassis
181 193102X428 Bushing Mtg. Fender Crgo.
182 192551 Dash Lower
183 74780520 Bolt Fin. Hex 5/16-18 x 1-1/4
188 194316 Bracket Pickoff Hood
189 17000512 Screw 5/16-18 x 3/4
194 73900500 Nut Lock Hex Flange 5/16-18
195 401556X428 Plug Hole Dash
196 410585 Console Asm. Deck Lift
205 169847X428 Skirt Hood RH
206 169848X428 Skirt Hood LH
222 137729 Screw Thrdrol. 1/4-20 x 5/8
228 195161 Stud Fastener
233 196539 Bolt Shoulder
235 406129 Spacer Fender
236 73930500 Nut Lock 5/16-18
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
7
TRACTOR - MODEL NO. PB22H54BF (96042006000), PRODUCT NO. 960 42 00-60
DRIVE
184
42
221
64
159
15
74
29
159
35
167
224
160
56
213
221
209
231
171
51
92
160
207
26
170
206
125
226
125
116
197
196
125
125
80
17
190
52
9
33
205
Drive-tex_K46_pedal_4
188
49
7
51
230
183
214
185
186
189
187
50
51
116
2
73
99
161
163
153
1
153
73
116
125
2
215
230
208
225
183
125
210
211
166
222
9
7
205
33
8
TRACTOR - MODEL NO. PB22H54BF (96042006000), PRODUCT NO. 960 42 00-60
DRIVE
KEY PART
NO. NO. DESCRIPTION
1 414006 Transaxle, Tufftorq K46BN
(Order Parts from Transaxle
Manufacturer)
2 186211 Key
7 199844 Hub Asm.
9 140080 Bolt Hub Wheel
15 19131316 Washer 13/32 x 13/16 x 16 Ga.
17 413678 Spring, Brake
26 199679 Spring Return Cruise
29 403806 Rod, Brake
33 12000001 Ring E
35 197275 Rod, Brake, Park
42 8883R Cover, Foot Pedal
49 72110614 Bolt
50 194327 Pulley Idler Flat
51 73900600 Lock Nut 3/8-16
52 194326 Idler V-Groove 910" Offset
56 130969 V-Belt, Drive
64 197865 Shaft Asm. Pedal Brake Control
73 74490544 Bolt Hex 5/16-18 Gr. 5
74 142432 Screw Hex Wsh. HI LO 1/4 x 1/2 unc
80 410024 Strap Torque
92 74760520 Bolt Fin Hex 5/16-18 unc x 1.25
99 415742 Rod Bypass
116 73900500 Nut Lock Hex Flange 5/16-18
125 17000512 Screw 5/16-18 x 3/4
153 4497H Retainer Spring
159 76020412 Pin Cotter 1/8 x 3/4
160 169484 Retainer Clip
161 105709X Spring, Return, Clutch
163 401034 Rod Pedal Control
166 197290 Nut Push .625
167 405257 Latch Brake Parking
KEY PART
NO. NO. DESCRIPTION
170 413430 Keeper Belt Centerspan
171 72110622 Bolt
183 400424 Spacer Axle
184 195361X505 Handle Parking Brake
185 72110620 Bolt
186 194321 Spacer Retainer
187 19133210 Washer
188 194323 Link Clutch Ground Drive
189 194317 Bellcrank Ground Drive
190 194318 Keeper Bellcrank Ground Drive
196 17000616 Screw 3/8-16 x 1
197 199769 Link Clutch Anti Rotation
205 121748X Washer 25/32 x 1-5/8 x 16 Ga.
206 197867 Bracket Mount Latch Cruise
207 197868 Latch Control Cruise
208 197869 Gear Sector Control Cruise
209 199466 Rod Control Cruise
210 197860 Rocker Asm. Pedal Control
211 120183X Bearing Nylon
213 195352X428 Knob Control Cruise
214 197302X428 Pad Pedal Forward
215 197301X428 Pad Pedal Reverse
221 403187 Retainer Spring Clip Handle
222 79212010 Washer 21/32 x 1-1/4 10 Ga.
224 193099X428 Console Toolbox
225 403319 Keeper Belt Transaxle
226 401564 Bracket Mount Torque
230 188967 Washer Harden .793 x 1.637 x 060
231 407287 Idler V-Groove
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
9
TRACTOR - MODEL NO. PB22H54BF (96042006000), PRODUCT NO. 960 42 00-60
ENGINE
22
18
21
15
20
31
37
28
37
1
84
91
90
87
69
45
84
84
12
11
9
41
42
82
81
79
71
70
62
engine-tex_bs-2cyl_2
2
85
29
SPARK ARRESTER KIT
10
TRACTOR - MODEL NO. PB22H54BF (96042006000), PRODUCT NO. 960 42 00-60
ENGINE
KEY PART
NO. NO. DESCRIPTION
1 - - - - - - Engine Briggs Model No.
40H777
2 149723 Muffler
9 194320 Keeper Belt Engine
11 179335 Clutch Electric
12 194343 Pulley Engine
15 193499 Tank Fuel
18 195951 Cap Asm.
20 175437X421 Control Throttle
21 416358 Screw #10 x 0.750 BOS Thread
22 187767X428 Control Choke
28 401135 Fuel Line
29 137180 Spark Arrester Kit
31 145006 Clip Push-In Hinged
37 123487X Clamp Hose
41 126197X Washer 1-1/2 OD x 15/32 ID x .250
42 10040700 Washer Lock 7/16
45 73510400 Nut Keps Hex 1/4-20 unc
62 146629 Shield Heat Muffler
69 165391 Gasket
70 160589 Exhaust Tube LH
71 159955 Exhaust Tube RH
79 183906 Screw Socket Head 5/16-18 x 1
81 148456 Tube Drain Oil Easy
82 181654 Plug Drain Oil
84 17060620 Screw 3/8-16 x 1-1/4
85 179953 Bolt Hex 7/16-20 x 3.75 Gr. 5
87 198239 Bolt 5/16-18 x 1
90 17000616 Screw 3/8-16 x 1
91 187495 Bushing 1.375 OD
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
Engine Power Rating Information
The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive
Engineers) code J11940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained and corrected in accordance with SAE J1995 (Revision 2002-5). Actual gross engine power will be lower and is affected by, among other things, ambient operating conditions and engine-to-engine variability. Given both
the wide array of products on which engines are placed and the variety of environmental issues applicable to operating the equipment, the gas engine will not develop the rated gross power when used in a given piece of power
equipment (actual “on-site” or net horsepower). This difference is due to a variety of factors including, but not limited to, accessories (air cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature, humidity, altitude), and engine-to-engine variability. Due to manufacturing and capacity limitations, Briggs & Stratton may substitute an engine of higher rated power for this Series engine.
11
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