Poulan 96042005902 User Manual
IMPORTANT MANUAL DO NOT THROW AWAY
03076
REPAIR PARTS MANUAL
WARNING:
MODEL:
Read this Man u al and follow all Warnings
and Safety Instructions. Fail ure to do so
can re sult in serious in ju ry.
PB195H46YT
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
Visit our website: www.poulan-pro.com
423348 Rev. 1 12.01.08 BAD Printed in the U.S.A.
HOW TO USE THIS MANUAL
This manual is designed to provide the customer with a means to identify the parts on his/her tractor
when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore,
it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some
hardware and parts are drawn larger in order to more readily identify them.
Each tractor has its own model number.
The model number for your tractor can be found on the fender under the seat.
When ordering parts, always give the following information:
• Product - “TRACTOR”
• MODEL NUMBER - “PB195H46YT (96042005902)”
• Part Number
• Part Description
TABLE OF CONTENTS
SCHEMATIC ................................................................................................................ 3
ELECTRICAL ............................................................................................................ 4-5
CHASSIS ..................................................................................................................6-7
DRIVE........................................................................................................................8-9
ENGINE ......................................................................................................................10
STEERING ................................................................................................................. 11
MOWER DECK .....................................................................................................12-13
SEAT .......................................................................................................................... 14
DECALS .....................................................................................................................15
MOWER LIFT ............................................................................................................. 16
WARRANTY ..............................................................................................BACK PAGE
M
FUSE
STARTER
SOLENOID
BATTERY
CLUTCH/BRAKE
(PEDAL UP)
REVERSE SWITCH
(NOT IN REVERSE)
SEAT SWITCH
(NOT OCCUPIED)
SHORTING
CONNECTOR
CHASSIS
HARNESS
IGNITION
UNIT
HOUR
METER
CHASSIS HARNESS
CONNECTOR
(MATING SIDE)
DASH HARNESS
CONNECTOR
(MATING SIDE)
FUEL
LINE
FUEL SHUT-OFF
SOLENOID
(IF SO EQUIPPED)
JUNCTION
CONNECTOR
S
M
B
G
L
2
3
1
6
A2
A1
M
63
52
41
6
5
4
3
2
1
SPARK
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
(OPTIONAL)
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE RE-INSTALLED TO
PROPERLY SECURE YOUR
WIRING.
SCH11
IGNITION SWITCH
CIRCUIT
POSITION
OFF
B+A1
RUN/OVERRIDE
B+S+A1START
M+G+A1
B+A1RUN
“MAKE”
L+A2
ATTACHMENT CLUTCH
(CLUTCH OFF)
BLACK
BLACK /WHITE
BLUE
BLUE
BLACK
BLACKBLACK
BLACK
BLACK
BLACK
BLACK
BLACK
DER
RED
WHITE
WHITE
GRAY
GRAY
BLACK
BLACK
POWER OUTLET
(OPTIONAL)
12V
BLACK
A
AMMETER
(OPTIONAL)
RED
BLACK
BROWN
HEADLIGHTS
LIGHT SWITCH
ORANGE
LIGHTING SYSTEM OUTPUT
5 AMP AC @ 3600 RPM
ALTERNATOR
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
DIODE
28 VOLTS AC MIN. @ 3600 RPM
(CHARGING SYSTEM DISCONNECTED)
CHARGING SYSTEM OUTPUT
3AMPDC@3600RPM
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR
BRIGHTEST.
TRACTOR - MODEL NO. PB195H46YT (96042005902), PRODUCT NO. 960 42 00-59
SCHEMATIC
3
TRACTOR - MODEL NO. PB195H46YT (96042005902), PRODUCT NO. 960 42 00-59
ELECTRICAL
T04S
With 12V Outlet Option
103
59
79
22
21
87
33
30
With Service Minder Option
4646
90
26
16
34
71
40
27
43
42
41
25
28
2
29
141
55
4
TRACTOR - MODEL NO. PB195H46YT (96042005902), PRODUCT NO. 960 42 00-59
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 163465 Battery
2 74760412 Bolt Hex Head 1/4-20 x 3/4
8 193228 Box Battery
16 176138 Switch Interlock Push-In
21 183759 Harness Socket Light w/4152J
22 4152J Bulb Light
25 412894 Cable Starter
26 175158 Fuse
27 73510400 Nut Keps Hex 1/4-20 unc
28 198885 Cable, Ground
29 401545 Switch, Seat
30 193350 Switch, Ignition
33 411935 Key/Chain
34 110712X Switch Light/Reset
40 401098 Harness Ignition Dash
41 17720408 Screw Thd Cut 1/4-20 x 1/2
42 131563 Cover, Terminal
43 192507 Solenoid
46 401763 Gauge SRVCMNDR HRMTR
55 17060512 Screw Thdrol 5/16-18 x 3/4 TYTT
71 400449 Harness Ignition
79 175242 Socket Asm Bulb Twistlock
87 197802 Switch Interlock Clutch Cable
90 400725 Cover Terminal Battery
141 416977 Kit T2 ROS
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
5
TRACTOR - MODEL NO. PB195H46YT (96042005902), PRODUCT NO. 960 42 00-59
CHASSIS
15
208
18
207
25
181
196
37
176
176
14
137
5
137
176
177
36
182
194
175
176
150
186
151
130
159
287
181
189
58
189
Chassis-tex_elite-sv-pro_11_r2
162
189
159
138
194
236
235
228
194
228
2
159
180
235
152
236
183
6
TRACTOR - MODEL NO. PB195H46YT (96042005902), PRODUCT NO. 960 42 00-59
CHASSIS
KEY PART
NO. NO. DESCRIPTION
2 412282 Drawbar
5 199647X428 Dash
14 183393X428 Hood
15 183834X599 Lens Grille LH
18 183828 Grille (Included Key #'s 15, 25,191)
25 183835X599 Lens Grille RH
36 17060512 Screw 5/16-18 x 3/4
37 414879X428 Fender
58 412280 Drawbar, Upper 2 PC SML Fender
68 17490508 Screw THDROL 5/16-18 x 1/2
130 416358 Screw #10 x 0.750 BOS Thread
137 184921 Bumper Hood
138 193224X428 Cupholder
150 189350 Duct Heat Hood
151 407807 Bracket Pivot
152 194329 Shield Browning/Debris
159 17000612 Screw Hexwsh Thdrol 3/8-16 x 3/4
162 142432 Screw Hex Wsh Hi-Lo 1/4 x 1/2 unc
175 193243 Crossmember
176 400776 Screw 10-24 x 5/8 Wshd Qdrx
177 195227 Bushing Steering
180 194260 Chassis
181 193102X428 Bushing Mtg. Fender Crgo.
182 193057 Dash Lower
183 74780520 Bolt Fin Hex 5/16-18 x 1-1/4
186 183829X428 Insert Grille
189 17000512 Screw 5/16-18 x 3/4
194 73900500 Nut Lock Hex Flange 5/16-18
196 414581 Console Asm. Deck Lift
207 183833 Bezel RH
208 183832 Bezel LH
217 409167 Rod Pivot Chassis
228 195161 Stud Fastener
235 406129 Spacer Fender
236 73930500 Nut Center Lock 5/16-18 unc
287 17600406 Screw Hex Washead 1/4-20 x 3/8
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
7
TRACTOR - MODEL NO. PB195H46YT (96042005902), PRODUCT NO. 960 42 00-59
DRIVE
42
184
64
221
159
35
56
167
160
221
213
209
185
185
170
231
207
92
160
114
206
26
125
116
125
125
125
189
187
51
50
51
125
208
153
211
163
161
188
186
29
116
15
116
159
2
49
190
17
52
51
153
116
116
215
121
80
122
214
210
222
211
166
73
99
1
73
205
183
2
205
37
33
Drive-tex_T2_pedal_12
8
TRACTOR - MODEL NO. PB195H46YT (96042005902), PRODUCT NO. 960 42 00-59
DRIVE
KEY PART
NO. NO. DESCRIPTION
1 - - - - - - Transaxle, Hydro T2
(Internal Parts Not Available)
2 123583X Key
15 19131316 Washer 13/32 x 13/16 x 16 Ga.
17 197296 Spring, Brake
26 199679 Spring Return Cruise
29 408391 Rod, Brake
33 12000001 Ring E
35 197722 Rod, Brake, Park
37 121749X Washer 25/32 x 1-1/4 x 16 Ga.
42 8883R Cover, Foot Pedal
49 72110614 Bolt
50 194327 Pulley Idler Flat
51 73900600 Lock Nut 3/8-16
52 194326 Idler V-Groove 910" Offset
56 125907 V-Belt, Drive
64 197865 Shaft Asm. Pedal Brake Control
73 74490544 Bolt 5/16-18 Gr. 5
80 408393 Strap Torque
92 74760520 Bolt Fin Hex 5/16-18 unc x 1.25
99 408418 Rod Asm Bypass Spring
114 73800500 Nut Lock 5/16-18 unc
116 73900500 Nut Lock Hex Flange 5/16-18
121 175611 Bracket Strap Torque
122 72010520 Bolt 5/16-18 x 2.50
125 17000512 Screw 5/16-18 x 3/4
153 4497H Retainer Spring
159 76020412 Pin Cotter 1/8 x 3/4
160 169484 Retainer Clip
161 105709X Spring, Return, Clutch
163 413322 Rod Pedal Control
KEY PART
NO. NO. DESCRIPTION
166 197290 Nut Push .625
167 405257 Latch Brake Parking
170 413430 Keeper Belt Centerspan
183 156972 Spacer Axle
184 198403X505 Handle Parking Brake
185 72110622 Bolt
186 194321 Spacer Retainer
187 19133210 Washer
188 194323 Link Clutch Ground Drive
189 194317 Bellcrank Ground Drive
190 194318 Keeper Bellcrank Ground Drive
205 121748X Washer 25/32 x 1-5/8 x 16 Ga.
206 197867 Bracket Mount Latch Cruise
207 197868 Latch Control Cruise
208 197869 Gear Sector Control Cruise
209 400769 Rod Control Cruise
210 400980 Rockr Asm. Pdeal Control
211 120183X Bearing Nylon
213 400799 x428 Knob control Cruise
214 197302 x428 Pad Pedal Forward
215 197301 x428 Pad Pedal Reverse
221 403187 Retainer Spring Clip Handle
222 79212010 Washer 21/32 x 1-1/4 10 Ga.
231 407287 Idler V-Groove 1.688
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
9
TRACTOR - MODEL NO. PB195H46YT (96042005902), PRODUCT NO. 960 42 00-59
ENGINE
21
1
20
84
18
15
29
OPTIONAL EQUIPMENT
Spark Arrester
37
28
90
KEY PART
NO. NO. DESCRIPTION
1 - - - - - - Engine B&S Model No. 31P677
2 137352 Muffler
9 194319 Keeper Belt Engine
12 405140 Pulley Engine
15 407489 Tank Fuel
18 197725 Cap Asm
20 176636X421 Control Throttle
21 416358 Screw #10 x 0.750 BOS Thread
28 401137 Fuel Line
29 137180 Spark Arrester Kit
37 123487X Clamp Hose
42 10040700 Washer Lock 7/16
45 73510400 Nut Keps Hex 1/4-20 unc
69 165291 Gasket
ENGINE POWER RATING INFORMATION
45
79
82
81
69
12
42
85
9
2
ENGINEBSCYLTEX?
KEY PART
NO. NO. DESCRIPTION
79 192334 Screw Socket HD 5/16-18 x .75
81 148456 Tube Drain Oil Easy
82 181654 Plug Drain Oil
84 17060620 Screw 3/8-16 x 1-1/4
85 173937 Bolt 7/16-20 x 4 x Gr. 5-1.5
90 17000616 Screw 3/8-16 x 1
96 19091416 Washer 9/32 x 7/8 x 16 Ga.
97 17670412 Screw 1/4-20 x 3/4
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
For engine service and replacement parts, call the toll free
number for your engine manufacturer listed below:
Briggs & Stratton 1-800-233-3723
The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive Engineers) code J11940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained and
corrected in accordance with SAE J1995 (Revision 2002-5). Actual gross engine power will be lower and is affected by,
among other things, ambient operating conditions and engine-to-engine variability. Given both the wide array of products on which engines are placed and the variety of environmental issues applicable to operating the equipment, the
gas engine will not develop the rated gross power when used in a given piece of power equipment (actual “on-site” or
net horsepower). This difference is due to a variety of factors including, but not limited to, accessories (air cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature,
humidity, altitude), and engine-to-engine variability. Due to manufacturing and capacity limitations, Briggs & Stratton
may substitute an engine of higher rated power for this Series engine.
10
TRACTOR - MODEL NO. PB195H46YT (96042005902), PRODUCT NO. 960 42 00-59
STEERING ASSEMBLY
26
45
51
1
20
21
16
57
64
28
13
22
68
Steering-tex_LEGND2_8
69
59
63
50
19
35
58
70
60
65
57
54
13
54
66
13
53
8
65
63
61
6
4
15
50
9
8
7
14
78
67
55
2
67
62
9
8
7
14
15
55
6
5
KEY PART
NO. NO. DESCRIPTION
1 414803X428 Wheel, Steering
2 184706 Axle Asm., Front
4 403087 Spindle Asm., LH
5 403088 Spindle Asm., RH
6 6266H Bearing, Race Thrust Harden
7 121748X Washer 25/32 x 1-5/8 x 16 Ga.
8 12000029 Ring, Clip #T5304-75
9 121232X Cap, Spindle
13 121749X Washer 25/32 x 1-1/4 x 16 Ga.
14 10040600 Washer, Lock Hvy Hlcl Spr 3/8
15 73540600 Nut, Crown Lock 3/8-24 unf
16 408219 Shaft Steering
19 194729 Plate Steering
20 199743X428 Boot, Steering
21 186737 Adapter, Wheel Steering
22 194845 Bushing, Strg. Blk
26 414854X428 Insert, Wheel Steering
28 17000612 Screw 3/8-16 x 3/4
35 194732 Gear, Sector Plate
45 19183812 Washer 9/16 ID x 2-3/8 x 12 Ga.
50 73900600 Nut Lock 3/8-16 unc
51 73940800 Nut Hex Jam Toplock 1/2-20 unf
KEY PART
NO. NO. DESCRIPTION
53 188967 Washer Hardened .793 x 1.637 x
.060
54 74760636 Bolt Hex 3/8-16 unc x 2-1/4
55 414736 Spacer Brace Axle
57 407465 Bracket Upstop
58 194747 Bolt Shoulder Sector Pivot CFM
59 194748 Washer Thrust Sector Steering
60 73971000 Nut Flange Lock 5/8-11
61 194740 Draglink, LH
62 194741 Draglink, RH
63 17000512 Screw 5/16-18 x 3/4
64 199849 Retainer Clip Spring Steering
65 194734 Brace Axle Front
66 71020748 Bolt Hex Fghd 7/16-14 x 3 Serr
67 194737 Bushing PM Front Axle
68 73900700 Nut Lock Flange 7/16-14 Gr. 5
69 199162 Washer 1.5 x .505 x .118
70 196197 Bracket Deck Susp. Front
78 57079 Washer Thrust .515 x .750 x .033
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
11
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