Poulan 96042005900 User Manual
IMPORTANT MANUAL Do Not Throw Away
03076
REPAIR PARTS MANUAL
MODEL:
PB195H46YT
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
Visit our website: www.poulan-pro.com
417218 Rev 1 04.30.08 SBW/TH Printed in U.S.A.
TRACTOR - MODEL NO. PB195H46YT (96042005900), PRODUCT NO. 960 42 00-59
DECALS
1
13
11
2
4
10
7
5
KEY PART
NO. NO. DESCRIPTION
1 186163 Decal, Hood RH
2 186164 Decal, Hood LH
3 408795 Decal, Side Panel
4 172740 Decal, Fender
5 408834 Decal, Eng H.P.
6 411658 Decal, Fender Operator's
7 411174 Decal, Lower Dash
8 170563 Decal, Warning
9 145005 Decal, Battery Dnge/Poi
10 408949 Decal, Fender SD RH
14
6
3
9
8
7
12
KEY PART
NO. NO. DESCRIPTION
11 411630 Decal, Replacement
12 408948 Decal, Fender SD LH
13 172743 Decal, Steering Wheel
14 160396 Decal, Mower Schematic
- - 400981X428 Pad, Footrest Control
- - 166960 Decal, Bypass
- - 193226X428 Pad, Footrest, LH
- - 417217 Manual, Operator's (Eng/French)
- - 417218 Manual, Parts (Eng/French)
WHEELS AND TIRES
1
2
6
11
3
7
wheel_art_1-vgt
KEY PART
NO. NO. DESCRIPTION
1 59192 Cap, Valve, Tire
2 65139 Stem, Valve
3 106732X421 Rim Assembly, Front
4
10
4 59904 Tube, Front
5 106222X Tire, Front
6 278H Fitting, Grease
5
9
8
7 9040H Bearing, Flange
8 104757X421 Cap, Axle (Front Wheel Only)
9 106268X Tire, Rear 18 x 9.5-8 Turf Saver
- - 420531 Tire, Rear 18 x 9.5-8 Turf Saver LT
10 7152J Tube, Rear
11 106108X421 Rim Assembly, Rear
- - 144334 Sealant, Tire (10 oz. Tube)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
2
TRACTOR - MODEL NO. PB195H46YT (96042005900), PRODUCT NO. 960 42 00-59
SCHEMATIC
SCH11
RED
(OPTIONAL)
B
G
L
A
AMMETER
S
M
A1
A2
WHITE
FUSE
BATTERY
BLACK
BLACK
BLACK
SOLENOID
DER
CLUTCH/BRAKE
(PEDAL UP)
WHITE
2
3
1
6
JUNCTION
CONNECTOR
BLACK
BLACK
BLACK
BLACKBLACK
GRAY
BLACK
STARTER
M
M
ATTACHMENT CLUTCH
(CLUTCH OFF)
BLACK
GRAY
REVERSE SWITCH
(NOT IN REVERSE)
SEAT SWITCH
(NOT OCCUPIED)
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR
BRIGHTEST.
IGNITION SWITCH
POSITION
RUN/OVERRIDE
OFF
CIRCUIT
M+G+A1
B+A1
B+A1RUN
B+S+A1START
“MAKE”
L+A2
BLACK
CHASSIS HARNESS
BLUE
63
52
41
CONNECTOR
(MATING SIDE)
BLACK /WHITE
BLUE
FUEL
LINE
FUEL SHUT-OFF
SOLENOID
(IF SO EQUIPPED)
RED
LIGHT SWITCH
DASH HARNESS
CONNECTOR
(MATING SIDE)
3
CHASSIS
HARNESS
IGNITION
UNIT
(OPTIONAL)
HOUR
METER
CHARGING SYSTEM OUTPUT
3 AMP DC @ 3600 RPM
LIGHTING SYSTEM OUTPUT
5 AMP AC @ 3600 RPM
ORANGE
BROWN
6
3
5
2
4
1
SHORTING
CONNECTOR
SPARK
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
BLACK
12V
POWER OUTLET
(OPTIONAL)
28 VOLTS AC MIN. @ 3600 RPM
(CHARGING SYSTEM DISCONNECTED)
DIODE
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
HEADLIGHTS
ALTERNATOR
BLACK
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE RE-INSTALLED TO
PROPERLY SECURE YOUR
WIRING.
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
TRACTOR - MODEL NO. PB195H46YT (96042005900), PRODUCT NO. 960 42 00-59
ELECTRICAL
T04S
With 12V Outlet Option
103
59
79
22
21
87
33
30
With Service Minder Option
4646
90
26
16
34
71
40
27
43
42
41
25
28
2
29
55
4
TRACTOR - MODEL NO. PB195H46YT (96042005900), PRODUCT NO. 960 42 00-59
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 163465 Battery
2 74760412 Bolt Hex Head 1/4-20 x 3/4
8 193228 Box Battery
16 176138 Switch Interlock Push-In
21 183759 Harness Socket Light w/4152J
22 4152J Bulb Light
25 401662 Cable Starter
26 175158 Fuse
27 73510400 Nut Keps Hex 1/4-20 unc
28 198885 Cable, Ground
29 401545 Switch, Seat
30 193350 Switch, Ignition
33 411935 Key/Chain
34 110712X Switch Light/Reset
40 401098 Harness Ignition Dash
41 17720408 Screw Thd Cut 1/4-20 x 1/2
42 131563 Cover, Terminal
43 192507 Solenoid
46 401763 Gauge SRVCMNDR HRMTR
55 17060512 Screw Thdrol 5/16-18 x 3/4 TYTT
71 400449 Harness Ignition
79 175242 Socket Asm Bulb Twistlock
87 197802 Switch Interlock Clutch Cable
90 400725 Cover Terminal Battery
141 416977 Kit T2 ROS
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
5
TRACTOR - MODEL NO. PB195H46YT (96042005900), PRODUCT NO. 960 42 00-59
CHASSIS
15
208
18
14
137
5
176
207
150
25
186
151
181
222
196
181
37
36
159
162
2
176
182
138
194
194
228
176
177
194
176
235
175
228
236
183
235
130
130
159
152
180
236
197
68
230
159
chassis-tex_62-elite sv pro_r1
6
TRACTOR - MODEL NO. PB195H46YT (96042005900), PRODUCT NO. 960 42 00-59
CHASSIS
KEY PART
NO. NO. DESCRIPTION
2 194263 Drawbar
5 199647X428 Dash
14 183393X428 Hood
15 183834X599 Lens Grille LH
18 183828 Grille (Included Key #'s 15, 25,191)
25 183835X599 Lens Grille RH
36 17060512 Screw 5/16-18 x 3/4
37 402969X428 Fender
68 17490508 Screw THDROL 5/16-18 x 1/2
130 191611 Screw 10 x 3/4 Single Lead-Hex
137 184921 Bumper Hood
138 193224X428 Cupholder
150 189350 Duct Heat Hood
151 407807 Bracket Pivot
152 194329 Shield Browning/Debris
159 17000612 Screw Hexwsh Thdrol 3/8-16 x 3/4
162 142432 Screw Hex Wsh Hi-Lo 1/4 x 1/2 unc
175 193243 Crossmember
176 400776 Screw 10-24 x 5/8 Wshd Qdrx
177 195227 Bushing Steering
180 194260 Chassis
181 193102X428 Bushing Mtg. Fender Crgo.
182 193057 Dash Lower
183 74780520 Bolt Fin Hex 5/16-18 x 1-1/4
186 183829X428 Insert Grille
194 73900500 Nut Lock Hex Flange 5/16-18
196 410584 Console Asm. Deck Lift
197 409167 Rod Pivot Chassis
207 183833 Bezel RH
208 183832 Bezel LH
222 137729 Screw Thd Roll 1/4-20 x 5/8
228 195161 Stud Fastener
230 170165 Bolt Shoulder 5/16-18
235 406129 Spacer Fender
236 73930500 Nut Center Lock 5/16-18 unc
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
7
TRACTOR - MODEL NO. PB195H46YT (96042005900), PRODUCT NO. 960 42 00-59
DRIVE
42
184
64
221
159
35
56
167
160
221
213
209
171
185
170
231
207
92
160
114
206
26
125
116
125
125
125
189
187
51
50
51
125
208
153
211
163
125
162
161
188
186
116
125
116
125
162
2
29
15
159
49
190
17
52
51
153
125
215
121
80
122
214
210
222
211
166
73
99
1
73
205
183
116
2
205
37
33
drive-tex_T2_pedal_2_r2
8
TRACTOR - MODEL NO. PB195H46YT (96042005900), PRODUCT NO. 960 42 00-59
DRIVE
KEY PART
NO. NO. DESCRIPTION
1 - - - - - - Transaxle, Hydro T2
(Order Parts from Transaxle
Manufacturer)
2 123583X Key
15 19131316 Washer 13/32 x 13/16 x 16 Ga.
17 197296 Spring, Brake
26 199679 Spring Return Cruise
29 408391 Rod, Brake
33 12000001 Ring E
35 197722 Rod, Brake, Park
37 121749X Washer 25/32 x 1-1/4 x 16 Ga.
42 8883R Cover, Foot Pedal
49 72110614 Bolt
50 194327 Pulley Idler Flat
51 73900600 Lock Nut 3/8-16
52 194326 Idler V-Groove 910" Offset
56 125907 V-Belt, Drive
64 197865 Shaft Asm. Pedal Brake Control
73 74490544 Bolt 5/16-18 Gr. 5
80 408393 Strap Torque
92 74760520 Bolt Fin Hex 5/16-18 unc x 1.25
99 408418 Rod Asm Bypass Spring
114 73800500 Nut Lock 5/16-18 unc
116 73900500 Nut Lock Hex Flange 5/16-18
121 175611 Bracket Strap Torque
122 72010520 Bolt 5/16-18 x 2.50
125 17000512 Screw 5/16-18 x 3/4
153 4497H Retainer Spring
159 76020412 Pin Cotter 1/8 x 3/4
160 169484 Retainer Clip
161 105709 Spring, Return, Clutch
KEY PART
NO. NO. DESCRIPTION
162 408784 Adapter Transaxle
163 413322 Rod Pedal Control
166 197290 Nut Push .625
167 405257 Latch Brake Parking
170 413430 Keeper Belt Centerspan
171 72110622 Bolt
183 156972 Spacer Axle
184 198403X505 Handle Parking Brake
185 72110620 Bolt
186 194321 Spacer Retainer
187 19133210 Washer
188 194323 Link Clutch Ground Drive
189 194317 Bellcrank Ground Drive
190 194318 Keeper Bellcrank Ground Drive
205 121748X Washer 25/32 x 1-5/8 x 16 Ga.
206 197867 Bracket Mount Latch Cruise
207 197868 Latch Control Cruise
208 197869 Gear Sector Control Cruise
209 400769 Rod Control Cruise
210 400980 Rockr Asm. Pdeal Control
211 120183X Bearing Nylon
213 400799 x428 Knob control Cruise
214 197302 x428 Pad Pedal Forward
215 197301 x428 Pad Pedal Reverse
221 403187 Retainer Spring Clip Handle
222 79212010 Washer 21/32 x 1-1/4 10 Ga.
231 407287 Idler V-Groove 1.688
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
9
TRACTOR - MODEL NO. PB195H46YT (96042005900), PRODUCT NO. 960 42 00-59
STEERING ASSEMBLY
26
51
45
1
20
21
54
64
13
16
28
22
68
57
69
63
50
19
59
35
58
70
60
65
57
13
66
54
53
8
13
65
9
63
61
4
15
50
8
7
6
14
78
67
55
2
9
8
7
67
62
14
15
55
6
5
steering-tex_LEGND2_1_r1
10
TRACTOR - MODEL NO. PB195H46YT (96042005900), PRODUCT NO. 960 42 00-59
STEERING ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1 186093X428 Wheel, Steering
2 195968 Axle Asm., Front
4 403087 Spindle Asm., LH
5 403088 Spindle Asm., RH
6 6266H Bearing, Race Thrust Harden
7 121748X Washer 25/32 x 1-5/8 x 16 Ga.
8 12000029 Ring, Clip #T5304-75
9 121232X Cap, Spindle
13 121749X Washer 25/32 x 1-1/4 x 16 Ga.
14 10040600 Washer, Lock Hvy Hlcl Spr 3/8
15 73540600 Nut, Crown Lock 3/8-24 unf
16 408219 Shaft Steering
19 194729 Plate Steering
20 199743X428 Boot, Steering
21 186737 Adapter, Wheel Steering
22 194845 Bushing, Strg. Blk
26 186095X428 Insert, Wheel Steering
28 17000612 Screw 3/8-16 x 3/4
35 194732 Gear, Sector Plate
45 19183812 Washer 9/16 ID x 2-3/8 x 12 Ga.
50 73900600 Nut Lock 3/8-16 unc
51 73940800 Nut Hex Jam Toplock 1/2-20 unf
53 188967 Washer Hardened .793 x 1.637 x .060
54 74760636 Bolt Hex 3/8-16 unc x 2-1/4
55 197636 Spacer Brace Axle
57 407465 Bracket Upstop
58 194747 Bolt Shoulder Sector Pivot CFM
59 194748 Washer Thrust Sector Steering
60 73971000 Nut Flange Lock 5/8-11
61 194740 Draglink, LH
62 194741 Draglink, RH
63 17000512 Screw 5/16-18 x 3/4
64 199849 Retainer Clip Spring Steering
65 194734 Brace Axle Front
66 71020748 Bolt Hex Fghd 7/16-14 x 3 Serr
67 194737 Bushing PM Front Axle
68 73900700 Nut Lock Flange 7/16-14 Gr. 5
69 199162 Washer 1.5 x .505 x .118
70 196197 Bracket Deck Susp. Front
78 57079 Washer Thrust .515 x .750 x .033
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
11
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