Poulan 960 42 00-38, 96042003802 User Manual
IMPORTANT MANUAL DO NOT THROW AWAY
03076
REPAIR PARTS MANUAL
WARNING:
MODEL:
READ THIS MAN U AL AND FOLLOW
ALL WARNINGS AND SAFETY INSTRUCTIONS. FAIL URE TO DO SO
CAN RE SULT IN SERIOUS IN JU RY.
PB22H46YT
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
Visit our website: www.poulan-pro.com
419409 01.16.08 AP Printed in the U.S.A.
HOW TO USE THIS MANUAL
This manual is designed to provide the customer with a means to identify the parts on his/her tractor
when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore,
it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some
hardware and parts are drawn larger in order to more readily identify them.
Each tractor has its own model number.
The model number for your tractor can be found on the fender under the seat.
When ordering parts, always give the following information:
• Product - “Tractor”
• MODEL NUMBER - “
• Part Number
• Part Description
PB22H46YT (96042003802)
”
TABLE OF CONTENTS
SCHEMATIC ................................................................................................................ 3
ELECTRICAL ............................................................................................................ 4-5
CHASSIS ..................................................................................................................6-7
DRIVE........................................................................................................................8-9
ENGINE ................................................................................................................. 10-11
STEERING ............................................................................................................12-13
SEAT .......................................................................................................................... 14
DECALS .....................................................................................................................15
MOWER DECK .....................................................................................................16-17
MOWER LIFT .............................................................................................................18
2
TRACTOR - MODEL NO. PB22H46YT (96042003802), PRODUCT NO. 960 42 00-38
SCHEMATIC
SCH11
RED
(OPTIONAL)
B
G
L
A
AMMETER
S
M
A1
A2
WHITE
FUSE
BATTERY
BLACK
BLACK
BLACK
SOLENOID
DER
CLUTCH/BRAKE
(PEDAL UP)
WHITE
2
3
1
6
JUNCTION
CONNECTOR
BLACK
BLACK
BLACK
BLACKBLACK
GRAY
BLACK
STARTER
M
M
ATTACHMENT CLUTCH
(CLUTCH OFF)
BLACK
GRAY
REVERSE SWITCH
(NOT IN REVERSE)
SEAT SWITCH
(NOT OCCUPIED)
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR
BRIGHTEST.
IGNITION SWITCH
POSITION
OFF
RUN/OVERRIDE
CIRCUIT
M+G+A1
B+S+A1START
B+A1
B+A1RUN
“MAKE”
L+A2
BLACK
CHASSIS HARNESS
BLUE
63
52
41
CONNECTOR
(MATING SIDE)
BLACK /WHITE
BLUE
FUEL
LINE
FUEL SHUT-OFF
SOLENOID
(IF SO EQUIPPED)
RED
LIGHT SWITCH
DASH HARNESS
CONNECTOR
(MATING SIDE)
CHASSIS
HARNESS
IGNITION
UNIT
(OPTIONAL)
HOUR
METER
CHARGING SYSTEM OUTPUT
3 AMP DC @ 3600 RPM
LIGHTING SYSTEM OUTPUT
5 AMP AC @ 3600 RPM
ORANGE
BROWN
6
3
5
2
4
1
SHORTING
CONNECTOR
SPARK
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
BLACK
12V
POWER OUTLET
(OPTIONAL)
28 VOLTS AC MIN. @ 3600 RPM
(CHARGING SYSTEM DISCONNECTED)
DIODE
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
HEADLIGHTS
ALTERNATOR
BLACK
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE RE-INSTALLED TO
PROPERLY SECURE YOUR
WIRING.
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
3
TRACTOR - MODEL NO. PB22H46YT (96042003802), PRODUCT NO. 960 42 00-38
ELECTRICAL
T03S
90
2
1
91
8
27
79
99
100
34
22
33
30
21
87
24
27
43
42
26
28
With 12V Outlet Option
59
55
103
16
71
40
41
25
With Service Minder Option
4646
29
141
4
TRACTOR - MODEL NO. PB22H46YT (96042003802), PRODUCT NO. 960 42 00-38
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 163465 Battery
2 74760412 Bolt Hex Head 1/4-20 x 3/4
8 186491 Box Battery
16 176138 Switch Interlock Push-In
21 183759 Harness Socket Light W/4152J
22 4152J Bulb Light
24 400253 Cable Battery
25 401662 Cable Starter
26 175158 Fuse
27 73510400 Nut Keps Hex 1/4-20 unc
28 145491 Cable, Ground
29 401545 Switch, Seat
30 193350 Switch, Ign
33 411935 Key/Chain
34 110712X Switch Light / Reset
40 194276 Harness Ign.
41 17720408 Screw Thd Cut 1/4-20 x 1/2
42 131563 Cover, Terminal
43 192507 Solenoid
46 401763 Gauge Hourmeter
55 17060512 Screw Thdrol 5/16-18 x 3/4 TYTT
71 401098 Harness Ign. Dash
79 175242 Socket Asm Bulb Twistlock
87 197802 Switch Interlock Clutch Cable
90 400724 Cover Terminal Battery
91 190270 Strap Battery Mount Front
99 17670412 Screw Hexwsh Thdrol 1/4-20 x 3/4
100 19091416 Washer 9/32 x 7/8 x 16 Ga.
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
5
TRACTOR - MODEL NO. PB22H46YT (96042003802), PRODUCT NO. 960 42 00-38
CHASSIS
15
176
208
18
14
137
5
207
150
25
186
151
181
287
196
161
181
37
36
159
162
2
176
182
138
194
165
194
228
176
177
194
176
235
175
228
236
183
235
130
130
159
152
180
236
197
68
230
159
Chassis-tex_elite-sv pro_12
6
TRACTOR - MODEL NO. PB22H46YT (96042003802), PRODUCT NO. 960 42 00-38
CHASSIS
KEY PART
NO. NO. DESCRIPTION
2 194263 Drawbar
5 199646X428 Dash
14 183393X428 Hood
15 183834X599 Lens Grille LH
18 183828 Grille (Included Key #'s 15,25,186,207,208)
25 183835X599 Lens Grille RH
36 17060512 Screw 5/16-18 x 3/4
37 414878X428 Fender
68 17490508 Screw THDROL 5/16-18 x 1/2
130 416358 Screw #10 x 0.750 BOS Thread
137 184921 Bumper Hood
138 193224X428 Cupholder
150 189350 Duct Heat Hood
151 407807 Bracket Pivot
152 194329 Shield Browning/Debris
159 17000612 Screw Hexwsh Thdrol 3/8-16 x 3/4
161 193229X428 Window Fuel
162 142432 Screw Hex Wsh Hi-Lo 1/4 x 1/2 unc
165 194330 Bracket Support Tank
175 193243 Crossmember
176 400776 Screw 10-24 x 5/8 Wshd Qdrx
177 195227 Bushing Steering
180 194260 Chassis
181 193102X428 Bushing Mtg. Fender Crgo.
182 193057 Dash Lower
183 74780520 Bolt Fin Hex 5/16-18 x 1-1/4
186 183829X428 Insert Grille
194 73900500 Nut Lock Hex Flange 5/16-18
196 414580 Console Asm. Deck Lift
197 409167 Rod Pivot Chassis
207 183833 Bezel RH
208 183832 Bezel LH
228 195161 Stud Fastener
230 170165 Bolt Shoulder 5/16-18
235 406129 Spacer Fender
236 73930500 Nut Center lock 5/16-18 unc
287 17600406 Screw Hex Washead 1/4-20 x 3/8
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
7
TRACTOR - MODEL NO. PB22H46YT (96042003802), PRODUCT NO. 960 42 00-38
DRIVE
184
42
64
221
160
35
203
56
167
160
188
213
161
221
209
171
185
170
160
52
92
207
26
206
125
125
116
80
125
49
186
187
190
52
2
drive-tex_HYDROGR_pedal_1
51
116
73
1
185
189
51
50
159
15
15
159
29
214
51
208
215
125
210
222
211
166
153
211
163
17
2
183
205
37
33
8
TRACTOR - MODEL NO. PB22H46YT (96042003802), PRODUCT NO. 960 42 00-38
DRIVE
KEY PART
NO. NO. DESCRIPTION
1 - - - - - - Transaxle, Hydro HG0510 (Order
Parts from Transaxle Manufacturer)
2 123583X Key
15 19131316 Washer 13/32 x 13/16 x 16 Ga.
17 197296 Spring, Brake
26 199679 Spring Return Cruise
29 199467 Rod, Brake
33 12000001 Ring E
35 197722 Rod, Brake, Park
37 121749X Washer 25/32 x 1-1/4 x 16 Ga.
42 8883R Cover, Foot Pedal
49 72110614 Bolt
50 194327 Pulley Idler Flat
51 73900600 Lock Nut 3/8-16
52 194326 Idler V-Groove 910" Offset
56 140218 V-Belt, Drive
64 197865 Shaft Asm. Pedal Brake Control
73 74490544 Bolt Hex 5/16-18 x 3.75
80 400507 Bracket Strap Torque
92 74760520 Bolt Fin Hex 5/16-18 unc x 1.25
116 73900500 Nut Lock Hex Flange 5/16-18
125 17000512 Screw 5/16-18 x 3/4
153 4497H Retainer Spring
159 76020412 Pin Cotter 1/8 x 3/4
160 169484 Retainer Clip
161 105709X Spring, Return, Clutch
163 199000 Rod Pedal Control
166 197290 Nut Push .625
KEY PART
NO. NO. DESCRIPTION
167 405257 Latch Brake Parking
170 194322 Keeper Belt Centerspan
171 72110616 Bolt
183 137057 Spacer Axle
184 198403X505 Handle Parking Brake
185 72110620 Bolt
186 194321 Spacer Retainer
187 19133210 Washer
188 194323 Link Clutch Ground Drive
189 194317 Bellcrank Ground Drive
190 194318 Keeper Bellcrank Ground Drive
203 19111116 Washer 11/32 x 11/16 x 16 Ga.
205 121748X Washer 25/32 x 1-5/8 x 16 Ga.
206 197867 Bracket Mount Latch Cruise
207 197868 Latch Control Cruise
208 197869 Gear Sector Control Cruise
209 400769 Rod Control Cruise
210 400980 Rockr Asm. Pdeal Control
211 120183X Bearing Nylon
213 400799 x428 Knob control Cruise
214 197302 x428 Pad Pedal Forward
215 197301 x428 Pad Pedal Reverse
221 403187 Retainer Spring Clip Handle
222 79212010 Washer 21/32 x 1-1/4 10 Ga.
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
9
TRACTOR - MODEL NO. PB22H46YT (96042003802), PRODUCT NO. 960 42 00-38
ENGINE
18
15
21
22
37
28
20
37
1
69
45
84
84
12
42
85
82
81
79
87
62
71
70
2
29
SPARK ARRESTER KIT
engine-tex_bs-2cyl_5_r1
90
9
10
TRACTOR - MODEL NO. PB22H46YT (96042003802), PRODUCT NO. 960 42 00-38
ENGINE
KEY PART
NO. NO. DESCRIPTION
1 - - - - - - Engine Briggs Model No.
441777
2 149723 Muffler
9 194319 Keeper Belt Engine
12 405140 Pulley Engine
15 400021 Tank Fuel 3.0
18 195951 Cap Asm
20 175437X421 Control Throttle
21 416358 Screw #10 x 0.750 BOS Thread
22 187767X428 Control Choke
28 401135 Fuel Line
29 137180 Spark Arrester Kit
37 123487X Clamp Hose
42 10040700 Washer Lock 7/16
45 73510400 Nut Keps Hex 1/4-20 unc
62 146629 Shield Heat Muffler
69 165391 Gasket
70 159955 Exhaust Tube RH
71 160589 Exhaust Tube LH
79 183906 Screw Socket Head 5/16-18 x 1
81 148456 Tube Drain Oil Easy
82 181654 Plug Drain Oil
84 17060620 Screw 3/8-16 x 1-1/4
85 173937 Bolt Hex 7/16-20 x 4 x 5 Ga.-1.5
87 171877 Bolt 5/16-18 x 3/4
90 17000616 Screw 3/8-16 x 1
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
For engine service and replacement parts, call the toll free
number for your engine manufacturer listed below:
Briggs & Stratton 1-800-233-3723
Engine Power Rating Information
The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive Engineers) code J11940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained and
corrected in accordance with SAE J1995 (Revision 2002-5). Actual gross engine power will be lower and is affected by,
among other things, ambient operating conditions and engine-to-engine variability. Given both the wide array of products on which engines are placed and the variety of environmental issues applicable to operating the equipment, the
gas engine will not develop the rated gross power when used in a given piece of power equipment (actual “on-site” or
net horsepower). This difference is due to a variety of factors including, but not limited to, accessories (air cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature,
humidity, altitude), and engine-to-engine variability. Due to manufacturing and capacity limitations, Briggs & Stratton
may substitute an engine of higher rated power for this Series engine.
11
TRACTOR - MODEL NO. PB22H46YT (96042003802), PRODUCT NO. 960 42 00-38
STEERING ASSEMBLY
26
45
51
1
20
21
16
57
64
28
13
22
68
Steering-tex_LEGND2_8
69
59
63
50
19
35
58
70
60
65
57
54
13
54
66
13
53
8
65
63
61
6
4
15
50
9
8
7
14
78
67
55
2
67
62
9
8
7
14
15
55
6
5
12
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