Poulan 96042003602 User Manual

IMPORTANT MANUAL Do Not Throw Away
03076
REPAIR PARTS MANUAL
WARNING:
MODEL: 96042003602
Read this Man u al and follow all Warnings and Safety Instructions. Fail ure to do so can re sult in serious in ju ry.
PB195H42LT
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION Visit our website: www.poulan-pro.com
419087 1-7-08 SBW Printed in U.S.A.
HOW TO USE THIS MANUAL
This manual is designed to provide the customer with a means to identify the parts on his/her tractor when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore, it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some hardware and parts are drawn larger in order to more readily identify them.
Each tractor has its own model number. The model number for your tractor can be found on the fender under the seat. When ordering parts, always give the following information:
• Product - “Tractor”
• MODEL NUMBER - “PB195H42LT (96042003602)”
• Part Number
• Part Description

TABLE OF CONTENTS

SCHEMATIC ................................................................................................................ 3
ELECTRICAL ............................................................................................................ 4-5
CHASSIS ..................................................................................................................6-7
DRIVE........................................................................................................................8-9
ENGINE ................................................................................................................. 10-11
STEERING ................................................................................................................. 12
SEAT .......................................................................................................................... 13
MOWER DECK .....................................................................................................14-15
MOWER LIFT .............................................................................................................16
DECALS .....................................................................................................................17
WARRANTY ...............................................................................................................18
2
REPAIR PARTS
TRACTOR - - MODEL NUMBER PB195H42LT (96042003602), PRODUCT NO. 960 42 00-36

SCHEMATIC

SCH11
NOTE
YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR
BRIGHTEST.
RED
(OPTIONAL)
B
G
L
BLACK
A
AMMETER
S
M A1
A2
WHITE
BATTERY
FUSE
BLACK
BLACK
BLACK /WHITE
BLUE
BLUE
FUEL SHUT-OFF
SOLENOID
(IF SO EQUIPPED)
RED
LIGHT SWITCH
DER
BLACK
IGNITION
(OPTIONAL)
FUEL
LINE
LIGHTING SYSTEM OUTPUT 5 AMP AC @ 3600 RPM
ORANGE
BROWN
SOLENOID
CLUTCH/BRAKE
(PEDAL UP)
2
3 1
6
JUNCTION
CONNECTOR
CHASSIS
HARNESS
UNIT
HOUR
METER
CHARGING SYSTEM OUTPUT 3 AMP DC @ 3600 RPM
DIODE
14 VOLTS AC MIN. @ 3600RPM(LIGHTSOFF)
STARTER
BLACK
WHITE
REVERSE SWITCH
BLACK
BLACK
BLACK BLACKBLACK
GRAY
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
(NOT IN REVERSE)
SEAT SWITCH
(NOT OCCUPIED)
SPARK
BLACK
12V
POWER OUTLET
(OPTIONAL)
28 VOLTS AC MIN. @ 3600RPM (CHARGING SYSTEM DISCONNECTED)
ALTERNATOR
M
M
ATTACHMENT CLUTCH
(CLUTCH OFF)
BLACK
GRAY
SHORTING
CONNECTOR
BLACK
IGNITION SWITCH
POSITION
OFF
RUN/OVERRIDE
B+S+A1START
CIRCUIT M+G+A1
B+A1 B+A1RUN
“MAKE”
L+A2
63
52
41
CHASSIS HARNESS
CONNECTOR
(MATING SIDE)
6
3
5
2
4
1
DASH HARNESS
CONNECTOR
(MATING SIDE)
3
HEADLIGHTS
WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE RE-INSTALLED TO PROPERLY SECURE YOUR WIRING.
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
REPAIR PARTS
TRACTOR - - MODEL NUMBER PB195H42LT (96042003602), PRODUCT NO. 960 42 00-36

ELECTRICAL

T02S
With 12V Outlet Option
103
59
79
22
21
87
33
30
With Service Minder Option
4646
90
26
16
34
71
40
27
43
42
41
25
28
2
94
29
55
92
93
4
REPAIR PARTS
TRACTOR - - MODEL NUMBER PB195H42LT (96042003602), PRODUCT NO. 960 42 00-36
ELECTRICAL
KEY PART NO. NO. DESCRIPTION
1 163465 Battery 2 74760412 Bolt Hex Hd 1/4-20 unc x 3/4 8 193228 Box Battery 16 176138 Switch Interlock 21 183759 Harness Socket Light 22 4152J Bulb, Light #1156 25 401662 Cable Battery 6 Ga. Red 14.5 26 175158 Fuse 27 73510400 Nut Keps Hex 1/4-20 unc 28 198885 Cable Ground 18" Rear Battery Blk 6 Ga. 29 401545 Switch Seat 30 193350 Switch Ign 33 411935 Key/Chain 34 110712X Switch Light/Reset 40 401098 Harness Ign 41 17720408 Screw 1/4-20 unc x 1/2 42 131563 Cover Terminal Red 43 192507 Solenoid 55 17060512 Screw 5/16-18 x 3/4 71 400449 Harness Ign. Chass. 79 175242 Socket Asm. Bulb Twistlock 87 197802 Switch Interlock Clutch Cable 90 400725 Cover Terminal 92 196615 Harness Pigtail Console ROS 93 192540 Screw Plastic 10-14 x 2.0 94 191834 Modual Reverse ROS
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
5
REPAIR PARTS
TRACTOR - - MODEL NUMBER PB195H42LT (96042003602), PRODUCT NO. 960 42 00-36

CHASSIS

15
208
18
14
137
5
176
207
150
25
186
151
181
196
287
181
37
36
159
162
2
176
182
138
194
194
228
176
177
194
176
235
175
228
236
183
235
130
130
159
152
180
236
197
68
230
159
Chassis-tex_elite-sv pro_9
6
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