Poulan 96012008900, 960 12 00-89 User Manual

ILLUSTRATED PARTS LIST

MODEL NO. 96012008900
CUSTOMER CATALOG NO. PO16542LT
PRODUCT NO. 960 12 00-89

424992 Rev 1 04.13.09 TH

TRACTOR - - MODEL NUMBER PO16542LT (96012008900), PRODUCT NO. 960 12 00-89

DECALS

2

7

9

12

14

15

3

KEY PART
NO. NO. DESCRIPTION

2 194691 Decal, Replacement
3 408818 Decal, Engine HP
4 170563 Decal, Warning
5 425094 Decal, SDPNL
7 189705 Decal, Ins Str Wh
9 158166 Decal, Fender
12 194543 Decal, Hood RH

17

5

5

4

16

KEY PART
NO. NO. DESCRIPTION

14 194544 Decal, Hood LH
15 145005 Decal, Caution, Battery
16 411658 Decal, Fender Warning Eng/Fr
17 160396 Decal, V-Belt Sch.

- - 138311 Decal, Handle Lft Height Adj.

- - 425001 Manual, Operator's E&F

- - 424992 Manual, Parts E&F

WHEELS & TIRES

1

2

6

5,8

KEY PART
NO. NO. DESCRIPTION

1 59192 Cap, Tire valve
2 65139 Stem, Valve

4,10

7

3 124157X Tire, Front
4 59904 Tube, Front (Service item only)
5 106732X624 Rim assembly, 6"front

3,9

11

6 278H Fitting, Grease (Front wheel only)
7 9040H Bearing, Flange (Front wheel only)
8 106108X624 Rim assembly, 8" rear
9 123969X Tire, Rear
10 7152J Tube, Rear (Service item only)
11 104757X428 Cap, Hub Axle

- - 144334 Sealant, Tire (10 oz. Tube)
NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

wheel_1

2

TRACTOR - - MODEL NUMBER PO16542LT (96012008900), PRODUCT NO. 960 12 00-89

SCHEMATIC

SCH03

BATTERY

ELOS

ION

D

RED

AMMETER

(OPTIONAL)

S

B

M

A1

G

L

A2

RED

A

RED

FUSE

WHITE

BLUE

BLACK

CLUTCH / BRAKE

(PEDAL UP)

BLACK

ATTACHMENT CLUTCH

(CLUTCH OFF)

(NOT OCCUPIED)

STARTER

M

BLACK

SEAT SWITCH

BLACK

BLUE

RED

LIGHT SWITCH

REVERSE SWITCH
NOT IN REVERSE

BLACK

BLACK/WHITE

BLUE

FUEL
LINE

FUEL SHUT-OFF

SOLENOID

LIGHTING SYSTEM OUTPUT
5 AMP AC @ 3600 RPM

ORANGE

BROWN

GRAY

IGNITION

UNIT

ON TWIN CYL. ENGINES)

HOUR

METER

(OPTIONAL)

CHARGING SYSTEM OUTPUT
3 AMP DC @ 3600 RPM

DIODE

14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)

SHORTING CONNECTOR

BLACK

SPARK PLUGS

GAP

(2 PLUGS

BLACK

28 VOLTS AC MIN. @ 3600 RPM
(CHARGING SYSTEM DISCONNECTED)

STATOR

GRAY

BLACK

IGNITION SWITCH

CIRCUITPOSITION

OFF

RUN/OVERRIDE

M+G+A1

B+S+A1START

B+A1

B+A1RUN

“MAKE”

L+A2

NOTE

YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST.

3

HEADLIGHTS

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS
WERE REMOVED FOR SERVICING OF
UNIT, THEY SHOULD BE RE-INSTALLED
TO PROPERLY SECURE YOUR WIRING.

TRACTOR - - MODEL NUMBER PO16542LT (96012008900), PRODUCT NO. 960 12 00-89

ELECTRICAL

L02

22

90

2

33

30

34

40

79

26

21

41

27

43

25

24

42

28

16

16

94

29

92

93

4

TRACTOR - - MODEL NUMBER PO16542LT (96012008900), PRODUCT NO. 960 12 00-89

ELECTRICAL

KEY PART
NO. NO. DESCRIPTION

1 163465 Battery
2 74760412 Bolt Hex Hd 1/4-20 unc x 3/4
8 176689 Box Battery
16 176138 Switch Interlock
21 175688 Harness Asm Light w/4152j
22 4152J Bulb Light #1156
24 421299 Cable Battery 6 Ga. 11"red
25 421297 Cable Battery
26 175158 Fuse 20 AMP
27 73510400 Nut Keps Hex 1/4-20 unc
28 421298 Cable Ground 6 Ga. 12"black
29 192749 Switch
30 193350 Switch Ign
33 411935 Key/Chain
34 110712X Switch Light/Reset
40 197428 Harness Ign
41 71110408 Bolt Blk Fin Hex 1/4-20
42 131563 Cover Terminal Red
43 192507 Solenoid
79 175242 Socket Asm. Bulb
90 180449 Cover Terminal Battery
92 196615 Harness Pigtail
93 192540 Screw Plastite 10-14 x 2.0
94 191834 Module Reverse

NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm.

5

TRACTOR - - MODEL NUMBER PO16542LT (96012008900), PRODUCT NO. 960 12 00-89

CHASSIS

212

17

24

30

18

39

24

29

28

208

26

25

31

209

209

11

209

33

26

26

142

25

9

207

10

5

5

278

13

209

208

64

209

35

208

1

37

209

35

38

209

34

205

chassis-stlt_alpha_4_r1

142

2

38

209

205

35

145

37

26

6

TRACTOR - - MODEL NUMBER PO16542LT (96012008900), PRODUCT NO. 960 12 00-89

CHASSIS

KEY PART
NO. NO. DESCRIPTION

1 174619 Chassis
2 176554 Drawbar, Stretch
5 155272 Bumper, Hood/Dash
9 193510X010 Dash
10 72140608 Bolt, Carriage 3/8-16 x 1
11 174996 Panel Dash LH
13 172105X010 Panel Slkscr Dash RH
17 187559X428 Hood
18 184921 Bumper Hood
24 74780616 Bolt Fin Hex 3/8-16 unc x 1 Gr. 5
25 19131312 Washer 13/32 x 13/16 x 12 Ga.
26 73800600 Nut Lock Hex w/Ins 3/8-16 unc
28 187598 Grille/Lens Asm (Include Key nos. 29 and 212)
29 187567X599 Lens Grille Basic Bar
30 192526X428 Fender
31 136619 Bracket Fender Repl 109873X
33 179716X428 Footrest Pnt LH
34 179717X428 Footrest Pnt RH
35 72110606 Bolt Rdhd Sht Sqnk 3/8-16 x 3/4
37 17490508 Screw Thdrol 5/16-18 x 1/2 TYT
38 175710 Bracket Asm. Pivot Mower
39 187568 Bracket Pivot
64 154798 Dash Lower
142 175702 Plate Reinforcement
145 409167 Rod Pivot Chassis/Hood
205 17490608 Screw Thdrol 3/8-16 x 1/2
207 17670508 Screw Thdrol 5/16-18 x 1/2
208 17670608 Screw Thdrol 3/8-16 x 1/2
209 17000612 Screw Hex Wsh Thdrol 3/8-16
212 187569 Insert Lens Reflect
278 416358 Screw #10 x 0.750 BOS Thread

- - 5479J Plug Button Blk 359 Dia Choke

- - 187801 Plug Dome Plastic

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm.

7

TRACTOR - - MODEL NUMBER PO16542LT (96012008900), PRODUCT NO. 960 12 00-89

DRIVE

84

13

16

77

14

112

85

11

197

52

85

30

69

80

81

32

10

57

120

89

63

212

159

198

161

158

162

21

169

112

14

83

163

18

8

4

3

113

51

82

165

156

56

41

168

38

166

39

66

65

64

50

70

116

55

202

150

48

5

79

170

18

6

32

30

6

52

62

6

35

36

37

27

49

151
51

47

120

34

15

96

26

25

28

26

36

35

53

26

2

19

24

77

74

78

76

29

10

22

27

1

75

drive-stlt_Peerless_fender_7_r2

8

TRACTOR - - MODEL NUMBER PO16542LT (96012008900), PRODUCT NO. 960 12 00-89

DRIVE

KEY PART
NO. NO. DESCRIPTION

1 - - - - - - - Transaxle Peerless Model 206-545C
2 146682 Spring Return Brake
3 123666X Pulley Transaxle 18"tires
4 12000028 Ring Retainer # 5100-62
5 121520X Strap Torque 30 Degrees RH
6 17060512 Screw 5/16-18 x 3/4
8 192706 Rod Shifter Blk
10 76020416 Pin Cotter 1/8 x 1 Cad
11 105701X Washer Plate Shf 388 Sq Hole
13 74550412 Bolt 1/4-28 unf Gr. 8 w/Patch
14 10040400 Washer Lock Hvy Helical 1/4
15 74490544 Bolt Hex Flghd 5/16-18 Gr. 5
16 73800500 Nut 5/16-18
18 74780616 Bolt Fin Hex 3/8-16 unc x 1 Gr. 5
19 73800600 Nut lock Hex w/Ins 3/8-16 Unc
21 106933X Knob
22 130804 Rod Brake LT
24 73350600 Nut Hex Jam 3/8-16 unc
25 106888X Spring Rod Brake 2 00 Zinc
26 19131316 Washer 13/32 x 13/16 x 16 Ga.
27 76020412 Pin Cotter 1/8 x 3/4 Cad
28 175765 Rod Brake Parking LT/YT
29 71673 Cap Brake Parking Black
30 174973 Bracket Transmission
32 74760512 Bolt Fin Hex 5/16-18 x 3/4
34 175578 Shaft Asm Pedal Foot Nibbed
35 120183X Bearing Nylon Blk 629 Id
36 19211616 Washer 21/32 x 1 x 16 Ga.
37 1572H Pin Roll 3/16 x 1"
38 179114 Pulley Composite Flat
39 72110622 Bolt 3/8-16 x 2-3/4
41 175556 Keeper Belt Idler
47 127783 Pulley Idler V Groove Plastic
48 154407 Bellcrank Clutch Grnd Drv STL
49 123205X Retainer Belt Style Spring
50 72110612 Bolt Carr Sh 3/8-16 x 1-1/2 Gr. 5
51 73680600 Nut Crownlock 3/8-16 unc
52 73680500 Nut Crownlock 5/16-18 unc
53 199652 Link Clutch
55 105709X Spring Return Clutch 6 75
56 17060620 Screw 3/8-16 x 1-1/4
57 138255 V-Belt Traction Drive 95.25
62 8883R Cover Pedal Blk Round
63 175410 Engine Pulley LT/YT
64 173937 Bolt Hex 7/16-20 x 4 Gr. 5
65 10040700 Washer Lock Hvy Hlcl Spr 7/16

KEY PART
NO. NO. DESCRIPTION

66 154778 Keeper Belt Engine
69 142432 Screw 1/4 x 1/2 unc
70 134683 Guide Belt Mower Drive RH
74 137057 Spacer Axle
75 121749X Washer 25/32 x 1 1/4 x 16 Ga.
76 12000001 E-ring #5133-75
77 123583X Key Square 2 0 x 1845/ 1865
78 121748X Washer 25/32 x 1-5/8 x 16 Ga.
79 2228M Key Woodruff
80 131486 Arm Shift Transaxle
81 165594 Shaft Asm Cross Taper
82 165711 Spring Torsion Shift
83 19171216 Washer 17/32 x 3/4 x 16 Ga.
84 166228 Link Transaxle
85 150360 Nut Lock Center 1/4-28
89 192053X428 Console Shift
96 4497H Retainer Spring 1"
112 19091210 Washer 9/32 x 3/4 x 10 Ga.
113 127285X Strap Torque 90 Degrees LH
116 72140608 Bolt Rdhd Sq Neck 3/8-16 x 1
120 73900600 Nut Lock Flg 3/8-16
150 175456 Spacer Retainer Lt
151 19133210 Washer 13/32 x 2 x 10 Ga.
156 166002 Washer Srrrtd 5/16 ID x 1.0 x .125
158 165589 Bracket Shift Mount
159 183900 Hub Shift
161 72140406 Bolt 1/4-20 x 3/4 Gr. 5
162 73680400 Nut Crownlock 1/4-20 unc
163 74780416 Bolt Hex Fin 1/4-20 unc x 1 Gr. 5
165 165623 Bracket Pivot Lever
166 17490510 Screw 5/16-18 x 5/8
168 165492 Bolt Shoulder 5/16-18 x .561
169 165580 Plate Fastening
170 187414 Keeper, Belt Transaxle
197 169613 Nyliner Snap-In 5/8
198 169593 Washer Nylon
202 72110614 Bolt Carr Sh 3/8-16 x 1-3/4 Gr. 5
212 145212 Nut Hex Flg Lock

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

9

TRACTOR - - MODEL NUMBER PO16542LT (96012008900), PRODUCT NO. 960 12 00-89

ENGINE

3

2

72

1

32

31

44

46

78

37

33

23

38

14

81

45

13

4

78

40

29

33

OPTIONAL EQUIPMENT

Spark Arrester

engine-stlt_bs_10

10

TRACTOR - - MODEL NUMBER PO16542LT (96012008900), PRODUCT NO. 960 12 00-89

ENGINE

KEY PART
NO. NO. DESCRIPTION

1 170551 Control Th/ch Flag
2 17720408 Screw Hex Thd Cut 1/4-20 x 1/2
3 - - - - - - - - Engine, B&S 31A707
4 137352 Muffler Exhaust B&S
13 165291 Gasket Eng 1 313 Id Tin Plated
14 148456 Tube Drain Oil Easy
23 169837 Shield BRN/DBR Guard
29 137180 Kit Spark Arrestor (Flat Scrn)
31 407516 Tank Fuel Front
32 197725 Cap Asm Fuel
33 123487X Clamp Hose
37 401137 Line Fuel 20"
38 181654 Plug Drain Oil
40 124028X Bushing Snap
44 17670412 Screw Thdrol 1/4-20 x 3/4
45 17000612 Screw Hex Wsh Thdrol 3/8-16
46 19091416 Washer 9/32 x 7/8 x 16 Ga.
72 192334 Screw Socket Hd 5/16-18 x .75
78 17060620 Screw 3/8-16 x 1-1/4
81 73510400 Nut Keps Hex 1/4-20 unc

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

For engine service and replacement parts, call the toll free
number for your engine manufacturer listed below:

Briggs & Stratton 1-800-233-3723

Engine Power Rating Information

The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive Engi­neers) code J11940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained and
corrected in accordance with SAE J1995 (Revision 2002-5). Actual gross engine power will be lower and is affected by,
among other things, ambient operating conditions and engine-to-engine variability. Given both the wide array of prod­ucts on which engines are placed and the variety of environmental issues applicable to operating the equipment, the
gas engine will not develop the rated gross power when used in a given piece of power equipment (actual “on-site” or
net horsepower). This difference is due to a variety of factors including, but not limited to, accessories (air cleaner, ex­haust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature,
humidity, altitude), and engine-to-engine variability. Due to manufacturing and capacity limitations, Briggs & Stratton
may substitute an engine of higher rated power for this Series engine.

11