Poulan 96011027800 User Manual

IMPORTANT MANUAL DO NOT THROW AWAY
03076
REPAIR PARTS MANUAL
WARNING:
MODEL:
PP14538
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
Visit our website: www.poulan-pro.com
419762 Rev 4 04.10.09 TH Printed in the U.S.A.
HOW TO USE THIS MANUAL
This manual is designed to provide the customer with a means to identify the parts on his/her tractor when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore, it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some hardware and parts are drawn larger in order to more readily identify them.
Each tractor has its own model number.
The model number for your tractor can be found on the fender under the seat.
When ordering parts, always give the following information:
• Product - “Tractor”
• MODEL NUMBER - “PP14538 (96011027800)”
• Part Number
• Part Description
TABLE OF CONTENTS
SCHEMATIC ................................................................................................................ 3
ELECTRICAL ............................................................................................................ 4-5
CHASSIS ..................................................................................................................6-7
DRIVE........................................................................................................................8-9
ENGINE ................................................................................................................. 10-11
STEERING ............................................................................................................12-13
SEAT .......................................................................................................................... 14
DECALS ..................................................................................................................... 15
MOWER DECK ..................................................................................................... 16-17
MOWER LIFT ............................................................................................................. 18
2
BATTERY
FUSE
AMMETER
(OPTIONAL)
RED
RED
RED
RED
WHITE
BLACK
BLUE
BLACK
BLACK
BLACK/WHITE
BLACK
BLACK
BLUE
BLUE
BROWN
BLACK
BLACK
GRAY
GRAY
BLACK
DIO
N
ELO
S
M
A
STARTER
CLUTCH / BRAKE
(PEDAL UP)
SEAT SWITCH
(NOT OCCUPIED)
IGNITION
UNIT
HOUR
METER
FUEL LINE
FUEL SHUT-OFF
SOLENOID
HEADLIGHTS
S
M
B
G
A1
A2
L
REVERSE SWITCH
SPARK PLUGS
GAP
(2 PLUGS
ON TWIN CYL. ENGINES)
(OPTIONAL)
NOT IN REVERSE
LIGHT SWITCH
SHORTING CONNECTOR
ATTACHMENT CLUTCH
(CLUTCH OFF)
REMOVABLE
CONNECTIONS
NOTE
YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST.
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE RE-INSTALLED TO PROPERLY SECURE YOUR WIRING.
IGNITION SWITCH
CIRCUITPOSITION
OFF
B+A1
RUN/OVERRIDE
B+S+A1START
M+G+A1
B+A1RUN
“MAKE”
L+A2
NON-REMOVABLE
CONNECTIONS
SCH03
ORANGE
LIGHTING SYSTEM OUTPUT 5AMPAC@3600RPM
STATOR
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
DIODE
28 VOLTS AC MIN. @ 3600 RPM (CHARGING SYSTEM DISCONNECTED)
CHARGING SYSTEM OUTPUT 3 AMP DC @ 3600 RPM
TRACTOR - - MODEL NUMBER PP14538 (96011027800), PRODUCT NO. 960 11 02-78
SCHEMATIC
3
TRACTOR - - MODEL NUMBER PP14538 (96011027800), PRODUCT NO. 960 11 02-78
ELECTRICAL
L02
22
90
2
33
30
34
40
79
26
21
41
27
43
25
24
42
28
16
16
94
29
92
93
4
TRACTOR - - MODEL NUMBER PP14538 (96011027800), PRODUCT NO. 960 11 02-78
ELECTRICAL
KEY PART NO. NO. DESCRIPTION
1 163465 Battery 2 74760412 Bolt Hex Hd 1/4-20 unc x 3/4 8 176689 Box Battery 16 176138 Switch Interlock 21 183759 Harness Asm Light w/4152j 22 4152J Bulb Light #1156 24 4799J Cable Battery 6 Ga. 11" Red 25 146147 Cable Battery 26 175158 Fuse 20 AMP 27 73510400 Nut Keps Hex 1/4-20 unc 28 4207J Cable Ground 6 Ga. 12" Black 29 192749 Switch Seat 30 193350 Switch Ign 33 411933 Key/Chain 34 110712X Switch Light/Reset 40 197428 Harness Ign 41 71110408 Bolt Blk Fin Hex 1/4-20 42 131563 Cover Terminal Red 43 192507 Solenoid 79 175242 Socket Asm. Bulb 90 180449 Cover Terminal Battery 92 196615 Harness Pigtail 93 192540 Screw Plastite 10-14 x 2.0 94 191834 Module Reverse
NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm.
5
TRACTOR - - MODEL NUMBER PP14538 (96011027800), PRODUCT NO. 960 11 02-78
CHASSIS
259
26
30
25
31
209
24
17
18
26
25
28
264
263
258
261
39
24
278
5
5
208
209
9
10
207
142
209
35
209
11
26
209
33
142
2
209
209
37
208
64
145
37
1
13
208
206
209
205
38
35
205
34
26
chassis_elite sv_pro_15_r1
6
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