Poulan 186996, 954570925 User Manual

02478

IMPORTANT MANUAL Do Not Throw Away

OWNER'S MANUAL

WARNING:

MODEL:

Read this Owner's Man u al and follow all Warnings and Safety Instructions. Fail ure to do so can re sult in serious in ju ry.

PD20PH42STA

LAWN TRACTOR

ALWAYS WEAR EYE PROTECTION DURING OPERATION

186996 Rev. 1 08.13.03 RD/TR

Printed in U.S.A.

SAFETY RULES

SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE

TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the in struc tions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mow ing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while back ing.

• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or un clog ging chute.

• Mow only in daylight or good artiﬁ cial light.

• Do not operate the machine while under the inﬂ uence of alcohol or drugs.

• Watch for trafﬁ c when operating near or crossing road ways.

• Use extra care when loading or unloading the machine into a trailer or truck.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them selves and others from serious injury.

• Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability.

• Use extra care with grass catchers or other at tach ments. These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless necessary, and then,

turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma chine and the mowing activity. Never assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are ﬂ ammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where

there is an open ﬂ ame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices. Check their proper op er a tion regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine run ning.

• Grass catcher components are subject to wear, dam age, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check com po nents and replace with manufacturer's rec om mend ed parts, when nec es sary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

2

SAFETY RULES

SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS

• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

• Never carry passengers or children even with the blades off.

• Do not mow in reverse unless absolutely necessary. Al ways look down and behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (15° Max), not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

• Do not tur n on slopes unless necessary, and then, tur n slowly and gradually downhill, if possible.

WARNING: In order to prevent ac ci den tal starting when setting up, trans port ing, ad just ing or making repairs, al ways dis con nect spark plug wire and place wire where it can not contact spark plug.

WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.

WARNING: Tow only the attachments that are rec om mend ed by and comply with spec i ﬁ ca tions of the man u fac tur er of your tractor. Use common sense when towing. Operate only at the low est possible speed when on a slope. Too heavy of a load, while on a slope, is dan ger ous. Tires can lose trac tion with the ground and cause you to lose control of your tractor.

WARNING

Engine exhaust, some of its con stit u ents, and cer tain vehicle com po nents contain or emit chem i cals known to the State of Cal i for nia to cause can cer and birth de fects or oth er re pro duc tive harm.

WARNING

Battery posts, terminals and related ac ces so ries contain lead and lead compounds, chem i cals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc tive harm. Wash hands after handling.

3

PRODUCT SPECIFICATIONS

Gasoline Capacity 2.0 Gallons and Type: Unleaded Regular

Oil Type (API-SF-SJ): SAE 30 (above 32°F) SAE 5W-30 (below 32°F)

Oil Capacity: W/Filter: 4.0 Pints W/O Filter: 3.75 Pints

Spark Plug: Champion QC12YC (Gap: .040")

Ground Speed (MPH): Forward: 0-5.5 Reverse 0-2.4

Tire Pressure: Front: 14 PSI Rear: 10 PSI

Charging System: 3 Amps Battery 5 Amps Headlights Battery: AMP/HR: 35

MIN. CCA: 280 Case Size: U1R

Blade Bolt Torque: 27–35 FT. LBS.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manu fac tured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/ department. We have competent, well-trained tech ni cians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor prop erly. Always observe the “SAFETY RULES”.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your tractor.

• Follow the instructions under “Maintenance” and “Stor age” sec tions of this own er’s manual.

WARNING: This tractor is equipped with an internal com bus tion engine and should not be used on or near any un im proved forest-covered, brush-covered or grass-cov ered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

A spark arrester for the mufﬂ er is available through your nearest authorized service center/depar tment (See RE PA I R PARTS section of this manual).

In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.

TABLE OF CONTENTS

SAFETY RULES ......................................................... 2-3

PRODUCT SPECIFICATIONS....................................... 4

CUSTOMER RESPONSIBILITIES................................. 4

ASSEMBLY ................................................................. 6-8

OPERATION .............................................................9-15

MAINTENANCE SCHEDULE ...................................... 16

MAINTENANCE ..................................................... 16-19

SERVICE AND AD JUST MENTS ............................ 20-25

STORAGE .................................................................... 26

TROU BLE SHOOT ING ............................................27-28

REPAIR PARTS - TRACTOR .................................. 30-45

WARRANTY................................................................. 46

4

UNASSEMBLED PARTS

Steering Sleeve

Steering Wheel

Steering Extension Shaft

(1) Locknut 1/2-20

(1) Large Flat Washer

Steering

Wheel Insert

Steering

Adapter

Seat

(1) Washer 17/32 x 1-3/16 x 12 Gauge

(1) Knob

Slope Sheet

(1) Locknut 1/4-28

(1) Hex Bolt 1/4-28 x 1-1/4

(4) Adjusting Bar

(4) Wheels

(4) Shoulder Bolt

(2) Keys

(4) Retainer Springs (double loop)

(4) Washers

3/8 x 3/4 x 14 Ga.

(1) Oil Drain Tube

(2) Mulch Blades

(4) Locknut 3/8-16

(4) Clevis Pins

5

ASSEMBLY

0266

8

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Stan dard wrench sizes are listed.

Utility knife Pliers (1) 3/4" wrenches Tire pressure gauge (2) 7/16" wrenches Utility knife When right or left hand is mentioned in this man ual, it means

when you are in the operating po si tion (seated be hind the steer ing wheel).

TO REMOVE TRACTOR FROM CAR TON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton .

• Cut along dotted lines on all four panels of carton. Remove end panels and lay side panels ﬂ at.

• Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL (SEE FIG. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

• Slide extension shaft onto lower steering shaft. Align mount ing holes in extension and lower shafts and install 1/4 hex bolt and lock nut. Tighten securely.

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 10-12 FT. LBS TORQUE.

• Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing straight forward.

• Remove steering wheel adapter from steering wheel and slide adapter onto steer ing shaft ex ten sion.

• Position steering wheel so cross bars are hor i zon tal (left to right) and slide inside boot and onto adapt er.

• Assemble large ﬂ at washer, 1/2 hex nut and tighten se cure ly.

• Snap steering wheel insert into center of steer ing wheel.

• Remove protective materials from tractor hood and grill.

IMPORTANT: CHECK FOR AND RE MOVE ANY STA PLES IN SKID THAT MAY PUNC TURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.

INSERT

1/2 HEX NUT

LARGE FLAT WASHER

STEERING WHEEL

ADAPTER

1/4 LOCKNUT

LOWER STEERING SHAFT

STEERING BOOT

TABS

EXTENSION SHAFT

1/4 HEX BOLT

TAB SLOTS

FIG. 1

HOW TO SET UP YOUR TRACTOR

INSTALL SEAT (See Fig. 2)

Adjust seat before tightening adjustment knob.

• Remove adjustment knob and ﬂ at washer securing seat to cardboard packing and set aside for assembly of seat to tractor.

• Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

• Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.

• Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.

• Pivot seat and pan forward and assemble adjustment knob and ﬂ at washer loosely. Do not tighten.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its ad just ed position.

• Raise seat and tighten adjustment knob securely.

6

ASSEMBLY

SEAT

SEAT PAN

SHOULDER BOLT

FLAT WASHER

ADJUSTMENT KNOB

02464

FIG. 2

CHECK BATTERY (See Fig. 3)

• Lift seat pan to raised position.

• If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions).

TO DRIVE TRAC TOR OFF SKID (See Op er a tion section for location and function of con trols)

WARNING: Before start ing, read, un der stand and fol low

all in struc tions in the Op er a tion section of this man u al. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other peo ple and objects.

• Be sure all the above assembly steps have been completed.

• Check engine oil level and ﬁ ll fuel tank with gasoline.

• Place freewheel control in "trans mis sion en gaged" po si tion (see "TO TRANSPORT" in Op er a tion section of this manual).

• Sit on seat in operating position, depress brake pedal and set the parking brake.

• Place motion control lever in neutral (N) position.

• Press lift lever plunger and raise attachment lift lever to its highest position.

• Start the engine. After engine has started, move throttle control to idle position.

• Release parking brake.

• Slowly move the mo tion control lever for ward and slowly drive tractor off skid.

• Apply brake to stop trac tor, set park ing brake and place motion con trol lever in neutral po si tion.

• Turn ignition key to "STOP" position.

Continue with the in struc tions that follow.

SEAT PAN

LABEL

02602

FIG. 3

NOTE: You may now roll or drive your tractor off the skid.

Follow the ap pro pri ate instruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See Op er a tion section for location and function of con trols)

• Press lift lever plunger and raise attachment lift lever to its highest po si tion.

• Release parking brake by de press ing brake ped al.

• Place freewheel control in "trans mis sion dis en gaged position" (See “TO TRANS PORT” in the Op er a tion section of this manual).

• Roll tractor forward off skid.

• Remove banding holding the deﬂ ector shield up against tractor.

ASSEMBLE GAUGE WHEELS TO MOWER DECK (See Fig. 4)

The gauge wheels are de signed to keep the mower deck in proper position when operating mower. Be sure they are properly adjusted to ensure optimum mower perfor-

mance.

• Slide gauge wheel bar down into bracket channel, Be sure that gauge wheel bar aligning holes are on top. As sem ble gauge wheels as shown using shoulder bolts, 3/8 washers and 3/8-16 center locknuts and tighten securely.

• Adjust gauge wheels before operating mower. See “TO ADJUST GAUGE WHEELS” in the Operation sec tion of this manual.

RETAINER SPRING

SHOULDER BOLT

AD JUST ING BAR

02115

GAUGE WHEEL

3/8 WASH ER

3/8-16 CENTER LOCKNUT

FIG. 4

7

ASSEMBLY

IMPORTANT: FOR SHIPPING PURPOSES, THE MULCHER

PLATE WAS PREATTACHED TO YOUR MOWER. THE MULCHER PLATE MUST ONLY BE USED WITH THE MULCHING BLADES THAT CAME PACKED SEPARATELY IN THE CARTON.

YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH PERFORMANCE BLADES, WHICH ARE THE BEST BLADES FOR BAGGING AND DISCHARGING. TO USE YOUR MOWER WITH THE HIGH PERFORMANCE BLADES THE MULCHER PLATE MUST BE REMOVED FROM THE MOWER (SEE FIG.

5).

TO SET UP YOUR MOWER FOR MULCH ING

• Remove high performance blades and install mulcher blades, (see BLADE RE MOV AL in the MAINTENANCE sec tion of this manual).

TO INSTALL MULCHER PLATE (See Fig. 5)

NOTE: If you installed the mulching blades you will need

to install the mulcher plate.

• Raise and hold deﬂ ector shield in up right po si tion.

• Place front of mulcher plate over front of mower deck open ing and slide into place, as shown.

• Hook front latch into hole on front of mower deck.

• Hook rear latch into hole on back of mower deck.

CAUTION: Do not remove deﬂ ector shield from mower.

02114

FIG. 5

DEFLECTOR SHIELD

MULCHER PLATE

LATCH HOOKS

TO CONVERT TO BAGGING OR DISCHARGING

NOTE: The mulcher blades will dis charge and bag grass,

but for best bagging and discharging install the high per for mance blades.

• Remove mulcher plate and mulcher blades and install high performance blades, (see BLADE REMOVAL in the MAINTENANCE sec tion of this man u al).

• Store mulcher blades and mulcher plate in a safe place. Your mower is now ready for dis charg ing or installation of optional grass catcher accessory.

CHECK TIRE PRESSURE

The tires on your tractor were overinﬂ ated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in “PRODUCT SPEC I FI CA TIONS” section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the ﬁ gures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments sec tion of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.

✓CHE CKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

✓ All assembly instructions have been completed. ✓ No remaining loose parts in carton. ✓ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

✓ Seat is adjusted comfortably and tightened securely. ✓ All tires are properly inﬂ ated. (For shipping purposes,

the tires were overinﬂ ated at the factory).

✓ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inﬂ ated for leveling).

✓ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

✓ Check wiring. See that all connections are still secure

and wires are properly clamped.

✓ Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

✓ Engine oil is at proper level. ✓ Fuel tank is ﬁ lled with fresh, clean, regular unleaded

gasoline.

✓ Become familiar with all controls - their location and

function. Operate them before you start the engine.

✓ Be sure brake system is in safe operating condition. ✓ It is important to purge the transmission before op er -

at ing your tractor for the ﬁ rst time. Follow proper starting and transmission purging instructions (See “TO START ENGINE” and “PURGE TRANSMISSION” in the Op er a tion section of this manual).

8

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

REVERSE

ENGINE OFF

OVER TEMP

LIGHT

ATTACHMENT

CLUTCH ENGAGED

(Automatic Models only)

LIGHTS ON

FREE WHEEL

NEUTRAL

FUEL

ATTACHMENT

CLUTCH DISENGAGED

HIGH

ENGINE ON

OIL PRESSURE

LOW

ENGINE START

BATTERY

DANGER, KEEP HANDS

AND FEET AWAY

CHOKE

PARKING BRAKE

REVERSE

DANGER indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

FAST

P

FORWARD

KEEP AREA CLEAR

SLOW

PARKING BRAKE

LOCKED

MOWER HEIGHT

15

SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

IGNITION

PARKING BRAKE

UNLOCKED

MOWER LIFT

15

Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety information about hazards which can result in death, serious injury and/or property damage.

CAUTION when used without the alert symbol, indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

9

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference.

THROTTLE CONTROL

HEIGHT ADJUSTMENT KNOB

FREE WHEEL CONTROL

CHOKE CONTROL

BRAKE PEDAL

AMMETER

AT TAC H MENT CLUTCH LEVER

IGNITION SWITCH

LIGHT SWITCH POSITION

LIFT LEVER PLUNGER

ATTACHMENT LIFT LEVER

FORWARD DRIVE PEDAL

REVERSE DRIVE PEDAL

PARKING BRAKE

02737

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor.

LIGHT SWITCH POSITION - Turns the headlights on and off.

AMMETER - Indicates charging (+) or discharging (-) of battery.

CHOKE CONTROL - Used when starting a cold engine.

THROTTLE CONTROL - Used for controlling engine

speed.

PARKING BRAKE - Locks clutch/brake pedal into the brake position.

BRAKE PEDAL - Used for braking the tractor and starting the engine.

FIG. 6

FREEWHEEL CONTROL - Disengages transmission for

pushing or slowly towing the tractor with the engine off. ATTACHMENT LIFT LEVER - Used to raise, lower, and

adjust the mower deck or other attachments mounted to your tractor.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.

IGNITION SWITCH - Used for starting and stopping the engine.

HEIGHT ADJUSTMENT KNOB - Used to adjust the mow er cutting height.

FORWARD DRIVE PEDAL - Used for forward movement of tractor.

REVERSE DRIVE PEDAL - Used for reverse movement of tractor.

10

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any adjustments or repairs. We rec om mend a wide

00155

vision safety mask over spectacles or stan dard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 7)

Your tractor is equipped with an operator presence sens ing switch. When engine is running, any attempt by the op er a tor to leave the seat without ﬁ rst setting the parking brake will shut off the engine.

• Depress brake pedal into full “BRAKE” position and hold.

• Place parking brake lever in “ENGAGED” position and re lease pressure from brake pedal. Pedal should re main in “BRAKE” position. Make sure parking brake will hold tractor secure.

CHOKE CONTROL LEVER

THROTTLE CONTROL LEVER

"BRAKE" POSITION

BRAKE PEDAL "DRIVE" POSITION

HEIGHT ADJUSTMENT KNOB

STOPPING (See Fig. 7)

MOWER BLADES -

• To stop mower blades,move attachment clutch switch to “DIS EN GAGED” po si tion.

GROUND DRIVE -

• To stop ground drive, depress brake pedal into full “BRAKE” position.

IMPORTANT: FORWARD AND REVERSE DRIVE PEDALS RETURN TO NEUTRAL POSITION WHEN NOT DEPRESSED.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to “back ﬁ r e ” .

• Turn ignition key to “OFF” position and remove key. Always remove key when leaving tractor to prevent un author ized use.

• Never use choke to stop engine.

ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION

IGNITION KEY

"DIS EN GAGED" POSITION

FORWARD DRIVE PEDAL

02738

PARKING BRAKE "ENGAGED" POSITION

PARKING BRAKE "DISENGAGED" POSITION

REVERSE DRIVE PEDAL

FIG. 7

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY

POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY TO BE DIS CHARGED, (DEAD).

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot en gine exhaust gases may cause “browning” of grass. To eliminate this possibility, al ways stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com plete ly, as described above, before leav ing the operator's position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig.7)

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging rate.

• Full throttle of fers the best bagging and mower per for mance.

TO USE CHOKE CONTROL (See Fig. 7)

Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out. Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD (See Fig. 7)

The direction and speed of movement is controlled by the forward and reverse drive pedals.

• Start tractor and release parking brake.

• Slowly depress forward or reverse drive pedal to begin movement. Ground speed increases the further down the pedal is depressed.

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 7)

The cutting height is controlled by turning the height ad just ment knob in desired direction.

• Turn knob clockwise (

• Turn knob counterclockwise ( height.

The cutting height range is approximately 1-1/2" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are ap proxi mate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

) to raise cutting height.

) to lower cutting

11

OPERATION

01843

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the ﬁ rst cut relatively high; the sec ond to desired height.

TO ADJUST GAUGE WHEELS (See Fig. 8)

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.

NOTE:Adjust gauge wheels with tractor on a ﬂ at level surface.

• Adjust mower to desired cutting height (See “TO AD JUST MOWER CUT TING HEIGHT” in the Operation sec tion of this manual).

• Remove retainer spring and clevis pin which secure each gauge wheel bar.

• Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.

• Replace retainer spring into clevis pin.

• Be sure all gauge wheels are in the same setting.

IMPORTANT: BE SURE TO READJUST GAUGE WHEELS IF YOU CHANGE THE CUTTING HEIGHT OF THE MOWER DECK.

RETAINER SPRING

"ENGAGED" PO SI TION

ATTACHMENT LIFT LEVER HIGH PO SI TION

AT TAC H MENT CLUTCH LEVER "DIS EN GAGED" PO SI TION

LOW POSITION

DEFLECTOR SHIELD

FIG. 9

TO OPERATE ON HILLS

WARNING: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If stopping is absolutely necessary, push brake pedal quickly to brake position and engage parking brake.

• To restart movement, slowly release parking brake and brake pedal.

• Slowly depress appropriate drive pedal to slowest set ting.

• Make all turns slowly.

CLEVIS PIN

FIG. 8

TO OPERATE MOWER (See Fig. 9)

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

• Lower mower with attachment lift control.

• Start mower blades by engaging attachment clutch control.

• TO STOP MOWER BLADES - disengage attachment clutch con trol.

CAUTION: Do not operate the mower without either the en tire grass catcher, on mowers so equipped, or the deﬂ ector shield in place.

TO TRANSPORT (See Figs. 6 and 10)

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in free wheel ing po si tion. Free wheel control is located at the rear drawbar of tractor.

• Raise attachment lift to highest position with at tach ment lift control.

• Pull freewheel control out and into the slot and release so it is held in the disengaged position.

• Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure.

12

OPERATION

Transmission Engaged

02219

Transmission Disengaged

FIG. 10

NOTE: To protect hood from damage when transporting

your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER AT TACH MENTS

Tow only the attachments that are recommended by and comply with speciﬁ cations of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already ﬁ lled with sum mer weight oil.

• Check engine oil with tractor on level ground.

• Remove oil ﬁ ll cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overﬁ ll.

• For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART” in the Maintenance sec tion of this manual).

• To change engine oil, see the Maintenance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of ﬁ ller neck. Do not overﬁ ll. Use fresh, clean, regular un lead ed gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan ti ties that can be used within 30 days to assure fuel freshness.

CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open ﬂ ame.

CAUTION: Alcohol blended fuels (called gas o hol or using ethanol or methanol) can attract moisture which leads to sep a ra tion and for ma tion of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor age of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next sea son. See Storage In struc tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE (See Fig. 6)

When starting the engine for the ﬁ rst time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

• Be sure freewheel control is in the transmission en gaged position.

• Sit on seat in operating position, depress brake pedal and set parking brake.

• Move attachment clutch to “DISENGAGED” position.

• Move throttle control to fast position

• Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed.

NOTE: Before starting, read the warm and cold starting procedures below.

• Insert key into ignition and turn key clockwise to “START” position and release key as soon as engine starts. Do not run starter continuously for more than ﬁ fteen sec onds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50° F and above)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50° F and below)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several sec onds to several minutes, depending on the temperature.

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE GAS O LINE TO HELP INSURE GOOD COLD WEATHER START ING.

13

OPERATION

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the trans mis sion should be warmed up as follows:

• Be sure the tractor is on level ground.

• Release the parking brake and let the brake slowly return to operating po si tion.

• Allow one minute for transmission to warm up. This can be done during the engine warm up period.

• The attachments can be used during the engine warmup period after the transmission has been warmed up and may require the choke con trol be pulled out slight ly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See “TO ADJUST CARBURETOR” in the Service and Ad just ments section of this manual.

PURGE TRANSMISSION

CAUTION: Never engage or disengage freewheel lever while the engine is run-

ning.

To ensure proper operation and performance, it is rec om mend ed that the transmission be purged before operating tractor for the ﬁ rst time. This procedure will remove any trapped air inside the transmission which may have de vel oped during shipping of your tractor.

IMPORTANT: SHOULD YOUR TRANSMISSION RE QUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR.

• Place tractor safely on level surface with engine off and parking brake set.

• Disengage transmission by placing freewheel control in freewheeling position (See “TO TRANSPORT” in this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. Dis en gage parking brake

• Depress forward drive pedal to full forward position, hold for ﬁ ve (5) seconds and release pedal. Depress reverse drive pedal to full reverse position, hold for ﬁ ve (5) seconds and release pedal. Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system.

• Shut- off engine and set parking brake.

• Engage transmission by placing freewheel control in engaged position (See “TO TRANSPORT” in this sec tion of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. Disengage parking brake.

• Drive tractor forward for approximately ﬁ ve feet then backwards for ﬁ ve feet. Repeat this driving procedure three times.

Your transmission is now purged and now ready for normal op er a tion.

MOWING TIPS

• Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trim ming.

• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even dis tri bu tion of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until ﬁ nished (See Fig. 11).

FIG. 11

• If grass is extremely tall, it should be mowed twice to reduce load and possible ﬁ re hazard from dried clip pings. Make ﬁ rst cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle when mow- ing to assure better mowing performance and proper dis charge of material. Regulate ground speed by se lect ing a low enough gear to give the mower cut ting per for mance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the at tach ment being used.

14

mulcher_9

OPERATION

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER

HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE.

• The spe cial mulch ing blade will recut the grass clip pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quick ly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will pro vide the best recutting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulch ing action. The best time to mow your lawn is the early afternoon. At this time the grass has dried, the newly cut area will not be exposed to direct sunlight.

• For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades (See Fig. 12). For ex tremely heavy mulch ing, re duce your width of cut on each pass and mow slow ly.

MAX 1/3

FIG. 12

• Cer tain types of grass and grass con di tions may re quire that an area be mulched a second time to com pletely hide the clippings. When doing a sec ond cut, mow across (perpendicular) to the ﬁ rst cut path.

• Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.

15

MAINTENANCE

g

01964

MAINTENANCE SCHEDULE

FILL IN DATES AS YOU COMPLETE REGULAR SERVICE

Check Brake Operation

Check Tire Pressure

Check Operator Presence and Interlock Systems

T

Check for Loose Fasteners

R A

Sharpen/Replace Mower Blades

C

Lubrication Chart

T

Check Battery Level

0

Clean Battery and Terminals

R

Check Transaxle Cooling

Check V-Belts

Check Engine Oil Level

Change Engine Oil (with oil filter)

Change Engine Oil (without oil filter)

E

Clean Air Filter

N G

Clean Air Screen

I

Inspect Muffler/Spark Arrester

N

Replace Oil Filter (If equipped)

E

Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

BEFORE EACH USE

EVERY 8 HOURS

EVERY 25 HOURS

3

4

1,2

2

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.

Do not overti

EVERY 50 HOURS

1,

EVERY SEASON

EVERY 100 HOURS

5

2

hten.

BEFORE STORAGE

SERVICE DATES

maint_sch-tractore.new1

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must main tain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.

• At least once a year you should replace the spark plug, clean or replace air ﬁ lter, and check blades and belts for wear. A new spark plug and clean air ﬁ lter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and

interlock systems for proper operation.

• Check for loose fasteners.

LUBRICATION CHART

➀SPINDLE

ZERK

➀FRONT WHEEL

BEARING ZERK

➀GENERAL PURPOSE GREASE ➁REFER TO MAINTENANCE “ENGINE” SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LU BRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORT EN THE LIFE OF THE SELF-LU BRI CAT ING BEARINGS. IF YOU FEEL THEY MUST BE LU BRI CAT ED, USE ONLY A DRY, POW DERED GRAPHITE TYPE LU BRI CANT SPARINGLY.

➀SPINDLE

ZERK

➀FRONT WHEEL

BEARING ZERK

➁ENGINE

16

MAINTENANCE

TRACTOR

Always observe safety rules when performing any main te nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Ad just ments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See “PROD UCT

SPECIFICATIONS” section of this man ual).

• Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent ﬂ at tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock sys tems are work ing properly. If your tractor does not function as described, repair the problem immediately.

• The engine should not start unless the clutch/brake

pedal is fully depressed and attachement clutch control is in the disengaged position.

• When the engine is running, any attempt by the op er a tor

to leave the seat without ﬁ rst setting the parking brake should shut off the engine.

• When the engine is running and the at tach ment clutch

is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless

the operator is in the seat.

TRAILING EDGE UP

BLADE

CEN TER HOLE

FLAT WASHER

LOCK WASHER

BLADE BOLT

MANDREL ASSEMBLY

STAR

FIG. 13

TO SHARPEN BLADE (See Fig. 14)

NOTE: We do not recommend sharpening blade - but if

you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even tual damage to mower and engine.

• The blade can be sharpened with a ﬁ le or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with bal anc er).

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

BLADE CARE

For best results mower blades must be kept sharp. Re place bent or damaged blades.

BLADE REMOVAL (See Fig. 13)

• Raise mower to highest position to allow access to blades.

• Remove blade bolt, lock washer and ﬂ at washer se cur ing blade.

• Install new or resharpened blade with trailing edge up towards deck as shown.

IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY.

• Reassemble blade bolt, lock washer and ﬂ at washer in exact order as shown.

• Tight en blade bolt se cure ly (27-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT IS HEAT TREATED. IF BOLT NEEDS REPLACING, REPLACE ONLY WITH APPROVE BOLT SHOWN IN THE REPAIR PARTS.

CENTER HOLE

5/8" BOLT OR PIN

FIG. 14

BATTERY

Your tractor has a batter y charging system which is suf ﬁ cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

17

BLADE

MAINTENANCE

0

2

4

63

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause

the battery to “leak” power.

• Disconnect BLACK battery cable ﬁ rst then RED bat tery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See “REPLACING BATTERY” in the SERVICE AND ADJUSTMENTS section of this man u al).

V-BE LTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not ad just able. Re place belts if they begin to slip from wear.

TRANSAXLE COOLING

The transmission fan and cooling ﬁ ns should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent pos si ble damage to seals, do not use high pressure water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades are intact and clean.

• Inspect cooling ﬁ ns for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling ﬁ ns.

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, they will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil ﬁ ll cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Figs. 15 and 16)

Determine temperature range expected before oil change. All oil must meet API service classiﬁ cation SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil ﬁ ll cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

• Remove yellow cap from end of drain valve and install the drain tube onto the ﬁ tting.

OIL DRAIN VALVE

CLOSED AND LOCKED POSITION

YEL LOW CAP

DRAIN TUBE

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and ﬂ uid main te nance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your near est au tho rized ser vice center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classiﬁ cation SF-SJ. Select the oil’s SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

SAE 30

5W-30

-20 0 30 40

F

C

-30

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

-20 0

-10

32

60

10

80

20 30 40

FIG. 15

100

oil_visc_chart1_e

FIG. 16

• Unlock drain valve by pushing inward and turning coun ter clock wise.

• To open, pull out on the drain valve.

• After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

• Remove the drain tube and replace the cap onto to the bottom ﬁ tting of the drain valve.

• Reﬁ ll engine with oil through oil ﬁ ll dipstick tube. Pour slowly. Do not overﬁ ll. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this man u al.

• Use gauge on oil ﬁ ll cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at “FULL” line on dipstick.

18

MAINTENANCE

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine dam age from overheating. Clean with a wire brush or compressed air to re move dirt and stubborn dried gum ﬁ bers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen, cooling ﬁ ns, and other external surfaces of the engine are kept clean at all times.

Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling ﬁ ns and external surfaces as necessary. Make sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling ﬁ ns, and/or cooling shrouds re moved will cause engine damage due to overheating.

AIR FILTER (See Fig. 17)

Your engine will not run proper ly using a dirty air ﬁ lter. Clean the foam pre-cleaner after every 25 hours of op er a tion or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs ﬁ rst.

Service air cleaner more often under dusty conditions.

• Remove knobs and cover.

TO SERVICE PRE-CLEANER

• Wash it in liquid detergent and water.

• Squeeze it dry in a clean cloth.

• Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil.

• If very dirty or damaged, replace pre-cleaner.

TO SER VICE CARTRIDGE

• Clean cartridge by tap ping gen tly on ﬂ at surface. If very dirty or damaged, replace cartridge.

• Reinstall precleaner cartridge, cover and secure with knobs.

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN THE CARTRIDGE. THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE.

KNOBS

COVER

CAR TRIDGE

ENGINE OIL FILTER

Replace the engine oil ﬁ lter every season or every other oil change if the tractor is used more than 100 hours in one year.

MUFFLER

Inspect and replace corroded mufﬂ er and spark arrester (if equipped) as it could create a ﬁ re hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs ﬁ rst. Spark plug type and gap setting are shown in “PROD UCT SPECIFICATIONS” section of this manual.

IN-LINE FUEL FILTER (See Fig. 18)

The fuel ﬁ lter should be replaced once each season. If fuel ﬁ lter becomes clogged, ob struct ing fuel ﬂ ow to car bu re tor, re place ment is re quired.

• With engine cool, remove ﬁ lter and plug fuel line sec tions.

• Place new fuel ﬁ lter in position in fuel line with arrow pointing towards carburetor.

• Be sure there are no fuel line leaks and clamps are properly positioned.

• Immediately wipe up any spilled gasoline.

CLAMP

FUEL FILTER

FIG. 18

CLAMP

00667

CLEANING

• Clean engine, battery, seat, ﬁ nish, etc. of all foreign matter.

• Keep ﬁ nished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmission are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower.

FOAM PRE-CLEANER

FIG. 17

19

SERVICE AND ADJUSTMENTS

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR AD JUST MENTS:

• Depress brake pedal fully and set parking brake.

• Place attachment clutch in “DISENGAGED” position.

• Turn ignition key to “STOP” and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

TRACTOR

TO REMOVE MOWER (See Fig. 19)

Mower will be easier to remove from the right side of tractor.

• Place attachment clutch in “DIS EN GAGED” position.

• Move attachment lift lever forward to low er mower to its lowest po si tion.

• Roll belt off engine pulley.

• Remove small retainer spring, and remove clutch spring off pulley bolt.

• Remove large retainer spring, slide col lar off and push housing guide out of brack et.

• Disconnect anti-swaybar from chas sis bracket by remov ing re tain er spring.

• Disconnect suspension arms from rear deck brackets by removing retainer springs.

• Disconnect front links from deck by re mov ing retainer springs.

• Raise lift lever to raise suspension arms. Slide mower out from under tractor.

SMALL RETAINER SPRING

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER

DECK IS TO BE MOUNTED ON THE TRAC TOR, REMOVE THE FRONT LINKS AND HOOK THE CLUTCH SPRING INTO SQUARE HOLE IN FRAME.

TO INSTALL MOWER (See Fig. 18)

• Raise attachment lift lever to its high est position.

• Slide mower under tractor with deﬂ ector shield to right side of tractor.

• Lower lift lever to its lowest po si tion.

• Connect front links to mower deck and secure with retainer springs..

• Connect suspension arms to rear deck brackets and secure with retainer springs.

• Connect anti-swaybar to chassis bracket and secure with retainer spring.

• Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring.

• Place ﬂ at washer and clutch spring on idler pulley bolt and secure with small retainer spring.

• Install belt onto engine pulley.

SMALL RETAINER SPRING

CLUTCH SPRING

RETAINER SPRING

ANTI-SWAY BAR

COLLAR

HOUSING GUIDE

CLUTCH SPRING

FLAT WASHER

LARGE RETAINER SPRING

BRACKET

Fig. 19

20

SUSPENSION ARMS

SQUARE HOLE

ENGINE PULLEY

FRONT LINK

RETAINER SPRINGS (BOTH SIDES)

02696

DEFLECTOR SHIELD

01156

SERVICE AND ADJUSTMENTS

01268

01267

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inﬂ ated (See “PROD UCT SPECIFICATIONS” section of this manual). If tires are over or underinﬂ ated, you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 20 and 21)

• Raise mower to its highest position.

• At the midpoint of both sides of mower, measure height from bot tom edge of mower to ground. Distance “A” on both sides of mower should be the same or within 1/4" of each other.

• If adjustment is necessary, make adjustment on one side of mower only.

• To raise one side of mower, tighten lift link ad just ment nut on that side.

• To lower one side of mower, loosen lift link ad just ment nut on that side.

NOTE: Three full turns of adjustment nut will change mower height about 1/8".

• Recheck measurements after adjusting.

BOTTOM EDGE OF MOWER TO GROUND

00598

BOTTOM EDGE OF MOWER TO GROUND

• Before making any necessary adjustments, check that both front links are equal in length.

• If links are not equal in length, adjust one link to same length as other link.

• To lower front of mower loosen nut “E” on both front links an equal number of turns.

• When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nuts “F” against trunnion on both front links.

• To raise front of mower, loosen nut “F” from trunnion on both front links. Tighten nut “E” on both front links an equal number of turns. The two front links must remain equal in length.

• When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nut “F” against trunnion on both front links.

• Recheck side-to-side adjustment.

MANDREL

"D"

FIG. 22

“A”

GROUND LINE

FIG. 20

SUSPENSION ARM

01553

LIFT LINK ADJUSTMENT NUT

FIG. 21

FRONT-TO-BACK ADJUSTMENT (See Figs. 22 and 23)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO AD JUST BOTH FRONT LINKS EQUAL LY S O MOWER WILL STAY LEVEL SIDE-TO-SIDE.

To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position.

Check adjustment on right side of tractor. Measure dis tance “D” directly in front and behind the mandrel at bottom edge of mower housing as shown.

“A”

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

NUT "F"

TRUNNION

FRONT LINKS

NUT "E"

FIG. 23

21

SERVICE AND ADJUSTMENTS

TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 24)

The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake.

BELT REMOVAL -

• Remove mower from tractor (See “TO REMOVE MOW ER” in this section of manual).

• Work belt off both mandrel pulleys and idler pulleys.

• Pull belt away from mower.

BELT INSTALLATION -

• Work belt around both mandrel pulleys and idler pulleys.

• Make sure belt is in all pulley grooves and in side all belt guides.

• Install mower (See "To Install Mower" in this section of manual).

MANDREL PULLEY

IDLER PUL LEYS

0231

4

FIG. 24

TO CHECK AND ADJUST BRAKE (See Fig. 25)

Your tractor is equipped with an ad just able brake system which is mounted on the right side of the transaxle.

If tractor requires more than ﬁ ve (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be checked and ad just ed.

TO CHECK BRAKE

• Park tractor on a level, dry concrete or paved surface, depress brake pedal all the way down and engage parking brake.

• Disengage transmission by placing freewheel control in “transmission disengaged” position. Pull freewheel con trol out and into the slot and release so it is held in the disengaged position.

The rear wheels must lock and skid when you try to manually push the tractor forward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced.

TO ADJUST BRAKE

• Depress brake pedal all the way down and en gage parking brake.

• Measure distance between brake operating arm and nut “A” on brake rod.

• If distance is other than 1-3/4", loosen jam nut and turn nut “A” until distance becomes 1-3/4". Retighten jam nut against nut “A”.

• Engage transmission by placing freewheel control in “trans mis sion engaged” position.

• Road test tractor for proper stopping distance as stated above. Readjust if nec es sary. If stopping distance is still greater than ﬁ ve (5) feet in high est gear, further main te nance is nec es sary. Replace brake pads or contact a qualiﬁ ed service center.

WITH PARKING BRAKE “ENGAGED”

1-3/4"

02537

DO NOT TOUCH THIS NUT. IF FURTHER BRAKE AD JUST MENT IS NECESSARY CONTACT YOUR NEAR EST AUTHORIZED SERVICE CENTER/DEPARTMENT

NUT “A”

JAM NUT

OPERATING ARM

FIG. 25

TO REPLACE MOTION DRIVE BELT (See Fig. 26)

Park the tractor on level surface. En gage parking brake. For as sis tance, there is a belt installation guide decal on bottom side of left footrest.

BELT REMOVAL -

• Remove mower (See “TO RE MOVE MOWER” in this section of manual).

NOTE: Observe entire motion drive belt and position of all belt guides and keepers.

• Remove belt from stationary idler and clutching idler.

• Remove belt downward from around en gine pulley.

• Pull belt slack toward rear of trac tor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades.

• Remove belt from center span keeper and pull belt away from tractor.

BELT INSTALLATION -

• Carefully work new belt down around transmission cooling fan and onto the input pulley.

• Slide belt into the center span keeper.

• Pull belt toward front of tractor and roll around the top groove of engine pulley.

• Install belt through stationary idler and clutch ing idler.

• Make sure belt is in all pulley grooves and in side all belt guides and keep ers.

• Install mower (See “TO IN STALL MOWER” in this sec tion of manual).

22

SERVICE AND ADJUSTMENTS

00

663

ENGINE PULLEY

CLUTCHING IDLER

STA TION ARY IDLER

TRANS MIS SION INPUT PULLEY

CENTER SPAN KEEPER

01510

FIG. 26

TRANSMISSION REMOVAL/REPLACEMENT

Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See “PURGE TRANS MIS SION” in the Operation section of this manual.

TO AD JUST STEER ING WHEEL ALIGN MENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer ing wheel and reassemble per instructions in the Assembly section of this manual.

TO REMOVE WHEEL FOR REPAIRS (See Fig. 27)

• Block up axle securely.

• Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose).

• Repair tire and reassemble.

• On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.

• Replace washers and snap retaining ring securely in axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and prevent ﬂ at tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

RE TAI N ING RING

AXLE COVER

SQUARE KEY (REAR WHEEL ONLY)

WAS H ERS

FIG. 27

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department.

23

SERVICE AND ADJUSTMENTS

02602

TO START ENGINE WITH A WEAK BATTERY (See Fig. 28)

WAR NING: Lead-acid batteries gen er ate ex plo sive gases. Keep sparks, ﬂ ame and smoking ma te ri als away from bat ter ies. Always wear eye pro tec tion when around batteries.

If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE sec tion of this man u al).

If “jumper ca bles” are used for emer gen cy starting, follow this pro ce dure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

• Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis.

• Connect one end of the BLACK ca ble to the NEGA TIVE (-) terminal (C) of fully charged battery.

• Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and bat tery.

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable ﬁ rst from chassis and then from the fully charged battery.

• RED cable last from both batteries.

• Install new battery with terminals in same position as old battery.

• First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely. Slide terminal cover over terminal.

• Connect BLACK grounding cable to negative (-) ter mi nal with remaining hex bolt and keps nut. Tighten se cure ly.

SEAT PAN

FIG. 29

TER MI NAL COVER

KEPS NUT

HEX BOLT

02614

WEAK OR DEAD BATTERY

FULLY CHARGED BATTERY

FIG. 28

REPLACING BATTERY (See Figs. 29 and 30)

WARNING: Do not short battery ter mi nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected ﬁ rst to prevent sparking from ac ci den tal grounding.

• Lift seat pan to raised position.

• Disconnect BLACK battery cable ﬁ rst then RED battery cable and carefully remove battery from tractor.

POSITIVE (RED) CABLE

NEGATIVE (BLACK) CABLE

FIG. 30

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the backside of the grill.

• Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.

• Check wiring. See electrical wiring diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.

24

02118

SERVICE AND ADJUSTMENTS

TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 31)

• Raise hood.

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.

• To replace, reverse above procedure.

HOOD

HEADLIGHT WIRE CONNECTOR

01536

FIG. 31

TO ADJUST CARBURETOR

Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment.

High speed stop is factory ad just ed. Do not adjust - damage may result.

IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVER SPEED ING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIP MENT AND EX PE RI ENCE TO MAKE ANY NEC ES SARY ADJUSTMENTS.

STOP

02119

ENGINE

TO AD JUST THROTTLE CON TROL CABLE (See Fig. 32)

The throttle control has been preset at the factory and ad just ment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows:

• With engine not running, move throttle control lever to fast position.

• Check that swivel is against stop. If it is not, loosen cable clamp screw and pull cable back until swivel is against stop. Tighten cable clamp screw securely.

TO AD JUST CHOKE CON TROL (See Fig. 33)

The choke control has been preset at the factory and ad just ment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows:

• With engine not running, move choke control (located on dash panel) to full choke position.

• Loosen knob and remove cover assembly from air cleaner.

• Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw se curely.

• Replace air cleaner cover assembly and tighten knob.

SWIVEL

CLAMP SCREW

FIG. 32

FIG. 33

25

STORAGE

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.

WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open ﬂ ame or spark. Allow the engine to cool before storing in any en clo sure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thor oughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

• Clean entire tractor (See “CLEANING” in the Main te nance section of this manual).

• Inspect and replace belts, if necessary (See belt re place ment instructions in the Service and Adjustments section of this manual).

• Lubricate as shown in the Maintenance section of this man ual.

• Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery may require recharging.

• To help prevent corrosion and power leakage during long periods of storage, battery cables should be dis con nect ed and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMINALS” in the Maintenance sec tion of this manual).

• After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals.

• If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS

FROM FORMING IN ES SEN TIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FIL TER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOIS TURE WHICH LEADS TO SEPARATION AND FOR MA TION OF ACIDS DURING STOR AGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.

• Empty the fuel tank by starting the engine and let it run until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor age. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of this man ual).

CYLINDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark plug hole(s) into cylinder(s).

• Turn ignition key to “START” position for a few seconds to distribute oil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover it to give protection from dust and dirt.

• Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE EN GINE AND EXHAUST AREAS ARE STILL WARM.

26

TROUBLESHOOTING POINTS

PROBLEM CAUSE CORRECTION

Will not start 1. Out of fuel. 1. Fill fuel tank.

2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section.

3. Engine ﬂ ooded. 3. Wait several minutes before attempting to start.

4. Bad spark plug. 4. Replace spark plug.

5. Dirty air ﬁ lter. 5. Clean/replace air ﬁ lter.

6. Dirty fuel ﬁ lter. 6. Replace fuel ﬁ lter.

7. Water in fuel. 7. Empty fuel tank and carburetor, reﬁ ll tank with fresh gasoline and replace fuel ﬁ lter.

8. Loose or damaged wiring. 8. Check all wiring.

9. Carburetor out of adjustment. 9. See “To Adjust Carburetor” in Service Adjustments section.

10. Engine valves out of adjustment. 10. Contact an authorized service center/department.

Hard to start 1. Dirty air ﬁ lter. 1. Clean/replace air ﬁ lter.

2. Bad spark plug. 2. Replace spark plug.

3. Weak or dead battery. 3. Recharge or replace battery.

4. Dirty fuel ﬁ lter. 4. Replace fuel ﬁ lter.

5. Stale or dirty fuel. 5.

6. Loose or damaged wiring. 6. Check all wiring.

7. Carburetor out of adjustment. 7. See “To Adjust Carburetor” in Service Adjustments section.

8. Engine valves out of adjustment. 8. Contact an authorized service center/department.

Empty fuel tank and reﬁ ll tank with fresh, clean gasoline.

Engine will not turn over 1. Brake pedal not depressed. 1. Depress brake pedal.

2. Attachment clutch is engaged. 2. Disengage attachment clutch.

3. Weak or dead battery. 3. Recharge or replace battery.

4. Blown fuse. 4. Replace fuse.

5. Corroded battery terminals. 5. Clean battery terminals.

6. Loose or damaged wiring. 6. Check all wiring.

7. Faulty ignition switch. 7. Check/replace ignition switch.

8. Faulty solenoid or starter. 8. Check/replace solenoid or starter.

9. Faulty operator presence switch(es). 9. Contact an authorized service center/department.

Engine clicks but will not 1. Weak or dead battery. 1. Recharge or replace battery. start 2. Corroded battery terminals. 2. Clean battery terminals.

3. Loose or damaged wiring. 3. Check all wiring.

4. Faulty solenoid or starter. 4. Check/replace solenoid or starter.

Loss of power 1. Cutting too much grass/too fast. 1. Raise cutting height/reduce speed.

2. Throttle in “CHOKE” position. 2. Adjust throttle control.

3. Build-up of grass, leaves and trash under mower. 3. Clean underside of mower housing.

4. Dirty air ﬁ lter. 4. Clean/replace air ﬁ lter.

5. Low oil level/dirty oil. 5. Check oil level/change oil.

6. Faulty spark plug. 6. Clean and regap or change spark plug.

7. Dirty fuel ﬁ lter. 7. Replace fuel ﬁ lter.

8. Stale or dirty fuel. 8.

9. Water in fuel. 9. Empty fuel tank and carburetor, reﬁ ll tank with fresh gasoline and replace fuel ﬁ lter.

10. Spark plug wire loose. 10. Connect and tighten spark plug wire.

11. Dirty engine air screen/ﬁ ns. 11. Clean engine air screen/ﬁ ns.

12. Dirty/clogged mufﬂ er. 12. Clean/replace mufﬂ er.

13. Loose or damaged wiring. 13. Check all wiring.

14. Carburetor out of adjustment. 14. See “To Adjust Carburetor” in Service Adjustments section.

15. Engine valves out of adjustment. 15. Contact an authorized service center/department.

Empty fuel tank and reﬁ ll tank with fresh, clean gasoline.

Excessive vibration 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.

2. Bent blade mandrel. 2. Replace blade mandrel.

3. Loose/damaged part(s). 3. Tighten loose part(s). Replace damaged parts.

27

TROUBLESHOOTING POINTS

PROBLEM CAUSE CORRECTION

Engine continues to run 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not when operator leaves seat corrected, contact an authorized service center/ with attachment clutch department. engaged

Poor cut - uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.

2. Mower deck not level. 2. Level mower deck.

3. Buildup of grass, leaves, and trash under mower. 3. Clean underside of mower housing.

4. Bent blade mandrel. 4. Replace blade mandrel.

5. Clogged mower deck vent holes from buildup of 5. Clean around mandrels to open vent holes. grass, leaves, and trash around mandrels.

Mower blades will not 1. Obstruction in clutch mechanism. 1. Remove obstruction. rotate 2. Worn/damaged mower drive belt. 2. Replace mower drive belt.

3. Frozen idler pulley. 3. Replace idler pulley.

4. Frozen blade mandrel. 4. Replace blade mandrel.

Poor grass discharge 1. Engine speed too slow. 1. Place throttle control in “FAST” position.

2. Travel speed too fast. 2. Shift to slower speed.

3. Wet grass. 3. Allow grass to dry before mowing.

4. Mower deck not level. 4. Level mower deck.

5. Low/uneven tire air pressure. 5. Check tires for proper air pressure.

6. Worn, bent or loose blade. 6. Replace/sharpen blade. Tighten blade bolt.

7. Buildup of grass, leaves and trash under mower. 7. Clean underside of mower housing.

8. Mower drive belt worn. 8. Replace mower drive belt.

9. Blades improperly installed. 9. Reinstall blades sharp edge down.

10. Improper blades used. 10. Replace with blades listed in this manual.

11. Clogged mower deck vent holes from buildup of 11. Clean around mandrels to open vent holes. grass, leaves, and trash around mandrels.

Headlight(s) not working 1. Switch is “OFF”. 1. Turn switch “ON”. (if so equipped) 2. Bulb(s) or lamp(s) burned out. 2. Replace bulb(s) or lamp(s).

3. Faulty light switch. 3. Check/replace light switch.

4. Loose or damaged wiring. 4. Check wiring and connections.

5. Blown fuse. 5. Replace fuse.

Battery will not charge 1. Bad battery cell(s). 1. Replace battery.

2. Poor cable connections. 2. Check/clean all connections.

3. Faulty regulator (if so equipped). 3. Replace regulator.

4. Faulty alternator. 4. Replace alternator.

Loss of drive 1. Freewheel control in “disengaged” position. 1. Place freewheel control in “engaged” position.

2. Motion drive belt worn, damaged, or broken. 2. Replace motion drive belt.

3. Air trapped in transmission during shipment 3. Purge transmission. or servicing.

Engine “backﬁ res” when 1. Engine throttle control not set at “SLOW” 1. Move throttle control to “SLOW” position and allow turning engine “OFF” position for 30 seconds before stopping engine. to idle for 30 seconds before stopping engine.

28

TRACTOR - - MODEL NUMBER PD20PH42STA PRODUCT NO. 954 57 09-25

SCHEMATIC

A

AMMETER

(OPTIONAL)

RED

B

G

L

IGNITION

SWITCH

BLACK

RED

BLACK

BATTERY

RED

FUSE

WHITE

RED

M

STARTER

BLACK

SOLENOID

S

M

A1

CLUTCH / BRAKE

(PEDAL UP)

WHITE

A2

SEAT SWITCH

(NOT OCCUPIED)

WHITE

BLACK

HOUR

ATT'MENT CLUTCH

BLACK

(CLUTCH OFF)

BLACK

GROUNDING

CONNECTOR

METER

BLUE

(OPTIONAL)

FUEL LINE

BLACK

IGNITION

UNIT

SPARK

PLUG

GAP

(2 PLUGS ON

TWIN CYL. ENGINES)

IGNITION SWITCH

CIRCUITPOSITION

OFF

M+G+A1

B+A1RUN/LIGHT

B+A1RUN

B + S + A1START

“MAKE”

NONE

A2+L

NONE

28 VOLTS AC MIN. @ 3600 RPM (CHARGING SYSTEM DISCONNECTED)

DIODE

14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)

FUEL SHUT-OFF SOLENOID

(IF SO EQUIPPED)

ORANGE

CHARGING SYSTEM OUTPUT 3 AMP DC @ 3600 RPM

RED

LIGHTING SYSTEM OUTPUT 5 AMP AC @ 3600 RPM

NOTE

YOUR TRACTOR IS EQUIPPED WITH A SPECIAL

BROWN

ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS

NON-REMOVABLE

CONNECTIONS

WILL BECOME THEIR BRIGHTEST.

REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.

ALTERNATOR

BLACK

HEADLIGHTS

29

TRACTOR - - MODEL NUMBER PD20PH42STA PRODUCT NO. 954 57 09-25

ELECTRICAL

22

21

42

24

41

33

30

27

43

27

25

27

26

40

16

D .

C

.

A

M

P

E

R

E

S

52

29

8

45

28

27

2

90

1

30

TRACTOR - - MODEL NUMBER PD20PH42STA PRODUCT NO. 954 57 09-25

ELECTRICAL

KEY PART NO. NO. DESCRIPTION

1 144927 Battery 2 74760412 Bolt Hex Hd 1/4-20unc X 3/4 8 176689 Box Battery Fender 16 176138 Switch Interlock 21 183759 Harness Socket Light 22 4152J Bulb, Light # 1156 24 4799J Cable Battery 25 146147 Cable Battery 6 Ga Red w/16 wire 26 175158 Fuse 27 73510400 Nut Keps Hex 1/4-20 Unc 28 4207J Cable Ground 6ga 12 black 29 121305X Switch Plunger Nc Gray 30 175566 Switch Ign 33 140401 Key Ign Molded Generic 40 179720 Harness Ign 41 71110408 Bolt Fin Hex 1/4-20uncx 1/2 42 131563 Cover Terminal Red 43 178861 Solenoid 45 121433X Ammeter Rectangular 52 141940 Protection Loop 90 180449 Cover Terminal Battery

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

31

TRACTOR - - MODEL NUMBER PD20PH42STA PRODUCT NO. 954 57 09-25

CHASSIS

259

208

264

28

17

10

18

10

30

270

31

209

90

11

159

209

9

269

5

209

208

263

39

58

166

258

261

206

207

64

3

2

60

142

26

143

74

3

144

142

3

38

37

3

14

38

14

1

13

145

37

208

chassis_elite sv_pro_6

32

TRACTOR - - MODEL NUMBER PD20PH42STA PRODUCT NO. 954 57 09-25

CHASSIS

KEY PART NO. NO. DESCRIPTION

1 174619 Chassis 2 176554 Drawbar 3 17060612 Screw 3/8-16 X .75 5 155272 Bumper Hood/Dash 9 168337X012 Dash P/L 10 72140608 Bolt Carriage 3/8-16 x 1 11 174996 Panel Dash Lh 13 175255 Panel Dash Rh 14 17490608 Screw Thdrol 3/8-16 x 1/2 17 183393X428 Hood 18 126938X Bumper Hood 26 73800600 Nut Lock Hex W/Ins 3/8-16 Unc 28 183828 Grille/Lens Asm 30 184411X428 Fender Footrest 31 139976 Bracket Fender 37 17490508 Screw Thdrol 6/16-18 x 1/2 TYT 38 175710 Bracket Asm Pivot Mower Rear 39 174714 Bracket Pivot 58 185949 Duct Air 60 72140606 Bolt 3/8-16 x 3/4 64 154798 Dash Lower STLT 74 73680600 Nut Crownlock 3/8-16 90 124346X Nut Self-Thd Wsh-Hd 1/4 142 175702 Plate Reinforcement STLT 143 154966 Bracket Swaybar Chassis 144 175582 Bracket Footrest Step-Thru 145 156524 Rod Pivot Chassis/Hood 159 155123X428 Cupholder 166 171875 Screw Hwhd Hi-Lo #13-16 x 3/4 206 170165 Bolt Shoulder 5/16-18 207 17670508 Screw Thdrol 5/16-18 x 1/2 208 17670608 Screw Thdrol 3/8-16 x 1/2 209 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4 258 183835X599 Lens Grille Pro RH 259 183834X599 Lens Grille Pro LH 261 183829X428 Insert Grille 263 183832 Bezel Grille LH 264 183833 Bezel Grille RH 269 184400X428 Toolbox Asm. 270 184401X428 Toolbox Lid

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

33

TRACTOR - - MODEL NUMBER PD20PH42STA PRODUCT NO. 954 57 09-25

DRIVE

57

51

63

212

70

116

96

16

32

214

30

221

220

52

254

95

253

221

222 51

96

51

19

219

250

19

223

227 218

223

225

223

226

231

221

29

51

274

224

229

62

19

59

61

273

272

244

36

6

228

217

41

251

35

28

22

56

38

34

39

26

37

27

64

65

27

49

66

47

120

50

36

202

150

48

151 51

35

53

55

77

15

241

drive-hydro.stlt_50

24

19

25

26

52

77

1

74

75

78

30

76

32

34

TRACTOR - - MODEL NUMBER PD20PH42STA PRODUCT NO. 954 57 09-25

DRIVE

KEY PART NO. NO. DESCRIPTION

1 - - - - - - Transaxle (Order parts from trans-

axle manufacturer)

Hydro gear Model 336-0510 6 17060512 Screw 5/16-18 x 3/4 9 179334 Clutch Elec 15 74490544 Bolt Hex Flghd 5/16-18 Gr. 5 16 73800500 Nut Lock Hex W/Ins. 5/16-18 Unc 17 126197X Washer 1-1/2 OD x 15/32 ID x

.250 19 73800600 Nut Lock Hex W/Wsh 3/8-16 Unc 22 175896 Rod, Brake 24 73350600 Nut, Hex Jam 3/8-16 Unc 25 106888X Spring, Brake Rod 26 19131316 Washer 27 76020412 Pin Cotter 1/8 x 3/4 CAD. 28 175765 Rod, Parking Brake 29 71673 Cap, Brake, Park 30 169592 Bracket, Transaxle 32 74760512 Bolt Hex Hd 5/16-18 Unc x 3/4 34 175578 Shaft, Foot Pedal 35 120183X Bearing, Nylon 36 19211616 Washer 37 1572H Pin, Roll 38 179114 Pulley, Composite, Flat 39 74760648 Bolt Fin Hex 3/8-16 Unc x 3 41 175556 Keeper, Belt Idler Flat 47 127783 Pulley, Idler, V-Groove 48 154407 Bellcrank Clutch Grnd Drw Stl 49 123205X Retainer, Belt 50 72110612 Bolt 51 73680600 Nut Crownlock 3/8-16 UNC 52 73680500 Nut, Crownlock 5/16-18 Unc 53 105710X Link, Clutch 55 105709X Spring, Return, Clutch 56 17060620 Screw 3/8-16 x 1-1/4 57 140294 V-Belt, Ground Drive 59 169691 Keeper, Center Span 61 17120614 Screw 3/8-16 x .875 62 8883R Cover, Pedal 63 175410 Pulley, Engine 64 173937 Bolt Hex 7/16-20 x 4 x Gr. 5-1.5 65 10040700 Washer

KEY PART NO. NO. DESCRIPTION

66 154778 Keeper Belt Engine 70 134683 Guide Belt Mower RH 74 137057 Spacer, Axle 75 121749X Washer 25/32 x 1-1/4 x 16 Ga. 76 12000001 E-Ring 77 123583X Key, Square 78 121748X Washer 25/32 x 1-5/8 x 16 Ga. 95 180825 Rod Bypass 96 4497H Retainer Spring 1" Zinc/Cad 116 72140608 Bolt RDHD SQNK 3/8-16 Unc x 1 120 73900600 Nut Lock Flg 3/8-16 Unc 150 175456 Spacer Retainer 151 19133210 Washer 13/32 x 2 x 10 Ga. 202 72110614 Bolt Carr Sh 3/8-16 x 1-3/4 Gr. 5 212 145212 Nut HexFlange Lock 214 174735 Link Transaxle 217 179433 Pedal Assy., Reverse with Pad 218 174713 Arm Control Pedal Reverse 219 174839 Bracket Frest Pdl Ctrl. Hyd 220 174711 Bracket Mtg. Pedal Control 221 72140606 Bolt Rdhd Sqnk 3/8-16 Unc x 3/4 222 73680700 Nut Crownlock 7/16-14 Unc 223 174840 Washer Nylon 11/16 ID x .060 224 174736 Pedal Forward 225 174712 Arm Control Pedal Forward 226 174902 Bolt Pivot Spacer 227 174710 Cam Reverse Pedal LT 228 179032 Bolt Shoulder 5/16-18 229 176451 Washer Serrated 5/16 x .75 231 174573 Strap Torque 241 73930400 Nut Centerlock 1/4-20 Unc 244 166880 Screw 5/16-18 x 5/8 250 17060612 Screw 3/8-16 x .75 251 17060516 Screw 5/16-18 x 1 253 179422 Washer .3125 x .615 x 16 Ga. 254 178062 Clip Retainer 272 17670508 Screw 5/16-18 x 1/2 TT 273 179610 Pad, Reverse Pedal 274 175646 Cover Pedal Forward

NOTE: All component dimensions give in U.S. inches.

1 inch = 25.4 mm

35

TRACTOR - - MODEL NUMBER PD20PH42STA PRODUCT NO. 954 57 09-25

STEERING ASSEMBLY

38

12

39

1

41

42

37

36

44

51

54

91

43

29

steering_pl.lt_29

88

71

68

29

17

68

82

15

29

46

8

6

2

87

5

3

11

40

10

13

65

32

33

34

35

67

46

8

6

67

87

5

4

43

6

8

36

TRACTOR - - MODEL NUMBER PD20PH42STA PRODUCT NO. 954 57 09-25

STEERING ASSEMBLY

KEY PART NO. NO. DESCRIPTION

1 180656 Wheel Steering 2 184706 Axle Asm 3 169840 Spindle Asm LH 4 169839 Spindle Asm RH 5 6266H Bearing Race Thrust Harden 6 121748X Washer 25/32 X 1-5/8 X 16 Ga 8 12000029 Ring Klip #t5304-75 10 175121 Link Drag 11 10040600 Washer Lock Hvy Hlcl Spr 3/8 12 73940800 Nut Hex Jam Toplock 1/2-20 UNF 13 136518 Spacer Brg Axle Front 15 145212 Nut Hex Flange Lock 17 180641 Shaft Asm Steering 29 17060612 Screw 3/8-16 x .75 32 171888 Rod Tie 33 19111216 Washer 11/32 x 3/4 x 16 Ga 34 10040500 Washer Lock Hvy Hlcl Spr 5/16 35 73540500 Crownlock Nut 5/16-24 Unf 36 155099 Bushing Strg 37 152927 Screw 38 180657 Insert Cap Strg Wh 39 19182411 Washer 9/16 X 1 1/20 X 11 Ga 40 7810H Lock nut 41 159945 Adaptor Wheel Strg 42 145054X428 Boot Steering Dash 43 121749X Washer 25/32 X 1 1/4 X 16 Ga 44 180640 Extension Steering Shaft 46 121232X Cap Spindle Fr Top Blk 51 73540400 Nut Crownlock 1/4-28 54 71130420 Bolt Hex 1/4-28 UNF x 1-1/4 Gr. 8 65 160367 Spacer Brace Axle 67 72140618 Bolt Rdhd Sq 3/8-16 Unc x 2-3/4 71 175146 Steering Asm 68 169827 Axle, Brace 82 169835 Bracket Susp Chassis Front 87 173966 Washer Flat .781 x 1-1/2 x .14 88 175118 Bolt Shoulder 7/16-20 Unc 91 175553 Clip Steering

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

37

TRACTOR - - MODEL NUMBER PD20PH42STA PRODUCT NO. 954 57 09-25

SEAT ASSEMBLY

1

8

9

7

5

6

14

9

7

10

22

24

16

25

15

11

13

17

KEY PART NO. NO. DESCRIPTION

1 171683 Seat 2 140551 Bracket Pivot Seat 8 720 3 71110616 Bolt Fin Hex 3/8-16unc X 1 4 19131610 Washer 13/32 X 1 X 10 Ga 5 145006 Clip Push-In 6 73800600 Nut Hex w/Ins. 3/8-16 Unc 7 124181X Spring Seat Cprsn 2 250 Blk Zi 8 17000616 Screw 3/8-16 x 1.5 Smgml 9 19131614 Washer 13/32 X 1 X 14 Ga. 10 182493 Pan Seat 11 166369 Knob Seat 12 121246X Bracket Mounting Switch

12

2

5

4

3

KEY PART NO. NO. DESCRIPTION

13 121248X Bushing Snap Blk Nyl 50 Id 14 72050412 Bolt Rdhd Sqnk 1/4-20x1-1/2 15 134300 Spacer Split 28x 88 16 121250X Spring Cprsn 17 123976X Nut Lock 1/4 Lge Flg Gr 5 Zinc 21 171852 Bolt Shoulder 5/16-18 Unc 22 73800500 Nut Hex Lock W/Ins 5/16-18 24 19171912 Washer 17/32 X 1-3/16 X 12 Ga. 25 127018X Bolt Shoulder 5/16-18 X 62

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

21

38

TRACTOR - - MODEL NUMBER PD20PH42STA PRODUCT NO. 954 57 09-25

DECALS

11

2

9

7

5

14

16

4

6

KEY PART NO. NO. DESCRIPTION

1 187102 Decal Oper 2 176303 Decal Fender Auto 3 186164 Decal Hood LH 4 185809 Decal Side Panel Logo 5 170851 Decal HP Engine 6 170563 Decal Warning, Keep Hand Away 7 185440 Decal Replacement Parts 8 179128 Decal Deck "B" 42" 9 172740 Decal Fender Logo 10 157140 Decal Fender Danger E/F 11 172743 Decal Ins Strg Whl 12 173587 Decal Fend Reﬂ ector Rh

3

4

8

10

1

12

13

KEY PART NO. NO. DESCRIPTION

13 173589 Decal Fend Reﬂ ector Lh 14 160396 Decal V-Belt Schematic 16 186163 Decal Hood Rh 20 145005 Decal Bat Dan/Psn

- - 169210 Decal By Pass Lt Hydro

- - 174998X428 Pad Footrest LH

- - 175542X428 Pad Footrest RH

- - 138311 Decal Handle Lft Height Adjust

- - 186996 Manual Owner's (English)

- - 186997 Manual Owner's (French)

2

20

WHEELS AND TIRES

1

2

6

5,8

7

4,10

3,9

11

KEY PART NO. NO. DESCRIPTION

1 59192 Cap Valve Tire 2 65139 Stem Valve 3 170455 Tire F T 15 X 6 0 - 6 Service 4 59904 Tube Front (Service Item Only) 5 106732X421 Rim Asm 6"front Service 6 278H Fitting Grease (Front Wheel Only) 7 9040H Bearing Flange (Front Wheel nly) 8 106108X421 Rim Asm 8"rear Service 9 170456 Tire R T 20x10-8 Service 10 7152J Tube Rear (Service Item Only) 11 104757X421 Cap Axle Blk 1 50 X 1 00

- - 144334 Sealant, Tire ( 10 oz. Tube)

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

39

TRACTOR - - MODEL NUMBER PD20PH42STA PRODUCT NO. 954 57 09-25

ENGINE

2

1

3

32

25

26

14

38

44

46

17

16

13

81

5

72

8

10

6

31

29

OPTIONAL EQUIPMENT

Spark Arrester

engine-bs intek-twin_40

33

37

45

33

23

4

40

TRACTOR - - MODEL NUMBER PD20PH42STA PRODUCT NO. 954 57 09-25

ENGINE

KEY PART NO. NO. DESCRIPTION

1 170771 Control, Throttle 2 17720408 Screw Hex Thd Cut 1/4-20 x 1/2 3 - - - - - - - Engine Briggs Model 407777 (Order Parts from Engine Mfg.) 4 149723 Mufﬂ er, Asm. Twin Lo-Tone 5 160589 Pipe Exhaust Intek 20 RH 6 159955 Pipe Exhaust Intek 20 LH 8 171877 Bolt 5/16-18 UNC x 3/4 w/Sems 10 162797 Shield Browing B&S Intek II 13 165391 Mufﬂ er Gasket 14 148456 Tube Oil Drain 16 11050600 Washer, Lock Ext tooth 3/8 17 17060624 Screw 3/8-16 x 1-1/2 23 169837 Shield, Browning/Debris Guard 25 145996 Control Choke 26 73920600 Nut Keps 3/8-24 UNF 29 137180 Arrester, Spark 31 185534 Tank, Fuel 32 140527 Cap Gauge, Fuel 33 123487X Clamp, Hose Blk 37 137040 Line, Fuel 7.5 38 181654 Plug Drain Oil Easy 44 17670412 Screw Hex Wsh Thdrol 1/4-20 x 3/4 45 17000612 Screw Hex Wsh Thdrol 3/8-16 x 3/4 46 19091416 Washer 9/32 x 7/8 x 16 Ga. 72 183906 Screw Socket Head 5/16-18 x 1 81 73510400 Nut Keps Hex 1/4-20 Unc

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

For engine service and replacement parts, call the toll free number for your engine manufacturer listed below:

Briggs & Stratton 1-800-233-3723 Kohler Co. 1-800-544-2444 Tecumseh Products 1-800-558-5402 Honda Engines 1-800-426-7701 Kawasaki 1-949-460-5688

41

TRACTOR - - MODEL NUMBER PD20PH42STA PRODUCT NO. 954 57 09-25

132

95

94

182

91

183

132

MOWER DECK

152

151

158

116

117

153

134

157

135

136

119

113

154

118

2

153

5

1

67

156

142

147

68

40

37

36

144

40

143

150

106

45

105

102

103

105

104

37

145

184

59

148

146

54

33

32

31

30

21

139

21

2

21

103

101

104

106

102

21

5

134

21

118

119

2

136

117

116

21

23

24

25

155

159

46

44

53

21

140

34

48

147

52

56

55

142

138

2

92

5

26

130

131

129

3

6

92

149

4

19

21

113

16

15

20

14

18

13

11

10

9

8

18

28

29

42_D_man-t-path_stlt_4.

27

42

TRACTOR - - MODEL NUMBER PD20PH42STA PRODUCT NO. 954 57 09-25

MOWER DECK

KEY PART NO. NO. DESCRIPTION

1 182032X421 Mower Deck Assembly, 42" 2 72140506 Bolt 3 138017 Bracket Asm Fr. Sway Bar 3/42 4 165460 Bracket Asm Deck 42" Sway Bar 5 4939M Retainer Spring 6 178024 Bar Sway Deck 8 850857 Bolt 3/8-24 x 25 Grade 8 patched 9 10030600 Washer, Lock 10 140296 Washer, Hardened (The following Blades are available) 11 134149 Blade, Mulching 42” Std (for mulch-

ing mowers only)

- - 139775 Blade Mulching 42” Premium (For

better wear when mulching)

- - 138971 Blade Mower 42” Hi-Lift (for bagging

and discharging) 13 137645 Shaft As sem bly, Mandrel, Vented 14 128774 Housing, Mandrel, Vented 15 110485X Bearing, Ball, Mandrel 16 174493 Stripper, Mandrel Deck 18 72140505 Bolt, Carriage 5/16-18 x 5/8 19 132827 Bolt, Shoulder 20 159770 Bafﬂ e, Vortex 21 73680500 Nut 23 177563 Bracket, Deﬂ ector Mower 42" 24 105304X Cap, Sleeve 80 x 112 Blk Mower 25 123713X Spring, Torsion, Deﬂ ector 2 52 26 110452X Nut, Push Phos & Oil 27 130968X428 Shield, Deﬂ ector 42" Blk 28 19111016 Washer 11/32 x 5/8 x 16 Gauge 29 131491 Rod, Hinge 42" 6 75 W/G 30 173984 Screw Thdrol 31 129963 asher, Spacer Mower Vented 32 173436 Pulley, Mandrel 33 178342 Nut, Toplock 34 72110614 Bolt 36 173438 Pulley, Idler, Flat 37 19131316 Washer 13/32 x 13/16 x 16 Gauge 40 73680600 Nut 44 140088 Guard, Mandrel, LH 45 4497H Retainer 46 137729 Screw, Thdrol 1/4-20 x 5/8 T 48 133944 Washer, Hardened 52 139888 Bolt, Shoulder 5/16-18 Unc 53 184907 Arm Assembly, Pad, Brake 54 178515 Washer, Hardened 55 155046 Arm, Idler 56 122052X Spacer, Retainer 59 173442 Guard TUV Idler 67 171598 Knob Round 68 144959 V-Belt, 42" Mower 91 180532 Bracket Asm Noseroller LH 92 73800600 Nut Lock Hex w/Ins 3/8-16 Unc 94 132264 Roller Nose 38 & 42 95 180533 Bracket Asm Noseroller RH

KEY PART NO. NO. DESCRIPTION

101 136420 Mulcher Cover 102 71081010 Screw, Pan Hd Phillip 10-24 x 5/8 103 19061216 Washer, Flat 104 10071000 Washer, Lock 105 160793 Latch Assembly 106 2029J Nut, Weld 113 17060512 Screw 5/16-18 x 3/4 116 184219 Bolt, Shoulder 117 133957 Wheel, Gauge 118 73930600 Nut Centerlock 3/8-16 119 19121414 Washer 3/8 x 7/8 x 14 Ga. 129 19131312 Washer 13/32 x 13-16 x 12 Ga 130 74780616 Bolt Fin Hex 3/8-16 x 1 Gr. 5 131 72140608 Bolt RDHD SQNK 3/8-16 x 1 132 17000612 Screw 3/8-16 x .75 134 156941 Pin Head Rivet 135 159765X421 Bracket Asm. Whl Ga. R LH 136 155986 Bar Adjusting Gauge Wheel 138 159763X421 Bracket Asm Whl Ga. R RH 139 159767X421 Bracket Asm. Whl Ga. F RH 140 159768X421 Bracket Asm Whl Ga. F LH 142 165890 Arm Spring Brake Mower 143 157109 Bracket Arm Idler 42" 144 173441 Keeper Belt 42" Clutch Cable 145 173437 Pulley Idler Flat 146 173443 Bolt Carriage Idler 147 131335 Spring Extension 148 169022 Spring Return Idler 149 165898 Retainer Spring Yellow 150 19091216 Washer 9/32 x 3/4 x 16 Ga. 151 169670 Bracket Clutch Cable 152 169676 Clutch Cable 42" 153 169674 Washer Flat 3/8" Type B 154 169675 Spring Retainer 155 169671 Spring Retention LVR CLTCH CAB 156 169672 Spacer Clutch Cable 157 169669 Rod Clutch Cable 3/8" 158 17720408 Screw Hex Thd Cut 1/4-20 x 1/2 159 72140614 Bolt Rdhd Sqn 3/8-16 Unc x 1-3/4 182 179126 Rod Roller Nose 183 163552 Retainer Spring 184 19131410 Washer 13/32 x 7/8 x 10 Ga.

- - 130794 Mandrel Assembly (Includes Housing Shaft and Shaft Hardware Only

- Pulley Not Included)

- - 184563 Replacement Mower, Complete

(Std. Deck - Order separately

mulcher cover, nose roller and gauge wheel components Key Nos. 101-106, 91, 94, 95, 132, 182, 183, 5, 116-119, 134, 136)

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

43

TRACTOR - - MODEL NUMBER PD20PH42STA PRODUCT NO. 954 57 09-25

MOWER LIFT

37

38

29

40

41

36

28

13

27

25

24

23

7

5

49

30

50

1

3

13

11

19

31 32

4

12

19

26

6

2

13

20

15

6

5

4

20

18

17

16

20

15

44

TRACTOR - - MODEL NUMBER PD20PH42STA PRODUCT NO. 954 57 09-25

MOWER LIFT

KEY PART NO. NO. DESCRIPTION

1 184432 Wire Asm Inner/Sprg W/plunger LT 2 159476 Shaft Asm Lift RH w/Inf 3 178981 Pin Groove 2" 4 12000002 E Ring #5133-62 5 19211621 Washer 21/32 X 1 X 21 Ga 6 120183X Bearing Nylon Blk 629 Id 7 175830 Grip Handle 11 139865 Link Lift LH Fixed Length 12 139866 Link Lift RH Fixed Length 13 4939M Retainer Spring 15 173288 Link Front 16 73350800 Nut Jam Hex 1/2-13 Unc 17 175689 Trunnion 18 73800800 Nut Lock W/Wsh 1/2-13 Unc 19 139868 Arm Suspension Rear 20 163552 Retainer Spring 23 110807X Nut Special 24 19131016 Washer 13/32 X 5/8 X 16 Ga 25 2876H Spring 2-1/8" 26 169484 Retainer Clip 27 126971X Rod Adj Lift Zinc 7.49 Wrk Lg 28 73350600 Nut Hex Jam 3/8-16 Unc 29 138057 Knob Inf 3/8-16 Unc Blk W/sym 30 150233 Trunnion Inﬁ n Height 31 169865 Bearing Pvt Lift 32 73540600 Nut Crownlock 3/8 - 24 36 155097 Pointer Height Indicator 37 123935X Plug Hole Blk 1.485/1.515 Dia. 38 17060516 Screw 5/16-18 x 1 40 19112410 Washer 11/32 x 1-1/2 10 Ga. 41 155098 Indicator Height STLT 49 145212 Nut Hex Flange Lock 50 110452X Nut PUsh Phos & Oi

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

45

LIMITED WARRANTY

The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and work man ship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we ﬁ nd to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.

1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components, battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's warranty on these items.

2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the pur chaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by Electrolux Home Products.

3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we ﬁ nd to be defective in manufacture, during the ﬁ rst ninety (90) days of ownership. After ninety (90) days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must be maintained in accordance with the instructions furnished.

4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase.

5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main tained in ac cor dance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.

6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, stan dard hardware and normal maintenance.

7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.

Should you have any unanswered questions concerning this Warranty, please contact:

Electrolux Home Products, Inc. Outdoor Products Customer Service Dept. 250 Bobby Jones Expressway Augusta, GA 30909 USA

giving the model number, serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased.

THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WAR RAN TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you speciﬁ c legal rights, and you may have other rights which vary from locale to locale.

This is a limited Warranty within the meaning of that term as deﬁ ned in the Magnuson-Moss Act of 1975.

In Canada contact:

Electrolux Canada Corp. 7075 Ordan Drive Mississauga, Ontario L5T 1K6

46

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

FO

LD ALONG DO

THIS IS A 15 DEG

TTED LINE

REE SLO

PE

47

ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL

15 DEGREES MAX.

WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

PARTS AND SERVICE

Your POULAN PRO product has been expertly en gi neered and carefully manu fac tured to rigid quality stan dards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit.

FOR SERVICE OR REPLACEMENT PARTS:

1. Consult your dealer/place of purchase.

2. Consult the yellow pages of your phone directory for the name of the nearest service dealer (under “saws” for Chain Saws or under “lawn mowers” for Trimmers, Brushcutters, and Blowers).

3. For replacement parts, have available the following information:

a. Model Number/Manufacturer's I.D. Number.

b. Description of part.

NOTE: Electrolux Home Products provides parts and service through its au thor ized dis tribu tors

and dealers; there fore, all requests for parts and service should be directed to your local dealer(s). The phi loso phy of Electrolux Home Products is to con tinu ally improve all of its prod ucts. If the operating characteristics or the appearance of your product differs from those described in this Manual, please contact your local local dealer for updated in for ma tion and as sis tance.