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OWNER’S MAN U AL
Model No. C38D
Product No. 954 14 00-50
38 Inch Mower
Grass Catcher
• Assembly
• Operation
• Customer Re spon si bil i ties
• Repair Parts
140603 Rev. 6 8.19.03 rad
Printed in U.S.A.
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE
TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I. GENERAL OPERATION
• Read, understand, and follow all instructions in the manual
and on the machine before starting.
• Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
• Be sure the area is clear of other people before mowing.
Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing.
• Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place.
• Slow down before turning.
• Never leave a running machine unattended. Always turn
off blades, set parking brake, stop engine, and remove keys
before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass catcher or unclogging
chute.
• Mow only in daylight or good artifi cial light.
• Do not operate the machine while under the infl uence of
alcohol or drugs.
• Watch for traffic when operating near or crossing
roadways.
• Use extra care when loading or unloading the machine into
a trailer or truck.
• Data indicates that operators, age 60 years and above, are
involved in a large percentage of riding mower-related injuries.
These operators should evaluate their ability to operate the
riding mower safely enough to protect themselves and others
from serious injury.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tipover accidents, which can result in severe injury or death.
All slopes require extra caution. If you cannot back up the
slope or if you feel uneasy on it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn
the machine.
• Use slow speed. Choose a low gear so that you will not have
to stop or shift while on the slope.
• Follow the manufacturer’s recommendations for wheel weights
or counterweights to improve stability.
• Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
• Keep all movement on the slopes
make sudden changes in speed or direction.
• Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly
slope.
Tall grass can hide obstacles.
slow
and
gradual
straight
. Do not
down the
DO NOT:
•
Do not
turn on slopes unless necessary, and then, turn slowly
and gradually downhill, if possible.
•
Do not
mow near drop-offs, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in.
•
Do not
mow on wet grass. Reduced traction could cause
sliding.
•
Do not
try to stabilize the machine by putting your foot on
the ground.
•
Do not
use grass catcher on steep slopes.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the ma chine and the mowing activity.
Never
assume that
children will remain where you last saw them.
• Keep children out of the mowing area and under the watchful
care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and
children.
• Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
down
for small
IV. SERVICE
• Use extra care in handling gasoline and other fuels. They
are fl ammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine running.
Allow engine to cool before refueling. Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where
there is an open fl ame, such as a water heater.
• Never run a machine inside a closed area.
• Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition.
• Never tamper with safety devices. Check their proper operation
regularly.
• Keep machine free of grass, leaves, or other debris buildup. Clean oil or fuel spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you strike an object. Repair,
if necessary, before restarting.
• Never make adjustments or repairs with the engine
running.
• Grass catcher components are subject to wear, damage,
and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently check components
and replace with manufacturer's recommended parts, when
necessary.
• Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them.
• Check brake operation frequently. Adjust and service as
required.
2
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
• Be sure the area is clear of other people before mowing.
Stop machine if anyone enters the area.
• Never carry passengers or children even with the blades
off.
• Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing.
• Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
• Keep children out of the mowing area and under the watchful
care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and down for small
children.
• Mow up and down slopes (15° Max), not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn
the machine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so that you will not
have to stop or shift while on the slope.
• Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.
• If machine stops while going uphill, disengage blades, shift
into reverse and back down slowly.
• Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
Look for this symbol to point out
im por tant safety precautions. It means
CAU TION!!! BECOME ALERT!!! YOUR
SAFETY IS INVOLVED.
CAUTION: Do not coast down a hill
in neutral, you may lose control of
the tractor.
CAUTION: Tow only the attachments
that are recommended by and
comply with specifications of
the ma nu fac tu rer of your tractor.
Use common sense when towing.
Operate only at the lowest possible
speed when on a slope. Too heavy
of a load, while on a slope, is
dangerous. Tires can lose traction
with the ground and cause you to
lose control of your tractor.
CAUTION: In order to prevent
accidental starting when setting
up, transporting, adjusting or making
repairs, always disconnect spark
plug wire and place wire where it
cannot contact spark plug.
CONGRATULATIONS on your purchase of a Grass Catcher. It has been designed, en gi neered and manu fac tured to give
you the best pos sible de penda bil ity and per form ance.
Should you experience any prob lems you can not easily remedy, please contact your nearest au tho rized service center/
department. They have com pe tent, well trained tech ni cians and the prop er tools to service or repair this unit.
Please read and retain this manual. The in struc tions will enable you to assemble and main tain your Grass Catch er properly.
Always observe the "SAFETY RULES".
TABLE OF CONTENTS
SAFETY RULES .........................................................2-3
BAG OF PARTS ..........................................................4-5
ASSEMBLY.................................................................... 6
OPERATION ................................................................ 11
CUSTOMER RESPONSIBILITIES............................... 12
STORAGE .................................................................... 12
PREPARATION .......................................................13-14
REPAIR PARTS...................................Center of Manual
3
KNOW YOUR GRASS CATCHER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE ASSEMBLING OR OPERATING YOUR GRASS CATCH ER.
Compare the illustrations with the carton contents to familiarize yourself with the parts before starting the assembly. Study
the operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to
prevent injury to yourself and others. Save this manual for future reference.
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in
severe eye damage. Always wear safety glasses or eye shields be fore starting your trac tor and
while mow ing. We recommend wide vision safety mask for over the spec tacles or stan dard safety
glasses.
00155
UNPACKING INSTRUCTIONS
• Remove all parts and packing materials from carton.
• Fold fl aps to inside of carton and tur n carton upsidedown
on fl oor of work area. To protect grass catcher cover
during assembly place cover upsidedown on overturned
carton.
• Check carton contents against list. Be sure all parts
are there.
NOTE: For ease of assembly, aside of your work area, lay out all hardware in the following groups. Each step of the assembly instructions will identify the group needed for that step.
CARTON CONTENTS:
(2) Container Tops
(2) Container Bottoms
(1) Upper Chute
(1) Lower Chute
(1) Support Post
(1) Mounting Bracket
(1) Cover Assembly
(1) Cover Seal
(1) Bag of Parts
(1) Owner's Manual
BAG OF PARTS CONTENTS
ASSEMBLY
LOCATION
GROUP "A"
MOWER
DECK
BAFFLE
HARDWARE SHOWN ACTUAL SIZE
REAR
MOUNTING
BRACKET
TO
DRAW BAR
SUPPORT
POST
TO
CONTAINER
SUPPORT
GROUP "B"
(4) Shoulder Bolt - Self Tapping
GROUP "C"
(3) Carriage Bolt 5/16-18 x 3/4
(1) Locknut 3/8-16(1) Bolt 3/8-16 x 1-1/4
(4) Bolt 5/16 - 18 x 3/4
(3) Locknut 5/16-18
(4) Locknut 5/16-18
4
BAG OF PARTS CONTENTS (continued)
GROUP "F"
GROUP "E"
(1) Screw #10 x 1-1/8
(2) Washer 3/16 x 3/4 x 16 Ga. (1) Nut, Acorn #10
(1) Spacer, Split #10
(1) Rubber Latch
GROUP "G"
(1) Nut, Weld #10
(1) Washer, Lock #10
(1) Washer 3/16 x 3/4 x 16 Ga.
(1) Screw #10 x 5/8
(1) Wing Nut
(1) Washer 13/32 x 1 x 16 Ga.
SUPPORT
POST
TO
MOUNTING
BRACKET
GROUP "D"
(1) Bracket Support Pin
(1) Retainer Spring
(3) Tubing End Caps
ASSEMBLY
ASSEMBLY
LOWER
CHUTE
TO
MOWER
DECK
CHUTE
LATCH
TO
UPPER
CHUTE
CHUTE
LATCH
ASSEMBLY
TO
LOWER
CHUTE
5
ASSEMBLY
BEFORE YOU START TO ASSEMBLE THE GRASS CATCHER
Some tractor models may need minor modifi cations before you can mount the grass catcher to the tractor. Look carefully at the mower deck on your tractor and compare the deck mandrel to the illustrations below. If your mower deck
mandrel looks like STYLE "A", your tractor is ready - proceed with the grass catcher assembly. If your mower deck
mandrel looks like STYLE "B", go to the PREPARATION section in this manual.
DECK MANDREL
STYLE "A"
PARTS IDENTIFICATION
02
GRASS
CATCHER
CONTAINERS
341
DECK MANDREL
STYLE "B"
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LOWER CHUTE
UPPER CHUTE
DUMP
BAG
INDICATOR
CHUTE LATCH
LOWER CHUTE
ATTAC HI NG
WING NUT
NOTE: When right hand (R.H.) and left hand (L.H.) are mentioned in this manual, it means when you are seated on the
tractor, in the operator's position.
THESE ARE THE TOOLS YOU WILL NEED TO
ASSEMBLE YOUR GRASS CATCHER:
(1) 3/8" Wrench
(1) 1/2" Wrench
(2) 9/16" Wrenches
(1) 1/2" Socket
(1) Drive Ratchet
(1) 3" or longer Extension
(1) Short Handle
Phillips Screwdriver
(1) 9/16" Deep well Socket
CAUTION: BEFORE ASSEMBLING GRASS CATCHER TO TRACTOR:
• Depress clutch/brake pedal fully and set parking brake.
• Place gearshift/motion control lever in neutral (N) position.
• Place attachment clutch in "DISENGAGED" position.
• Turn ignition key "OFF" and remove key.
• Make sure the blade and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug.
6
02085
02335
MOWER DECK BAFFLE (See Fig. 1)
02
3
3
6
1
1. Raise your tractor mower deck to its highest position.
2. Install the hex bolt, and locknut through mower deck
LOCKNUT
Use Hardware - - GROUP "A"
baffl e and tighten securely.
MOWER DECK BAFFLE
FIG. 1
HEX BOLT
02342
REAR MOUNTING BRACKET
2
(See Figs. 2A, 2B & 2C)
NOTE: If your tractor already has four (4) shoulder bolts
installed on the rear draw bar, simply hang the mounting
bracket, lanced tabs towards bottom, on the bolts. Discard
hardware group "B" and disregard the remaining Step 2
instructions.
UPPER CORNER
UPPER CORNER
RIBS
SELF
TAPPING
SHOULDER
BOLTS
LANCED TABS
TOWARD BOTTOM
RIBS
FIG. 2B
BOLTS AND LOCKNUTS (See Fig. 2C)
IMPORTANT: ON TRACTORS WITH FUEL TANK UNDER THE
SEAT, THE DRAWBAR MUST BE REMOVED FOR INSTALLATION
OF MOUNTING BRACKET. TO REMOVE DRAWBAR, REMOVE
TWO HEX BOLTS ON BOTH SIDES OF DRAWBAR.
1. Assemble the mounting bracket, lanced tabs towards
bottom, using the four smaller inside holes on the
drawbar.
NOTE: If your tractor drawbar does not have the four correct
holes for mounting the bracket, refer to the PREP A RA TION
sec tion of this man u al.
2. Install the four bolts and locknuts as shown and tighten
securely.
3. If drawbar was removed from tractor, reassemble to
tractor at this time. Tighten securely.
SHOULDER
BOLTS
7
3
3
2
0
LANCED TABS
TOWARD BOTTOM
FIG. 2A
If your tractor does not have four (4) shoulder bolts installed
on the drawbar, follow the instructions below.
Use Hardware - - GROUP "B"
Only one set of hardware in GROUP "B" will be used to
mount the rear mounting bracket. To determine which set
is correct for your tractor, check to see if there are (2) two
upper corner ribs on each side of drawbar. If your tractor
has the upper corner ribs, use the (4) four self tapping
shoulder bolts. If your tractor does not have the corner ribs,
use the set of (4) four bolts and locknuts.
SELF TAPPING SHOULDER BOLTS (See Fig. 2B)
1. Using the four formed holes in the drawbar, install the
four shoulder bolts as shown and tighten securely.
2. Hang the mounting bracket, lanced tabs towards bottom,
on the bolts.
BOLTS
LOCKNUTS
DRAWBAR
MOUNTING
BOLTS
(BOTH SIDES)
LANCED TABS TOWARD BOTTOM
FIG. 2C
COVER SEAL (See Fig. 3)
3
No hardware required
1. Align mark on seal with mark at cover opening.
2. Work seal into opening so cover sits between fl anges
of seal.
ALIGNMENT
MARKS
FIG. 3
COVER SEAL
7
0
20
9
6
SUPPORT POST (See Fig. 4)
4
1. Rotate cover assembly onto its side as shown.
2. Assemble support post to container support with
CARRIAGE
BOLTS
SUPPORT
POST
Use Hardware - - GROUP "C"
CAUTION: Container sup port is spring
loaded and locked to the cover. Handle
cover assembly carefully so as not to
unlatch the cover from the container
support.
the three (3) carriage bolts and locknuts. Tighten
securely.
02091
BRACKET
SUPPORT PIN
END CAP
COVER ASSEMBLY
RETAINER
SPRING
LOCKNUTS
FIG. 4
MOUNTING TO TRACTOR (See Fig. 5)
5
Use Hardware - - GROUP "D"
NOTE: For ease of assembly, you may wish to obtain the
as sis tance of another person for mounting assembly to
tractor.
1. Raise seat on tractor to allow assembly to be
mounted.
2. With cover closed, lift assembly and place support
post inside mounting bracket. Allow assembly to rest
on lanced tabs of mounting bracket.
3. Line up holes in mounting bracket with holes in support
post and insert bracket support pin. Secure with retainer
spring.
4. Unlatch and open cover.
5. Install the three (3) tubing end caps onto container
support.
6. Tap each end cap onto container support tubes to seat
securely.
SUPPORT POST
LANCED TABS
MOUNTING
BRACKET
FIG. 5
8
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W
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RNING
0
2082
CONTAINER ASSEMBLY (See Fig. 6)
No hardware required
6
1. Place bottom half inside of top half, as shown.
2. Place one foot inside bottom half and lift top half to
meet bottom half.
3. Press halves tightly together while lifting top to lock
into place as shown.
IMPORTANT: BEFORE LOCKING THE TABS, HOOKED EDGES
ON BOTH HALVES MUST OVERLAP TO FORM SEAL AS SHOWN
IN INSET.
4. Repeat for second container.
CONTAINER
BOTTOM HALF
2089
0
CONTAINER
TOP HALF
CONTAINER MOUNTING
(See Fig. 7)
7
No hardware required
1. Install one container to left side fi rst with warning to
outside of unit. Install other container to right side.
NOTE: Right con tain er should always over lap left con tain er
at center sup port.
2. Close cover and lock latch handle over center support
tube.
COVER LATCH
HANDLE
CONTAINER
WARNING
CONTAINER
HANDLE
CENTER
SUPPORT
TUBE
0
2
7
3
9
PRESS TOGETHER
CONTAINER
TOP HALF
TO FORM SEAL
WHILE LIFTING
TOP HALF
CONTAINER
BOTTOM
HALF
LOCKING
TAB
FIG. 6
ASSEMBLY CHECK: Squeeze sides of lower half of con tain er and check that there is no gap between upper and
lower halves. If a gap appears, unlock tabs to separate
container halves and repeat instructions above.
CONTAINER
WARNING
FIG. 7
LOWER CHUTE (See Fig. 8)
8
1. Raise and hold defl ector shield in upright position.
2. Slide back edge of chute over rear corner of mower
3. Align slot in lower chute with hex bolt in mower deck
4. Secure with washer and wing nut.
WASHER
Use Hardware - - GROUP "E"
deck and pivot forward.
baffl e and close chute over deck openning.
CAUTION: Do not remove discharge
guard from mower. Raise and hold
guard when attaching lower chute
and allow it to rest on chute while in
operation.
DEFLECTOR SHIELD
MOWER DECK
BAFFLE
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02343
WING NUT
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FIG. 8
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345
CHUTE LATCH ASSEMBLY
(See Fig. 9)
9
Use Hardware - - GROUPS "F & G"
1. Assemble latch pin to upper chute, as shown.
2. Press weld nut into rubber latch and assemble rubber
latch to lower chute, as shown.
3. Tighten all hardware securely.
WASHERS
#10 x 1-1/8" SCREW
3/16 x 3/4 x 16 Ga.
SPLIT
SPACER
ACORN NUT
COVER
UPPER
CHUTE
DUMP BAG
INDICATOR
HANDLE
UPPER CHUTE
#10 x 5/8"
SCREW
RUBBER
LATCH
WELD
NUT
LOWER CHUTE
WASHER
3/16 x 3/4 x 16 Ga.
LOCK WASHER
0
2102
FIG. 9
UPPER CHUTE (See Figs. 10A & 10B)
10
No hardware required
1. Lower mower deck to its lowest cutting position.
2. Assemble upper chute by inserting curved end into
hole in back of cover.
NOTE: Handle carefully so as not to damage dump bag
indicator.
3. Push in and turn upper chute until it is in line with lower
chute.
4. Align the bosses on lower chute with alignment slots
on upper chute and slide together.
5. Secure with rubber latch by hooking hole in latch over
latch pin.
LOWER
CHUTE
FIG. 10A
ALIGNMENT
SLOTS
LATCH PIN
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RUBBER
LATCH
BOSSES
FIG. 10B
LEVEL MOWER DECK
11
No hardware required
Be sure deck is properly leveled for best mower per for man ce.
See your tractors owner's manual for ins truc tions.
10
OPERATION
TIPS FOR IMPROVED BAGGING
OPE RA TION:
Follow the mower operation instructions in your tractor
owner's manual.
When operating your grass catcher on a lawn where grass
and leaf bagging equipment has not been used, you are
picking up thatch and debris that has accumulated for long
periods of time. The amount collected and the total time
of operation may be greater than you will experience with
regular use of your grass catcher.
• Always run throttle at full speed when bagging.
• Select a gear low enough to give good mower cutting
performance, good quality cut and good bagging
per for man ce.
NOTE: It may be necessary to overlap width of cut to suit
your conditions.
• If grass is extremely tall, it should be mowed twice. The
fi rst time relatively high, the second time to desired
height.
• Use left hand side of mower for trimming.
• Plastic trash bags can be inserted inside grass catcher
containers for ease of debris disposal. To remove the
plastic trash bags when full:
a. Disengage blades, shift into neutral, en ga ge the
par king brake and stop the engine.
b. Raise seat. Unlatch and raise cover.
c. Remove one container at a time by grasping
con tai ner handles and pulling toward the rear, off
of the tube rails.
d. With the container resting on the ground, close
and secure the top of the plastic lawn bag.
e. Tip the container on its side and slide the fi lled bag
from the container.
f. Install a new plastic lawn bag with the edges of the
bag draped over upper lip of the container.
g. Repeat for other containers.
h. Reinstall containers making sure right con tai ner
overlaps left container at center supports.
j. Close cover and secure latches over center support
tubes.
• Avoid cutting wet grass or in the morning while the dew
is still heavy. Grass clippings collected under these
conditions tend to be sticky and adhere to the walls of
the fl ow path causing clogging.
• Your bagger is equipped with a dump bag indicator. As
the bags become full, the fl ow indicating ball will drop
down in its slot, indicating that the bags are full or the
chutes have become clogged. Care should be taken
not to damage the parts and that the ball moves freely
at the beginning of each use.
NOTE: To help prevent clogging of chutes, check/empty
bags when ball begins to drop down in the slot. Experience
will teach you the best time to empty the bags.
• If the grass catcher fails to pick up cut grass or leaves,
it is an indication that clogging has occurred in the
system or that the grass catcher containers are full.
a. Disengage blades, shift into neutral, en ga ge the
parking brake and stop the engine.
- Raise seat. Unlatch and raise cover.
- Slide out containers and dispose of clippings .
- Replace containers, close cover, and latch.
b. Unlatch chutes and check for clogging
- Remove all debris in chutes.
- Reassemble and latch chutes
c. Check to insure dump bag indicator has not become
clogged.
- The air passage hole must be clear of debris.
Gently insert a small twig or wire into pas sage way
to clear.
CAUTION
• Do not operate mower with grass catch er
par tial ly installed.
• Disengage blades and stop engine be fore
leav ing tractor seat to empty con tain ers,
un clog ging chutes, etc.
• Close cover before starting.
• Disengage mower when crossing drive ways
or gravel surfaces and other areas where
thrown objects could be a hazard.
• Do not attempt to vacuum up cans or other
potentially hazardous pro jec tiles.
11
CUSTOMER RESPONSIBILITIES
GENERAL RECOMMENDATIONS
Always observe safety rules when performing any main te nance.
• Before each use check for loose fasteners.
• Clean unit thoroughly after each use.
BLADE CARE
For best results mower blades must be kept sharp. Re place
bent or damaged blades.
• See BLADE CARE instructions in your tractor owner's
manual.
CAUTION: BEFORE PERFORMING ANY
MAIN TE NANCE, SERVICE OR AD JUST MENTS:
• Depress clutch brake pedal fully and
set parking brake.
• Place gearshift/motion control lever in
"NEU TRAL" position.
• Place clutch control in "DIS EN GAGED"
po si tion.
• Turn ignition key to "OFF" position.
• Make sure blades and all moving parts
have completely stopped.
• Disconnect spark plug wire(s) from
spark plug(s) and place wire where it
cannot come in contact with plug.
STORAGE
When grass catcher is to be stored for a period of time,
clean it thoroughly, remove all dirt, grass, leaves, etc. Store
in a clean, dry place.
CAUTION: Do not leave grass in bagger
containers. Empty containers after each
use and before storing. Failure to do so
may result in spontaneous com bus tion
which could develop into a fi re.
CAUTION: Grass catcher components
are subject to wear, damage and
deterioration, which could expose
moving parts or allow objects to be
thrown. Frequently check components
and replace with manufacturer's
recommended parts, when necessary.
12
PREPARATION
CAUTION: BEFORE PROCEEDING WITH PREPARATION OF TRACTOR:
• Depress clutch/brake pedal fully and set parking brake.
• Place gearshift/motion control lever in neutral (N) position.
• Place attachment clutch in "DISENGAGED" position.
• Turn ignition key "OFF" and remove key.
• Make sure the blade and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug.
NOTE
ON SOME MODEL TRACTORS, MINOR MODIFICATIONS MAY BE NECESSARY TO MOUNT YOUR NEW GRASS
CATCHER. NOT ALL MODEL TRACTORS WILL NEED THE FOLLOWING MODIFICATIONS. CHECK EACH STEP
CAREFULLY TO DETERMINE IF MODIFICATION IS REQUIRED. ONCE YOUR MODEL TRACTOR CONFORMS TO
THIS SECTION PROCEED TO ASSEMBLY.
To Prepare your Grass Catcher you may need:
DRILL HOLE IN DECK BAFFLE
(1) Heavy Shears
or
(1) Hand Saw
(1) Ruler
(1) Drill Motor
(1) 9/32" Drill Bit
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
TRIM DEFLECTOR SHIELD
(See Fig. 11)
1
On some model tractors, it may be necessary to trim the
bottom corner of the defl ector shield. If your defl ector shield
is not trimmed, use heavy shears or a hand saw to cut off
corner as shown.
NOTE: To assist in proper cut off, there is a template in
the back of this manual that may be used.
(1) 11/32" Drill Bit
(1) 13/32" Drill Bit
(2) 7/16" Wrench
(2) 1/2" Wrench
(1) 9/16" Wrench
(See Fig. 12)
2
On some model tractors, it may be necessary to drill a hole
in the mower deck baffl e. If your mower deck baffl e does
not have a hole drill a 13/32" hole as shown.
NOTE: To assist in proper hole location, there is a tem plate
in the back of this manual that may be used.
DEFLECTOR SHIELD
1-1/2"
CUT LINE
3"
DEFLECTOR SHIELD
FIG. 11
347
2
DRILL HOLE
1-1/4"
FIG. 12
6
4
3
2
0
0
2"
13
PREPARATION
DRILL 4 HOLE BOLT PATTERN
(See Figs. 13,14 & 15)
3
On some model tractors, it may be necessary to drill new
holes in drawbar for the mounting bracket. To determine if
you need to drill holes in your drawbar, closely look at the
illustration below.
2-3/4"
02348
1-1/8"
2-1/4"
2"
3-3/8"
2. Place the drawbar in a vice or similar locking device.
3. Cut out the 4 hole bolt pattern template from the back
of this manual.
4. Align top and right edge of template and drawbar.
5. Tape in position.
6. Mark and drill hole #1 only, using a 11/32" drill bit.
7. Assemble mounting bracket to drilled hole in drawbar
with one hex bolt and nut from hardware group "B".
NOTE: Mounting bracket must be assembled with lanced
tabs to bottom as shown.
HEX BOLT
AND NUT
DRAWBAR
MOUNTING
BRACKET
WIRE LOOP
MOUNTING
HOLE
(drill 9/32"
if necessary)
FIG. 13
1-7/16"
Your drawbar may or may not have some or all of the holes
shown. For the assembly of your new grass catcher only the
fi ve holes dimensioned will be used. If your drawbar does
not have the fi ve holes in the correct po si tions continue
with this section.
1. Remove the drawbar by removing the two mounting
bolts on each side. Keep hardware for remounting.
NOTE: If your tractor has a wire loop mounted to the drawbar, remove it at this time.
DRAWBAR
WIRE LOOP
(Not on all
models)
02350
LANCED TABS
TO BOTTOM
PARALLEL
FIG. 15
8. Align bracket so it is parallel with right edge of drawbar
and tighten securely. Holes in bracket should line up
with remaining holes in template.
9. Using bracket as a template, drill remaining three (3)
11/32" mounting holes.
NOTE: If your tractor is equipped with a wire loop, drill new
mounting hole as shown, if necessary.
10. For ease of assembly mounting bracket should be
assembled at this time (refer to "REAR MOUNTING
BRACKET" in ASSEMBLY section of this manual).
11. Remount drawbar to tractor using hardware previously
removed.
NOTE: Failure to reconnect the wire loop connection will
result in not being able to start tractor.
FIG. 14
02349
DRAWBAR
MOUNTING
BOLTS
(both sides)
PROCEED WITH ASSEMBLY INS TRUC TIONS
IN THE FRONT OF THIS MANUAL
14
CUT ALONG DO
TTED LINE
BO
TT
OM EDGE
2"
1-1/4"
TOP EDGE
R
I
G
H
T
E
D
G
E
DEFLECTOR TRIM TEMPLATE
C
U
T
A
L
O
N
G
BO
TT
OM EDGE
D
O
T
T
E
D
L
IN
E
INSIDE EDGE
USE TRIANGLE ABOVE FOR A GUIDE TO TRIMMING
YOUR DEFLECTOR SHIELD. CUT OUT SHADED
AREA AND PLACE ON INSIDE BOTTOM EDGE OF
DEFLECTOR. TRIM DEFLECTOR ALONG DOTTED
LINE USING EITHER HEAVY SHEARS OR A HAND
SAW.
MOWER DECK BAFFLE
DRILL TEMPLATE
USE TEMPLATE ABOVE FOR A GUIDE TO DRILLING
YOUR MOWER DECK BAFFLE. CUT OUT SHADED AREA
AND ALIGN WITH TOP, AND RIGHT, EDGE OF BAFFLE.
DRILL A 13/32" HOLE AT SPECIFIED LOCATION.
15
NOTES
16
USE THIS SLOT TO AID
IN POSITIONING TEMPLATE
1.) CUT OUT TEMPLATE.
HOLE #1
USE 11/32" DRILL BIT
2.) ALIGN TOP AND RIGHT EDGE
OF TEMPLATE AND DRAWBAR.
3.) TAPE IN POSITION.
4.) MARK AND DRILL HOLE #1
5.) ASSEMBLE MOUNTING BRACKET
TO DRAWBAR, USE BRACKET AS
TEMPLATE FOR REMAINING HOLES.
WIRE LOOP HOLE
NEW
USE 9/32" DRILL BIT
WIRE LOOP HOLE
OLD
17
NOTES
18
NOTES
19
REPAIR PARTS/PIÈCES DE RECHANGE
ARNING
Do not oper
ate mo
er unless container is proper
lyis
nstalled.Container is
subject to w
ear and detier
ior
ation.
Chec
k bag frequently
Replace when
cr
ac
ed or damaged.
Use only a recommended replacement container
ARNING
Do not oper
ate mo
er unless container is proper
lyis
nstalled.Container is
subject to w
ear and detier
ior
ation.
Chec
k bag frequently
Replace when
cr
ac
ed or damaged.
Use only a recommended replacement container
GRASS CATCHER - MODEL NUMBER C38D / RAMASSE-HERBE - - NUMÉRO DE MODÈLE C38D
PRODUCT NUMBER 954 14 00-50 / NUMÉRO DE PRODUIT 954 14 00-50
20
38
2
3
4
5
6
7
20
2
20
10
8
9
11
23
12
13
9
14
15
17
18
16
19
24
25
39
20
20
35
20
20
20
21
22
2
34
33
2
2
2
WA
R
Do not oper
N
I
subject to w
N
G
cr
ate mo
ac
ked or damaged.
ear and detier
wer unless container is proper
ior
Use only a recommended replacement container
ation.
Chec
k bag frequently
lyisnstalled.Container is
. Replace when
.
32
36
is
r
e
in
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n
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h
.C
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31
31
40
40
26
27
27
30
31
25
41
26
25
28
41
REPAIR PARTS/PIÈCES DE RECHANGE
GRASS CATCHER - MODEL NUMBER C38D / RAMASSE-HERBE - - NUMÉRO DE MODÈLE C38D
PRODUCT NUMBER 954 14 00-50 / NUMÉRO DE PRODUIT 954 14 00-50
KEY PART DESCRIPTION DESCRIPTION
NO. NO.
2 532069180 Nut, Crown lock #10-24 Écrou auto-serrant #10-24
3 532127533 Screen, Cover Grillage de couvercle
4 532171061 Cover Asm.(Incl. 3,38,39) Couvercle Ens.
(Y combris 3,38,39)
5 532139569 Chute, Upper Glissière supérieure
6 818021008 Screw, Special Vis spéciale
7 532140572 Dump
8 532087175 Screw, #10-2
9 819061216 Washer 3/16x3/4x16 Ga. Ronde
10 532007206 Spacer, Split Entret
11 532060867 Nut, Acorn #10-24 Écrou borgne #10-24
21
12 8100
13 532109808
14 532125004 Nut, Weld Axe du loquet
15 874930620 Bolt, Hex 3/8-16 x 1-1/4 Boulon H 3/8-16 x 1-1/4
16 819131616 Washer 13/32x1x16 Ga. Rondelle 13/32x1x16 Ja.
17 873930600 Locknut 3/8-16 Écrou frein 3/8-16
18 532131970 Chute, Lower Glissière inférieure
19 532135651 Wingnut 3/8-16 Écrou à oreilles 3/8-16
20 871081010 Screw #10-24 x 5/8 Vis #10-24 x 5/8
21 532132796 Spring, Cover L.H. (black) Ressort de
71000 Washer, lock Rondelle frein
Bag Indicator Indicateur de sac de
déchargement
4 x 1-1/8 Vis #10-24 x 1-1/8
lle 3/16x3/4x16 Ja.
oise fendue
Latch, Chute Loquet de glissière
couvercle C.G.
KEY PART DESCRIPTION DESCRIPTION
NO. NO.
22 532133235 Spacer, Cover Entretoise de couvercle
23 532132983 Spring, Cover R.H. (gray) Ressort de
24 532126813 Post, Support Poteau de soutien
25 873800500 Locknut 5/16 x 18 Écrou frein 5/16 x 18
26 532124670 Spring, Retainer Ressort de retenue
27 874760512 Bolt, Hex 5/16-18 x 3/4 Boulon H 5/16 -18 x 3/4
28 532170053 Bracket, Mounting Support de montage
30 532131137 Pin, Support Post Goupille du poteau de soutien
31 532174083 Plug, Tubing End Chapeau de l’extrémité de
tuyau
32 532126919 Bagger, Frame Cadre de ramasse-herbe
33 532128600 Pin, Hinge Goup
34 532127534
35 532183286 Container, Top Conteneur supérieur
36 532129586 Container, Bottom Conteneur inférieur
38 532130895 Latch Handle, Cover Poignée de loquet de
39 532155042 Strip, Reinforcement Bande
40 872110506 Carriage Bolt 5/16-18 x 3/4 Boulon de chariot
41 532170165 Shoulder Bolt Boulon
Hex, Self Tapping 5/16-18 x 1/2
— 532140603 Owner's Manual Man
Gasket, Cover Garniture de couvercle
couvercle
uel du proriétaire
couvercle C.D.
ille de charnière
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