Poulan 917279370 Owner’s Manual

IMPORTANT MANUAL Do Not Throw Away

OWNER'S MANUAL

MODEL:

Read this Owner's Manual and follow all Warn- ings and Safety Instructions. Failure to do so

can result in serious injury.

279370

LAWN TRACTOR

ALWAYS WEAR EYE PROTECTION DURING OPERATION

WARNING:

186895 Rev. 1 2.7.03 RD

Printed in U.S.A.

SAFETY RULES

& SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS _IL

IMPORTANT: THIS CUTTING MACHINE IS CAPABLEOFAMPUTATINGHANDSAND FEETAND THROWING OBJECTS. FAILURE TOOBSERVE THE FOLLOWINGSAFETY INSTRUCTIONS COULD RESULTIN SERIOUS INJURYOR DEATH.

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mow- ing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while back- ing.

• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or un- clogging chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing road- ways.

• Use extra care when loading or unloading the machine into a trailer or truck.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-re- lated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

• Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution, tfyou cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tallgrass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. Iftires lose trac- tion, disengage the blades and proceed slowly straight

down the slope.

DO NOT:

• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

III. CHILDREN Tragic accidents can occur if the operator is not alert to

the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that

children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind comers, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do not smoke.

- Never refuel the machine indoors.

- Neverstorethemachineorfuelcontainerinsidewhere

there is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keepnuts and bolts, especially blade attachment bolts, tightand keep equipment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to

cool before storing.

• Stop and inspectthe equipment ifyou strike an object. Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, dam- age, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check

components and replace with manufacturer's recom- mended parts, when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing

them.

• Check brake operation frequently. Adjust and service as required.

SAFETY RULES

_ SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS &

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

Never carry passengers or children even with the blades off.

Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

Nevercarry children.They mayfall off and be seriously injured or interfere with safe machine operation.

Keep children out of the mowing area and under the watchful care of another responsible adult.

Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small

children. Mow up and down slopes (15° Max), not across.

Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn

the machine. Tall grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have

to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the slope.

If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

Engine exhaust, some of its constituents, and cer-

tain vehicle components contain or emit chemicals

known to the State of California to cause cancer and birth defects or other reproductive harm.

WARNING: In order to prevent ac- cidental starting when setting up,

transporting, adjusting or making re-

pairs, always disconnect spark plug

wire and place wire where it cannot

contact spark plug.

WARNING: Do not coast down a hill I in neutral, you may lose control of the

tractor.

WARNING: Tow only the attachments

that are recommended by and com-

ply with specifications of the manu-

facturer of your tractor. Use common

sense when towing. Operate only at

the lowest possible speed when on a

slope. Too heavy of a load, while on

a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

WARNING

Battery posts, terminals and related accessories

contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth

defects or other reproductive harm. Wash hands after handling.

PRODUCT SPECIFICATIONS

GASOLINE CAPACITY 2.0 GALLONS AND TYPE: UNLEADED REGULAR

OIL TYPE (API-SF-SJ): SAE 30 (above 32°F)

OIL CAPACITY: 3.5 PINTS

_PARK PLUG: CHAMPION RC12YC

GAP: .030")

GROUND SPEED (MPH):

TIRE PRESSURE: FRONT: 14 PSI

CHARGING SYSTEM: 9amps @ 3600 RPM

BATTERY: AMP/HR: 28

BLADE BOLT TORQUE: 27-35 FT. LBS.

SAE 5W-30 (below 32°F)

Forward: 1st

2rid 3rd 4th

5th 6th

Reverse:

REAR: 10PSI

MIN. CCA: 230 CASE SIZE: Ul R

1.2

1.5

2.4

3.5

4.8

5.3

1.5

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactu redto give

you the best possible dependability and performance. Should you experience any problem you cannot easily rem-

edy, please contact your nearest authorized service center/ department. We have competent, well-trained technicians

and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will

enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your tractor.

• Follow the instructions under"Maintenance" and "Stor- age" sections of this owner's manual.

WARNING: This tractor isequipped with an internal com- bustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cove red land unless the engine's exhaust system is equipped with

a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained

in effective working order by the operator. A spark arrester for the muffler is available through your

nearest authorized service center/department (See REPAIR PARTS section of this manual).

In the state of California the above is required by law (Section 4442 of the California Public Resources Code).

Other states may have similar laws. Federal laws apply on federal lands.

TABLE OF CONTENTS

SAFETY RULES ......................................................... 2-3

PRODUCT SPECIFICATIONS ....................................... 4

CUSTOMER RESPONSIBILITIES ................................. 4

ASSEMBLY ................................................................. 6-8

OPERATION ............................................................. 9-14

MAINTENANCE SCHEDULE ...................................... 15

MAINTENANCE ..................................................... 15-18

SERVICE AND ADJUSTMENTS ............................ 19-24

STORAGE .................................................................... 25

TROUBLESHOOTING ............................................ 26-27

REPAIR PARTS -TRACTOR .................................. 30-43

WARRANTY ................................................................. 45

UNASSEMBLED PARTS

Steering Wheel

Steering Sleeve

Steering

Wheel Insert

Extension

Shaft

I teering

Seat

(1) Washer @

17/32 x 1-3/16 x 12 Gauge

(1) Knob

Steering Adapter

(1) Large Flat Washer _-_.\

_" \\\\\

(1) Hex Bolt 1/4-28 x 1-1/4

(1) Locknut 1/2-20

(1) Locknut 1/4-28

(1) Oil Drain Tube

Blade

(2) Mulch Blades

11111,2,Keys

Slope Sheet

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

Utility knife Pliers (1) 3/4" wrenches Tire pressure gauge

(2) 7/16" wrenches Utility knife When right or left hand ismentioned in this manual, it means

when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CAR- TON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton.

• Cut along dotted lines on all four panels of carton. Remove end panels and lay side panels flat.

• Check for any additional loose parts or cartons and remove.

@'--------_LARGE FLAT

S2. ¢#,NG

ADAPTER-..._

INSERT

/2 HEX NUT

WASHER

STEERING

EXTENSION SHAFT

BEFORE REMOVING TRACTOR FROM

SKID

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install

1/4hex boltand ]ocknut. Tighten securely.

IMPORTANT:TIGHTEN BOLTAND NUT SECURELYTO 10-12 FT.LBS TORQUE.

Placetabs of steering bootover tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

Positionfrontwheels ofthetractorso theyarepointingstraight forward.

Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.

Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

Assemble large flat washer, 1/2 hex nut and tighten se- curely.

Snap steering wheel insert into center of steering wheel. Remove protective materials from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR ISTO ROLL OFF SKID.

_j.f,,. 1/4 HEX BOLT

/ -

1/4 LOCKNUT \ j

(

FIG. 1

HOW TO SET UP YOUR TRACTOR

INSTALL SEAT (See Fig. 2) Adjust seat before tightening adjustment knob.

• Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly

of seat to tractor.

• Pivot seat upward and remove from the cardboard pack- ing. Remove the cardboard packing and discard.

• Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.

• Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.

• Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the

way down.

SLOTS

ASSEMBLY

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment knob securely.

SEAT

SEAT PAN

SHOULDER BO_

FLAT WASHER

ADJUSTMENT

KNOB

FIG. 2

CHECK BATTERY (See Fig. 3)

• Lift seat pan to raised position.

• If this battery is put into service after month and year indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual

for charging instructions).

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the

tractor from the skid.

TO ROLLTRACTOR OFF SKID (See Op-

eration section for location and function of controls)

• Press lift lever plunger and raise attachment lift lever to its highest position.

• Release parking brake by depressing clutch/brake pedal.

• Place gearshift lever in neutral (N) position.

• Roll tractor forward off skid.

• Remove banding holding the deflector shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See Op- eration section for location and function of

controls)

,_WARNING: Before starting, read, understand and follow

all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in

front of tractor is clear of other people and objects.

• Be sure all the above assembly steps have been com- pleted.

• Check engine oil level and fill fuel tank with gasoline.

• Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

• Place gear shift lever in neutral (N) position.

• Press lift lever plunger and raise attachment lift lever to its highest position.

• Start the engine. After engine has started, move throttle control to idle position.

• Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear.

• Slowly release clutch/brake pedal and slowly drive tractor off skid.

• Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position.

• Turn ignition key to "STOP" position.

Continue with the instructions that follow.

FIG. 3

ASSEMBLY

IMPORTANT: FOR SHIPPING PURPOSES, THE MULCHER

PLATE WAS PREATTACHEDTOYOUR MOWER.THE MULCHER PLATE MUST ONLY BE USED WITH THE MULCHING BLADES THAT CAME PACKED SEPARATELY IN THE CARTON.

YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH PERFORMANCE BLADES, WHICH ARE THE BEST BLADES

FOR BAGGING AND DISCHARGING.TO USE YOUR MOWER WITH THE HIGH PERFORMANCE BLADES THE MULCHER

PLATE MUST BE REMOVED FROM THE MOWER (SEE FIG.

4).

TO SET UP YOUR MOWER FOR MULCHING

• Remove high performance blades and install mulcher blades, (see BLADE REMOVAL in the MAINTENANCE

section of this manual).

TO INSTALL MULCHER PLATE (See Fig. 4) NOTE: If you installed the mulching blades you will need

to install the mulcher plate.

• Raise and hold deflector shield in upright position.

• Place front of mulcher plate over front of mower deck opening and slide into place, as shown.

• Hook front latch into hole on front of mower deck.

• Hook rear latch into hole on back of mower deck.

I _ CAUTION: DO not remove deflector I

shield from mower.

DEFLECTOR

HIELD

HOOKS

FIG. 4

TO CONVERTTO BAGGING OR DISCHARGING

NOTE: The mulcher blades will discharge and bag grass,

but for best bagging and discharging install the high per- formance blades.

• Remove mulcher plate and mulcher blades and install high performance blades, (see BLADE REMOVAL in

the MAINTENANCE section of this manual).

• Store mulcher blades and mulcher plate in a safe place. Your mower is now ready for discharging or installation

of optional grass catcher accessory.

CHECKTIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important

for best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS For best cutting results, mower housing should be properly

leveled. See"TO LEVEL MOWER HOUSING"in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE"

in the Service and Adjustments section of this manual.

,/CHECKLIST

BEFORE YOUOPERATEAND ENJOYYOUR NEW TRAC-

TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE

BESTPERFORMANCEANDSATISFACTIONFROMTHIS

QUALITY PRODUCT

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ All assembly instructions have been completed. ,/ No remaining loose parts in carton.

,/ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

,/ Seat is adjusted comfortably and tightened securely. ,/ All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

,/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

,/ Check wiring. See that all connections are still secure

and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

,/ Engine oil is at proper level. ,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

,/ Become familiar with all controls - their location and

function. Operate them before you start the engine.

,/ Be sure brake system is in safe operating condition.

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean- ing.

R N H L I',,I

REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION

@ aZ---@ @ ® @

ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE

LOCKED UNLOCKED

OVER TEMP FUEL OIL PRESSURE BATTERY MOWER HEIGHT MOWER LIFT

LIGHT

ATTACHMENT ATTACHMENT

CLUTCH ENGAGED CLUTCH DISENGAGED

DANGER, KEEP HANDS

AND FEET AWAY

& &

FREE WHEEL

(Automatic Models only)

Failure to follow instructions could result in serious injury or

death. The safety alert symbol

isused to identifysafetyinform- -- ationabout hazards which can

result in death, serious injury and/or property damage.

,+l,llI|l_I+Ill.,

REVERSE FORWARD

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

CAUTION when used without the alert symbol, indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injury and/or property damage.

FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or

property damage.

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

CLUTCH/ BRAKE

PEDAL

CHOKE CONTROL

THROTTLE CONTROL

AMMETER

ATTACHMENT SWITCH LIGHT CLUTCH LEVER _WITCH

IGNITION

POSITION

LIFT LEVER PLUNGER

ATTACHMENT LIFT LEVER

PARKING BRAKE

GEARSHIFT

LEVER

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your

tractor. LIGHT SWITCH POSITION: Turns the headlights on and

off. AMMETER - Indicates charging (+) or discharging (-) of

battery. CHOKE CONTROL - Used when starting a cold engine.

THROTTLE CONTROL: Used for controlling engine speed.

CLUTCH/BRAKE PEDAL: Used for declutching and brak- ing the tractor and starting the engine.

FIG. 5

PARKING BRAKE: Locksclutch/brake pedal into the brake

position. GEARSHIFT LEVER: Selects the speed and direction

of tractor. ATTACHMENT LIFT LEVER: Used to raise, lower, and

adjust the mower deck or other attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the

engine.

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can

result in severe eye damage. Always wear safety glasses or eye shields while operating

your tractor or performing any adjustments or repairs. We recommend a wide vision safety

mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 6)

Your tractor is equipped with an operator presence sens- ing switch. When engine is running, any attempt by the

operator to leave the seat without first setting the parking brake will shut off the engine.

• Depress clutch/brake pedal into full "BRAKE" position and hold.

• Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal. Pedal should

remain in"BRAKE" position. Make sure parking brake will hold tractor secure.

CHOKE CONTROL

THROTTLE

CONTROL_

"BRAKE" POSITION POSITION BRAKE

CLUTCH/BRAKE PARKING BRAKE

PEDAL "DRIVE .... DISENGAGED"

POSITION POSITION

FIG. 6

STOPPING (See Fig. 6) MOWER BLADES -

• To stop mower blades,move attachment clutch lever to "DISENGAGED" position.

GROUND DRIVE -

• To stop ground drive, depress clutch/brake pedal into full "BRAKE" position.

• Move gearshift lever to neutral (N) position.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine

to "backfire".

• Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent

unauthorized use.

• Never use choke to stop engine.

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHERTHAN "OFF" WILL CAUSETHE BATTERY

TO BE DISCHARGED, (DEAD). NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, al-

ways stop engine when stopping tractor on grass areas.

ATTACHMENT CLUTCH LEVER

"ENGAGED"POSITION

_ED"

POSITION

GEARSHIFT

LEVER

CAUTION: Always stop tractor com-

TO USE THROTTLE CONTROL (See Fig. 6) Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging rate.

• Full throttle offers the best bagging and mower perfor- mance.

TO USE CHOKE CONTROL (See Fig. 6) Use choke control whenever you are starting a cold engine.

Do not use to start a warm engine.

• To engage choke control, pull knob out. Slowly push

knob in to disengage.

TO MOVE FORWARD AND BACKWARD (See

pletely, as described above, before leav- ing the operator's position; to empty grass catcher, etc.

Fig. 6)

The direction and speed of movement is controlledby the

gearshift lever.

• Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position.

• Move gearshift lever to desired position.

• Slowly release clutch/brake pedal to start move- ment.

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE.

TO ADJUST MOWER CUTTING HEIGHT (See

Fig. 6)

The position of the attachment lift lever determines the

cutting height.

• Grasp lift lever.

• Press plunger with thumb and move lever to desired position.

The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with

the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass

and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking

lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut rela-

tively high; the second to desired height.

OPERATION

TO ADJUST GAUGE WHEELS (See Fig. 7)

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height

in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain

conditions. NOTE:Adjust gauge wheels with tractor on a flat level

surface.

• Adjust mower to desired cutting height (See "TO AD- JUST MOWER CUTTING HEIGHT" in the Operation

section of this manual).

• With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off

the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 locknut and

tighten securely.

• Repeat for opposite side installing gauge wheel in same adjustment hole.

LOCKNUT

GAUGEWHEEL

FIG. 7

TO OPERATE MOWER (See Fig. 8)

Yourtractor is equipped with an operator presence sensing

switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will

shut off the engine.

• Select desired height of cut.

• Start mower blades by engaging attachment clutch control.

• TO STOP MOWER BLADES - disengage attachment clutch control.

I _ CAUTION: Do not operate the mower

• • without either the entire grass catcher,

on mowers so equipped,or the deflector shield in place.

"ENGAGED" POSITION

_,,t ATTACHMENT

POSiTiON

FIG. 8

TO OPERATE ON HILLS

hills with slopes greater than 15° and

Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking

brake. Move gearshift lever to 1st gear. Be sure you have

allowed room for tractor to roll slightly as you restart movement.

Torestart movement, slowly release parking brake and clutch/brake pedal.

Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest position with attachment

lift control.

• When pushing or towing your tractor, be sure gearshift

lever is in neutral (N) position.

• Do not push or tow tractor at more than five (5)

MPH.

NOTE: To protect hood from damage when transporting

your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying

hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH- MENTS

Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your trac-

tor. Use common sense when towing.Too heavy of a load, while on a slope, is dangerous.Tires can lose traction with

the ground and cause you to lose control of your tractor.

WARNING: Do not drive up or down do not drive across any slope.

OPERATION

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in yourtractor has been shipped, from the

factory, already filled with summer weight oil.

• Check engine oil with tractor on level ground.

• Remove oil fill cap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until

"FULl" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the

Maintenance section of this manual).

• To change engine oil, see the Maintenance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a

minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce

valve life). Do not mix oil with gasoline. Purchase fuel

in quantities that can be used within 30 days to assure

fuel freshness.

I_ AUTION: Wipe off any spilled oil or

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING.

CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can at- tract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while

in storage. To avoid engine problems, the fuel

system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional

information. Never use engine or carburetor

cleaner products in the fuel tank or permanent damage may occur.

fuel. Do not store, spill or use gasoline

near an open flame.

TO START ENGINE (See Fig. 5)

When starting the engine for the first time or ifthe engine has run out of fuel, it wilt take extra cranking time to move

fuel from the tank to the engine.

• Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

• Place gear shift lever in neutral (N) position.

• Move attachment clutch to "DISENGAGED" position.

• Move throttle control to fast position

• Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may

not be needed.

NOTE: Before starting, read the warm and cold starting procedures below.

• Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine

starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start

after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start,

pull the choke control out and retry.

WARM WEATHER STARTING (50° F and above)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts

to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in

slowly.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine

and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50° F and below)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push

the choke control in small steps allowing the engine to accept small changes inspeed and load, until the choke

control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and

then continue to push the control in slowly. This may require an engine warm-up period from several seconds

to several minutes, depending on the temperature.

• The attachments can be used during the engine warm- up period and may require the choke control be pulled

out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments

section of this manual.

OPERATION

• Mower should be properly leveled for best mowing per-

formance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trim- ming.

• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the

machine. This will result in a more even distribution of clippings and more uniform cutting.

• When mowing large areas, start byturning to the right so that clippings will discharge away from shrubs, fences,

driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished

(See Fig. 9).

MULCHING MOWING TIPSMOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UPGRASS AND TRASH. CLEAN

AFTER EACH USE.

• The special mulching blade will recut the grass clip- pings many times and reduce them in size so that as

they fall onto the lawn they wilt disperse into the grass and not be noticed. Also, the mulched grass will biode-

grade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this

will provide the best recutting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action.

The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area

will not be exposed to the direct sun.

,, For best results, adjust the mower cutting height so

that the mower cuts off only the top one-third of the grass blades (See Fig. 10). For extremely heavy mulch-

ing, reduce your width of cut on each pass and mow slowly.

MAX 1/3

FIG. 9

• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to

dry before mowing.

• Always operate engine at full throttle when mow- ing to assure better mowing performance and proper discharge of material. Regulate ground speed by se-

lecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of

the attachment being used.

FIG. 10

• Certain types ofgrass and grass conditions may require that an area be mulched a second time to completely

hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path.

• Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining

of the lawn.

MAINTENANCE

MAINTENANCE SCHEDULE ___y

PILLINBATES

AS YOU COMPLETE

BEOU RSEBV,CE V,CEOATES

Check Brake Operation _

Check Tire Pressure

Check Operator Presence and

T Interlock Systems R Check for Loose Fasteners I1_ I_

Sharpen/Replace Mower Blades 11_3

T Lubrication Char[ K

0 Check Battery Level

a Clean Battery and Terminals I_

Check Transaxle Cooling Check V-Belts

Check Engine Oil Level _ Change Engine Oil (with oil filter) _1,2 I_

E Change Engine Oil (without oil filter) I1_1,_

N Clean Air Filter 1_2

G Clean Air Screen IJ_2

Inspect Muffler/Spark Arrester I_

E Replace Oil Filter (If equipped) _,2

Clean Engine Cooling Fins _ 2 Replace Spark Plug I_

Replace Air Filter Paper Cartridge _1_2 Replace Fuel Filter

1 - Change more often when operating under a heavy load or

in high ambient temperatures,

2 - Service more often when operating in dirty or dusty conditions,

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. Toreceive full value from the warranty, operator must maintain tractor

as instructed in this manual. Some adjustments will need to be made periodically to

properly maintain your tractor. All adjustments in the Service and Adjustments section

of this manual should be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts forwear.

A new spark plug and clean air filter assure proper air- fuel mixture and help your engine run better and last

longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and

interlock systems for proper operation.

• Check for loose fasteners.

3 _Replace blades more often when mowing in sandy soil. 4 _Not required if equipped with maintenance-free battery.

5 _Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.

Do not ovedighten.

LUBRICATION

SPINDLE ZERK ,_--._--_

(_) FRONT ; t_J

WHEEL -''_. "_ BEARING _1__

ZERK

I I

t-.

_pGE_RSHI FT (_

:HART

--SPINDLE ZERK @ FRONT @

:ql HEEL

ZERK

_ENGINE @

I i

(_ SAE 30 or 10w30 motor oil @ General Purpose Grease

® Refer to Maintenance "ENGINE" Section

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OFTHE SELF-LUBRICATING BEARINGS.

IFYOU FEELTHEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.

+ 33 hidden pages

Poulan 917279370 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual